CN109759531B - X-section drawing method based on center compaction - Google Patents
X-section drawing method based on center compaction Download PDFInfo
- Publication number
- CN109759531B CN109759531B CN201910022131.2A CN201910022131A CN109759531B CN 109759531 B CN109759531 B CN 109759531B CN 201910022131 A CN201910022131 A CN 201910022131A CN 109759531 B CN109759531 B CN 109759531B
- Authority
- CN
- China
- Prior art keywords
- blank
- anvil
- shaped
- shaped narrow
- narrow anvil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims abstract description 47
- 238000005056 compaction Methods 0.000 title claims abstract description 14
- 238000003825 pressing Methods 0.000 claims abstract description 40
- 239000002184 metal Substances 0.000 claims abstract description 27
- 229910052751 metal Inorganic materials 0.000 claims abstract description 27
- 150000002739 metals Chemical class 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims 2
- 230000002401 inhibitory effect Effects 0.000 claims 1
- 230000009467 reduction Effects 0.000 abstract description 6
- 238000005336 cracking Methods 0.000 abstract description 2
- 238000005242 forging Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 12
- 239000000463 material Substances 0.000 description 9
- 230000008859 change Effects 0.000 description 5
- 230000007547 defect Effects 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000010835 comparative analysis Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 230000002706 hydrostatic effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Landscapes
- Forging (AREA)
Abstract
本发明公开一种基于中心压实的X截面拔长方法,利用T型窄砧分别对上下、左右两个对面压出凹形,使得预制坯料横截面轮廓呈X状,根据方法所需而设计出一种T型形状的窄砧,T型窄砧的前端凸台为拔长时所需的凹形,T型窄砧可使初始坯料在大的压下量下,仍保持合适大小的凹形。此时金属心部易被锻透,可以抑制心部横向开裂;T型窄砧的前端凸台平端面分别下压预制坯料对面两侧角部凸起金属,从四角处将角部凸起金属压入预制坯料主体,抑制心部对角方向切应变,消除对角线形疏松;同时预制坯料左右两侧凹形会产生指向心部的压应力分量,可减小甚至消除心部横向拉应力,最终实现初始坯料拔长工作高质量完成。
The invention discloses an X-section elongation method based on center compaction. T-shaped narrow anvils are used to extrude concave shapes on the upper, lower and left and right sides respectively, so that the cross-sectional contour of the prefabricated blank is X-shaped, which is designed according to the requirements of the method. A T-shaped narrow anvil is produced. The front end boss of the T-shaped narrow anvil is a concave shape required for elongation. The T-shaped narrow anvil can make the initial blank still maintain a suitable size of concave under a large reduction. shape. At this time, the metal core is easily forged through, which can inhibit the lateral cracking of the core; the flat end face of the front-end boss of the T-shaped narrow anvil presses down the protruding metal on both sides of the opposite side of the prefabricated blank respectively, and the protruding metal from the corners is raised from the four corners. Pressing into the main body of the prefabricated billet suppresses the diagonal shear strain of the core and eliminates diagonal looseness; at the same time, the concave shapes on the left and right sides of the prefabricated billet will generate a compressive stress component directed to the core, which can reduce or even eliminate the transverse tensile stress of the core. Finally, the high-quality completion of the initial blank drawing work is realized.
Description
技术领域technical field
本发明涉及金属锻造技术领域,尤其涉及一种基于中心压实的X截面拔长方法。The invention relates to the technical field of metal forging, in particular to an X-section elongation method based on center compaction.
背景技术Background technique
在矩形截面金属锻件拔长过程中,经常会出现心部开裂和对角线形疏松等缺陷,这是由于锻件横截面心部出现的横向拉应力和对角线处产生的切应变导致的,这些缺陷直接影响锻件质量。During the elongation of rectangular section metal forgings, defects such as core cracking and diagonal looseness often occur, which are caused by the transverse tensile stress at the core of the forging cross-section and the shear strain at the diagonal. Defects directly affect the quality of forgings.
为解决上述问题,根据力学理论和实验研究结果,当前常用的方法可归纳为以下几个方面:一是利用平砧拔长时,通过合理调整砧宽比和料宽比,使锻件心部尽可能在静水压力下获得充分变形,达到压实心部的目的,然而,受砧宽比和料宽比合理区间限制,使每次的下压量都不得过大,影响工作效率;二是通过改变型砧形状,如V型砧、梯型砧等,来减小甚至消除心部横向拉应力,达到压实心部的目的,然而,各方法所需载荷成倍增加,且不易控制锻件横截面变形的均匀性,进而影响锻件成形的质量;三是利用快速水冷方法改变锻前毛坯内部温度梯度,表层金属迅速降温后形成硬壳,利用外硬壳层金属约束心部金属横向变形,再利用窄砧拔长,使其在很小的压下量下,心部也能获得较大的变形,达到压实心部的目的,然而,由于热传导等因素的影响,工作中锻件内外温度很快趋于均衡,外硬壳层约束作用减弱,因此,工作时间要求很短,工作紧张,心部质量不易保证。In order to solve the above problems, according to the mechanical theory and experimental research results, the current commonly used methods can be summarized into the following aspects: First, when the flat anvil is used to draw the length, by reasonably adjusting the anvil width ratio and the material width ratio, the core of the forging can be fully It is possible to obtain sufficient deformation under the hydrostatic pressure to achieve the purpose of compacting the core. However, limited by the reasonable range of the anvil width ratio and the material width ratio, the amount of pressing down each time should not be too large, which will affect the work efficiency; Change the shape of the anvil, such as V-shaped anvil, trapezoidal anvil, etc., to reduce or even eliminate the transverse tensile stress of the core to achieve the purpose of compacting the core. However, the load required by each method is doubled, and it is difficult to control the transverse tension of the forging. The uniformity of the cross-section deformation affects the quality of the forging forming; the third is to use the rapid water cooling method to change the internal temperature gradient of the blank before forging. The surface metal is rapidly cooled to form a hard shell. The narrow anvil is used to lengthen, so that the core can obtain a large deformation under a small reduction, so as to achieve the purpose of compacting the core. However, due to factors such as heat conduction, the temperature inside and outside the forging is very high during work. It tends to be balanced quickly, and the constraining effect of the outer hard shell layer is weakened. Therefore, the working time is very short, the work is tense, and the quality of the heart is not easy to guarantee.
发明内容SUMMARY OF THE INVENTION
针对以上问题,本发明提供一种基于中心压实的X截面拔长方法,目的是完善以往方法存在的缺点,以及改善矩形截面坯料心部质量的拔长方法,该工艺尤其适用于大型长轴类矩形截面坯料拔长工艺。In view of the above problems, the present invention provides an X-section elongation method based on center compaction, the purpose is to improve the shortcomings of the previous methods, and the elongation method for improving the quality of the rectangular section blank core, which is especially suitable for large-scale long shafts Rectangular-like section blank drawing process.
本发明的技术方案是提供一种X截面拔长方法,利用T型窄砧分别对上下、左右两个对面压出凹形,获得横截面轮廓呈X状的所述预制坯料,并利用所述T型窄砧对横截面轮廓呈X状的所述预制坯料进行再次压制,从而改变平砧拔长矩形截面坯料时坯料内部的力学状态,所述T型窄砧可使初始坯料在大的压下量下仍保持所需的凹形形状和大小。基于金属塑性力学理论,当利用所述T型窄砧前端凸台的平端面对X形状的所述预制坯料进行压制时,在预制坯料上下面两侧角部凸起金属的影响下不会产生横截面近似三角形的难变形区,从而打乱坯料内部的切应变区,这样使X形状的预制坯料在超过料宽比的范围时,也不会出现心部对角方向的切应力,抑制对角线裂纹的产生,并在下压过程中,X形状的所述预制坯料在两侧凹形影响下,会有横向的压应力分量产生,从而在大的料宽比下也能保证心部不会产生横向拉应力。The technical solution of the present invention is to provide a method for elongating an X section, using a T-shaped narrow anvil to extrude concave shapes on the upper, lower, left and right sides, respectively, to obtain the prefabricated blank with an X-shaped cross-sectional profile, and using the The T-shaped narrow anvil re-presses the prefabricated blank with an X-shaped cross-sectional profile, so as to change the internal mechanical state of the blank when the flat anvil draws the rectangular-section blank. The T-shaped narrow anvil can make the initial blank under large pressure The desired concave shape and size is maintained under measurement. Based on the theory of metal plasticity mechanics, when the flat end of the front end boss of the T-shaped narrow anvil is used to press the X-shaped prefabricated blank, under the influence of the protruding metal at the upper and lower sides of the prefabricated blank, no production will occur. The cross section is approximately triangular in the difficult-to-deform area, thereby disrupting the shear strain area inside the blank, so that when the X-shaped prefabricated blank exceeds the range of the material width ratio, the shear stress in the diagonal direction of the core will not appear, and the deformation of the prefabricated blank will be suppressed. The generation of corner cracks, and in the process of pressing down, the X-shaped prefabricated blank will have a lateral compressive stress component under the influence of the concave shape on both sides, so that the core part can be ensured even under a large material width ratio. Transverse tensile stress occurs.
拔长过程中具体实施步骤如下:The specific implementation steps in the drawing process are as follows:
(1)根据所述成品坯料要求的最终尺寸,选择合适的规格砧型,所述T型窄砧规格的选择遵从的原则为所述T型窄砧前端凸台的平端面长度L应大于所述成品坯料的最终尺寸,优选范围为大于所述成品坯料最终尺寸的15%~20%,所述T型窄砧前端凸台高度H根据拔长道次要求选择适当即可,优选范围为所述成品坯料最终尺寸的10%~20%,所述T型窄砧的前端凸台坡度α优选范围为20°~40°之间,T型窄砧的砧宽比优选范围为0.5~0.9之间;(1) According to the final size required by the finished product blank, select a suitable anvil type. The selection of the T-shaped narrow anvil specification is based on the principle that the length L of the flat end face of the front end boss of the T-shaped narrow anvil should be greater than the specified length L. The final size of the finished blank is preferably in the range of 15% to 20% larger than the final size of the finished blank. The height H of the front end boss of the T-shaped narrow anvil can be appropriately selected according to the requirements of the drawing pass, and the preferred range is 10% to 20% of the final size of the finished blank, the slope α of the front end boss of the T-shaped narrow anvil is preferably in the range of 20° to 40°, and the anvil width ratio of the T-shaped narrow anvil is preferably in the range of 0.5 to 0.9. between;
(2)利用所述T型窄砧部分对所述初始坯料上下两个面压出适当大小的凹面后继续下压,目的是使坯料心部完全锻透,下压量适当即可,但需使压制后的初始坯料高度大于所述T型窄砧前端凸台的平端面宽度,以便将初始坯料沿其中心X轴线顺时针翻转90°后,对另两个表面进行压凹处理;(2) Use the T-shaped narrow anvil part to press the upper and lower surfaces of the initial blank with a suitable size of concave surface and then continue to press down, the purpose is to completely forge the core of the blank, and the pressing amount is appropriate, but it needs Make the height of the pressed initial blank greater than the width of the flat end face of the front end boss of the T-shaped narrow anvil, so that the other two surfaces are subjected to embossing treatment after the initial blank is turned 90° clockwise along its central X axis;
(3)随后将所述初始坯料沿其中心X轴线顺时针翻转90°,对另两个面也压出适当的凹面后继续下压,使预制坯料高度小于所述T型窄砧前端凸台的平端面宽度,目的是使预制坯料沿其中心X轴线顺时针翻转90°后,利用所述T型窄砧前端凸台部分可以对预制坯料整个上表面进行压制,从而不需要换砧;最终使横截面轮廓呈X状预制坯料。(2)和(3)过程中,由于所述T型形状的窄砧下方金属变形较大,心部金属很容易被锻透,所以不会导致心部产生横向裂纹,从而达到压实心部的作用;(3) Then turn the initial blank 90° clockwise along its central X axis, and press down the other two surfaces with appropriate concave surfaces, so that the height of the prefabricated blank is smaller than the front end boss of the T-shaped narrow anvil The purpose is to make the prefabricated blank turn 90° clockwise along its central X axis, and the entire upper surface of the prefabricated blank can be pressed by using the front-end boss part of the T-shaped narrow anvil, so that there is no need to change the anvil; finally Make the cross-sectional profile an X-shaped preform. In the process of (2) and (3), due to the large deformation of the metal under the narrow anvil of the T-shaped shape, the metal in the core is easily forged through, so it will not cause transverse cracks in the core, so as to achieve the compaction of the core. the role of;
(4)再次将X状预制坯料沿其中心X轴线顺时针翻转90°,利用所述T型窄砧前端凸台平端面下压X状预制坯料中上下面的两侧角部凸起金属,将该区域金属压入X状预制坯料主体内部,直至压平。此过程中所述角部凸起金属从四角被压入X状预制坯料主体,抑制心部对角方向的切应变产生,从而消除对角线形疏松缺陷。整个下压过程中,左右两侧所述凹面形成指向心部的压力分量可保持心部横向受压;按此方法,第三次将上下面已经压平的预制坯料沿其中心X轴线顺时针翻转90°,压制另两个面,直至完成规定尺寸;(4) Turn the X-shaped prefabricated blank 90° clockwise along its central X axis again, and use the flat end face of the front end boss of the T-shaped narrow anvil to press down the protruding metal at the upper and lower sides of the X-shaped prefabricated blank, Metal press this area into the inside of the X-shaped preform body until flattened. During this process, the raised metal at the corners is pressed into the main body of the X-shaped prefabricated blank from the four corners, so as to suppress the generation of shear strain in the diagonal direction of the core, thereby eliminating the diagonal porosity defect. During the entire pressing process, the concave surfaces on the left and right sides form a pressure component directed towards the heart, which can keep the heart laterally compressed; according to this method, for the third time, the prefabricated blanks that have been flattened on the upper and lower sides are clockwise along its central X axis. Flip 90° and press the other two sides until the specified size is completed;
在上述步骤(4)中,若将上表面压平后,预制坯料高度未达到所述成品坯料的尺寸要求,则继续下压,使截面轮廓继续呈X状;随后将X状预制坯料沿其中心X轴线顺时针翻转90°,利用所述T型窄砧前端凸台的平端面再次下压另两个面上的角部凸起金属,若将上表面压平后预制坯料高度已达到所述成品坯料的尺寸要求,则压平即可,若将上表面压平后预制坯料高度依然未达到所述成品坯料的尺寸要求,重复上述操作,直至上表面压平后预制坯料高度达到所述成品坯料的尺寸要求,随后将上下面已经压平的预制坯料沿其中心X轴线顺时针翻转90°,将另两个面压平,最终获得符合尺寸要求的所述成品坯料。In the above step (4), if the height of the prefabricated blank does not meet the size requirements of the finished blank after the upper surface is flattened, continue to press down so that the cross-sectional profile continues to be X-shaped; then the X-shaped prefabricated blank is moved along its The central X-axis is turned 90° clockwise, and the flat end surface of the front end boss of the T-shaped narrow anvil is used to press down the metal raised at the corners of the other two surfaces again. The size requirements of the finished blanks can be flattened. If the height of the prefabricated blanks after flattening the upper surface still does not meet the size requirements of the finished blanks, repeat the above operation until the height of the prefabricated blanks after the upper surface is flattened reaches the stated height. The size of the finished blank is required, and then the prefabricated blank that has been flattened on the upper and lower sides is turned 90° clockwise along its central X axis, and the other two surfaces are flattened to finally obtain the finished blank that meets the size requirements.
优选地,所述T型窄砧的前端凸台为拔长时所需的凹形。Preferably, the front end boss of the T-shaped narrow anvil is in a concave shape required for drawing.
优选地,所述T型窄砧对矩形截面初始坯料进行压制时,由于所述T型窄砧的前端凸台宽度较窄,下方金属变形较大,心部金属很容易被锻透,因此,不会导致心部产生横向裂纹,压出所需的凹形后继续下压,使心部获得更大的变形,同时,当所述预制坯料高度小于所述T型窄砧的前端凸台平端面宽度后,利用所述T型窄砧前端凸台的平端面就可对所述预制坯料的整个上表面进行压制,无需换砧。Preferably, when the T-shaped narrow anvil presses the initial blank of rectangular section, because the width of the front end boss of the T-shaped narrow anvil is narrow, the deformation of the metal below is large, and the metal at the core is easily forged through. Therefore, It will not cause transverse cracks in the core, and continue to press down after the desired concave shape is extruded, so that the core can obtain greater deformation. After the end face width is determined, the entire upper surface of the prefabricated blank can be pressed by using the flat end face of the front end boss of the T-shaped narrow anvil without changing the anvil.
优选地,所述T型窄砧前端凸台的平端面对X形状预制坯料的上下对面角部凸起金属进行压下,在X形状预制坯料内部不会形成对角线形的切应变区,而且由于X形状预制坯料的左右两侧凹形产生的指向心部压应力分量,使得心部始终处于压应力状态,从而抑制对角方向疏松和横向裂纹等缺陷的产生。Preferably, the flat end face of the front end boss of the T-shaped narrow anvil presses the upper and lower opposite corner protruding metals of the X-shaped prefabricated blank, and no diagonal shear strain area is formed inside the X-shaped prefabricated blank, and Due to the compressive stress component directed towards the core produced by the concave shapes on the left and right sides of the X-shaped preform, the core is always in a state of compressive stress, thereby suppressing the occurrence of defects such as porosity in the diagonal direction and transverse cracks.
优选地,所述T型窄砧规格的选择所遵从的原则为T型窄砧前端凸台的平端面长度L应大于所述成品坯料的最终尺寸,优选范围为大于所述成品坯料的最终尺寸的15%~20%,所述T型窄砧前端凸台高度H根据拔长道次要求选择适当即可,优选范围为成品坯料的最终尺寸的10%~20%,所述T型窄砧的前端凸台坡度α优选范围为20°~40°之间,所述T型窄砧的砧宽比优选范围为0.5~0.9之间。Preferably, the selection of the T-shaped narrow anvil specification follows the principle that the length L of the flat end face of the front end boss of the T-shaped narrow anvil should be greater than the final size of the finished blank, and the preferred range is greater than the final size of the finished blank The height H of the front end boss of the T-shaped narrow anvil can be appropriately selected according to the requirements of the drawing length, and the preferred range is 10% to 20% of the final size of the finished blank. The preferred range of the slope α of the front end boss is between 20° and 40°, and the preferred range of the anvil width ratio of the T-shaped narrow anvil is between 0.5 and 0.9.
优选地,对于拔长时单次下压量范围的选择所遵循的原则为第一次下压量为压出所需凹形后,再次下压约为初始坯料高度的5%~8%即可,第二次下压量为压出所需凹形后再次下压,下压量为压制后的预制坯料高度小于T型窄砧前端凸台的平端面长度L,使压制后的预制坯料高度约为L的85%~95%,因坯料轴向伸长而使坯料的横截面积减少,所以后几次压下量较第二次下压量相比逐渐减小,根据最终尺寸和翻转次数而定,适当即可。Preferably, the principle followed for the selection of the range of the single pressing amount during drawing is that after the first pressing amount is the desired concave shape, the second pressing is about 5% to 8% of the initial blank height, i.e. Yes, the second pressing amount is to press down again after extruding the desired concave shape, and the pressing amount is that the height of the prefabricated blank after pressing is less than the length L of the flat end face of the front end boss of the T-shaped narrow anvil, so that the prefabricated blank after pressing is pressed. The height is about 85% to 95% of L. The cross-sectional area of the blank is reduced due to the axial elongation of the blank, so the amount of reduction in the next few times is gradually reduced compared with the amount of the second reduction. According to the final size and It depends on the number of flips, which is appropriate.
优选地,从坯料的形状出发,来改善心部的力学状态,并设计出所述T型形状窄砧,从而在拔长过程中就可获得所需的坯料形状,不需在拔长之前对坯料进行任何预先处理。Preferably, starting from the shape of the blank, to improve the mechanical state of the core, and design the T-shaped narrow anvil, so that the desired shape of the blank can be obtained during the elongation process, and there is no need to adjust the shape before elongation. The blanks undergo any preprocessing.
与传统拔长工艺相比,本发明具有那些如下优点:Compared with the traditional drawing process, the present invention has those following advantages:
一种X截面拔长方法,不需要预先形成合理的温度梯度,同时工作中所用的所述T型窄砧不仅没使所需的载荷增加,而且较普通平砧还略有减小,当所述T型窄砧将初始坯料压制成X状所述预制坯料时,会打破以往平砧拔长矩形截面坯料时料宽比的限制,通过改变坯料形状来改善锻件心部的应力状态,使其在较大的料宽比下仍不会形成横向拉应力,这样就可以适当的增加单次压下量,提高拔长效率和成型质量。An X-section elongation method does not need to form a reasonable temperature gradient in advance. At the same time, the T-shaped narrow anvil used in the work not only does not increase the required load, but also slightly reduces compared with the ordinary flat anvil. When the T-shaped narrow anvil presses the initial blank into the X-shaped prefabricated blank, it will break the limitation of the material width ratio when the flat anvil draws the rectangular section blank in the past, and improves the stress state of the forging core by changing the shape of the blank, making it At a larger material-width ratio, transverse tensile stress will not be formed, so that the single reduction can be appropriately increased, and the drawing efficiency and forming quality can be improved.
附图说明Description of drawings
图1为本发明基于中心压实的X截面拔长方法使用的T型窄砧;Fig. 1 is the T-shaped narrow anvil used by the X-section drawing method based on center compaction of the present invention;
图2a-图2f为本发明基于中心压实的X截面拔长方法流程示意图;Fig. 2a-Fig. 2f is the schematic flow chart of the X-section elongation method based on center compaction of the present invention;
图3a-图3b为本发明基于中心压实的X截面拔长方法与平砧拔长工艺内部切应变场对比;以及3a-3b are the comparison of the internal shear strain field of the X-section elongation method based on center compaction and the flat anvil elongation process of the present invention; and
图4a-图4b为本发明基于中心压实的X截面拔长方法与平砧拔长工艺内部横向应力场对比。4a-4b are the comparison of the internal transverse stress field of the X-section elongation method based on center compaction and the flat anvil elongation process of the present invention.
主要附图标记:Main reference signs:
上砧1;初始坯料21;预制坯料22;角部凸起金属23;凹形24;成品坯料25;下砧3。
具体实施方式Detailed ways
为详尽本发明之技术内容、所达成目的及功效,以下将结合说明书附图进行详细说明。In order to detail the technical content, achieved objects and effects of the present invention, the following will be described in detail with reference to the accompanying drawings.
本发明的一种X截面拔长方法,利用T型窄砧分别对上下、左右两个对面压出凹形,获得横截面轮廓呈X状的预制坯料,并利用T型窄砧对横截面轮廓呈X状的预制坯料进行再次压制,从而改变平砧拔长矩形截面坯料时坯料内部的力学状态,T型窄砧可使初始坯料在大的压下量下仍保持所需的凹形形状和大小。根据拔长方法所需而设计处一种T型窄砧,如图1所示,L为T型窄砧前端凸台长度,H为T型窄砧前端凸台高度,α为T型窄砧前端凸台坡度。T型窄砧的前端凸台为拔长时所需的凹形,T型窄砧可使坯料在大的压下量下,仍保持合适大小的凹形。In a method for elongating an X-section of the present invention, a T-shaped narrow anvil is used to extrude a concave shape on the upper, lower, left and right faces, respectively, to obtain a prefabricated blank with an X-shaped cross-sectional profile, and a T-shaped narrow anvil is used to extrude the cross-sectional profile. The X-shaped prefabricated billet is pressed again, thereby changing the mechanical state inside the billet when the flat anvil draws the rectangular section billet, and the T-shaped narrow anvil can keep the initial billet in the desired concave shape and size. A T-shaped narrow anvil is designed according to the needs of the drawing method. As shown in Figure 1, L is the length of the front end boss of the T-shaped narrow anvil, H is the height of the front end boss of the T-shaped narrow anvil, and α is the T-shaped narrow anvil. Front end boss slope. The front end boss of the T-shaped narrow anvil is a concave shape required for drawing, and the T-shaped narrow anvil can keep the blank in a suitable size of the concave shape under a large reduction.
主要实施步骤如下:The main implementation steps are as follows:
步骤1:根据成品坯料25要求的最终尺寸,选择合适的规格砧型,砧型的整体形状为T型形状的窄砧,砧型规格遵从的原则为T型窄砧前端凸台的平端面长度L应大于成品坯料25的最终尺寸,优选范围为大于成品坯料的最终尺寸的15%~20%,T型窄砧前端凸台高度H根据拔长道次要求选择适当即可,优选范围为成品坯料的最终尺寸的10%~20%,T型窄砧的前端凸台坡度α优选范围为20°~40°之间,T型窄砧的砧宽比优选范围为0.5~0.9之间;Step 1: According to the final size required by the finished blank 25, select the appropriate anvil type. The overall shape of the anvil type is a T-shaped narrow anvil. The principle of the anvil type specification is the length of the flat end face of the front end boss of the T-shaped narrow anvil. L should be larger than the final size of the finished blank 25, and the preferred range is 15% to 20% larger than the final size of the finished blank. The height H of the front end boss of the T-shaped narrow anvil can be selected appropriately according to the requirements of the drawing passes. The preferred range is the finished product. 10% to 20% of the final size of the blank, the preferred range of the front end boss slope α of the T-shaped narrow anvil is between 20° and 40°, and the preferred range of the anvil width ratio of the T-shaped narrow anvil is between 0.5 and 0.9;
步骤2:将初始坯料21加热到始锻温度1100℃;Step 2: heating the initial blank 21 to the initial forging temperature of 1100°C;
步骤3:将初始坯料21放置在下砧3的位置上,如图2a所示;Step 3: Place the initial blank 21 on the position of the
步骤4:利用T型窄砧对矩形截面的初始坯料21进行压制,向下压出与凸台形状相同的凹形24,如图2b所示;Step 4: Use the T-shaped narrow anvil to press the initial blank 21 with the rectangular section, and press down the
步骤5:将上下面已呈现凹形24的初始坯料21沿其中心X轴线顺时针一次翻转90°,如图2c所示,压制另两个面,如图2d所示,利用T型窄砧再次下压另两个面也为凹形24,使初始坯料21横截面呈X型,成为后续步骤所需的预制坯料22;Step 5: Turn the initial blank 21 with the
步骤6:当预制坯料22的横截面呈X型后继续下压,使预制坯料22高度略小于T型窄砧前端凸台的平端面宽度,目的是使预制坯料22沿其中心X轴线顺时针二次翻转90°后,利用T型窄砧前端凸台的平端面就可以对预制坯料22整个上表面进行压制,从而不需要换砧;Step 6: When the cross section of the prefabricated blank 22 is X-shaped, continue to press down, so that the height of the prefabricated blank 22 is slightly smaller than the width of the flat end face of the front end boss of the T-shaped narrow anvil, the purpose is to make the prefabricated blank 22 clockwise along its central X axis After the second turning of 90°, the entire upper surface of the prefabricated blank 22 can be pressed by using the flat end face of the front end boss of the T-shaped narrow anvil, so that there is no need to change the anvil;
步骤7:将预制坯料22沿其中心X轴线顺时针二次翻转90°,如图2e所示,利用T型窄砧前端凸台平端面压制上下面两侧的角部凸起金属23,直至压平;Step 7: Turn the prefabricated blank 22 clockwise by 90° twice along its central X-axis, as shown in Figure 2e, use the flat end face of the front end boss of the T-shaped narrow anvil to press the raised
步骤8:若将上表面压平后,尺寸已接近最终要求尺寸,则进行步骤11,若预制坯料22高度未达到最终要求尺寸,则继续下压,使预制坯料22的截面轮廓继续呈X状;Step 8: If the size is close to the final required size after the upper surface is flattened, proceed to step 11. If the height of the prefabricated blank 22 does not reach the final required size, continue to press down so that the cross-sectional profile of the prefabricated blank 22 continues to be X-shaped ;
步骤9:随后将预制坯料22沿其中心X轴线顺时针再次翻转90°,利用T型窄砧前端凸台平端面再次下压另两个面上的角部凸起金属23,直至压平;Step 9: Then turn the prefabricated blank 22 clockwise by 90° again along its central X axis, and use the flat end face of the front end boss of the T-shaped narrow anvil to press down the
步骤10:若预制坯料22高度未达到最终要求尺寸,则重复步骤8,继续下压,将上表面压平后预制坯料22高度已达到最终尺寸要求,则压平即可;Step 10: If the height of the prefabricated blank 22 does not reach the final required size, repeat step 8, continue to press down, and after the upper surface is flattened, the height of the prefabricated blank 22 has reached the final size requirement, and then it can be flattened;
步骤11:随后将预制坯料22沿其中心X轴线顺时针翻转90°,如图2f所示,利用T型窄砧前端凸台平端面压制另两个面两侧的角部凸起金属23,将预制坯料22拔长到最终要求的尺寸,最终获得符合最终要求尺寸的成品坯料25。Step 11: Then turn the prefabricated blank 22 90° clockwise along its central X-axis, as shown in Figure 2f, use the flat end face of the front end boss of the T-shaped narrow anvil to press the corner raised
以下结合实施例对本发明一种X截面拔长方法做进一步的描述:Below in conjunction with embodiment, a kind of X-section elongation method of the present invention is further described:
实施例一:Example 1:
将初始坯料21横截面为500mm*500mm的正方体,拔长到成品坯料25横截面为300mm*300mm的正方体。The initial blank 21 is a cube with a cross-section of 500mm*500mm, and the finished blank 25 is elongated to a cube with a cross-section of 300mm*300mm.
根据成品坯料25所要求的最终尺寸,T型窄砧砧型规格为,T型窄砧的前端凸台长度L=36mm,T型窄砧的前端凸台高度H=4mm,T型窄砧的前端凸台坡度α=30°,T型窄砧的砧宽比为0.8。According to the final size required by the finished blank 25, the specifications of the T-shaped narrow anvil and anvil are as follows: the length of the front end boss of the T-shaped narrow anvil is L=36mm, the front end boss height of the T-shaped narrow anvil is H=4mm, and the The slope of the front end boss is α=30°, and the anvil width ratio of the T-shaped narrow anvil is 0.8.
拔长操作步骤如下:The steps of pulling out are as follows:
(1)将初始坯料21加热到始锻温度1100℃;(1) heating the initial blank 21 to the initial forging temperature of 1100°C;
(2)将初始坯料21左右对称的放置在上砧1和下砧3之间;(2) The initial blank 21 is placed symmetrically between the
(3)下砧3保持固定不动,上砧1对初始坯料21进行下压,第一次下压量为200mm;(3) the
(4)将初始坯料21沿其中心X轴线顺时针翻转90°,下砧3保持固定不动,上砧1对初始坯料21继续进行下压,第二次下压量为320mm,此时获得横截面为X状的预制坯料22;(4) Turn the initial blank 21 clockwise by 90° along its center X axis, the
(5)将预制坯料22沿其中心X轴线顺时针翻转90°,下砧3保持固定不动,上砧1对预制坯料22继续进行下压,第三次下压量为250mm;(5) the prefabricated blank 22 is turned 90° clockwise along its center X axis, the
(6)将预制坯料22沿其中心X轴线顺时针翻转90°,下砧3保持固定不动,上砧1对预制坯料22继续进行下压,第四次下压量为250mm;(6) the prefabricated blank 22 is turned 90° clockwise along its center X axis, the
(7)将预制坯料22沿其中心X轴线顺时针翻转90°,下砧3保持固定不动,上砧1对预制坯料22继续进行下压,将凹形24压平即可,第五次下压量为100mm左右。(7) Turn the prefabricated blank 22 clockwise by 90° along its central X axis, the
实施例二:Embodiment 2:
将初始坯料21横截面为500mm*500mm的正方体,拔长到成品坯料25横截面为250mm*250mm的正方体。The initial blank 21 is a cube with a cross-section of 500mm*500mm, and the finished blank 25 is elongated to a cube with a cross-section of 250mm*250mm.
根据成品坯料25所要求的最终尺寸,T型窄砧砧型规格为,T型窄砧的前端凸台长度L=30mm,T型窄砧的前端凸台高度H=3mm,T型窄砧的前端凸台坡度α=30°,T型窄砧的砧宽比为0.8。According to the final size required by the finished blank 25, the specifications of the T-shaped narrow anvil and anvil are as follows: the length of the front end boss of the T-shaped narrow anvil is L=30mm, the front end boss height of the T-shaped narrow anvil is H=3mm, and the The slope of the front end boss is α=30°, and the anvil width ratio of the T-shaped narrow anvil is 0.8.
拔长操作步骤如下:The steps of pulling out are as follows:
(1)将初始坯料21加热到1100℃;(1) heating the initial blank 21 to 1100°C;
(2)将初始坯料21左右对称的放置在上砧1和下砧3之间;(2) The initial blank 21 is placed symmetrically between the
(3)下砧3保持固定不动,上砧1进行下压,第一次下压量为220mm;(3) the
(4)将初始坯料21沿其中心X轴线顺时针翻转90°,下砧3保持固定不动,上砧1对初始坯料21继续进行下压,第二次下压量为340mm,此时获得横截面为X状的预制坯料22;(4) Turn the initial blank 21 clockwise by 90° along its central X axis, the
(5)将预制坯料22沿其中心X轴线顺时针翻转90°,下砧3保持固定不动,上砧1对预制坯料22继续进行下压,第三次下压量为250mm;(5) the prefabricated blank 22 is turned 90° clockwise along its center X axis, the
(6)将预制坯料22沿其中心X轴线顺时针翻转90°,下砧3保持固定不动,上砧1对预制坯料22继续进行下压,第四次下压量为170mm;(6) the prefabricated blank 22 is turned 90° clockwise along its center X axis, the
(7)将预制坯料22沿其中心X轴线顺时针翻转90°,下砧3保持固定不动,上砧1对预制坯料22继续进行下压,第五次下压量为150mm;(7) the prefabricated blank 22 is turned 90° clockwise along its center X axis, the
(8)将预制坯料22沿其中心X轴线顺时针翻转90°,下砧3保持固定不动,上砧1对预制坯料22继续进行下压,将凹形24压平即可,第六次下压量为60mm左右。(8) Turn the prefabricated blank 22 90° clockwise along its central X axis, the
为了更好的突出X截面拔长方法的优点,对X截面拔长方法与平砧拔长方法中内部切应变场进行了对比分析。In order to better highlight the advantages of the X-section elongation method, the internal shear strain field in the X-section elongation method and the flat anvil elongation method was compared and analyzed.
图3a是X截面拔长方法得到的切应变场结果,图3b是平砧拔长矩形截面坯料工艺得到的切应变场结果,通过对比图3a和3b,从中可以看出,当平砧拔长矩形截面坯料时,如果矩形截面坯料超过料宽比的范围,由于砧面与坯料表面摩擦的影响,会形成一个横截面近似三角形的难变形区,在难变形区的影响下,心部会产生对角线形状的切应变区,直至矩形截面坯料进入合理的料宽比范围内,切应变区才会消失,从而在拔长过程的一段时间内都会出现心部对角方向的切应力,坯料沿其中心X轴线翻转90°后,若矩形截面坯料仍超过料宽比的范围,则会继续出现心部对角方向的切应力,在切应力的反复拉扯下,极易在心部区域导致对角线裂纹。Figure 3a is the result of the shear strain field obtained by the method of elongating the X section, and Figure 3b is the result of the shear strain field obtained by the flat anvil pulling the rectangular section blank. In the case of a rectangular section blank, if the rectangular section blank exceeds the range of the material width ratio, due to the influence of the friction between the anvil surface and the blank surface, a difficult-to-deform area with a cross-sectional approximately triangular cross-section will be formed. The shear strain area in the shape of the angle line will not disappear until the rectangular section blank enters a reasonable range of material width ratio, so that the shear stress in the diagonal direction of the core will appear for a period of time during the drawing process. After the center X axis is turned 90°, if the rectangular section blank still exceeds the range of the material-to-width ratio, the shear stress in the diagonal direction of the core will continue to appear. Line cracks.
而X截面拔长方法在拔长过程中,由于X形截面与矩形截面的不同,在两端角部凸起金属的影响下不会产生横截面近似三角形的难变形区,从而打乱坯料内部的切应变区,这样使X形截面坯料在超过料宽比的范围时,也不会出现心部对角方向的切应力,抑制对角线裂纹的产生。In the X-section elongation method, due to the difference between the X-shaped section and the rectangular section, under the influence of the protruding metal at the corners of both ends, a difficult-to-deform area with a cross-section similar to a triangle will not be generated, thereby disrupting the interior of the blank. In this way, when the X-shaped section blank exceeds the range of the material width ratio, the shear stress in the diagonal direction of the core will not appear, and the generation of diagonal cracks will be suppressed.
为了更好的突出X截面拔长方法的优点,对X截面拔长方法与平砧拔长方法内部横向应力场的对比分析。In order to better highlight the advantages of the X-section elongation method, a comparative analysis of the internal transverse stress field between the X-section elongation method and the flat anvil elongation method is carried out.
图4a是X截面拔长方法得到的横向应力场结果,图4b是平砧拔长工艺得到的横向应力场结果,通过对比图4a和4b,从中可以看出,当平砧拔长矩形截面坯料时,如果矩形截面坯料超过料宽比的范围,会在心部出现横向拉应力,而铸锭凝固过程中,心部更易出现气孔、夹杂、晶粒粗大等缺陷,以至于坯料心部在很小的横向拉应力作用下就会产生裂纹。Figure 4a is the result of the transverse stress field obtained by the X-section drawing method, and Figure 4b is the result of the transverse stress field obtained by the flat anvil drawing process. If the rectangular section billet exceeds the range of the material width ratio, transverse tensile stress will appear in the core, and during the solidification of the ingot, the core is more prone to defects such as pores, inclusions, and coarse grains, so that the core of the billet is very small. Cracks will occur under the action of transverse tensile stress.
而X截面拔长方法在相同料宽比下进行拔长,X截面坯料在两侧“凹形”的影响下,会有横向的压应力分量产生,从而在大的料宽比下也能保证心部不会产生横向拉应力。The X-section elongation method is carried out under the same material-to-width ratio. Under the influence of the "concave" shape on both sides of the X-section blank, a transverse compressive stress component will be generated, so that it can be guaranteed even under a large material-to-width ratio. The core does not generate transverse tensile stress.
以上所述的实施例仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred embodiments of the present invention, and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, those of ordinary skill in the art can make various modifications to the technical solutions of the present invention. Such deformations and improvements shall fall within the protection scope determined by the claims of the present invention.
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910022131.2A CN109759531B (en) | 2019-01-10 | 2019-01-10 | X-section drawing method based on center compaction |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910022131.2A CN109759531B (en) | 2019-01-10 | 2019-01-10 | X-section drawing method based on center compaction |
Publications (2)
Publication Number | Publication Date |
---|---|
CN109759531A CN109759531A (en) | 2019-05-17 |
CN109759531B true CN109759531B (en) | 2020-02-14 |
Family
ID=66452546
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201910022131.2A Active CN109759531B (en) | 2019-01-10 | 2019-01-10 | X-section drawing method based on center compaction |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN109759531B (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110961561B (en) * | 2019-12-06 | 2021-08-03 | 陕西宏远航空锻造有限责任公司 | Blank design method for improving forge piece structure uniformity |
CN113751647A (en) * | 2021-08-25 | 2021-12-07 | 第一拖拉机股份有限公司 | Closed clamping and pressing die and closed clamping and pressing method for die forging blank |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101695737B (en) * | 2009-10-21 | 2011-09-14 | 清华大学 | Angle swage block and forging technology using same |
KR101220738B1 (en) * | 2010-12-27 | 2013-01-09 | 주식회사 포스코 | Forging method of Heavy Thick Plate |
CN205393435U (en) * | 2016-03-07 | 2016-07-27 | 东南大学 | Modular forging instrument |
CN105710264A (en) * | 2016-03-20 | 2016-06-29 | 电子科技大学中山学院 | Process for forging forge piece by adopting additional forced cooling conical plate upsetting method |
CN106975719B (en) * | 2017-06-01 | 2019-03-12 | 东南大学 | A kind of forging method of cogging |
CN108465762A (en) * | 2018-06-21 | 2018-08-31 | 河南中原特钢装备制造有限公司 | A kind of forging method of efficient whole uniform compaction deformation |
-
2019
- 2019-01-10 CN CN201910022131.2A patent/CN109759531B/en active Active
Also Published As
Publication number | Publication date |
---|---|
CN109759531A (en) | 2019-05-17 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN102756062A (en) | Forging method for efficiently healing hole flaws inside blank with large height-diameter ratio | |
CN105834346B (en) | A kind of forging method for the steel ingot inner void type defect that efficiently healed using small pressure | |
CN109759531B (en) | X-section drawing method based on center compaction | |
CN105537474A (en) | Manufacturing method for C-shaped section ring forge pieces made from Haynes 188 alloy | |
CN108067501A (en) | Suitable for bloom and the operation roll of mill Curve Design of the big pressure of rectangular bloom high temperature | |
CN103273274B (en) | Forming method for magnesium alloy boards | |
WO2019051981A1 (en) | Profiled metal construction forming method | |
CN111390086B (en) | Method for producing forge piece by unstability forging of continuous casting plate blank | |
CN112846063A (en) | Free forging forming method of large-scale lifting hook forging | |
CN111496153B (en) | Forging forming process of E2 vertical roller | |
CN109317679A (en) | A kind of aluminum alloy sheet production method | |
CN109822026B (en) | Method for manufacturing special-shaped blank and die used in method | |
CN201543670U (en) | An Inverted T-shaped Extrusion Die for Preparation of Ultrafine Grain Block Material | |
RU2464116C1 (en) | Method of producing titanium round rods with ultrafine structure | |
CN105382162A (en) | Upsetting stretching method of annular billet preformed through hollow ingot | |
CN113695545B (en) | Continuous casting method of small square billet meeting production requirement of large-specification wire rod cold heading steel | |
CN112536405B (en) | Free forging method of large flat square forging | |
CN105081158B (en) | Large-scale forged steel BD roller forging methods | |
CN114273423A (en) | Straightening crack-stopping method for eliminating edge cracks during rolling of ultra-thin strip | |
JP2013043186A (en) | Method of manufacturing h-section steel | |
CN112658190B (en) | Steel ingot CWFF forging method and convex wide anvil | |
CN115283597B (en) | A forging method and forming die for a super-large diameter thin-walled arc-shaped forging with a boss | |
CN113600729A (en) | Reciprocating compression-shear coupled upsetting method for ingot casting | |
JP4274344B2 (en) | Split rolling method for producing constant strain steel | |
CN116197239A (en) | An eight-pass sub-pass continuous rolling copper-clad aluminum rod process |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |