CN109848819A - Flexible automation equipment for crank saw material - Google Patents
Flexible automation equipment for crank saw material Download PDFInfo
- Publication number
- CN109848819A CN109848819A CN201811554067.4A CN201811554067A CN109848819A CN 109848819 A CN109848819 A CN 109848819A CN 201811554067 A CN201811554067 A CN 201811554067A CN 109848819 A CN109848819 A CN 109848819A
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- China
- Prior art keywords
- crank
- module
- workpiece
- saw material
- turntable
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Abstract
The invention discloses a kind of flexible automation equipment for crank saw material, including turntable module, feeding module, saw material module and the cutting module being installed in rack；Crank blank is placed into the turntable module by the feeding module, crank blank is gone to the saw and expects module by the turntable module, the saw material module carries out sawed-off processing to crank blank, and the cutting module carries out blanking to the crank workpiece for completing to saw material processing.The full-automatic feeding, discharge of crank workpiece may be implemented in the present invention, it is reloaded by turntable module, one section of reserved materials of grinding wheel sawed-off crank workpiece centre circular hole periphery automatically are driven by the servo motor of the cutter head power head of saw material module, work efficiency is high, labor intensity is low, Working position is accurate, and machining accuracy is high；Working region is totally-enclosed, and cooling sufficiently to process overall process workpiece without deformation, processing quality is excellent, is suitable for processing various sizes of crank workpiece.
Description
Technical field
The present invention relates to a kind of flexible automation equipment for crank saw material.
Background technique
It include multiple similar crank workpiece in sewing machine accessory, the intensity of the crank workpiece, hardness requirement are higher, therefore zero
Part material is 20GrMo, and needs when processing crank workpiece using quenching heat treatment.Workpiece is indeformable when in order to guarantee heat treatment,
Reserved materials, not sawed-off mode are taken to crank workpiece centre circular hole before heat treatment.After workpiece completes heat treatment, need it
One section of sawed-off removal of material of preceding reservation.
Existing processing method is that manually workpiece is filled on instrument lathe fixture, completes saw by feeding frock clamp
Disconnected, this mechanized operation inefficiency, machining accuracy is low.
Summary of the invention
Present invention aim to address the mechanization cutting off processing sides of current cutting crank workpiece centre circular hole reserved materials
Formula inefficiency, the low technical problem of machining accuracy.
To realize that the above goal of the invention, the present invention provide a kind of flexible automation equipment for crank saw material, including peace
Loaded on turntable module, feeding module, saw material module and the cutting module in rack；By the feeding module by crank blank
It is placed into the turntable module, crank blank is gone to the saw and expects module by the turntable module, and the saw expects module pair
Crank blank carries out sawed-off processing, and the cutting module carries out blanking to the crank workpiece for completing to saw material processing.
Further, the rack includes water inlet, water outlet, water tank and electric control box outlet；Mould is expected in the saw
While block carries out sawed-off operation, cuttings liquid flows into the water tank from the water inlet, by water pump by cuttings liquid from it is described go out
The mouth of a river, which pumps out, cools down chip station.
Further, the water tank includes oil slick partition and desilting partition；The oil slick partition is for keeping off except in cuttings liquid
Grease stain；The desilting partition is used to remove on the sediment gear in cuttings liquid, to be filtered to cuttings liquid.
Further, the turntable module includes fixture, turntable and protractor；It is fixed on the turntable that there are four the folders
Tool, wherein three fixtures are effective station, for clamping crank workpiece；Another fixture is the vacant station made a turn, described point
Spending device drives the turntable every 4 seconds to rotate 90 degree.
Further, the fixture includes clamp bottom board, positioning adjust block and product orientation pin, the positioning adjust block and
Product orientation pin is installed on the clamp bottom board；The Cylindrical Surfaces Contact of the product orientation pin and crank workpiece, at the same it is described
Positioning adjust block contacts crank workpiece side, to overcome the centrifugal force generated in crank workpiece rotation process.
Further, the feeding module includes vibrating disk, Straight line unit, stock platform, clamping jaw cylinder, rotary cylinder, hangs down
Straight movement cylinder and horizontal movement cylinder；The vibrating disk exports crank workpiece sequencing, by the Straight line unit by crank work
Part is delivered to the stock platform, catches crank workpiece by the clamping jaw cylinder, and passing through the vertical movement cylinder will
Crank workpiece lifts；The rotary cylinder is for adjusting the crank location of workpiece to machine direction；Pass through the horizontal movement gas
Cylinder brings crank workpiece into the turntable module.
Further, the saw material module includes that horizontal power head, horizontal sliding table, cutter head power head, grinding wheel and detection pass
Sensor；Crank workpiece enters the saw by the turntable module and expects module, and the horizontal power head drives the grinding wheel in institute
It states on horizontal sliding table close to the fixture and crank workpiece, the diameter of the grinding wheel is perceived by the detection sensor, and
This diameters is sent to controller, controller will need mobile distance to feed back to the horizontal power head, the level
Power head drives the sawed-off crank workpiece of grinding wheel.
Compared with prior art, the beneficial effects of the present invention are:
The full-automatic feeding, discharge of crank workpiece may be implemented in the present invention, is reloaded by turntable module, passes through the cutter head of saw material module
One section of reserved materials of the servo motor driving grinding wheel sawed-off crank workpiece centre circular hole periphery automatically of power head, working efficiency
Height, labor intensity is low, and Working position is accurate, and machining accuracy is high；Working region is totally-enclosed, cooling abundant, processes overall process workpiece
Without deformation, processing quality is excellent, is suitable for processing various sizes of crank workpiece.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of one embodiment of the invention；
Fig. 2 is the structural schematic diagram of rack in one embodiment of the invention；
Fig. 3 is the structural schematic diagram of water tank in rack in one embodiment of the invention；
Fig. 4 is the structural schematic diagram of one embodiment of the invention transfer disk module；
Fig. 5 is the structural schematic diagram of fixture in one embodiment of the invention transfer disk module；
Fig. 6 is the structural schematic diagram of crank workpiece saw material processing front and back；
Fig. 7 is the structural schematic diagram of feeding module in one embodiment of the invention；
Fig. 8 is the structural schematic diagram of saw material module in one embodiment of the invention.
In figure, 1- rack；1-1 water inlet；1-2 water outlet；1-3 water tank；1-3-1 oil slick partition；1-3-2 desilting partition；
The outlet of 1-4 electric control box；
2- turntable module；2-1 fixture；2-1-1 clamp bottom board；2-1-2 positioning adjust block；2-1-3 product orientation pin；2-2 turntable；
2-3 protractor；
3- feeding module；3-1 vibrating disk；3-2 Straight line unit；3-3 stock platform；3-4 clamping jaw cylinder；3-5 rotary cylinder；3-6 hangs down
Straight movement cylinder；3-7 horizontal movement cylinder；
4- saw material module；4-1 horizontal power head；4-2 horizontal sliding table；4-3 cutter head power head；4-4 grinding wheel；4-5 detection sensor；
5- cutting module；
800- crank workpiece；801- completes the crank workpiece of saw material processing；802- crank blank.
Specific embodiment
Preferred descriptions are made to the present invention in the following with reference to the drawings and specific embodiments.
As shown in figs. 1 and 6, the flexible automation equipment for crank saw material of one embodiment of the invention, including installation
In turntable module 2, feeding module 3, saw material module 4 and cutting module 5 in rack 1；By feeding module 3 by crank blank
802 are placed into turntable module 2, and crank blank 802 is gone to saw material module 4 by turntable module 2, and saw material module 4 is to crank hair
Blank 802 carries out sawed-off processing, and 5 pairs of the cutting module crank workpiece 801 for completing saw material processing carry out blanking.
As shown in Figures 2 and 3, rack 1 includes that water inlet 1-1, water outlet 1-2, water tank 1-3 and electric control box export 1-4,
Wherein water tank 1-3 includes oil slick partition 1-3-1 and desilting partition 1-3-2, oil slick partition 1-3-1 for keeping off except the oil in cuttings liquid
Stain, desilting partition 1-3-2 is used to remove on the sediment gear in cuttings liquid, to be filtered to cuttings liquid；It is carried out in saw material module 4
While sawed-off operation, cuttings liquid flows into water tank 1-3 from water inlet 1-1, and water tank 1-3 is recycled by cooling water reduces saw material module
The operating temperature of medium plain emery wheel 4-4.Cuttings liquid is flowed out by water pump from water outlet 1-2, is cooled down to chip station, thereafter chip
Liquid flows into water tank 1-3 from water inlet 1-1 with chip powder, and water tank is filtered iron filings powder and oil slick, cuttings liquid weight
Circulation is newly entered by water pump.
As shown in figure 4, turntable module 2 includes fixture 2-1, turntable 2-2 and protractor 2-3；There are four being fixed on turntable 2-2
Fixture 2-1, wherein three fixtures are effective station, for clamping crank workpiece 800；Another fixture is the vacant work made a turn
Position, protractor 2-3 drive turntable 2-2 every 4 seconds to rotate 90 degree.
As shown in figure 5, fixture 2-1 includes clamp bottom board 2-1-1, positioning adjust block 2-1-2 and product orientation pin 2-1-3,
Positioning adjust block 2-1-2 and product orientation pin 2-1-3 are installed on clamp bottom board 2-1-1；Product orientation pin 2-1-3 and crank work
The Cylindrical Surfaces Contact of part 800, while positioning adjust block 2-1-2 contacts 800 side of crank workpiece, to overcome 800 turns of crank workpiece
The centrifugal force generated during dynamic.
As shown in fig. 7, feeding module 3 includes vibrating disk 3-1, Straight line unit 3-2, stock platform 3-3, clamping jaw cylinder 3-4, rotation
Rotaring cylinder 3-5, vertical movement cylinder 3-6 and horizontal movement cylinder 3-7；Crank workpiece 800 is sorted and is exported by vibrating disk 3-1, is led to
It crosses Straight line unit 3-2 and crank workpiece 800 is delivered to stock platform 3-3, crank workpiece 800 is caught by clamping jaw cylinder 3-4, and
Crank workpiece 800 is lifted by vertical movement cylinder 3-6；Since the discharging direction and machine direction of crank workpiece 800 are different
It causes, therefore the position that rotary cylinder 3-5 adjusts crank workpiece 800 is set, the position of crank workpiece 800 is adjusted to machine direction；
Crank workpiece 800 is brought into turntable module 2 by horizontal movement cylinder 3-7.
As shown in figure 8, saw material module 4 includes horizontal power head 4-1, horizontal sliding table 4-2, cutter head power head 4-3, grinding wheel 4-
4 and detection sensor 4-5；Crank workpiece 800 enters saw material module 4 by turntable module 2, and horizontal power head 4-1 drives grinding wheel
4-4, close to fixture 2-1 and crank workpiece 800, perceives the straight of grinding wheel 4-4 by detection sensor 4-5 on horizontal sliding table 4-2
Diameter, and this diameters is sent to controller, controller will need mobile distance to feed back to horizontal power head 4-1, horizontal
Power head 4-1 drives grinding wheel 4-4 mobile with its is sawed-off to crank workpiece 800.Since grinding wheel 4-4 is rapid wear cutter, with adding
The increase of work number, grinding wheel 4-4 diameter can be reduced constantly, and moveable grinding wheel 4-4 is taken to can effectively avoid due to grinding wheel diameter
Workpiece caused by changing can not be processed.
Taking the above-mentioned ideal embodiment according to the present invention as inspiration, through the above description, relevant staff is complete
Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention
Property range is not limited to the contents of the specification, it is necessary to which the technical scope thereof is determined according to the scope of the claim.
Claims (7)
1. for crank saw material flexible automation equipment, which is characterized in that including be installed in rack turntable module, feeding
Module, saw material module and cutting module；
Crank blank is placed into the turntable module by the feeding module, the turntable module is by crank blank
The saw material module is gone to, the saw material module carries out sawed-off processing to crank blank, and the cutting module is to completion saw material
The crank workpiece of processing carries out blanking.
2. as described in claim 1 for crank saw material flexible automation equipment, which is characterized in that the rack include into
The mouth of a river, water outlet, water tank and electric control box outlet；
While saw material module carries out sawed-off operation, cuttings liquid flows into the water tank from the water inlet, passes through water pump
Cuttings liquid is pumped out from the water outlet, chip station is cooled down.
3. the flexible automation equipment for crank saw material as claimed in claim 2, which is characterized in that the water tank includes floating
Oily partition and desilting partition；
The oil slick partition is used to keep off the grease stain except in cuttings liquid；
The desilting partition is used to remove on the sediment gear in cuttings liquid, to be filtered to cuttings liquid.
4. the flexible automation equipment for crank saw material as claimed in claim 2 or claim 3, which is characterized in that the turntable mould
Block includes fixture, turntable and protractor；
Fixed on the turntable there are four the fixtures, wherein three fixtures are effective station, for clamping crank workpiece；It is another
A fixture is the vacant station made a turn, and the protractor drives the turntable every 4 seconds to rotate 90 degree.
5. the flexible automation equipment for crank saw material as claimed in claim 4, which is characterized in that the fixture includes folder
Tool bottom plate, positioning adjust block and product orientation pin, the positioning adjust block and product orientation pin are installed on the clamp bottom board；
The Cylindrical Surfaces Contact of the product orientation pin and crank workpiece, while the positioning adjust block contacts crank workpiece side,
To overcome the centrifugal force generated in crank workpiece rotation process.
6. the flexible automation equipment for crank saw material as claimed in claim 5, which is characterized in that the feeding module packet
Include vibrating disk, Straight line unit, stock platform, clamping jaw cylinder, rotary cylinder, vertical movement cylinder and horizontal movement cylinder；
The vibrating disk exports crank workpiece sequencing, and crank workpiece is delivered to the stock platform by the Straight line unit,
Crank workpiece is caught by the clamping jaw cylinder, and is lifted crank workpiece by the vertical movement cylinder；The rotation
Cylinder is for adjusting the crank location of workpiece to machine direction；Crank workpiece is brought into described turn by the horizontal movement cylinder
Disk module.
7. the flexible automation equipment for crank saw material as claimed in claim 5, which is characterized in that the saw expects module packet
Include horizontal power head, horizontal sliding table, cutter head power head, grinding wheel and detection sensor；
Crank workpiece enters the saw by the turntable module and expects module, and the horizontal power head drives the grinding wheel described
The close fixture and crank workpiece on horizontal sliding table, the diameter of the grinding wheel are perceived by the detection sensor, and will
This diameters is sent to controller, and controller will need mobile distance to feed back to the horizontal power head, the press horizontal mobile
Power head drives the sawed-off crank workpiece of grinding wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811554067.4A CN109848819A (en) | 2018-12-19 | 2018-12-19 | Flexible automation equipment for crank saw material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811554067.4A CN109848819A (en) | 2018-12-19 | 2018-12-19 | Flexible automation equipment for crank saw material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109848819A true CN109848819A (en) | 2019-06-07 |
Family
ID=66891535
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811554067.4A Pending CN109848819A (en) | 2018-12-19 | 2018-12-19 | Flexible automation equipment for crank saw material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109848819A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001150344A (en) * | 1999-09-16 | 2001-06-05 | Sumitomo Special Metals Co Ltd | Grinding method and grinding device for magnetic member, and disposal method and disposal device for waste liquid |
| CN200981197Y (en) * | 2006-12-05 | 2007-11-28 | 韦加伟 | Grinding fluid precipitation tank |
| CN201316554Y (en) * | 2008-11-10 | 2009-09-30 | 泉州佳泰数控有限公司 | Oil-water separator for machining center of machine tool |
| CN103481172A (en) * | 2013-09-25 | 2014-01-01 | 深圳市金洲精工科技股份有限公司 | Dividing cutting machine and station transformation device |
| CN104858659A (en) * | 2015-05-22 | 2015-08-26 | 浙江大学台州研究院 | Automatic machining device for curved needle crank of sewing machine and machining method of automatic machining device |
-
2018
- 2018-12-19 CN CN201811554067.4A patent/CN109848819A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001150344A (en) * | 1999-09-16 | 2001-06-05 | Sumitomo Special Metals Co Ltd | Grinding method and grinding device for magnetic member, and disposal method and disposal device for waste liquid |
| CN200981197Y (en) * | 2006-12-05 | 2007-11-28 | 韦加伟 | Grinding fluid precipitation tank |
| CN201316554Y (en) * | 2008-11-10 | 2009-09-30 | 泉州佳泰数控有限公司 | Oil-water separator for machining center of machine tool |
| CN103481172A (en) * | 2013-09-25 | 2014-01-01 | 深圳市金洲精工科技股份有限公司 | Dividing cutting machine and station transformation device |
| CN104858659A (en) * | 2015-05-22 | 2015-08-26 | 浙江大学台州研究院 | Automatic machining device for curved needle crank of sewing machine and machining method of automatic machining device |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190607 |