CN109750527A - A kind of efficient textile printing and dyeing process of operation - Google Patents
A kind of efficient textile printing and dyeing process of operation Download PDFInfo
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- CN109750527A CN109750527A CN201811497218.7A CN201811497218A CN109750527A CN 109750527 A CN109750527 A CN 109750527A CN 201811497218 A CN201811497218 A CN 201811497218A CN 109750527 A CN109750527 A CN 109750527A
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Abstract
The invention discloses a kind of efficient textile printing and dyeing process of operation, comprising the following steps: (1) debatching fabric: is carried out on uncoiling machine;(2) it singes: dedusting, except impurity, front and back sides inspection, greige cloth end stitching, processing of singing;(3) desizing: the slurry on enzyme process desizing removal fabric is taken;(4) boiling-off: in high temperature weak lye boiling fabric;(5) clean: hot water wash, cold water are washed, roll and wash, dry;(6) it dyes: being dyed using natural plant dye;(7) fixation: cloth dehydration, sodium hydrosulfite reduction cleaning, shaping by stretching after being dehydrated again;(8) it stamp: is handled using vapour steaming colour fixing after Printing-Machine ';(9) it arranges: drying, open-width and stacking;(10) finished product: it is packaged to obtain cloth finished product.The present invention not only passes through natural plant dye and dyes to cloth, and product cloth is conducive to the health of human body, green non-pollution, and is dyeing and carrying out fixation treatment twice after stamp, so that the cloth color fastness for obtaining printing and dyeing is higher.
Description
Technical field
The present invention relates to technical field of textile printing, especially a kind of efficient textile printing and dyeing process of operation.
Background technique
Textile printing and dyeing is most universal, widest a kind of technology that the mankind are created, and textile printing and dyeing skill is in China
Each section area it is generally existing, the process flow in each area has certain similitude, while also having certain area
Domain national characters embody the diversified national culture in China and national characters.In recent years, quick with China's economy
Development, the textile printing and dyeing process in China enter high-speed development period, and weaving and dyeing apparatus and technical level are significantly promoted,
Production technology and equipment are continuously updated improvement and improve, but the contaminated wastewater generated during dyeing textile industry at this stage is asked
It inscribes still urgently to be resolved.The main reason for pollution is generated in dyeing process is organic contamination in the waste water of chemical industry synthesis dyestuff generation
Object content is high, alkalinity is big, complicated component, and the production raw material of ecological spinning dyestuff are natural plant pigment, and phytochrome takes
From plant flowers and fruits, leaf, bark and tree root, therefore, ecological spinning dyestuff has no pollution to the environment, to human health no damage
The advantages that, but the ecological spinning dyestuff defects such as that there are extraction process is complicated, batch production is difficult, color fastness is low, therefore, the present invention
Textile printing and dyeing process can be optimized by mentioning a kind of efficient textile printing and dyeing process of operation, improved the color fastness of ecological spinning dyestuff, reduced
The pollution of textile printing and dyeing process bring.
Summary of the invention
In order to improve the color fastness of ecological spinning dyestuff in the prior art, the waste water generated during textile printing and dyeing is reduced
Amount, the present invention provide a kind of efficient textile printing and dyeing process of operation.
The technical solution adopted by the present invention to solve the technical problems is: a kind of efficient textile printing and dyeing process of operation, packet
Include following steps:
(1) fabric: coiled fabric is taken to carry out debatching on uncoiling machine;
(2) it singes: dedusting being carried out to the fabric of debatching and except impurity, front and back sides inspection and greige cloth end stitching, will be stitched later
The fabric made, which is sent into gassing frame, carries out processing of singing, to remove the flash and ball top on fabric;
(3) desizing: the slurry on enzyme process desizing removal fabric is taken;
(4) boiling-off: in high temperature weak lye boiling fabric, to remove fabric impurity, convenient for the absorption and dispersion of dyestuff;
(5) it cleans: first carrying out 6 hot water wash using 95 DEG C of hot water, then carry out 3~6 cold water and wash, to remove fabric
In salt content, finally carry out rolling washing, drying;
(6) it dyes: fabric obtained by step (5) being dyed using natural plant dye;
(7) fixation: cloth obtained by step (6) is dehydrated, utilize later the alkaline aqueous solution reduction cleaning 4 containing sodium hydrosulfite~
6, scutcher shaping by stretching is used after being dehydrated again;
(8) stamp: cloth obtained by step (7) is subjected to stamp using printing machine, is carried out at 100~105 DEG C later
The processing of 30min vapour steaming colour fixing;
(9) it arranges: drying and processing is carried out to cloth obtained by step (8), carry out open-width and stacking by laying up equipment;
(10) it finished product: is packaged cloth obtained by step (9) to obtain cloth finished product.
A kind of above-mentioned efficient textile printing and dyeing process of operation, the enzyme process desizing in the step (3) include dipping, heat preservation
Processing.
A kind of above-mentioned efficient textile printing and dyeing process of operation, every kilogram of fabric uses 1~1.2L in the dipping process
Maceration extract, dipping temperature are 65~75 DEG C.
A kind of above-mentioned efficient textile printing and dyeing process of operation, the isothermal holding are steam method processing, i.e., 100~
110 DEG C of 30~60s of decatize.
A kind of above-mentioned efficient textile printing and dyeing process of operation, step (4) scouring process specifically use 1~3g/L's
NaOH solution is in the abundant boiling-off washing of 95~100 DEG C of 30~40min of progress.
A kind of above-mentioned efficient textile printing and dyeing process of operation, the formula of natural plant dye described in the step (6)
Are as follows: 10~12 parts of the phytochrome extracted in flowers and plants or fruit tree leaf, 10~30 parts of vinylacetate, is planted at 80~100 parts of acetic acid
Object stalk considers 25~30 parts of powder, bromo- 3~5 parts of 4- Brocasept element disodium salt of 2,7- bis- to be worth doing.
A kind of above-mentioned efficient textile printing and dyeing process of operation, the straw bits powder is Wheat Straw stalk crumb powder or water
Rice straw stalk crumb powder.
The above-mentioned efficient textile printing and dyeing process of a kind of operation, in the step (7) in the alkaline aqueous solution containing sodium hydrosulfite
The content of sodium hydrosulfite is 6~8g/L, and the content of sodium hydroxide is 3~5g/L, and the temperature of the reduction cleaning is 35 DEG C.
A kind of above-mentioned efficient textile printing and dyeing process of operation, the fabric are cotton or burlap.
The invention has the advantages that not only passing through the invention proposes a kind of efficient textile printing and dyeing process of operation
Natural plant dye dyes cloth, health of the product cloth conducive to human body, green non-pollution, and in dyeing and stamp
After carry out fixation treatment twice, to keep the obtained cloth color fastness of printing and dyeing higher.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is process flow diagram of the invention.
Specific embodiment
Technical solution in order to enable those skilled in the art to better understand the present invention, with reference to the accompanying drawing and specific embodiment party
Formula elaborates to the present invention.
[embodiment 1]
A kind of efficient textile printing and dyeing process of operation, comprising the following steps:
(1) fabric: coiled fabric is taken to carry out debatching on uncoiling machine;
(2) it singes: dedusting being carried out to the fabric of debatching and except impurity, front and back sides inspection and greige cloth end stitching, will be stitched later
The fabric made, which is sent into gassing frame, carries out processing of singing, to remove the flash and ball top on fabric;
(3) desizing: the slurry on enzyme process desizing removal fabric is taken;
(4) boiling-off: in high temperature weak lye boiling fabric, to remove fabric impurity, convenient for the absorption and dispersion of dyestuff;
(5) it cleans: first carrying out 6 hot water wash using 95 DEG C of hot water, then carry out 3 cold water and wash, to remove in fabric
Salt content, finally carry out rolling washing, drying;
(6) it dyes: fabric obtained by step (5) being dyed using natural plant dye;
(7) fixation: cloth obtained by step (6) is dehydrated, utilizes the alkaline aqueous solution reduction cleaning 4 containing sodium hydrosulfite later
Road uses scutcher shaping by stretching after being dehydrated again;
(8) stamp: cloth obtained by step (7) is subjected to stamp using printing machine, carries out 30min vapour at 100 DEG C later
Steam fixation treatment;
(9) it arranges: drying and processing is carried out to cloth obtained by step (8), carry out open-width and stacking by laying up equipment;
(10) it finished product: is packaged cloth obtained by step (9) to obtain cloth finished product.
Further, the enzyme process desizing in the step (3) includes dipping, isothermal holding, every thousand in the dipping process
Gram fabric uses 1L maceration extract, and dipping temperature is 65 DEG C, and the isothermal holding is that steam method is handled, i.e., in 100 decatize 60s.
Further, step (4) scouring process specifically uses the NaOH solution of 1.2g/L to fill in 95 DEG C of progress 30min
Divide boiling-off washing.
Further, the formula of natural plant dye described in the step (6) are as follows: rose extracts 10 parts of pigment, second
80 parts of acid, 10 parts of vinylacetate, rice straw consider 25 parts of powder, bromo- 3 parts of 4- Brocasept element disodium salt of 2,7- bis- to be worth doing.
Further, the content of sodium hydrosulfite is 6g/L, hydroxide in the alkaline aqueous solution containing sodium hydrosulfite in the step (7)
The content of sodium is 3g/L, and the temperature of the reduction cleaning is 35 DEG C.
Further, the fabric is cotton.
[embodiment 2]
A kind of efficient textile printing and dyeing process of operation, comprising the following steps:
(1) fabric: coiled fabric is taken to carry out debatching on uncoiling machine;
(2) it singes: dedusting being carried out to the fabric of debatching and except impurity, front and back sides inspection and greige cloth end stitching, will be stitched later
The fabric made, which is sent into gassing frame, carries out processing of singing, to remove the flash and ball top on fabric;
(3) desizing: the slurry on enzyme process desizing removal fabric is taken;
(4) boiling-off: in high temperature weak lye boiling fabric, to remove fabric impurity, convenient for the absorption and dispersion of dyestuff;
(5) it cleans: first carrying out 6 hot water wash using 95 DEG C of hot water, then carry out 4 cold water and wash, to remove in fabric
Salt content, finally carry out rolling washing, drying;
(6) it dyes: fabric obtained by step (5) being dyed using natural plant dye;
(7) fixation: cloth obtained by step (6) is dehydrated, utilize later the alkaline aqueous solution reduction cleaning 4 containing sodium hydrosulfite~
6, scutcher shaping by stretching is used after being dehydrated again;
(8) stamp: cloth obtained by step (7) is subjected to stamp using printing machine, carries out 30min vapour at 102 DEG C later
Steam fixation treatment;
(9) it arranges: drying and processing is carried out to cloth obtained by step (8), carry out open-width and stacking by laying up equipment;
(10) it finished product: is packaged cloth obtained by step (9) to obtain cloth finished product.
Further, the enzyme process desizing in the step (3) includes dipping, isothermal holding, every thousand in the dipping process
Gram fabric uses 1.1L maceration extract, and dipping temperature is 70 DEG C, and the isothermal holding is that steam method is handled, i.e., in 105 DEG C of decatizes
40s。
Further, step (4) scouring process specifically uses the NaOH solution of 2g/L abundant in 98 DEG C of progress 35min
Boiling-off washing.
Further, the formula of natural plant dye described in the step (6) are as follows: leaf extracts plain 11 parts, acetic acid 90
Part, 20 parts of vinylacetate, 28 parts of Wheat Straw stalk crumb powder, bromo- 4 parts of 4- Brocasept element disodium salt of 2,7- bis-.
Further, the content of sodium hydrosulfite is 7g/L, hydroxide in the alkaline aqueous solution containing sodium hydrosulfite in the step (7)
The content of sodium is 4g/L, and the temperature of the reduction cleaning is 35 DEG C.
Further, the fabric is cotton.
[embodiment 3]
A kind of efficient textile printing and dyeing process of operation, comprising the following steps:
(1) fabric: coiled fabric is taken to carry out debatching on uncoiling machine;
(2) it singes: dedusting being carried out to the fabric of debatching and except impurity, front and back sides inspection and greige cloth end stitching, will be stitched later
The fabric made, which is sent into gassing frame, carries out processing of singing, to remove the flash and ball top on fabric;
(3) desizing: the slurry on enzyme process desizing removal fabric is taken;
(4) boiling-off: in high temperature weak lye boiling fabric, to remove fabric impurity, convenient for the absorption and dispersion of dyestuff;
(5) it cleans: first carrying out 6 hot water wash using 95 DEG C of hot water, then carry out 6 cold water and wash, to remove in fabric
Salt content, finally carry out rolling washing, drying;
(6) it dyes: fabric obtained by step (5) being dyed using natural plant dye;
(7) fixation: cloth obtained by step (6) is dehydrated, utilizes the alkaline aqueous solution reduction cleaning 6 containing sodium hydrosulfite later
Road uses scutcher shaping by stretching after being dehydrated again;
(8) stamp: cloth obtained by step (7) is subjected to stamp using printing machine, carries out 30min vapour at 105 DEG C later
Steam fixation treatment;
(9) it arranges: drying and processing is carried out to cloth obtained by step (8), carry out open-width and stacking by laying up equipment;
(10) it finished product: is packaged cloth obtained by step (9) to obtain cloth finished product.
Further, the enzyme process desizing in the step (3) includes dipping, isothermal holding, every thousand in the dipping process
Gram fabric uses 1.2L maceration extract, and dipping temperature is 75 DEG C, and the isothermal holding is that steam method is handled, i.e., in 110 DEG C of decatizes
30s。
Further, step (4) scouring process specifically uses the NaOH solution of 3g/L to carry out at 95~100 DEG C
The abundant boiling-off washing of 40min.
Further, the formula of natural plant dye described in the step (6) are as follows: green 12 parts plain, 100 parts of the acetic acid of grass,
30 parts of vinylacetate, 30 parts of Wheat Straw stalk crumb powder, bromo- 5 parts of 4- Brocasept element disodium salt of 2,7- bis-.
Further, the content of sodium hydrosulfite is 8g/L, hydroxide in the alkaline aqueous solution containing sodium hydrosulfite in the step (7)
The content of sodium is 5g/L, and the temperature of the reduction cleaning is 35 DEG C.
Further, the fabric is cotton.
Dyefastness test is carried out for embodiment 1, example 2, the resulting dyeing cloth of embodiment 3, test result is such as
Shown in following table:
1 cotton fabric dyeing process fastness test result of table
Wherein kind 1 is 1 gained sample of embodiment in table 1, and kind 2 is 2 gained sample of embodiment, and kind 3 is embodiment 3
Gained sample, by the test data in table 1 it is found that the crock fastness of cotton fabric, soaping fastness, fastness to ironing have different journeys
The raising of degree.
Above embodiments are only exemplary embodiment of the present invention, are not used in the limitation present invention, protection scope of the present invention
It is defined by the claims.Those skilled in the art can within the spirit and scope of the present invention make respectively the present invention
Kind modification or equivalent replacement, this modification or equivalent replacement also should be regarded as being within the scope of the present invention.
Claims (8)
1. a kind of efficient textile printing and dyeing process of operation, it is characterised in that: the following steps are included:
(1) fabric: coiled fabric is taken to carry out debatching on uncoiling machine;
(2) it singes: dedusting being carried out to the fabric of debatching and except impurity, front and back sides inspection and greige cloth end stitching, will be sewed later
Fabric send into gassing frame and carry out processing of singing, to remove the flash and ball top on fabric;
(3) desizing: the slurry on enzyme process desizing removal fabric is taken;
(4) boiling-off: in high temperature weak lye boiling fabric, to remove fabric impurity, convenient for the absorption and dispersion of dyestuff;
(5) it cleans: first carrying out 6 hot water wash using 95 DEG C of hot water, then carry out 3~6 cold water and wash, to remove in fabric
The content of salt finally carries out rolling washing, drying;
(6) it dyes: fabric obtained by step (5) being dyed using natural plant dye;
(7) fixation: cloth obtained by step (6) being dehydrated, utilizes the alkaline aqueous solution reduction cleaning 4~6 containing sodium hydrosulfite later,
Scutcher shaping by stretching is used after being dehydrated again;
(8) stamp: cloth obtained by step (7) is subjected to stamp using printing machine, carries out 30min vapour at 100~105 DEG C later
Steam fixation treatment;
(9) it arranges: drying and processing is carried out to cloth obtained by step (8), carry out open-width and stacking by laying up equipment;
(10) it finished product: is packaged cloth obtained by step (9) to obtain cloth finished product.
2. a kind of efficient textile printing and dyeing process of operation according to claim 1, which is characterized in that in the step (3)
Enzyme process desizing include dipping, isothermal holding.
3. a kind of efficient textile printing and dyeing process of operation according to claim 2, which is characterized in that in the dipping process
Every kilogram of fabric uses 1~1.2L maceration extract, and dipping temperature is 65~75 DEG C.
4. a kind of efficient textile printing and dyeing process of operation according to claim 2, which is characterized in that the isothermal holding is
Steam method processing, i.e., in 100~110 DEG C of 30~60s of decatize.
5. a kind of efficient textile printing and dyeing process of operation according to claim 1, which is characterized in that the step (4) is boiled
Refining process specifically uses the NaOH solution of 1~3g/L in the abundant boiling-off washing of 95~100 DEG C of 30~40min of progress.
6. a kind of efficient textile printing and dyeing process of operation according to claim 1, which is characterized in that in the step (6)
The formula of the natural plant dye are as follows: 10~12 parts of the phytochrome extracted in flowers and plants or fruit tree leaf, acetic acid 80~100
The bromo- 4- Brocasept element disodium salt of part, 25~30 parts of powder of 10~30 parts of vinylacetate, straw bits, 2,7- bis- 3~
5 parts.
7. a kind of efficient textile printing and dyeing process of operation according to claim 1, which is characterized in that in the step (7)
The content of sodium hydrosulfite is 6~8g/L in alkaline aqueous solution containing sodium hydrosulfite, and the content of sodium hydroxide is 3~5g/L, the reduction
The temperature of cleaning is 35 DEG C.
8. a kind of efficient textile printing and dyeing process of operation according to claim 1, which is characterized in that the fabric is cotton
Or burlap.
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Cited By (6)
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CN111188208A (en) * | 2020-03-19 | 2020-05-22 | 南通市联缘染业有限公司 | Printing and dyeing process of cloth |
CN112575473A (en) * | 2020-11-13 | 2021-03-30 | 安徽清水湖新材料技术有限公司 | Woven product based on natural fiber material and manufacturing method |
CN112921683A (en) * | 2021-03-01 | 2021-06-08 | 绍兴洁彩坊印染有限公司 | Pollution-free environment-friendly printing process |
CN114108290A (en) * | 2021-11-24 | 2022-03-01 | 温州鑫洋机械有限公司 | Cloth printing and dyeing equipment and printing and dyeing process thereof |
CN114277564A (en) * | 2021-12-25 | 2022-04-05 | 诸暨凯发实业有限公司 | Dyeing process for siro spinning woven rayon cotton cloth |
CN114808494A (en) * | 2022-03-22 | 2022-07-29 | 鲁丰织染有限公司 | Dyeing process for improving dyeing fastness of vegetable dye |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111188208A (en) * | 2020-03-19 | 2020-05-22 | 南通市联缘染业有限公司 | Printing and dyeing process of cloth |
CN112575473A (en) * | 2020-11-13 | 2021-03-30 | 安徽清水湖新材料技术有限公司 | Woven product based on natural fiber material and manufacturing method |
CN112921683A (en) * | 2021-03-01 | 2021-06-08 | 绍兴洁彩坊印染有限公司 | Pollution-free environment-friendly printing process |
CN114108290A (en) * | 2021-11-24 | 2022-03-01 | 温州鑫洋机械有限公司 | Cloth printing and dyeing equipment and printing and dyeing process thereof |
CN114277564A (en) * | 2021-12-25 | 2022-04-05 | 诸暨凯发实业有限公司 | Dyeing process for siro spinning woven rayon cotton cloth |
CN114808494A (en) * | 2022-03-22 | 2022-07-29 | 鲁丰织染有限公司 | Dyeing process for improving dyeing fastness of vegetable dye |
CN114808494B (en) * | 2022-03-22 | 2023-11-10 | 鲁丰织染有限公司 | Dyeing process for improving dyeing fastness of vegetable dye |
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Application publication date: 20190514 |