CN109826012B - Durable hydrophilic finishing agent for non-woven fabric and preparation method thereof - Google Patents
Durable hydrophilic finishing agent for non-woven fabric and preparation method thereof Download PDFInfo
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- CN109826012B CN109826012B CN201910039441.5A CN201910039441A CN109826012B CN 109826012 B CN109826012 B CN 109826012B CN 201910039441 A CN201910039441 A CN 201910039441A CN 109826012 B CN109826012 B CN 109826012B
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Abstract
The durable hydrophilic finishing agent for the non-woven fabric is prepared by taking a dispersion medium, an organic monomer, an emulsifier, an initiator, a pH regulator, a diluent and a silicon dioxide aqueous solution as raw materials. A process for preparing the hydrophilic finish comprising the steps of: (1) sequentially adding a dispersion medium, an organic monomer, an emulsifier and a pH agent into a reaction kettle, stirring and mixing, then adding an initiator and starting timing, pouring out a mixed solution after reaction, and filtering to obtain a component A of the hydrophilic finishing agent; (2) mixing and stirring a silicon dioxide aqueous solution and a diluent, wherein the mixed solution is used as a component B of the hydrophilic finishing agent; (3) and mixing the component A and the component B to obtain the hydrophilic finishing agent. The hydrophilic finishing agent prepared by the invention has stable performance and low price, and the preparation process is simple, convenient and controllable; after the non-woven fabric is finished by the hydrophilic finishing agent, the hydrophilic performance is enhanced and the durability is good.
Description
Technical Field
The invention belongs to the technical field of high polymer materials, relates to a hydrophilic finishing agent and a preparation method thereof, and particularly relates to a durable hydrophilic finishing agent for non-woven fabrics and a preparation method thereof.
Background
Currently, the nonwoven industry is being thriving, and nonwoven fabrics have played an increasingly important role in daily life, and have been widely used in the fields of medical materials, filter materials, clothing materials, decorative materials, wiping materials for hygienic products, geotechnics, and construction. However, the requirements for nonwoven fabrics used in different fields or applications are not the same. In some specialty products, such as nonwoven fabrics used in water filtration products, hygiene products, wiping products, and the like, good hydrophilicity is often required.
The non-woven fabric composed of polypropylene or polyester has the advantages of stable raw material source, high strength, wear resistance, good chemical stability, low cost and the like, and occupies a larger share in the non-woven fabric. However, polypropylene or polyester has high crystallinity, compact molecular structure and no hydrophilic group, so that polypropylene or polyester non-woven fabric composed of the polypropylene or polyester non-woven fabric has poor hydrophilicity, water drops are not easy to spread and penetrate on the fabric surface, and the application of the polypropylene or polyester non-woven fabric in the fields of water filtration, sanitary products, wiping cloth and the like is severely limited.
At present, the hydrophobic polypropylene/polyester non-woven fabric is generally subjected to hydrophilic treatment by means of protofilament modification, surface grafting modification, plasma treatment, hydrophilic after-treatment and the like. In contrast, the post-finishing method for obtaining hydrophilicity by applying a hydrophilic finishing agent on the surface of the nonwoven fabric and then attaching the hydrophilic agent to the fibers through a hot baking treatment has the advantages of simple operation, low requirements on instruments and equipment, low cost and the like, and has attracted extensive attention of researchers. In the hydrophilic finishing method, the hydrophilic polypropylene/polyester nonwoven fabric is obtained most mature and convenient by applying a hydrophilic surfactant, however, the method is generally poor in washing fastness, cannot maintain the hydrophilic durability of the nonwoven fabric, is generally mainly applied to some disposable wiping products such as wet tissues, wiping cloths and the like, and shows obvious disadvantages in the aspect of seeking for the hydrophilic nonwoven product with good durability. The current society has pursued environmental protection and economy, how to reduce the consumption of energy and resources, and how to reduce the utilization rate of non-degradable disposable hydrophilic non-woven fabric products has become a research hotspot, and the development of durable hydrophilic finishing agents for non-woven fabrics is becoming urgent.
Disclosure of Invention
The invention aims to provide a durable hydrophilic finishing agent for non-woven fabrics and a preparation method thereof. After the non-woven fabric is finished by the hydrophilic finishing agent, the hydrophilic performance is enhanced and the durability is good.
In order to solve the technical problems, the following technical scheme is adopted:
the durable hydrophilic finishing agent for the non-woven fabric is characterized by being prepared from the following raw materials in parts by weight: 70-90 parts of dispersion medium, 10-30 parts of organic monomer, 0.1-0.3 part of emulsifier, 0.15-0.45 part of initiator, 0.05-0.15 part of pH regulator, 60-80 parts of diluent and 30-40 parts of silicon dioxide.
Preferably, the dispersion medium is a mixture of water and isopropanol, wherein the ratio of water to isopropanol is 7:3 or 8: 2.
Preferably, the organic monomer is composed of styrene, acrylic acid and butyl acrylate, wherein the ratio of the styrene, the acrylic acid and the butyl acrylate is 7:2:1 or 8:1: 1.
Preferably, the emulsifier is a mixed solution of tween 80 and span 80, wherein the ratio of the tween 80 to the span 80 is 3: 2.
Preferably, the initiator is one of ammonium persulfate and potassium persulfate.
Preferably, the diluent is one of ethanol and isopropanol.
Preferably, the solid content of the silica dispersion is 30% and the particle size is less than 100 nm.
A preparation method of durable hydrophilic finishing agent for non-woven fabric is characterized by comprising the following steps: the method comprises the following steps:
(1) sequentially adding a dispersion medium, an organic monomer, an emulsifier and a pH agent into a reaction kettle, stirring and mixing, adding an initiator when the temperature of the reaction kettle rises to 85 ℃, starting timing, pouring out a mixed solution from the reaction kettle after reacting for 7 hours, and filtering a small amount of condensate by using a screen to obtain a component A serving as a hydrophilic finishing agent;
(2) after mixing the silicon dioxide aqueous solution and the diluent, uniformly mixing the silicon dioxide aqueous solution and the diluent under the mechanical stirring of 500r/min, and taking the mixed solution as a component B of the hydrophilic finishing agent;
(3) and mixing the component A and the component B to obtain the hydrophilic finishing agent.
A method of applying a durable hydrophilic finish for nonwovens, characterized by: the hydrophilic agent is applied to the finishing of pure PP or pure PET non-woven fabrics in a padding mode.
Due to the adoption of the technical scheme, the method has the following beneficial effects:
due to the application of the technical scheme, compared with the prior art, the invention has the advantages that: the hydrophilic finishing agent has stable performance, low price and simple and controllable preparation process; after the non-woven fabric is finished by the hydrophilic finishing agent, the hydrophilic performance is enhanced, the durability is good, and the non-woven fabric is suitable for being used in various occasions.
Drawings
The invention will be further described with reference to the accompanying drawings in which:
FIG. 1 is a FESEM image of a pure PP nonwoven fabric of example 1;
FIG. 2 is an FESEM image of the pure PP nonwoven fabric of example 1 after treatment with a hydrophilic finish;
fig. 3 is a FESEM image of a hydrophilic pure PP nonwoven fabric after washing in a washing machine in example 1.
Detailed Description
The invention is further illustrated by the following specific examples:
in the following examples, reagents, materials and equipment used were either commercially available or prepared by conventional methods or commonly used in the industry, unless otherwise specified.
Example 1
(1) Preparation of durable hydrophilic finishes
1) Adding 70 parts of a dispersion medium consisting of water and isopropanol according to a mass ratio of 7:3, 20 parts of an organic monomer consisting of styrene, acrylic acid and butyl acrylate according to a mass ratio of 7:2:1, 0.2 part of an emulsifier consisting of Tween 80 and span 80 according to a mass ratio of 3:2 and 0.1 part of sodium bicarbonate (pH regulator) into a reaction kettle in sequence, stirring and mixing, adding 0.3 part of initiator ammonium persulfate when the temperature of the reaction kettle rises to 85 ℃, starting timing, pouring out a mixed solution from the reaction kettle after reacting for 7 hours, and filtering a small amount of condensate by using a screen to obtain a component A serving as a hydrophilic finishing agent;
2) mixing 35 parts of silicon dioxide aqueous solution with the solid content of 30% and 70 parts of ethanol (diluent), and uniformly mixing under the mechanical stirring of 500r/min, wherein the mixed solution is used as a component B of the hydrophilic finishing agent;
3) and mixing the component A and the component B to obtain the durable hydrophilic finishing agent.
(2) Hydrophilic finishing of nonwoven fabrics
And (3) soaking the pure PP non-woven fabric in the obtained hydrophilic finishing agent for 30s, then passing through a lower roller with the pressure of 0.3MPa, and drying to obtain the durable hydrophilic PP non-woven fabric.
Observed by a scanning electron microscope, the fiber surface in the untreated pure PP non-woven fabric is smooth and clean, as shown in figure 1; the surface of the fiber in the PP non-woven fabric treated by the hydrophilic finishing agent is coated with a layer of film consisting of nano particles, as shown in figure 2; the fiber surface of the PP non-woven fabric after hydrophilic cleaning by the washing machine still retains a relatively complete nano-particle film, as shown in FIG. 3.
The wetting time of water drops on the hydrophilic PP nonwoven was tested to be less than 1 s. The nonwoven fabric treated by the hydrophilic finishing agent is arranged in a roller washing machine for hydrophilic washing for 10 times, and is taken out and dried, and the wetting time of water drops is still less than 1s, which shows that the prepared hydrophilic finishing agent has durability.
Example 2
(1) Preparation of durable hydrophilic finishes
1) Adding 70 parts of a dispersion medium consisting of water and isopropanol according to a mass ratio of 8:2, 10 parts of an organic monomer consisting of styrene, acrylic acid and butyl acrylate according to a mass ratio of 7:2:1, 0.1 part of an emulsifier consisting of Tween 80 and span 80 according to a mass ratio of 3:2 and 0.05 part of sodium bicarbonate (pH regulator) into a reaction kettle in sequence, stirring and mixing, adding 0.1 part of an initiator potassium persulfate when the temperature of the reaction kettle rises to 85 ℃, starting timing, pouring out a mixed solution from the reaction kettle after reacting for 7 hours, and filtering a small amount of condensate by using a screen to obtain a component A serving as a hydrophilic finishing agent;
2) mixing 30 parts of silicon dioxide aqueous solution with the solid content of 30% and 80 parts of ethanol (diluent), and uniformly mixing under the mechanical stirring of 500r/min, wherein the mixed solution is used as a component B of the hydrophilic finishing agent;
3) and mixing the component A and the component B to obtain the durable hydrophilic finishing agent.
(2) Hydrophilic finishing of nonwoven fabrics
And (3) soaking the pure PET non-woven fabric in the obtained hydrophilic finishing agent for 30s, then passing through a lower roller with the pressure of 0.3MPa, and drying to obtain the durable hydrophilic PET non-woven fabric.
The wetting time of the water drops on the hydrophilic PET nonwoven was tested to be less than 1 s. The nonwoven fabric treated by the hydrophilic finishing agent is arranged in a roller washing machine for hydrophilic washing for 10 times, and is taken out and dried, and the wetting time of water drops is still less than 1s, which shows that the prepared hydrophilic finishing agent has durability.
Example 3
(1) Preparation of durable hydrophilic finishes
1) Adding 90 parts of a dispersion medium consisting of water and isopropanol according to a mass ratio of 7:3, 30 parts of an organic monomer consisting of styrene, acrylic acid and butyl acrylate according to a mass ratio of 8:1:1, 0.3 part of an emulsifier consisting of Tween 80 and span 80 according to a mass ratio of 3:2 and 0.15 part of sodium bicarbonate (pH regulator) into a reaction kettle in sequence, stirring and mixing, adding 0.3 part of an initiator potassium persulfate when the temperature of the reaction kettle is increased to 85 ℃, starting timing, pouring out a mixed solution from the reaction kettle after reacting for 7 hours, and filtering a small amount of condensate by using a screen to obtain a component A serving as a hydrophilic finishing agent;
2) mixing 40 parts of silicon dioxide aqueous solution with the solid content of 30% and 60 parts of isopropanol (diluent), and uniformly mixing under the mechanical stirring of 500r/min, wherein the mixed solution is used as a component B of the hydrophilic finishing agent;
3) and mixing the component A and the component B to obtain the durable hydrophilic finishing agent.
(2) Hydrophilic finishing of nonwoven fabrics
And (3) soaking the pure PP non-woven fabric in the obtained hydrophilic finishing agent for 30s, then passing through a lower roller with the pressure of 0.3MPa, and drying to obtain the durable hydrophilic PET non-woven fabric.
The wetting time of the water drops on the hydrophilic PET nonwoven was tested to be less than 1 s. The nonwoven fabric treated by the hydrophilic finishing agent is arranged in a roller washing machine for hydrophilic washing for 10 times, and is taken out and dried, and the wetting time of water drops is still less than 1s, which shows that the prepared hydrophilic finishing agent has durability.
Example 4
(1) Preparation of durable hydrophilic finishes
1) Adding 80 parts of a dispersion medium consisting of water and isopropanol according to a mass ratio of 8:2, 20 parts of an organic monomer consisting of styrene, acrylic acid and butyl acrylate according to a mass ratio of 8:1:1, 0.2 part of an emulsifier consisting of Tween 80 and span 80 according to a mass ratio of 3:2 and 0.1 part of sodium bicarbonate (pH regulator) into a reaction kettle in sequence, stirring and mixing, adding 0.2 part of an initiator potassium persulfate when the temperature of the reaction kettle is increased to 85 ℃, starting timing, pouring out a mixed solution from the reaction kettle after reacting for 7 hours, and filtering a small amount of condensate by using a screen to obtain a component A serving as a hydrophilic finishing agent;
2) mixing 35 parts of silicon dioxide water solution with solid content of 30% and 70 parts of isopropanol (diluent), and uniformly mixing under mechanical stirring at 500r/min, wherein the mixed solution is used as a component B of the hydrophilic finishing agent;
3) and mixing the component A and the component B to obtain the durable hydrophilic finishing agent.
(2) Hydrophilic finishing of nonwoven fabrics
And (3) soaking the pure PET non-woven fabric in the obtained hydrophilic finishing agent for 30s, then passing through a lower roller with the pressure of 0.3MPa, and drying to obtain the durable hydrophilic PET non-woven fabric.
The wetting time of the water drops on the hydrophilic PET nonwoven was tested to be less than 1 s. The nonwoven fabric treated by the hydrophilic finishing agent is arranged in a roller washing machine for hydrophilic washing for 10 times, and is taken out and dried, and the wetting time of water drops is still less than 1s, which shows that the prepared hydrophilic finishing agent has durability.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made on the basis of the present invention to solve the same technical problems and achieve the same technical effects are all covered in the protection scope of the present invention.
Claims (5)
1. A durable hydrophilic finish for nonwovens characterized by: the material is prepared from the following raw materials in parts by weight: 70-90 parts of dispersion medium, 10-30 parts of organic monomer, 0.1-0.3 part of emulsifier, 0.15-0.45 part of initiator, 0.05-0.15 part of pH regulator, 60-80 parts of diluent and 30-40 parts of silicon dioxide; the dispersion medium is a mixed solution of water and isopropanol, and the diluent is one of ethanol and isopropanol; the ratio of water to isopropanol is 7:3 or 8: 2; the organic monomer consists of styrene, acrylic acid and butyl acrylate, wherein the ratio of the styrene to the acrylic acid to the butyl acrylate is 7:2:1 or 8:1: 1.
2. A durable hydrophilic finish for nonwovens as claimed in claim 1 wherein: the emulsifier is a mixed solution of tween 80 and span 80, wherein the ratio of the tween 80 to the span 80 is 3: 2.
3. A durable hydrophilic finish for nonwovens as claimed in claim 1 wherein: the initiator is one of ammonium persulfate and potassium persulfate.
4. A durable hydrophilic finish for nonwovens as claimed in claim 1 wherein: the solid content of the silicon dioxide is 30 percent, and the particle size of the silicon dioxide is less than 100 nm.
5. A process for preparing a durable hydrophilic finish for nonwovens as claimed in claim 1 comprising the steps of:
(1) sequentially adding a dispersion medium, an organic monomer, an emulsifier and a pH agent into a reaction kettle, stirring and mixing, adding an initiator when the temperature of the reaction kettle rises to 85 ℃, starting timing, pouring out a mixed solution from the reaction kettle after reacting for 7 hours, and filtering a small amount of condensate by using a screen to obtain a component A serving as a hydrophilic finishing agent;
(2) after mixing the silicon dioxide aqueous solution and the diluent, uniformly mixing the silicon dioxide aqueous solution and the diluent under the mechanical stirring of 500r/min, and taking the mixed solution as a component B of the hydrophilic finishing agent;
(3) and mixing the component A and the component B to obtain the hydrophilic finishing agent.
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CN115418857A (en) * | 2022-08-25 | 2022-12-02 | 浙江恒泽环境科技有限公司 | Durable oil-proof finishing agent for non-woven fabric and preparation method thereof |
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