CN109827645B - MWT assembly conductive adhesive quota testing method - Google Patents
MWT assembly conductive adhesive quota testing method Download PDFInfo
- Publication number
- CN109827645B CN109827645B CN201811600555.4A CN201811600555A CN109827645B CN 109827645 B CN109827645 B CN 109827645B CN 201811600555 A CN201811600555 A CN 201811600555A CN 109827645 B CN109827645 B CN 109827645B
- Authority
- CN
- China
- Prior art keywords
- conductive
- conductive core
- conductive adhesive
- electronic scale
- glue
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Screen Printers (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The invention discloses a MWT component conductive adhesive quota testing method, which comprises the following steps: selecting at least two conductive core plates in the same production line batch as test samples; preparing an EVA strip, and making a label as a binding belt for binding the conductive core board; step three, calibrating the electronic scale, and recording the weighing result of the conductive core board as W1; step four, only brushing glue on the conductive core plate and not laying other materials; step five, after the glue brushing, taking out the conductive core plate, paying attention to the fact that the conductive core plate does not touch conductive glue to cause inaccurate weighing, and weighing a result W2 after the glue brushing; and step six, W2-W1 is the usage amount of the conductive adhesive. The method aims to solve the problem of large loss deviation of the conductive adhesive caused by the shovel adhesive and the blockage of the mesh plate holes.
Description
Technical Field
The invention relates to the related technical field of MWT photovoltaic components, in particular to a method for conducting resin quota testing of an MWT component.
Background
The MWT component adopts the conductive adhesive to replace the traditional solder strip, so that the illumination area is increased, and the component efficiency is improved. However, the conductive adhesive is excessive, unnecessary waste of the conductive adhesive can be caused, the copper foil and the aluminum back field of the battery piece can be lapped to cause scrap of black pieces and even components when the battery piece is extruded during lamination, and the conductive adhesive is less, so that insufficient welding can be caused. A method of rating the test is needed.
The loss of the conductive adhesive is required to be controlled, the prior art adopts the steps of weighing each unused conductive adhesive, then scooping the rest of adhesive and placing the adhesive into a adhesive box, and dividing the total amount of the scooped rest of adhesive by the number of the components made by the user by subtracting the total amount of the scooped rest of adhesive from the total amount of the used adhesive to obtain the adhesive amount of each component, and the method has many defects, such as the scooped adhesive is not completely scooped and remains on the screen plate; the amount of these glues is not at all counted when the through holes are dredged when the mesh plate holes are blocked. The nominal weight of the conductive paste is affected, thereby affecting the ability of us to adjust the weight of the conductive paste.
Disclosure of Invention
Aiming at the technical problems, the invention aims to provide a quantitative test method for conductive adhesive of an MWT component, which aims to solve the problem of large loss deviation of the conductive adhesive caused by adhesive shoveling and screen hole plugging.
The technical scheme of the invention is as follows: a MWT assembly conductive adhesive rating test method, said method comprising the steps of:
selecting at least two conductive core plates in the same production line batch as test samples;
preparing an EVA strip, and making a label as a binding belt for binding the conductive core board;
step three, calibrating the electronic scale, and recording the weighing result of the conductive core board as W1;
step four, only brushing glue on the conductive core plate and not laying other materials;
step five, after the glue brushing, taking out the conductive core plate, paying attention to the fact that the conductive core plate does not touch conductive glue to cause inaccurate weighing, and weighing a result W2 after the glue brushing;
and step six, W2-W1 is the usage amount of the conductive adhesive.
Further, the process of calibrating the electronic scale comprises the following steps: adjusting the electronic scale to be horizontal, ensuring that the electronic scale is in a horizontal state, and resetting the electronic scale to zero for calibration; the electronic scale is preheated for more than 30 minutes, and starts to return to zero for calibration, and returns to zero once after half a minute, and weighing can be started after five minutes without change.
Further, if the conductive paste exceeds the rated weight, the conductive paste is fed to the conductive paste printing unit, and is increased upward by 0.1bar until the rated weight is met or the squeegee speed is decreased downward by 1% until the rated weight is reached by adjusting the squeegee pressure and the squeegee speed.
Further, if the conductive paste is below the rated weight, to the conductive paste printing unit, the squeegee pressure and the squeegee speed are adjusted to decrease down by 0.1bar until the rated weight is met or the squeegee speed is increased up by 1% until the rated weight is reached.
Compared with the prior art, the invention has the following advantages:
1. the production condition of a production line is simulated, the loss of the conductive adhesive is accurately calculated, the production cost is reduced, and unnecessary waste is reduced.
2. The accuracy of the conductive adhesive can reduce the proportion of defects generated by the conductive adhesive in the front EL.
3. The conductive adhesive can be effectively regulated and controlled, so that the conductive adhesive is within the process quota range, and the electrical property stability of the component is improved.
4. The cost is low, the operation is simple, and the operation can be easily achieved.
Detailed Description
The technical solutions in the embodiments of the present invention are described below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The method of the invention comprises the following steps;
1. selecting the conductive core boards with the same batch as the production line,
2. preparing EVA strips, and making a label as a binding tape for binding the conductive core board
3. The electronic scale is placed on a flat place without things around to adjust the level, so that the electronic scale is ensured to be in a horizontal state.
4. Preheating the electronic scale for more than 30 minutes, starting to return to zero for calibration, returning to zero once after half a minute, starting to weigh after five minutes without change, and recording the weighing result as W1
5. The conductive core board is loaded as the conductive core board of the production line, and other materials are not paved only by brushing glue.
6. And after the glue is brushed, taking out the conductive core plate, paying attention to the fact that the conductive core plate does not touch conductive glue to cause inaccurate weighing, and weighing the result W2 after the glue is brushed.
7. W2-W1 is the usage amount of the conductive adhesive.
8. If the conductive adhesive exceeds the rated weight, we can go to the conductive offset printing unit, turn on the Eurotron system click setting, and get to click the squeegee level after entering, we can adjust the squeegee pressure and squeegee speed. We can add up to 0.1bar until the nominal weight is met or the squeegee speed drops 1% down until the nominal weight is reached.
9. If the conductive paste is below the rated weight, we can go to the conductive paste printing unit, turn on the Eurotron system click setting, go to the post click squeegee level, we can adjust squeegee pressure and squeegee speed. We can either reduce down to 0.1bar until the nominal weight is met or add up to 1% of the squeegee speed until the nominal weight is reached.
The method requires auxiliary equipment: an electronic scale is additionally arranged in line with the production line equipment.
The application mode of the invention can be adjusted according to the actual situation, and is not used for limiting the invention. The technical scheme provided by the invention is described in detail above; the description of the present embodiment is intended only to aid in the understanding of the method of the present invention. The application mode of the present invention can be adjusted according to the actual situation, and is not intended to limit the present invention.
Claims (1)
1. A MWT component conductive adhesive quota test method is characterized by comprising the following steps:
selecting at least two conductive core plates in the same production line batch as test samples;
preparing an EVA strip, and making a label as a binding belt for binding the conductive core board;
step three, calibrating the electronic scale, and recording the weighing result of the conductive core board as W1;
step four, only brushing glue on the conductive core plate and not laying other materials;
step five, after the glue brushing, taking out the conductive core plate, paying attention to the fact that the conductive core plate does not touch conductive glue to cause inaccurate weighing, and weighing a result W2 after the glue brushing;
step six, W2-W1 is the usage amount of the conductive adhesive;
if the conductive adhesive exceeds the rated weight, the conductive adhesive is fed to a conductive offset printing unit, and the pressure of a rubber roller and the speed of the rubber roller are adjusted to be increased upwards by 0.1bar until the conductive adhesive meets the rated weight or the speed of the rubber roller is reduced downwards by 1 percent until the conductive adhesive reaches the rated weight;
the process of electronic scale calibration is as follows: adjusting the electronic scale to be horizontal, ensuring that the electronic scale is in a horizontal state, and resetting the electronic scale to zero for calibration; preheating the electronic scale for more than 30 minutes, starting zero resetting calibration, resetting to zero once after half a minute, and starting weighing without change after five minutes;
if the conductive paste is below the nominal weight, it is fed to the conductive paste printing unit by adjusting the squeegee pressure and squeegee speed down to 0.1bar until the nominal weight is met or the squeegee speed is increased up to 1% until the nominal weight is reached.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811600555.4A CN109827645B (en) | 2018-12-26 | 2018-12-26 | MWT assembly conductive adhesive quota testing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811600555.4A CN109827645B (en) | 2018-12-26 | 2018-12-26 | MWT assembly conductive adhesive quota testing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109827645A CN109827645A (en) | 2019-05-31 |
| CN109827645B true CN109827645B (en) | 2021-06-18 |
Family
ID=66861183
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811600555.4A Active CN109827645B (en) | 2018-12-26 | 2018-12-26 | MWT assembly conductive adhesive quota testing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109827645B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017013582A1 (en) * | 2015-07-20 | 2017-01-26 | Bempu Health Private Limited | Method and device for detecting hypothermia |
| CN206231018U (en) * | 2016-12-03 | 2017-06-09 | 周初材 | A kind of laminating machine roller bearing pressure and slack adjuster |
| CN108215360A (en) * | 2017-12-28 | 2018-06-29 | 南京日托光伏科技股份有限公司 | A kind of laminating method of MWT components |
| CN207916217U (en) * | 2017-11-30 | 2018-09-28 | 苏州市君悦新材料科技股份有限公司 | A kind of fiber reinforcement type high performance composite film |
| CN108878545A (en) * | 2018-05-29 | 2018-11-23 | 南京日托光伏科技股份有限公司 | A kind of MWT battery and preparation method reducing positive pole arrangement |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102581487B (en) * | 2012-02-16 | 2015-03-04 | 上海交通大学 | Laser weld-bonding method of bipolar plate of fuel cell |
| CN102634287B (en) * | 2012-04-26 | 2013-10-09 | 国家电网公司 | Method for improving stability of bonding strength of adhesive interface |
| CN103972315B (en) * | 2013-01-25 | 2017-07-04 | 纳幕尔杜邦公司 | Integrated form backboard, back-contact photovoltaic module and its production method |
| CN103258888A (en) * | 2013-05-22 | 2013-08-21 | 中节能太阳能科技（镇江）有限公司 | WMT solar cell module and preparation method thereof |
| CN103346202B (en) * | 2013-05-30 | 2016-06-01 | 南京日托光伏科技有限公司 | A kind of solar module based on glass conductive backings and manufacture method thereof |
| CN103350571A (en) * | 2013-07-25 | 2013-10-16 | 天威新能源控股有限公司 | Cleaning tool for punching-type back-contacting assembly printing screen |
| CN103618016A (en) * | 2013-11-20 | 2014-03-05 | 奥特斯维能源（太仓）有限公司 | Novel MWT solar cell module and manufacturing method thereof |
| CN106251771A (en) * | 2016-08-31 | 2016-12-21 | 竹林伟业科技发展（天津）股份有限公司 | A kind of RFID label tag without base stock based on etching antenna |
| TWI627740B (en) * | 2017-06-09 | 2018-06-21 | 晶典有限公司 | Micro led display module and manufacturing method thereof |
| CN107234686A (en) * | 2017-06-29 | 2017-10-10 | 广西防城港市昌海木业有限公司 | A kind of technique of backing of veneer gluing |
| CN108598199A (en) * | 2018-05-09 | 2018-09-28 | 南京日托光伏科技股份有限公司 | A kind of back-contact fragment solar module and preparation method |
-
2018
- 2018-12-26 CN CN201811600555.4A patent/CN109827645B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017013582A1 (en) * | 2015-07-20 | 2017-01-26 | Bempu Health Private Limited | Method and device for detecting hypothermia |
| CN206231018U (en) * | 2016-12-03 | 2017-06-09 | 周初材 | A kind of laminating machine roller bearing pressure and slack adjuster |
| CN207916217U (en) * | 2017-11-30 | 2018-09-28 | 苏州市君悦新材料科技股份有限公司 | A kind of fiber reinforcement type high performance composite film |
| CN108215360A (en) * | 2017-12-28 | 2018-06-29 | 南京日托光伏科技股份有限公司 | A kind of laminating method of MWT components |
| CN108878545A (en) * | 2018-05-29 | 2018-11-23 | 南京日托光伏科技股份有限公司 | A kind of MWT battery and preparation method reducing positive pole arrangement |
Non-Patent Citations (1)
| Title |
|---|
| 浅谈八开小胶印机的使用和维护;王忠德;《印刷质量与标准化》;20081215;全文 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109827645A (en) | 2019-05-31 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104360285B (en) | A kind of battery capacity modification method based on improved ampere-hour integration method | |
| CN103140560B (en) | Photocurable composition for transparent adhesive sheet | |
| CN102510668B (en) | Super thick copper PCB plate production method and its circuit board | |
| CN109749702B (en) | Conductive adhesive for laminated photovoltaic module and preparation method thereof | |
| CN105339451B (en) | Solar cell and module and manufacture and the method for the use solar cell and module including conductive strips | |
| CN111193306A (en) | Battery health state balancing method and system of modular energy storage battery grid-connected system | |
| CN109827645B (en) | MWT assembly conductive adhesive quota testing method | |
| CN102723121A (en) | Conductive adhesive composition for solar cell and solar cell module thereof | |
| CN101426344B (en) | Reflux temperature curve setting method and apparatus thereof | |
| CN110618386B (en) | Battery electric quantity proportion detection method, equipment and computer readable storage medium | |
| CN107561449A (en) | Self-discharge screening method for lithium iron phosphate battery | |
| CN103605093A (en) | Calibration method of display electricity value and system thereof | |
| Park et al. | Analysis of solar cells interconnected by electrically conductive adhesives for high-density photovoltaic modules | |
| EP0467575A2 (en) | Electrically conductive copper composition | |
| CN102625597A (en) | One-board welding process for printed circuit board components | |
| CN112099312A (en) | Photoresist dry film and preparation method thereof | |
| De Jong et al. | Single-step laminated full-size PV modules made with back-contacted mc-Si cells and conductive adhesives | |
| CN105428166B (en) | A kind of chip fuse manufacture method | |
| CN102200783B (en) | Tracking method of maximum output power of solar battery | |
| CN108003271B (en) | Alkali-soluble electroplating-resistant photosensitive resin and preparation method and application thereof | |
| CN101598901A (en) | A kind of operational method of manual exposure machine | |
| CN103163479A (en) | Voltage measurement circuit for monomer cells of lithium-ion power battery | |
| CN102514304A (en) | Common Tg lead-free copper clad laminate and preparation method thereof | |
| CN113900355B (en) | Photosensitive resin composition and dry film resist laminate | |
| CN101977485B (en) | Patching method for circuit board |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20221125 Address after: 20 Xishi Road, Xinwu District, Wuxi City, Jiangsu Province Patentee after: JIANGSU SUNPORT PHOTOVOLTAIC TECHNOLOGY Co.,Ltd. Address before: 20 Xishi Road, Xinwu District, Wuxi City, Jiangsu Province Patentee before: JIANGSU SUNPORT PHOTOVOLTAIC TECHNOLOGY Co.,Ltd. Patentee before: NANJING RITUO PHOTOVOLTAIC NEW ENERGY Co.,Ltd. |