CN109865675B - Electronic component surface detection device - Google Patents
Electronic component surface detection device Download PDFInfo
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- CN109865675B CN109865675B CN201910224502.5A CN201910224502A CN109865675B CN 109865675 B CN109865675 B CN 109865675B CN 201910224502 A CN201910224502 A CN 201910224502A CN 109865675 B CN109865675 B CN 109865675B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
The invention discloses a surface detection device for electronic components, which can clamp the electronic components by arranging an elastic clamping piece, so as to facilitate clamping and fixing the electronic components; the electronic components in different groups of clamping mechanisms can be detected by arranging the rotating handle, the limiting frame, the first through hole, the second through hole and the multiple groups of clamping mechanisms; by arranging the servo electric cylinder and the push rod, when the surface detection mechanism detects that the electronic components are unqualified, the servo electric cylinder can be adjusted to extend, and the push rod is pushed to push the unqualified electronic components down; by arranging the blanking port, the material receiving box, the material receiving hopper and the handle, unqualified electronic components can be received, and the material receiving is convenient and quick; the horizontal movement adjustment of the placing mechanism in the sliding rail can be realized by arranging the mounting cavity, the ball screw, the screw nut, the connecting block and the forward and backward rotating motor; through setting up the control box, can realize carrying out automated control to the device and adjust, can strengthen the degree of automation of device.
Description
Technical Field
The invention relates to the technical field of electronic equipment detection, in particular to a surface detection device for electronic components.
Background
The electronic component is a component part of an electronic element, an electric small machine and an instrument, is often composed of a plurality of parts and can be commonly used in similar products; it is often referred to as a generic term for certain parts of the industry such as electrical appliances, radios, meters, etc., as well as sub-devices such as capacitors, transistors, hairsprings, springs, etc. Diodes and the like are common.
The electronic component includes: resistors, capacitors, potentiometers, electron tubes, heat sinks, electromechanical elements, connectors, semiconductor discrete devices, electroacoustic devices, laser devices, electronic display devices, optoelectronic devices, sensors, power supplies, switches, micro-motors, electronic transformers, relays, printed circuit boards, integrated circuits, various types of circuits, piezoelectrics, crystals, quartz, ceramic magnetic materials, substrate substrates for printed circuits, materials dedicated to electronic function processes, electronic glue (tape) products, electronic chemical materials, parts, and the like. The electronic components are internationally authenticated at home and abroad, such as CE authentication of the european union, UL authentication of the united states, VDE and TUV of germany, and CQC authentication of china, to ensure the qualification of the components.
Along with the rapid development of the electronic manufacturing industry in China, the requirements on the manufacturing process of electronic products in various industries are higher and higher, and the process of detecting electronic components is an indispensable component in the manufacturing process of the electronic products. At present, manual detection is mostly adopted for surface detection of electronic components, detection efficiency is low, detection omission is easy, surface detection devices of some electronic components are also arranged at present, but detection efficiency is low, and automation degree is not high.
Disclosure of Invention
The invention aims to overcome the existing defects and provide the surface detection device for the electronic components, which can effectively solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the surface detection device for the electronic components comprises a frame, a workbench is arranged at the top of the frame, a plurality of support columns are arranged at the bottom of the workbench, a slide rail is horizontally arranged at the top of the workbench, a movably connected placement mechanism is arranged at the top of the slide rail, the placement mechanism comprises a horizontal cross rod which is horizontally arranged, a detection box is arranged above the slide rail at one side of the top of the workbench, a connecting ring is arranged at one side of the outer wall of the cross rod, a plurality of groups of clamping mechanisms are arranged at one side of the connecting ring, each clamping mechanism comprises two symmetrically arranged elastic clamping members, each group of two adjacent clamping mechanisms are closely arranged at the outer wall of the cross rod, a rotating handle is arranged at one end of the outer wall of the cross rod, a control box is arranged at the top of the detection box, a touch screen and a plurality of buttons are arranged on the control box, the surface detection mechanism is arranged at the top of the inner side of the detection box, the feeding hole matched with the clamping mechanism is arranged on one side of the outer wall of the detection box, the discharging hole matched with the clamping mechanism is arranged on the other side of the outer wall of the detection box, the servo electric cylinder is arranged on one side of the surface detection mechanism and on the inner wall of the detection box, the push rod is arranged at one end of the servo electric cylinder, the blanking hole is arranged below the detection box at the top of the workbench, the material receiving box is arranged below the blanking hole at the bottom of the workbench, the material receiving hopper is movably connected in the material receiving box, an opening matched with the material receiving hopper is arranged on one side of the outer wall of the material receiving box, the handle is arranged on one side of the outer wall of the material receiving hopper, the mounting cavity is arranged below the slide rail in the workbench, the ball screw is movably connected in the interior of the mounting cavity, the ball screw is provided with a screw nut in a matching manner, the top of the screw nut is provided with a connecting block, the connecting ring is provided with an annular chute matched with the connecting block, one end of the cross rod is provided with a limiting frame in a movable connection manner between the connecting ring and the rotating handle, the connecting ring is provided with a plurality of first through holes matched with the limiting frame, the connecting block is provided with a second through hole matched with the limiting frame in a penetrating manner, the outer wall of the workbench is provided with a forward and reverse rotating motor at one end of the mounting cavity, an output shaft of the forward and reverse rotating motor penetrates through the workbench to extend into the inside of the mounting cavity and is connected with one end of the ball screw, and the surface detection mechanism, the servo motor cylinder and the forward and reverse rotating motor are respectively connected with the control box.
As a preferable technical scheme of the invention, the bottom of the supporting column is provided with supporting feet, and the bottom of the supporting foot is provided with an anti-slip pad.
As a preferable technical scheme of the invention, a through groove matched with the connecting block is arranged on the top of the first sliding rail above the mounting cavity, and the through groove is communicated with the mounting cavity.
As a preferable technical scheme of the invention, the clamping mechanisms are provided with four groups, the four groups of clamping mechanisms are annularly arranged outside the cross rod, the first through holes are provided with four groups, and the four first through holes respectively correspond to the four groups of clamping mechanisms.
As a preferable technical scheme of the invention, the elastic clamping piece comprises a fixed block and a clamping block, a spring is arranged between the fixed block and the clamping block, the fixed block is connected with the outer wall of the cross rod, and the clamping block is movably connected with the outer wall of the cross rod.
As a preferable technical scheme of the invention, one side of the inside of the installation cavity is provided with a first bearing seat matched with the ball screw, and the other side of the inside of the installation cavity is provided with a second bearing seat matched with the ball screw.
As a preferable technical scheme of the invention, the top of the detection box is provided with a fixing frame matched with the control box.
As a preferable technical scheme of the invention, the top of the detection box is movably provided with a protective cover matched with the control box, and the protective cover is made of transparent toughened glass material.
As a preferable technical scheme of the invention, the outer wall of the cross rod is provided with a slideway matched with the limit frame.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the electronic component to be detected, the elastic clamping pieces are arranged, so that the electronic component to be detected can be placed between the two elastic clamping pieces, and the electronic component is clamped by the two elastic clamping pieces, so that the electronic component can be clamped and fixed conveniently.
2. According to the invention, the rotating handle, the limiting frame, the first through holes, the second through holes and the multiple groups of clamping mechanisms are arranged, so that the rotating handle is only required to be rotated to drive the cross rod to rotate, then the limiting frame is inserted into the other group of first through holes and penetrates through the second through holes, and the electronic components in the different groups of clamping mechanisms can be detected, thereby being convenient and quick.
3. According to the invention, by arranging the servo electric cylinder and the push rod, when the surface detection mechanism detects that the electronic components are unqualified, the extension of the servo electric cylinder can be regulated, and the push rod is pushed to push the unqualified electronic components down.
4. According to the invention, through arranging the blanking port, the material receiving box, the material receiving hopper and the handle, unqualified electronic components can be received, and the material receiving is convenient and quick.
5. According to the invention, the installation cavity, the ball screw, the screw nut, the connecting block and the forward and backward rotating motor are arranged, so that the horizontal movement adjustment of the placing mechanism in the sliding rail can be realized, and the device is convenient and quick.
6. The invention can realize automatic control and adjustment of the device by arranging the control box, and can strengthen the automation degree of the device.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a surface inspection device for electronic components according to the present invention;
FIG. 2 is a front view of a surface inspection apparatus for electronic components according to the present invention;
FIG. 3 is a top view of a detection box of an electronic component surface detection device according to the present invention;
FIG. 4 is a front view of a placement mechanism for an electronic component surface inspection device according to the present invention;
fig. 5 is a front view of a mounting cavity of an electronic component surface inspection apparatus according to the present invention.
In the figure: 1. a frame; 2. a work table; 3. a support column; 4. a slide rail; 5. a placement mechanism; 6. a cross bar; 7. a detection box; 8. a connecting ring; 9. a clamping mechanism; 10. an elastic clamping member; 11. rotating the handle; 12. a control box; 13. a touch screen; 14. a button; 15. a surface detection mechanism; 16. a feed inlet; 17. a discharge port; 18. a servo electric cylinder; 19. a push rod; 20. a blanking port; 21. a material receiving box; 22. a receiving hopper; 23. a handle; 24. a mounting cavity; 25. a ball screw; 26. a screw nut; 27. a connecting block; 28. an annular chute; 29. a limiting frame; 30. a first through hole; 31. a second through hole; 32. and a forward and reverse rotation motor.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-5, the present invention provides a technical solution: an electronic component surface detection device comprises a frame 1, a workbench 2 is arranged at the top of the frame 1, a plurality of support columns 3 are arranged at the bottom of the workbench 2, a slide rail 4 is horizontally arranged at the top of the workbench 2, a movably connected placement mechanism 5 is arranged at the top of the slide rail 4, the placement mechanism 5 comprises a horizontal cross rod 6 which is horizontally arranged, a detection box 7 is arranged above the slide rail 4 on one side of the top of the workbench 2, a connecting ring 8 is arranged on one side of the outer wall of the cross rod 6 far away from the detection box 7, a plurality of groups of clamping mechanisms 9 are arranged on one side of the connecting ring 8, each group of two adjacent clamping mechanisms 9 are tightly arranged on the outer wall of the cross rod 6, a rotating handle 11 is arranged at one end of the outer wall of the cross rod 6 far away from the detection box 7, a control box 12 is arranged at the top of the detection box 7, the control box 12 is provided with a touch screen 13 and a plurality of buttons 14, the top of the inner side of the detection box 7 is provided with a surface detection mechanism 15, one side of the outer wall of the detection box 7 is provided with a feed inlet 16 matched with the clamping mechanism 9, the other side of the outer wall of the detection box 7 is provided with a discharge outlet 17 matched with the clamping mechanism 9, the inner wall of the detection box 7 is provided with a servo cylinder 18 on one side of the surface detection mechanism 15, one end of the servo cylinder 18 is provided with a push rod 19, the top of the workbench 2 is provided with a blanking port 20 below the detection box 7, the bottom of the workbench 2 is provided with a material receiving box 21 below the blanking port 20, a movably connected material receiving hopper 22 is arranged inside the material receiving box 21, one side of the outer wall of the material receiving box 21 is provided with an opening matched with the material receiving hopper 22, one side of the outer wall of the material receiving hopper 22 is provided with a handle 23, the workbench 2 is internally provided with an installation cavity 24 below the sliding rail 4, the installation cavity 24 is internally provided with a ball screw 25 in a matching manner, the ball screw 25 is provided with a screw nut 26 in a matching manner, the top of the screw nut 26 is provided with a connecting block 27, the connecting ring 8 is provided with an annular sliding groove 28 matched with the connecting block 27, one end of the cross rod 6 is provided with a limit frame 29 in a movable manner between the connecting ring 8 and the rotary handle 11, the connecting ring 8 is provided with a plurality of first through holes 30 matched with the limit frame 29, the connecting block 27 is provided with a second through hole 31 matched with the limit frame 29 in a penetrating manner, the outer wall of the workbench 2 is provided with a forward and reverse motor 32 at one end of the installation cavity 24, an output shaft of the forward and reverse motor 32 penetrates through the workbench 2 to extend into the installation cavity 24 and is connected with one end of the ball screw 25, and the surface detection mechanism 15, the servo electric cylinder 18 and the forward and reverse motor 25 are respectively connected with the control box 12.
In this embodiment, preferably, a supporting leg is disposed at the bottom of the supporting column 3, and an anti-slip pad is disposed at the bottom of the supporting leg.
In this embodiment, preferably, a through groove matched with the connecting block 27 is disposed on the top of the first sliding rail 4 above the mounting cavity 24, and the through groove is communicated with the mounting cavity 24.
In this embodiment, preferably, four groups of the clamping mechanisms 9 are disposed, the four groups of the clamping mechanisms 9 are annularly disposed on the outer side of the cross bar 6, four first through holes 30 are disposed, and the four first through holes 30 respectively correspond to the four groups of the clamping mechanisms 9.
In this embodiment, preferably, the elastic clamping member 10 includes a fixing block and a clamping block, a spring is disposed between the fixing block and the clamping block, the fixing block is connected to the outer wall of the cross bar 6, and the clamping block is movably connected to the outer wall of the cross bar 6.
In this embodiment, preferably, a first bearing seat matched with the ball screw 25 is disposed on one side of the inside of the installation cavity 24, and a second bearing seat matched with the ball screw 25 is disposed on the other side of the inside of the installation cavity 24.
In this embodiment, preferably, a fixing frame matched with the control box 12 is disposed at the top of the detection box 7.
In this embodiment, preferably, a protection cover matched with the control box 12 is movably disposed at the top of the detection box 7, and the protection cover is made of transparent toughened glass material.
In this embodiment, preferably, a slide way matched with the limit frame 29 is provided on the outer wall of the cross bar 6.
When the electronic component detection device is used, the electronic component to be detected can be placed between the two elastic clamping pieces 10 by arranging the elastic clamping pieces 10, and the two elastic clamping pieces 10 clamp the electronic component so as to be convenient for clamping and fixing the electronic component; through setting up twist grip 11, spacing 29, first through-hole 30, second through-hole 31 and multiunit fixture 9, only need rotate twist grip 11, drive horizontal pole 6 rotate, then insert another group of first through-holes 30 with spacing 29, and run through second through-hole 31, can detect the electronic components in the fixture 9 of different groups, convenient and fast; by arranging the servo electric cylinder 18 and the push rod 19, when the surface detection mechanism 15 detects that the electronic components are unqualified, the servo electric cylinder 18 can be adjusted to stretch, and the push rod 19 is pushed to push off the unqualified electronic components; the blanking port 20, the material receiving box 21, the material receiving hopper 22 and the handle 23 are arranged, so that unqualified electronic components can be received, and the material receiving is convenient and quick; through the arrangement of the mounting cavity 24, the ball screw 25, the screw nut 26, the connecting block 27 and the forward and backward rotating motor 32, the horizontal movement adjustment of the placement mechanism 5 in the sliding rail 4 can be realized, and the device is convenient and quick; by arranging the control box 12, the device can be automatically controlled and regulated, and the automation degree of the device can be enhanced.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides an electronic components surface detection device, includes frame (1), its characterized in that: the utility model discloses a machine frame, which is characterized in that a workbench (2) is arranged at the top of the machine frame (1), a plurality of support columns (3) are arranged at the bottom of the workbench (2), a slide rail (4) is horizontally arranged at the top of the workbench (2), a movably connected placing mechanism (5) is arranged at the top of the slide rail (4), the placing mechanism (5) comprises a horizontal rod (6) which is horizontally arranged, a detection box (7) is arranged above the slide rail (4) at one side of the top of the workbench (2), a connecting ring (8) is arranged at one side of the outer wall of the horizontal rod (6) away from the detection box (7), the utility model discloses a detection box, including horizontal pole (6), go-between (8) and connecting ring, horizontal pole (6) outer wall is equipped with a plurality of groups fixture (9) in go-between (8) one side, fixture (9) are including two elastic clamping pieces (10) that the symmetry set up, every group is adjacent two fixture (9) closely arrange in horizontal pole (6) outer wall, horizontal pole (6) outer wall keep away from detection box (7) one end is equipped with twist grip (11), detection box (7) top is equipped with control box (12), be equipped with touch-control screen (13) and a plurality of button (14) on control box (12), detection box (7) inboard top is equipped with surface detection mechanism (15), the utility model discloses a detection box, which is characterized in that one side of the outer wall of the detection box (7) is provided with a feed inlet (16) matched with the clamping mechanism (9), the other side of the outer wall of the detection box (7) is provided with a discharge outlet (17) matched with the clamping mechanism (9), the inner wall of the detection box (7) is provided with a servo electric cylinder (18) on one side of the surface detection mechanism (15), one end of the servo electric cylinder (18) is provided with a push rod (19), the top of the workbench (2) is provided with a blanking port (20) below the detection box (7), the bottom of the workbench (2) is provided with a material receiving box (21) below the blanking port (20), the utility model is characterized in that a receiving hopper (22) which is movably connected is arranged in the receiving box (21), an opening which is matched with the receiving hopper (22) is arranged on one side of the outer wall of the receiving box (21), a handle (23) is arranged on one side of the outer wall of the receiving hopper (22), a mounting cavity (24) is arranged below the sliding rail (4) in the workbench (2), a ball screw (25) which is movably connected is arranged in the mounting cavity (24), a screw nut (26) which is movably connected is arranged on the ball screw (25), a connecting block (27) is arranged at the top of the screw nut (26), the device is characterized in that an annular chute (28) matched with the connecting block (27) is arranged on the connecting ring (8), a limit frame (29) which is movably connected is arranged between the connecting ring (8) and the rotary handle (11) at one end of the cross rod (6), a plurality of first through holes (30) matched with the limit frame (29) are arranged on the connecting ring (8), a second through hole (31) matched with the limit frame (29) is arranged on the connecting block (27) in a penetrating manner, a forward and reverse rotation motor (32) is arranged at one end of the mounting cavity (24) on the outer wall of the workbench (2), an output shaft of the forward and reverse rotation motor (32) penetrates through the workbench (2) to extend into the mounting cavity (24) and is connected with one end of the ball screw (25), and the surface detection mechanism (15), the servo motor (18) and the forward and reverse rotation motor (32) are respectively connected with the control box (12);
the clamping mechanisms (9) are provided with four groups, the four groups of clamping mechanisms (9) are annularly arranged outside the cross rod (6), the number of the first through holes (30) is four, and the four first through holes (30) respectively correspond to the four groups of clamping mechanisms (9);
the elastic clamping piece (10) comprises a fixed block and a clamping block, a spring is arranged between the fixed block and the clamping block, the fixed block is connected with the outer wall of the cross rod (6), and the clamping block is movably connected with the outer wall of the cross rod (6).
2. The electronic component surface inspection apparatus according to claim 1, wherein: the bottom of the supporting column (3) is provided with supporting feet, and the bottom of the supporting foot is provided with an anti-slip pad.
3. The electronic component surface inspection apparatus according to claim 1, wherein: the top of the sliding rail (4) and the upper part of the installation cavity (24) are provided with through grooves matched with the connecting blocks (27), and the through grooves are communicated with the installation cavity (24).
4. The electronic component surface inspection apparatus according to claim 1, wherein: one side of the inside of the installation cavity (24) is provided with a first bearing seat matched with the ball screw (25), and the other side of the inside of the installation cavity (24) is provided with a second bearing seat matched with the ball screw (25).
5. The electronic component surface inspection apparatus according to claim 1, wherein: the top of the detection box (7) is provided with a fixing frame matched with the control box (12).
6. The electronic component surface inspection apparatus according to claim 1, wherein: the top of the detection box (7) is movably provided with a protective cover matched with the control box (12), and the protective cover is made of transparent toughened glass materials.
7. The electronic component surface inspection apparatus according to claim 1, wherein: the outer wall of the cross rod (6) is provided with a slideway matched with the limit frame (29).
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CN110721958B (en) * | 2019-11-22 | 2020-10-09 | 张旭松 | Method for improving crystal surface processing precision for crystal cleaning |
CN112698061B (en) * | 2020-12-17 | 2022-04-05 | 新沂市承翔电子有限公司 | Novel electronic component detection device |
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