CN109770389B - Automatic fruit food material frying and roasting production system and production method thereof - Google Patents
Automatic fruit food material frying and roasting production system and production method thereof Download PDFInfo
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- CN109770389B CN109770389B CN201811646103.XA CN201811646103A CN109770389B CN 109770389 B CN109770389 B CN 109770389B CN 201811646103 A CN201811646103 A CN 201811646103A CN 109770389 B CN109770389 B CN 109770389B
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Abstract
The invention discloses an automatic frying and roasting production system for fruit food materials, which comprises a cleaning device, a lifting and conveying device, a food material distribution device, a material cutting device, a first material guide conveying device, a second material guide conveying device, a vibrating material distribution device, a branding device, a frying and roasting device, a vibrating surface saline water spraying device and a food material surface saline water spraying device which are sequentially arranged; the production system has the advantages of high automation degree and large processing capacity. The invention also discloses a production method of the automatic frying and roasting production system for the fruit food materials, which comprises the steps of cleaning fruits, cutting the fruits into long slices, round slices or diced strips, spraying saline water on two sides of the food materials, baking the single side or the double sides of the food materials, coating edible oil on the two sides of the food materials, and frying and roasting the food materials; the production method disclosed by the invention is used for branding the food materials and matched with conveying type frying and roasting, so that the roasting flavor is enhanced, the visual attractiveness of the finished product is improved, and the finished product has the unique roasting flavor of frying and roasting.
Description
Technical Field
The invention belongs to the technical field of fruit processing, and particularly relates to an automatic frying and baking production system and method for fruit food materials.
Background
Common fruit food materials comprise apples, peaches, pears and the like, and are widely cultivated in most areas of China. The fruit food material has unique flavor and high nutritive value. The baked fruit food materials have unique baked flavor, are delicious and tasty, promote appetite, can be directly eaten, and can also be used as dish ingredients, such as baked apples which are frequently used in western food, so the baked fruit food materials are more and more favored by the food industry. The fruit food material baking production process in the prior art has low automation degree and low processing efficiency, and cannot meet market requirements; and the flavor is not good, some of the flavor can even turn black, and the quality is poor. Therefore, it is necessary to develop an automatic frying and roasting production system for fruit food materials and a production method thereof, which can solve the above problems.
Disclosure of Invention
The first purpose of the invention is to provide an automatic frying and roasting production system for fruit food materials with high automation degree.
The second purpose of the invention is to provide a production method of the automatic frying and roasting production system for the fruit food materials, which has excellent flavor and can avoid blackening.
The first purpose of the invention is realized by comprising a cleaning device, a lifting conveying device, an edible material distribution device, a cutting device, a first material guiding conveying device, a second material guiding conveying device, a vibrating material distribution device, a branding device, a frying and baking device, a vibrating surface saline water spraying device and an edible material surface saline water spraying device which are arranged in sequence, wherein a discharge port of the cleaning device is connected with a lifting starting end of the lifting conveying device, an edible material approaching sensor is arranged above a conveying starting end of the lifting conveying device, a lifting tail end of the lifting conveying device is positioned above one side of the edible material distribution device, a plurality of cutting devices which are arranged in parallel are arranged on the other side of the edible material distribution device, the cutting shapes of all the cutting devices are different, the first material guiding conveying device is arranged below the discharge port of the cutting device, a conveying starting end of the second material guiding conveying device is positioned below the conveying tail end of the first material guiding conveying device, and the direction of delivery of second guide conveyor is mutually perpendicular with first guide conveyor's direction of delivery, and second guide conveyor's the transport tail end is located the top of vibration distributing device feed end, vibration distributing device's feed end side be equipped with vibration face salt solution sprinkler, vibration distributing device middle part top is equipped with and eats material surface salt solution sprinkler, vibration distributing device discharge end and the feed end of branding the device between be equipped with the slope sliding plate, the slope sliding plate is equipped with down the water hole, slope sliding plate below is equipped with and connects the liquid fill, the discharge end of branding the device corresponding with the feed end of frying and roasting the device.
The second purpose of the invention is realized by cleaning fruits, cutting the fruits into long slices, round slices or diced strips, spraying salt water on two sides of the food material, branding the single side or double sides of the food material, coating edible oil on the two sides of the food material, and frying and roasting the food material.
The invention has the beneficial effects that:
1. the automatic fruit food material frying and baking production system disclosed by the invention integrates the functions of cleaning, various material cutting shapes, branding and frying and baking, can be used for processing fruit food materials into fried and baked slices, fried diced slices and the like, does not need manual operation in the processing process, and has the advantages of high automation degree and large processing capacity; the food material distribution device can distribute food materials to be cut into the cutting device corresponding to the cutting forming shape, so that different processing shapes can be automatically switched at any time, and the food materials are continuously conveyed in the whole process; the system can automatically add saline water to the surface and the bottom of the food material, so that the problem of food material blackening in the processing process is effectively prevented; the vibrating material distribution device plays a role in uniformly distributing the food materials and entering a branding process, so that the food materials are branded uniformly;
2. the screen plate and the partition plate of the cleaning device form a cleaning interval for containing a small amount of fruit food materials, the compressed air sprayed by the first air spraying device enables the fruit food materials to be continuously turned over in the cleaning interval to wash away impurities, and the cleaning interval plays a role in limiting deflection of the fruit food materials and prevents the fruit food materials from deviating to influence subsequent process treatment; the second air injection device simultaneously generates a large amount of bubbles, and the bubbles are broken in the contact process with the fruit food materials, so that the fruit food materials are impacted and scrubbed, and the fruit food materials are thoroughly cleaned; the cleaning device also has an ultrasonic cleaning function, so that the cleaning effect is further improved; the first high-pressure spraying device can further spray and clean the cleaned surfaces of the fruit food materials at high pressure, and the floating substances and residual impurities stuck to the surfaces of the fruit food materials are washed away; in the cleaning process, the water pumping device can be controlled to pump water to the upper layer of the cleaning water in the cleaning section, rolled and floating impurities are pumped out by the water pumping device to be collected in a unified mode, and the water level sensor monitors the water level in the cleaning device in real time;
3. the upper branding roller and the lower branding roller are arranged in the branding device, so that food materials can conveniently pass through the branding channel, and the upper burner and/or the lower burner can be correspondingly started according to requirements, so that different production requirements of single-sided or double-sided branding can be met, and the branding device is convenient and flexible to use;
4. the edible oil sprayed by the oil spraying device of the frying and baking device enables two sides of the food material to be stained with the edible oil, so that the frying and baking requirements of the food material are met, the food material is fried and baked in the conveying process of the food material by the conveying type frying and baking structure, and the frying and baking box body is closed to be matched with the smoke exhaust pipe, so that the oil smoke generated by frying and baking is favorably exhausted; the temperature sensor monitors the temperature of each section of the frying and baking oven body in real time;
5. the food falling device comprises a food falling device, a frying and roasting conveying device, a food conveying device and a food baking and conveying device, wherein the food falling device is arranged on the food falling device;
6. according to the production method, the washed fruit food materials are sprayed with the salt water, and then the single sides or the double sides of the food materials are branded, so that the baking flavor is enhanced, the problem of blackening of the food materials in the processing process can be solved by spraying the salt water, and the visual attractiveness of finished products is improved; then the food material is baked in a frying and baking mode, and the finished product forms unique baking flavor while the baking quality of the finished product is guaranteed.
Drawings
FIG. 1 is a schematic view of the construction of a production system according to the present invention;
FIG. 2 is a schematic view of the internal structure of the cleaning apparatus and the pre-cleaning apparatus;
fig. 3 is a schematic top view of the food material distribution device;
FIG. 4 is a schematic view of the internal structure of the branding device;
FIG. 5 is a schematic view of the internal structure of the frying and roasting apparatus;
FIG. 6 is a schematic structural view of the food falling device;
FIG. 7 is a schematic cross-sectional view taken along line A-A of FIG. 6;
FIG. 8 is a schematic cross-sectional view taken along line B-B of FIG. 6;
in the figure: 1-a cleaning device, 1 a-a cleaning box body, 1 b-a first mesh belt conveying device, 1 c-a mesh plate, 1 d-a first high-pressure spraying device, 1 e-a water pumping device, 1 f-a first air injection device, 1 g-a second air injection device, 1 h-a clapboard, 1 i-an ultrasonic wave generating device, 1 j-a water level sensor, 2-a lifting conveying device, 3-a food material distributing device, 3 a-a distributing conveying device, 3 b-a bracket, 3 c-a movable guide plate, 3 d-an air cylinder, 4-a material cutting device, 5-a first material guide conveying device, 6-a second material guide conveying device, 7-a vibrating material distributing device, 8-a branding device, 8 a-a branding box body and 8 b-a branding feeding conveying device, 8 c-branding discharge conveying device, 8 d-upper branding roller, 8 e-lower branding roller, 8 f-upper burner, 8 g-lower burner, 9-frying device, 9 a-frying box body, 9 b-frying conveying device, 9 c-electric heating device, 9 d-oil spraying device, 9 e-smoke exhaust pipe, 9 f-temperature sensor, 10-vibration surface saline spraying device, 11-food material surface saline spraying device, 12-food material approaching sensor, 13-inclined sliding plate, 14-descending conveying device, 15-food material falling device, 15 a-shaft, 15 b-forward movable sleeve, 15 c-reverse movable sleeve, 15 d-connecting rod, 15 e-branding plate, 15 f-rotary table and 15 g-motor.
Detailed Description
The invention is further described with reference to the accompanying drawings, but the invention is not limited in any way, and any alterations or substitutions based on the teaching of the invention are within the scope of the invention.
As shown in the attached drawings 1-8, the invention comprises a cleaning device 1, a lifting conveying device 2, a food material distribution device 3, a cutting device 4, a first material guiding conveying device 5, a second material guiding conveying device 6, a vibrating material distribution device 7, a branding device 8, a frying and roasting device 9, a vibrating surface saline water spraying device 10 and a food material surface saline water spraying device 11 which are arranged in sequence, wherein a discharge port of the cleaning device 1 is connected with a lifting starting end of the lifting conveying device 2, a food material approaching sensor 12 is arranged above a conveying starting end of the lifting conveying device 2, a lifting tail end of the lifting conveying device 2 is positioned above one side of the food material distribution device 3, a plurality of cutting devices 4 which are arranged in parallel are arranged on the other side of the food material distribution device 3, the cutting shapes of each cutting device 4 are different, the first material guiding conveying device 5 is arranged below a discharge port of the cutting device 4, the second material guide conveying device 6 is located below the tail end of the first material guide conveying device 5 in a conveying mode, the conveying direction of the second material guide conveying device 6 is perpendicular to the conveying direction of the first material guide conveying device 5, the tail end of the second material guide conveying device 6 is located above the feeding end of the vibrating material distribution device 7, a vibrating surface saline water spraying device 10 is arranged on the side face of the feeding end of the vibrating material distribution device 7, an edible material surface saline water spraying device 11 is arranged above the middle of the vibrating material distribution device 7, an inclined sliding material plate 13 is arranged between the discharging end of the vibrating material distribution device 7 and the feeding end of the branding device 8, a water discharging hole is formed in the inclined sliding material plate 13, a liquid receiving hopper is arranged below the inclined sliding material plate 13, and the discharging end of the branding device 8 corresponds to the feeding end of the frying and baking device 9.
Preferably, the food material baking machine further comprises a control device, and the control device is electrically connected with the cleaning device 1, the lifting and conveying device 2, the food material distribution device 3, the cutting device 4, the first material guide and conveying device 5, the second material guide and conveying device 6, the vibrating and distributing device 7, the branding device 8, the baking device 9, the vibrating surface saline water spraying device 10, the food material surface saline water spraying device 11 and the food material proximity sensor 12 respectively.
Preferably, the cleaning device 1 comprises a cleaning box body 1a, a first mesh belt conveying device 1b, a mesh plate 1c, a first high-pressure spraying device 1d, a water pumping device 1e, a first air injection device 1f and a second air injection device 1g, the first mesh belt conveying device 1b is arranged in the cleaning box body 1a, the first mesh belt conveying device 1b comprises a cleaning section and inclined sections at two ends of the cleaning section, a conveying mesh belt of the first mesh belt conveying device 1b is provided with a plurality of partition plates 1h at equal intervals, the mesh plate 1c is arranged above the cleaning section, two sides of the mesh plate 1c are respectively fixedly connected with the inner wall of the cleaning box body 1a, a gap is arranged between the mesh plate 1c and the partition plates 1h, the first high-pressure spraying device 1d is arranged above the inclined section at the conveying end of the first mesh belt conveying device 1b, and a plurality of water pumping devices 1e are arranged, all set up in the washing section top, be the rectangle array pattern between a plurality of pumping devices 1e and arrange, first air jet system 1f have a plurality ofly, all set up in the below of washing section, be the rectangle array pattern between a plurality of first air jet system 1f and arrange, the interval of two adjacent first air jet system 1f equals the interval of two adjacent baffles 1h, the diameter of first air jet system 1f is less than the interval of two adjacent baffles 1h, second air jet system 1g locate first guipure conveyor 1b side below, the diameter of second air jet system 1g is greater than the diameter of first air jet system 1 f.
Preferably, a water level sensor 1j is provided in the cleaning tank 1 a.
Preferably, a horizontal partition plate 1h is arranged at the lower part in the cleaning box body 1a, so as to divide the cleaning box body 1a into an upper space and a lower space, an ultrasonic wave generating device 1i is arranged in the lower space, and the horizontal partition plate 1h is a stainless steel plate.
Preferably, the food material distribution device 3 comprises a distribution conveying device 3a, a support 3b and a plurality of movable guides, the conveying starting end of the distribution conveying device 3a is located below the conveying tail end of the lifting conveying device 2, the distribution conveying device 3a is parallel to the first material guiding and conveying device 5, the support 3b and the material cutting device 4 are respectively located on two sides of the distribution conveying device 3a, the plurality of movable guides are respectively arranged on the support 3b, and the movable guides are in one-to-one correspondence with the material cutting devices 4.
Preferably, the movable guide comprises a movable guide plate 3c and an air cylinder 3d, the movable guide plate 3c is parallel to the distribution conveying device 3a, the length of the movable guide plate 3c is greater than the width of the distribution conveying device 3a, the air cylinder 3d is arranged on the support 3b, one end of the movable guide plate 3c is movably connected with the support 3b, and a piston rod of the air cylinder 3d is connected with the movable guide plate 3c, so that the air cylinder 3d can push the movable guide plate 3c to move towards the corresponding material cutting device 4.
Preferably, the branding device 8 comprises a branding box body 8a, a branding feeding and conveying device 8b, a branding discharging and conveying device 8c, an upper branding roller 8d, a lower branding roller 8e, an upper burner 8f, a lower burner 8g and a branding roller rotation driving device, the branding feeding and conveying device 8b and the branding discharging and conveying device 8c are arranged in the branding box body 8a, the conveying starting end of the branding feeding and conveying device 8b penetrates out of the branding box body 8a, the conveying tail end of the branding discharging and conveying device 8c penetrates out of the branding box body 8a, the conveying starting end of the branding discharging and conveying device 8c corresponds to the conveying tail end of the branding feeding and conveying device 8b, the horizontal height of the branding discharging and conveying device 8c is lower than the horizontal height of the branding feeding and conveying device 8b, and the lower branding roller 8e is arranged at the conveying starting end of the branding discharging and the conveying device 8c Between, last branding roller 8d locate down branding roller 8e top, go up the branding roller 8d and down the branding roller between 8e the clearance be branding the passageway, the direction of delivery of branding the passageway is the same with the direction of delivery of branding feeding conveyor 8b, last combustor 8f locate the back of last branding roller 8d, lower combustor 8g locate down the bottom of branding roller 8e, branding roller rotate drive arrangement, go up combustor 8f, lower combustor 8g be connected with combustor controlling means electricity respectively.
Preferably, the surfaces of the upper branding roller 8d and the lower branding roller 8e are both provided with branding grooves.
Preferably, the upper burner 8f and the lower burner 8g are both natural gas burners and are respectively connected to a natural gas pipeline.
Preferably, the frying and roasting device 9 comprises a frying and roasting box body 9a, a frying and roasting conveying device 9b, an electric heating device 9c, an oil spraying device 9d, a smoke discharging pipe 9e and a temperature sensor 9f, wherein the frying and roasting conveying device 9b is arranged in the frying and roasting box body 9a, the conveying starting end and the conveying tail end of the frying and roasting conveying device 9b respectively penetrate out of the frying and roasting box body 9a, the electric heating device 9c is arranged above the frying and roasting conveying device 9b, the oil spraying device 9d is respectively arranged above the conveying starting end of the frying and roasting conveying device 9b and close to the upper part of the outer wall of the frying and roasting box body 9a, the smoke discharging pipe 9e is arranged at the top of the frying and roasting box body 9a, and the temperature sensor 9f is respectively arranged on the side surface of the frying and roasting conveying device 9 b.
Preferably, a food material dropping device 15 is arranged below the tail end of the conveying of the frying and roasting conveying device 9b, the food material dropping device 15 comprises a shaft 15a, a forward movable sleeve 15b, a reverse movable sleeve 15c, a connecting rod 15d, a dropping plate 15e, a turntable 15f and a motor 15g, the forward movable sleeve 15b and the reverse movable sleeve 15c are sequentially and alternately sleeved on the shaft 15a, one end of the shaft 15a is sleeved with the forward movable sleeve 15b, the other end of the shaft 15a is sleeved with the reverse movable sleeve 15c, the front side of the forward movable sleeve 15b is provided with an opening, the back side of the reverse movable sleeve 15c is provided with an opening, the two adjacent forward movable sleeves 15b are connected through the connecting rod 15d, the connecting rod 15d penetrates through the back opening of the reverse movable sleeve 15c between the two adjacent forward movable sleeves 15b, the two adjacent reverse movable sleeves 15c are connected through the connecting rod 15d, and the connecting rod 15d passes through the back opening of the forward movable sleeve 15b between two adjacent reverse movable sleeves 15c, the top and the bottom of the forward movable sleeve 15b and the top and the bottom of the reverse movable sleeve 15c are respectively and fixedly provided with a dropping plate 15e, the sleeve opening of the forward movable sleeve 15b at one end of the shaft 15a is provided with a rotary table 15f, the sleeve opening of the reverse movable sleeve 15c at the other end is provided with a rotary table 15f, the power output shafts of the motors 15g are respectively connected with the centers of the rotary tables 15f, and the rotation directions of the two rotary tables 15f are opposite.
Preferably, the width of the falling plate 15e is less than or equal to the maximum length of the food material.
Preferably, the top of the falling plate 15e is provided with a scraping head.
Preferably, the scraping head is a hairbrush scraping head.
Preferably, the control device is a PLC controller.
Preferably, the burner control device is a PLC controller.
The production method of the automatic frying and roasting production system for the fruit food materials comprises the steps of cleaning fruits, cutting the fruits into long slices, round slices or diced strips, spraying saline water on two sides of the food materials, baking the single sides or the double sides of the food materials, coating edible oil on the two sides of the food materials, and frying and roasting the food materials.
Preferably, the frying and baking temperature is 100-200 ℃, and the frying and baking time is 10-40 min.
Preferably, the fruit food material is apple, peach or pear.
The working principle and the working process of the production system of the invention are as follows: firstly, feeding fruit food materials into a first mesh belt conveying device 1b in a cleaning box body 1 a; fruit food materials enter cleaning water of the cleaning section through an inclined section of a conveying starting end of the first mesh belt conveying device 1b, the mesh plate 1c and the partition plate 1h form a cleaning interval for containing a small amount of fruit food materials, compressed air sprayed by the first air spraying device 1f enables the fruit food materials to be continuously turned over in the cleaning interval to wash away impurities, and for long-strip-shaped fruit food materials, the cleaning interval can also play a role in limiting deflection of the food materials and prevent the food materials from deviating to influence subsequent process treatment; the second air injection device 1g simultaneously generates a large amount of air bubbles, and the air bubbles are broken in the contact process with the fruit food materials, so that the impact and brushing effects on the surfaces of the fruit food materials are achieved; the ultrasonic generator 1i can be started to perform ultrasonic cleaning in the conveying and cleaning process; when the fruit food materials are conveyed to the inclined section at the tail end of the first mesh belt conveying device 1b through the cleaning section, the fruit food materials are subjected to high-pressure spraying cleaning through the first high-pressure spraying device 1d, and then the cleaned fruit food materials are discharged from a discharge port of the cleaning device; in the cleaning process, the water pumping device 1e can also be controlled to pump water to the upper layer of the cleaning water in the cleaning section, rolled and floating impurities are pumped out by the water pumping device to be collected in a unified mode, and the water level sensor 1j monitors the water level in the cleaning device 1 in real time;
the fruit food materials are lifted by the lifting conveying device 2, meanwhile, the food material proximity sensor 12 detects that food materials pass, namely, the control device controls the material cutting device 4 which needs to be cut into corresponding shapes to be started and the food material distribution device 3 to be started; the fruit food falls on the conveying starting end of the distribution conveying device 3a, meanwhile, the cylinder 3d of the movable guide device is started to push the movable guide plate 3c, so that the movable guide plate 3c obliquely strides over the distribution conveying device 3a, and the fruit food is guided by the inclined movable guide plate 3c and falls into the corresponding feeding hole of the material cutting device 4 in the conveying process; when the food materials are required to be cut into other shapes, the corresponding material cutting device 4 and the movable guider corresponding to the material cutting device 4 are started, and the food materials are guided into the material cutting device 4; the food materials formed by cutting fall on a first material guiding and conveying device 5 from a discharge hole of a cutting device 4, are conveyed and then fall on a second material guiding and conveying device 6, and are conveyed continuously;
then the food falls on the vibrating distributing device 7, the vibrating surface brine spraying device 10 sprays brine on the vibrating surface of the vibrating distributing device 7, so that the brine is adhered to the bottom surface of the food falling on the vibrating distributing device 7, and the brine spraying device 11 sprays brine on the surface of the food; the redundant saline water is discharged into the liquid receiving hopper through a lower water hole of the inclined material sliding plate 13; the food materials are uniformly distributed on the conveying starting end of the branding feeding conveying device 8b through the inclined material sliding plate 13;
food materials enter the branding box body 8a, naked flames generated by the upper combustor 8f continuously burn the upper branding roller 8d to heat the upper branding roller 8d, naked flames generated by the lower combustor 8g continuously burn the lower branding roller 8e to heat the lower branding roller 8e, the branding roller rotation driving device drives the lower branding roller 8e and the lower branding roller 8e to rotate, and the rotation directions of the lower branding roller 8e and the lower branding roller 8e are opposite; when the food material passes through a branding channel between the upper branding roller 8d and the lower branding roller 8e, the surface of the food material is extruded by the upper branding roller 8d, the bottom surface of the food material is extruded by the lower branding roller 8e, the surface and the bottom surface of the food material are branded, and meanwhile, the food material is sent out by the upper branding roller 8d and the lower branding roller 8e in the rotating process; the food materials can be subjected to single-sided branding only by starting the upper burner 8f or the lower burner 8g through the control device according to the single-sided branding requirement; the food material falls on the branding discharge conveying device 8c and is conveyed out of the branding box body 8 a;
the food material falls on the conveying starting end of the frying and roasting conveying device 9b, the food material enters the frying and roasting box body 9a, the oil spraying device 9d at the conveying starting end continuously sprays edible oil on the conveying belt of the frying and roasting conveying device 9b, the oil spraying device 9d above the outer wall of the frying and roasting box body 9a sprays oil on the surface of the food material, the two sides of the food material are both adhered with the edible oil, and the frying and roasting requirements of the food material are met; in the conveying process, the electric heating device 11c continuously fries and bakes the food materials; the smoke exhaust pipe 9e exhausts the smoke in the frying and roasting oven body 9 a; the temperature sensor 9f monitors the temperature of each section in the frying and baking oven body 9a in real time; the length of the frying oven body 9a can be more than 25 meters; the food material after frying and roasting is sent out of the frying and roasting box body 9a through the tail end of the conveying device 9b of the frying and roasting conveying device, and a finished product is obtained;
during the falling process of the tail end of the frying and baking conveying device 9b, the two motors 15g respectively drive the corresponding turntables 15f to rotate by the same angle and then reversely rotate by the same angle and repeat continuously, the rotating directions of the two turntables are opposite, namely, the forward movable sleeve 15b and the reverse movable sleeve 15c rotate in a staggered mode continuously, so that the two adjacent dropping plates 15e rotate in a reciprocating mode in a staggered mode continuously, and the top of the dropping plate 15e in the rotating process scrapes and drops the finished product stuck on the conveying belt of the frying and baking conveying device 9 b.
The present invention will be further described with reference to examples 1 to 3.
Example 1
A production method of an automatic frying and roasting production system for fruit food materials comprises the steps of cleaning fruits, cutting the fruits into long slices, round slices or diced strips, spraying salt water on two sides of the food materials, baking the single side or the double sides of the food materials, coating edible oil on the two sides of the food materials, frying and roasting the food materials at the temperature of 100 ℃ for 10 min.
Example 2
A production method of an automatic frying and roasting production system for fruit food materials comprises the steps of cleaning fruits, cutting the fruits into long slices, round slices or diced strips, spraying salt water on two sides of the food materials, baking the single side or the double sides of the food materials, coating edible oil on the two sides of the food materials, frying and roasting the food materials at the temperature of 200 ℃ for 40 min.
Example 3
A production method of an automatic frying and roasting production system for fruit food materials comprises the steps of cleaning fruits, cutting the fruits into long slices, round slices or diced strips, spraying salt water on two sides of the food materials, baking the single side or the double sides of the food materials, coating edible oil on the two sides of the food materials, frying and roasting the food materials at the temperature of 150 ℃ for 25 min.
Claims (10)
1. An automatic frying and roasting production system for fruit food materials comprises a cleaning device (1), a lifting conveying device (2), a food material distribution device (3), a cutting device (4), a first guide conveying device (5), a second guide conveying device (6), a vibration distribution device (7), a branding device (8), a frying and roasting device (9), a vibration surface saline water spraying device (10) and a food material surface saline water spraying device (11) which are sequentially arranged, and is characterized in that a discharge port of the cleaning device (1) is connected with a lifting starting end of the lifting conveying device (2), a food material approaching sensor (12) is arranged above a conveying starting end of the lifting conveying device (2), a lifting tail end of the lifting conveying device (2) is positioned above one side of the food material distribution device (3), a plurality of cutting devices (4) which are arranged in parallel are arranged on the other side of the food material distribution device (3), the blanking shapes of all the blanking devices (4) are different, the first guide conveying device (5) is arranged below a discharge port of each blanking device (4), the conveying starting end of the second guide conveying device (6) is positioned below the conveying tail end of the first guide conveying device (5), the conveying direction of the second guide conveying device (6) is perpendicular to the conveying direction of the first guide conveying device (5), the conveying tail end of the second guide conveying device (6) is positioned above the feeding end of the vibration distributing device (7), a vibration surface saline spraying device (10) is arranged on the side surface of the feeding end of the vibration distributing device (7), a food material surface saline spraying device (11) is arranged above the middle of the vibration distributing device (7), an inclined sliding material plate (13) is arranged between the discharging end of the vibration distributing device (7) and the feeding end of the branding device (8), the inclined sliding plate (13) is provided with a water drainage hole, a liquid receiving hopper is arranged below the inclined sliding plate (13), and the discharge end of the branding device (8) corresponds to the feed end of the frying and roasting device (9); the food material baking machine is characterized by further comprising a control device, wherein the control device is electrically connected with the cleaning device (1), the lifting conveying device (2), the food material distribution device (3), the cutting device (4), the first guide conveying device (5), the second guide conveying device (6), the vibrating material distribution device (7), the branding device (8), the frying and roasting device (9), the vibrating surface saline water spraying device (10), the food material surface saline water spraying device (11) and the food material proximity sensor (12) respectively.
2. The automatic frying and roasting production system for fruit food materials according to claim 1, wherein the cleaning device (1) comprises a cleaning box body (1 a), a first mesh belt conveying device (1 b), a mesh plate (1 c), a first high-pressure spray device (1 d), a water pumping device (1 e), a first air injection device (1 f) and a second air injection device (1 g), the first mesh belt conveying device (1 b) is arranged in the cleaning box body (1 a), the first mesh belt conveying device (1 b) comprises a cleaning section and inclined sections at two ends of the cleaning section, a conveying mesh belt of the first mesh belt conveying device (1 b) is provided with a plurality of partition plates (1 h) at equal intervals, the mesh plate (1 c) is arranged above the cleaning section, two sides of the mesh plate (1 c) are respectively fixedly connected with the inner wall of the cleaning box body (1 a), and a gap is arranged between the mesh plate (1 c) and the partition plates (1 h), the first high-pressure spray device (1 d) is arranged above the inclined section at the tail end of the first mesh belt conveying device (1 b), a plurality of water pumping devices (1 e) are arranged above the cleaning section, the plurality of water pumping devices (1 e) are arranged in a rectangular array style, the first air injection devices (1 f) are arranged below the cleaning section, the first air injection devices (1 f) are arranged in a rectangular array mode, the distance between two adjacent first air injection devices (1 f) is equal to the distance between two adjacent partition plates (1 h), the diameter of each first air injection device (1 f) is smaller than the distance between two adjacent partition plates (1 h), the second air injection device (1 g) is arranged below the side surface of the first mesh belt conveying device (1 b), and the diameter of the second air injection device (1 g) is larger than that of the first air injection device (1 f).
3. The automatic frying and roasting production system for fruit food materials according to claim 2, wherein a horizontal separation plate (1 h) is arranged at the lower part of the inside of the cleaning box body (1 a) to separate the inside of the cleaning box body (1 a) into an upper space and a lower space, an ultrasonic generator (1 i) is arranged in the lower space, and the horizontal separation plate (1 h) is a stainless steel plate.
4. The automatic frying and roasting production system for fruit food materials according to claim 1, wherein the food material distribution device (3) comprises a distribution conveying device (3 a), a support (3 b) and a movable guide, the conveying starting end of the distribution conveying device (3 a) is located below the conveying tail end of the lifting conveying device (2), the distribution conveying device (3 a) and the first material guiding and conveying device (5) are parallel to each other, the support (3 b) and the material cutting device (4) are respectively located on two sides of the distribution conveying device (3 a), the number of the movable guide is multiple, the movable guide is respectively arranged on the support (3 b), and the movable guide corresponds to the material cutting device (4) one by one.
5. The automatic frying and roasting production system for fruit food materials according to claim 4, wherein the movable guide comprises a movable guide plate (3 c) and a cylinder (3 d), the movable guide plate (3 c) and the distribution and conveying device (3 a) are parallel to each other, the length of the movable guide plate (3 c) is greater than the width of the distribution and conveying device (3 a), the cylinder (3 d) is arranged on the support (3 b), one end of the movable guide plate (3 c) is movably connected with the support (3 b), and a piston rod of the cylinder (3 d) is connected with the movable guide plate (3 c), so that the cylinder (3 d) can push the movable guide plate (3 c) to move to the corresponding material cutting device (4).
6. The automatic frying and roasting production system for fruit food materials according to claim 1, wherein the branding device (8) comprises a branding box body (8 a), a branding feeding and conveying device (8 b), a branding discharging and conveying device (8 c), an upper branding roller (8 d), a lower branding roller (8 e), an upper burner (8 f), a lower burner (8 g) and a branding roller rotation driving device, the branding feeding and conveying device (8 b) and the branding discharging and conveying device (8 c) are both arranged in the branding box body (8 a), the conveying starting end of the branding feeding and conveying device (8 b) penetrates out of the branding box body (8 a), the conveying tail end of the branding discharging and conveying device (8 c) penetrates out of the branding box body (8 a), the conveying starting end of the branding discharging and conveying device (8 c) corresponds to the conveying tail end of the branding feeding and conveying device (8 b), the horizontal height of the branding discharge conveying device (8 c) is lower than that of the branding feeding conveying device (8 b), the lower branding roller (8 e) is arranged between the conveying starting end of the branding discharge conveying device (8 c) and the conveying tail end of the branding feeding conveying device (8 b), the upper branding roller (8 d) is arranged above the lower branding roller (8 e), a gap between the upper branding roller (8 d) and the lower branding roller (8 e) is a branding channel, the conveying direction of the branding channel is the same as that of the branding feeding and conveying device (8 b), the upper burner (8 f) is arranged on the back surface of the upper branding roller (8 d), the lower burner (8 g) is arranged at the bottom of the lower branding roller (8 e), the branding roller rotation driving device, the upper burner (8 f) and the lower burner (8 g) are respectively and electrically connected with the burner control device.
7. The automatic frying and roasting production system for fruit food materials according to claim 1, wherein the frying and roasting device (9) comprises a frying and roasting box body (9 a), a frying and roasting conveying device (9 b), an electric heating device (9 c), an oil spraying device (9 d), a smoke exhaust pipe (9 e) and a temperature sensor (9 f), the frying and roasting conveying device (9 b) is arranged in the frying and roasting box body (9 a), the conveying starting end and the conveying tail end of the frying and roasting conveying device (9 b) respectively penetrate out of the frying and roasting box body (9 a), the electric heating device (9 c) is arranged above the frying and roasting conveying device (9 b), the oil spraying device (9 d) is respectively arranged above the conveying starting end of the frying and roasting conveying device (9 b) and above the outer wall of the frying and roasting box body (9 a), the smoke exhaust pipe (9 e) is arranged at the top of the frying and roasting box body (9 a), the temperature sensors (9 f) are respectively arranged on the side surfaces of the frying and baking conveying device (9 b).
8. The automatic frying and roasting production system for fruit food materials according to claim 7, wherein a food material dropping device (15) is arranged below the tail end of the conveying of the frying and roasting conveying device (9 b), the food material dropping device (15) comprises a shaft (15 a), a forward movable sleeve (15 b), a reverse movable sleeve (15 c), a connecting rod (15 d), a dropping plate (15 e), a turntable (15 f) and a motor (15 g), the forward movable sleeve (15 b) and the reverse movable sleeve (15 c) are sequentially and alternately sleeved on the shaft (15 a), one end of the shaft (15 a) is sleeved with the forward movable sleeve (15 b), the other end of the shaft is sleeved with the reverse movable sleeve (15 c), an opening is arranged on the front side of the forward movable sleeve (15 b), an opening is arranged on the back side of the reverse movable sleeve (15 c), two adjacent forward movable sleeves (15 b) are connected through the connecting rod (15 d), and the connecting rod (15 d) passes through the back opening of the reverse movable sleeve (15 c) between two adjacent forward movable sleeves (15 b), the two adjacent reverse movable sleeves (15 c) are connected through the connecting rod (15 d), the connecting rod (15 d) passes through the back opening of the forward movable sleeve (15 b) between the two adjacent reverse movable sleeves (15 c), the top and the bottom of the forward movable sleeve (15 b), the top and the bottom of the reverse movable sleeve (15 c) are both fixedly provided with a dropping plate (15 e), the opening of the forward movable sleeve (15 b) at one end of the shaft (15 a) is provided with a turntable (15 f), the opening of the reverse movable sleeve (15 c) at the other end is provided with a turntable (15 f), the power output shaft of the motor (15 g) is respectively connected with the centers of the turntables (15 f), and the rotation directions of the two turntables (15 f) are opposite.
9. A production method of the automatic frying and roasting production system for the fruit food materials according to any one of claims 1 to 8, wherein the fruit food materials are cleaned, then cut into long slices, round slices or diced strips, then salt water is sprayed on two sides of the food materials, then the food materials are branded on one side or two sides, then edible oil is coated on two sides of the food materials, and the food materials are fried and roasted.
10. The production method of the automatic frying and roasting production system for the fruit food materials according to claim 9, wherein the frying and roasting temperature is 100-200 ℃ and the frying and roasting time is 10-40 min.
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| CN201811646103.XA CN109770389B (en) | 2018-12-30 | 2018-12-30 | Automatic fruit food material frying and roasting production system and production method thereof |
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| CN109770389B true CN109770389B (en) | 2021-05-18 |
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| CN209594707U (en) * | 2018-12-30 | 2019-11-08 | 云南龙云大有实业有限公司 | A kind of fruits food materials automation grillING production system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1331814A (en) * | 1998-12-21 | 2002-01-16 | 瑞科特公司 | Appts. and method for controlling distribution of product in mfg. process |
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