CN109740970B - Management system for electric welding element temperature and welding personnel management applied to factory - Google Patents
Management system for electric welding element temperature and welding personnel management applied to factory Download PDFInfo
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- CN109740970B CN109740970B CN201910097586.0A CN201910097586A CN109740970B CN 109740970 B CN109740970 B CN 109740970B CN 201910097586 A CN201910097586 A CN 201910097586A CN 109740970 B CN109740970 B CN 109740970B
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Abstract
The invention discloses a management system for temperature of electric welding elements and management of welding personnel in a factory, which comprises a temperature measuring instrument, an electronic welding element for measuring temperature and a cloud management end communicated with the temperature measuring instrument, wherein the electronic welding element comprises but is not limited to an electric soldering iron, an automatic soldering machine tin furnace, an SMT reflow tin furnace, an SMT soldering pot and the like, and an identification label is arranged on the electronic welding element; the temperature measuring instrument is used for detecting the temperature of the electronic welding elements and transmitting management data to the cloud management end, the cloud management end integrates the management data to manage the electronic welding elements and corresponding welding personnel, and the system simultaneously manages a plurality of electronic welding machine elements and management personnel and improves management efficiency.
Description
Technical Field
The invention relates to the field of factory management, in particular to a management system for the temperature of an electric welding element and a welder applied to a factory.
Background
As the name implies, for a welding tool applied to welding electronic components, common electronic welding components include electric soldering irons, tin furnaces and the like, wherein the electric soldering irons are often used for welding electronic components on a circuit board, particularly, electronic components in high-precision electronic equipment are often welded by a surface mounting process, which puts high requirements on the service temperature of the electric soldering irons, and when the temperature is not selected properly, the conditions of insufficient soldering, short circuit and even bad circuit board welding are easily found. In addition, the tin furnace is a device for soldering a tin surface on a circuit board, the temperature of the tin furnace is very important, and once the temperature is abnormal, the tin bar or the electric heating tube is easy to damage. Therefore, in an electronic component processing factory, off-line staff is required to regularly detect and record the temperature of the electronic welding component, so that the length of the line and other management personnel can conveniently manage the line.
At present, most factories adopt a mode of manually measuring temperature and manually recording by offline workers, however, the manual recording mode is easy to cause the situations of data error recording, omission recording and even counterfeiting due to the lack of effective management, and the management of electronic welding elements by managers is not convenient due to the large number of the electronic welding elements. Such as, in particular, some electronic solder elements that are abnormally used, if not discovered in a timely manner, can lead to a number of subsequent processing problems that are severely unrecoverable.
In summary, the following problems exist in the management of the current electric machining plant:
1. the number of the electric welding elements is large, the temperature of the electric welding elements is manually recorded by a welding worker, the management of the electric welding elements is inconvenient for the management worker, and the electric welding elements with defects are difficult to learn in time;
2. when welding personnel manually record electric welding personnel, the situations of error recording, omission recording or error recording are easy to occur, and the accuracy of recorded data is difficult to ensure, so that the management of the life cycle of an actual element is influenced;
3. welding personnel not only need to test the electronic welding element, but also need to regularly record the detection result, so that the working difficulty of the welding personnel is increased;
4. the wire length or the work condition of welding personnel under the wire is difficult to manage by factory management personnel, namely the wire length cannot pay attention to whether the welding personnel detects the temperature of the electronic welding element at all times.
Disclosure of Invention
The invention aims to provide a management system for temperature detection and personnel management of electric welding elements in a factory, which comprises at least one temperature detector and a cloud management end, so that the temperature detection management of a plurality of electric welding elements in an electric machining factory and the corresponding offline personnel management are realized, the electric welding element management and the personnel management of the welding personnel are integrated, and the factory management efficiency is improved.
In order to achieve any of the above objects, the present invention provides a management system for temperature of electric welding elements and management of welding personnel applied to a factory, comprising: an electronic welding element provided with at least one identification tag; the temperature detector comprises a shell, and a temperature measuring area, an identification area, a display area, a main control board, an alarm and a communication area which are arranged in the shell and are communicated with each other, wherein the temperature measuring area at least comprises a thermocouple sensor to obtain the detected temperature information of the electronic welding element; the identification area uniquely identifies the identification tag to obtain identity information; the main control board acquires the temperature information and the identity information, and the alarm gives an alarm in a triggered state; the cloud management terminal at least acquires the identity information and the temperature information through the communication area; the cloud management end comprises a database, a setting unit, an identification unit, an electric welding recording unit and an error prompt unit; the database respectively stores a manager library, a temperature detector library, a wire length library and an electronic welding component library; the setting unit is connected with the database in a communication mode to change the communication relation in the database; the identification unit acquires the identity information, wherein the identity information comprises identity information of the electronic welding element, and the electronic welding element to be identified is selected; the electronic welding element recording unit acquires the temperature information of the correspondingly identified electronic welding element, when the temperature information is not in accordance with the temperature threshold value, a second error is generated, the second error is transmitted to the error prompt unit to give an error prompt, and the alarm is triggered to give an alarm.
Compared with the prior art, the invention has the following beneficial effects:
1. the electronic welding elements are identified in an identification tag mode, the detection condition of each electronic welding element is known, the detection temperature in a set time period is included, the life cycles of the electronic welding elements are accurately known, and the electric welding elements of an electric machining factory are intelligently managed.
2. The method has the advantages that the detection data of the electronic welding elements are acquired, and visual data reports are arranged and drawn, so that management personnel can manage the electronic welding elements conveniently and efficiently, and the management efficiency is improved.
3. Timely warning the electronic welding elements which do not meet the detection standard, for example, timely warning when the electronic welding elements have temperature deviation; for example, when the electronic welding element is not detected within the designated time, the electronic welding element can be timely reminded, so that the product quality of the electronic processing product is improved.
4. Through managing the electronic welding element and then managing the welding personnel who corresponds this electronic welding element, avoid welding personnel to appear wrong note, miss note or mistake note, and do not need the managers to supervise in real time, can reach efficient management quality.
Drawings
Fig. 1 is a system diagram of a management system for electrical welding element temperature and welder management for a plant in accordance with an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a temperature detector applied to a management system for electric welding element temperature and welding personnel management in a factory according to an embodiment of the present invention.
In the figure: 1-a temperature detector, 11-a temperature measuring area, 12-an identification area, 13-a display area, 14-a shell, 15-a main control board, 16-an alarm, 17-a communication area, 2-an electronic welding element, 21-an identification tag and 3-a cloud management terminal.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present invention.
It will be understood by those skilled in the art that in the present disclosure, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated in the drawings for ease of description and simplicity of description, and do not indicate or imply that the referenced devices or components must be constructed and operated in a particular orientation and thus are not to be considered limiting.
It is understood that the terms "a" and "an" should be interpreted as meaning that a number of one element or element is one in one embodiment, while a number of other elements is one in another embodiment, and the terms "a" and "an" should not be interpreted as limiting the number.
As shown in fig. 1 to 2, the structure and principle of the management system for electric welding element temperature and welding personnel management applied to a factory according to an embodiment of the present invention are shown, and the management system for electric welding element temperature and welding personnel management applied to a factory mentioned in the present invention will be replaced with the management system without difference in meaning.
The management system comprises a temperature measuring instrument 1, an electronic welding element 2 for measuring temperature and a cloud management terminal 3 communicated with the temperature measuring instrument 1, wherein the electronic welding element 2 comprises but is not limited to an electric soldering iron, an automatic soldering machine tin furnace, an SMT reflow tin furnace, an SMT soldering pot and the like, and an identification tag 21 is arranged on the electronic welding element 2; the thermodetector 1 is used for detecting the temperature of the electronic welding element 2 and transmitting management data to the cloud management end 3, and the cloud management end 3 integrates the management data to manage the electric welding element 2 and corresponding welding personnel.
The temperature measuring instrument comprises a shell 14, a temperature measuring area 11, an identification area 12, a display area 13, a main control board 15, an alarm 16 and a communication area 17, wherein the temperature measuring area 11, the identification area 12, the display area 13, the alarm 16 and the communication area 17 are all communicated with the main control board 15.
Specifically, the temperature measuring region 11 includes at least a thermocouple sensor that detects the temperature of the electrocautery electric welding element in a direct contact manner. At this moment, the thermocouple sensor comprises two conductor ends, a sensing component 13 and a thermocouple connected with the conductor ends and the sensing component, wherein the sensing component is communicated with the main control board and transmits measured temperature information to the main control board, an electronic welding element is arranged on the conductor end on one side during temperature measurement, a temperature gradient is generated between the two conductor ends, current is generated in a loop, and electromotive force exists between the two ends at the moment, so that the temperature of the electric welding element is measured.
In addition, the temperature measuring region 11 may further include an external sensor, the external sensor also contacts the tin furnace electronic welding component in a contact manner, the external sensor includes an external sensor housing, an external sensor interface disposed on the external sensor housing, and an external thermocouple disposed at the external sensor interface, and correspondingly, a through hole corresponding to the external sensor interface is disposed on the housing 14, so that the external thermocouple can extend through the external sensor interface. In addition, the external thermocouple is connected to the main control board, and transmits the temperature obtained by the external thermocouple to the main control board 15.
In the embodiment of the present invention, the external sensor is disposed at the bottom of the thermocouple sensor and is close to the main control board 15.
The identification area 12 includes an identification chip, the identification chip corresponds one-to-one with the identification tag 21, and the identification chip is communicatively connected to the main control board 15 to transmit the identification information obtained by identification to the main control board 15, wherein the identification information includes wire length identification information and electronic welding element identification information. In the embodiment of the present invention, the identification area 12 is identified by radio frequency identification, and at this time, the identification chip is an RFID card reader, and the identification tag 21 is an RFID card.
The main control board 15 is provided with a temperature threshold value judger, a temperature threshold value is arranged in the temperature threshold value judger, the temperature threshold value is set to be within the normal working temperature range of the corresponding electronic welding element, and the temperature threshold value can be adjusted according to different conditions. After the main control panel 15 obtains the temperature information measured by the temperature measuring area 11, the temperature threshold value judger judges whether the temperature is within a set temperature threshold value, if not, the temperature threshold value judger is communicated with the alarm 16 to give an alarm, and obtains temperature alarm information.
Moreover, in some cases, a timer is disposed in the detector, or a time recorder is disposed on the main control board 15, and the timer or the time recorder is communicated with the temperature measuring area 11 to obtain the time of the temperature obtained by each detection to obtain time information.
The main control board 15 is provided with a time threshold determiner, in which a time threshold is set to correspond to a time interval set by detection, for example, the time interval is set to be detected within 2 hours, for example, the detection time is set to be 9:00-18:00, and the time threshold can be adjusted for different situations. The timer feeds back the detection time to the time threshold value judger, and the time threshold value judger judges whether the detection time meets the detection requirement, for example, whether the detection time is within the set detection time or not, or whether the detection time is within the test time range or not, if not, the time threshold value judger is communicated with the alarm 16 to give an alarm, so as to obtain time alarm information.
In addition, a storage module is additionally arranged on the main control board 15, and the storage module is communicatively connected with the identification area 12 and at least stores the identified identity information; the temperature measuring area 20, the temperature threshold value judger and the time threshold value judger are communicated, and at least the temperature information, the time information, the temperature alarm information and the time alarm information are stored and acquired.
The detector comprises a storage card, including but not limited to an SD card, for storing various information in the storage module, so as to be convenient for management of management personnel.
The communication area 17 is disposed on the main control board 15 and is communicatively connected to the storage module to transmit information stored in the storage module to the cloud management terminal 3 in a communication manner, and in an embodiment of the present invention, the communication area includes at least one communication module, and the communication module includes but is not limited to one or a combination of NB-I0T/bluetooth/GPRS/WIFI/Zigbee and Lora.
The display area 13 is a display screen displayed on the shell 11, the display screen is in communication connection with the main control board 15, acquires data information of the main control board 15, at least comprises one or more of temperature information, networking state, residual capacity and RFID (radio frequency identification) tags, and displays the data information on the display screen.
Specifically, the database correspondingly stores a manager library, a temperature detector library, a wire length library and an electronic welding element library, and respectively stores data corresponding to the manager, the temperature detector, the wire length and the electronic welding element. In an embodiment of the present invention, the data stored by the manager includes, but is not limited to [ the identity of the manager, the number of the manager ] to uniquely identify the manager; the data correspondingly stored by the temperature detector include but are not limited to (the unique identification serial number of the temperature detector and the use state of the temperature detector) so as to uniquely identify the temperature detector; the data stored corresponding to the wire length includes but is not limited to [ the identity of the wire length, the RFID number corresponding to the wire length ] to uniquely identify the wire length; the data stored for the electronic welding component correspondence includes, but is not limited to [ the electronic welding component corresponds to the number of the RFID, the electronic welding component corresponds to the use state ] to uniquely identify and record the electronic welding component.
It should be noted that, in the embodiment of the present invention, a manager manages at least one temperature detector, each temperature detector manages at least one wire length, each wire length management work line corresponds to at least one welding person, and each welding person manages at least one electronic welding element; in other words, each temperature detector detects at least one electronic welding element, and each electronic welding element is managed by a specific welding person, so that the working condition of the welding person can be tracked through the record condition of the electronic welding element.
The setting unit is used for setting the relationship among managers, temperature detectors, wire lengths and electronic welding elements, and the setting process is as follows:
firstly, identifying a specific manager according to the serial number of the manager, inputting a unique identification serial number corresponding to the temperature detector by the manager, and binding at least one temperature detector with the manager;
binding at least one temperature detector and the wire length according to the unique identification serial number of the temperature detector and the RFID serial number corresponding to the wire length;
managing welding personnel on the production line according to the wire length, respectively binding at least one electronic welding element for each welding personnel, and binding the wire length and at least one electronic welding element according to the number of the RFID corresponding to the electronic welding element and the number of the RFID corresponding to the wire length; and the corresponding welding personnel can be tracked by the electronic welding element.
Through the setting of the setting unit, the relation among the manager, the temperature detector, the wire length and the electronic welding element is linked, and correspondingly, the manager library, the temperature detector library, the wire length library and the electronic welding element library are communicated with each other according to the set relation. At the moment, one manager in the manager library is communicated with at least one temperature detector in the temperature detector library; the temperature detector corresponds to at least one wire length in the wire length library, and the wire length corresponds to at least one electronic welding element in the electronic welding element library.
The identification unit is communicatively connected with a plurality of temperature detectors, acquires identity information transmitted by a specific temperature detector, and calls the specific temperature detector, wherein the identity information comprises wire length identity information and electronic welding element identity information, correspondingly, the identification unit comprises a wire length identification module and an electric welding identification module, the wire length identification module acquires the wire length identity information and then identifies specific wire length data in a calling wire length library, the electric welding identification module acquires the electronic welding element identity information and then identifies specific electronic welding elements in the calling electronic welding element library, however, when the electronic welding elements are identified not in the wire length management range, a first error is obtained, the first error is transmitted to the error prompt unit to be prompted, and thus, the condition that management errors occur on a wire length management line is avoided, the effect of managing the corresponding production line by the line length is achieved.
It is worth mentioning that, in the embodiment of the present invention, the process of acquiring the line length identity information is as follows: brushing the bound RFID card on the temperature detector for the wire length to indicate that a manager is in place, wherein the identity information of the wire length comprises but is not limited to the RFID number corresponding to the wire length; and the wire length identification module acquires the wire length identity information and then compares the wire length identity information with the data in the wire length library to select a specific wire length library.
The process of acquiring the identity information of the electronic welding element comprises the following steps: the welder who manages the wire length holds the electronic welding element 2 bound with the identification tag 21, brushes the identification tag 21 on the temperature detector, and measures the temperature, wherein the identity information of the electronic welding element includes but is not limited to (the number of the electronic welding element corresponding to the RFID); and the electronic welding element identification module acquires the identity information of the electronic welding element and then compares the identity information with the data of the electronic welding element library to select the specific electronic welding element.
And when the first error does not occur, the cloud management terminal performs subsequent processing. At this time, the electronic welding element recording unit is triggered, and the electronic welding element recording unit is communicatively connected to the temperature detector to acquire the detected temperature corresponding to a specific electronic welding element and record the temperature information. In some cases, the electronic welding component recording unit acquires temperature alarm information and records the temperature alarm information, and when the temperature alarm information is acquired, the electronic welding component recording unit generates a second error and is prompted by the error prompting unit, so that the electronic welding component with abnormal working temperature can be timely found.
In other cases, the cloud management terminal 3 is provided with an alarm unit, wherein the alarm unit includes a temperature alarm module, a temperature threshold is set in the temperature alarm module, the temperature threshold is set to a normal working temperature range of the corresponding electronic welding component, and the temperature threshold can be adjusted for different situations. At this time, the temperature alarm module acquires the temperature information acquired by the electronic welding component recording unit and compares the temperature information with a temperature threshold, and when it is detected that the temperature information does not meet the specification of the temperature threshold, the temperature alarm module is communicatively connected to the alarm 16 to issue alarm information and generate a second error, which is prompted by the error prompting unit. In this case, the main control board 15 does not need to be provided with a temperature threshold value judger, and the temperature alarm is realized through the management of the cloud management terminal 3.
It should be noted that, no matter the main control board 15 determines the temperature threshold or the alarm unit determines the temperature threshold, the obtained abnormal temperature information is recorded and communicated with the alarm 16 to send out an alarm.
In other cases, the electronic welding component recording unit is communicatively connected to the temperature detector to obtain the detection time when the temperature detector is detected each time and record the time information, wherein the time information is communicated with the temperature information, i.e., the electronic welding component recording unit records the detection temperature and the detection time corresponding to the detection temperature, so as to manage whether the welder detects the electronic welding component within the set time.
In some cases, the electronic welding component recording unit acquires time alarm information and records the time alarm information, and when the time alarm information is acquired, the electronic welding component recording unit generates a third error, and is prompted by the error prompting unit, so that the electronic welding component which is not subjected to temperature detection within the set time is timely found.
Of course, in other cases, the cloud management terminal 3 is provided with an alarm unit, wherein the alarm unit includes a time alarm module, a time threshold is set in the time alarm module, the time threshold is set to a normal detection time range of the corresponding electronic welding component, and the time threshold can be adjusted for different situations. At this time, the time alarm acquires the time information acquired by the electronic welding component recording unit and compares the time information with a time threshold, and when it is detected that the time information does not meet the specification of the time threshold, the time alarm module is communicatively connected to the alarm 16 to issue an alarm message and generate a third error, which is prompted by the error prompting unit. In this case, the main control board 15 does not need to set a time threshold judger, and the detection time management is realized through the management of the cloud management terminal 3.
It is worth mentioning that each electronic welding element can track the corresponding welding personnel, so that the welding personnel who do not detect on time can be identified as not completing the completed work within the specified time according to the third error tracking, thereby being convenient for the wire length to track and manage the welding personnel in time, and being convenient for the manager to trace the wire length and the welding personnel.
That is, the error prompt unit provides at least three errors, wherein the first error is an error which occurs when the detected electronic welding component is not in the production line with the corresponding line length, and the second error is an electronic welding component with abnormal detection temperature, so that a manager can conveniently manage the electronic welding component; the third error is for the electronic welding component that has not been temperature tested within the specified time, which is convenient for the manager to directly manage the welding personnel.
In the embodiment of the present invention, three kinds of errors can be fed back to the alarm 16 in different forms, and three kinds of situations are presented in different forms at the cloud management terminal 3 to visually check the occurrence of different errors.
In addition, temperature information and time information are obtained for each electronic welding element, and a management curve is drawn so as to more intuitively check the working condition and the life cycle of the electronic welding element.
In addition, in some cases, there is a case where the line length and the temperature detector do not match, which is fed back as a fourth error. At this moment, the identification unit acquires the line length identity information, and when the line length corresponding to the line length identity information is not matched with the temperature detector for detection, a fourth error is obtained.
In addition, the electronic welding element recording unit is communicated with the database in real time, namely, the electronic welding element information recorded by the electronic welding element recording unit is recorded into the corresponding electronic welding element library in real time.
The present invention is not limited to the above-mentioned preferred embodiments, and any other products in various forms can be obtained by anyone in the light of the present invention, but any changes in the shape or structure thereof, which have the same or similar technical solutions as those of the present application, fall within the protection scope of the present invention.
Claims (10)
1. Management system for electric welding element temperature and welding personnel management applied to a factory, characterized by comprising:
an electronic welding element (2) provided with at least one identification tag (21);
the temperature detection instrument (1), wherein the temperature detection instrument (1) comprises a shell (14), a temperature measuring area (11), an identification area (12), a display area (13), a main control board (15), an alarm (16) and a communication area (17) which are arranged in the shell (14) and communicated with each other, wherein the temperature measuring area (11) at least comprises a thermocouple sensor, and temperature information of detected electronic welding elements is obtained; the identification area (12) uniquely identifies the identification tag (21) to obtain identity information; the main control board (15) acquires the temperature information and the identity information, and the alarm (16) gives an alarm in a triggered state;
a cloud management terminal (3), wherein the cloud management terminal (3) at least acquires the identity information and the temperature information through the communication area (17);
the cloud management terminal (3) comprises a database, a setting unit, an identification unit, an electric welding recording unit and an error prompt unit; the database respectively stores a manager library, a temperature detector library, a wire length library and an electronic welding component library; the setting unit sets the relationship among the manager, the temperature detector, the wire length and the electronic welding element, and the manager library, the temperature detector library, the wire length library and the electronic welding element library are communicated with each other according to the set relationship; the identification unit acquires the identity information, wherein the identity information comprises identity information of the electronic welding element, and the electronic welding element to be identified is selected; the electronic welding element recording unit acquires temperature information of the corresponding identified electronic welding element, when the temperature information does not accord with a temperature threshold value, a second error is generated, the second error is transmitted to the error prompt unit to give an error prompt, and the alarm (16) is triggered to give an alarm.
2. The system for managing the temperature of electric welding components and the management of welding personnel as set forth in claim 1, wherein a temperature threshold value determiner is provided on the main control board (15), wherein a temperature threshold value determiner is provided with a temperature determination threshold value built therein, the temperature threshold value determiner determines whether the obtained temperature information meets the temperature determination threshold value, when not meeting, temperature alarm information is generated, the alarm (16) is triggered to give an alarm, and the electronic welding component recording unit records the temperature alarm information and transmits a second error to the error prompt unit.
3. The management system for electric welding element temperature and welding personnel management applied to a factory according to claim 1, characterized in that the cloud management terminal (3) is provided with an alarm unit, wherein the alarm unit includes a temperature alarm module having a temperature threshold set to a normal operating temperature range of a corresponding electric welding element, wherein the temperature alarm module acquires the temperature information acquired by the electric welding element recording unit and compares the temperature information with the temperature threshold, and when it is detected that the temperature information does not meet the specification of the temperature threshold, the temperature alarm module is communicatively connected to the alarm (16) to issue alarm information and generate a second error, which is notified by the error notification unit.
4. The system for managing the temperature of electric welding elements and the management of welding personnel as set forth in claim 1, characterized in that a timer is provided on the temperature detector, or a time module is provided on the main control board (15), the timer or the time module is communicatively connected to the temperature measuring area (11), the time when the temperature of a specific electric welding element is detected is obtained, time information is obtained, the electronic weldment recording unit obtains the time information, a third error is generated when the time corresponding to the detected electric welding element does not meet a time threshold, the third error is transmitted to the error prompt unit to be prompted, the alarm (16) gives an alarm, and the corresponding welding personnel is tracked according to the electric welding element generating the third error.
5. The system for managing the temperature of electric welding elements and the management of welding personnel as set forth in claim 4, wherein a time threshold value determiner is provided on the main control board (15), a time threshold value is provided in the time threshold value determiner, the time threshold value is set to correspond to a time interval set for detection, when the detection time does not meet the time threshold value, time alarm information is generated, the alarm (16) is triggered to give an alarm, and the electronic welding element recording unit records the time alarm information and transmits a third error to the error prompt unit.
6. The management system for electric welding element temperature and welding personnel management applied to a factory according to claim 4, characterized in that the cloud management terminal (3) is provided with an alarm unit, wherein the alarm unit includes a time alarm module having a time threshold set to correspond to a time interval set for detection, the time alarm module acquires the time information acquired by the electronic welding element recording unit and compares the time information with the time threshold, and when it is detected that the time information does not meet the specification of the time threshold, the time alarm module is communicatively connected to the alarm (16) to issue an alarm message and generate a third error, which is prompted by the error prompt unit.
7. The system for managing the temperature of electric welding elements and the management of welders for industrial plants according to claim 1, it is characterized in that the line length is also correspondingly provided with an identification label, the identification area (12) identifies the identification label to obtain identity information, wherein the identity information includes wire length identity information and electronic welding component identity information, and correspondingly, the identification unit comprises a wire length identification module and an electric welding identification module, the wire length identification module acquires the wire length identity information and then identifies and calls specific wire length data in a wire length library, the electric welding identification module acquires the identity information of the electronic welding element and then identifies and calls a specific electronic welding element in the electronic welding element library, however, when the electronic welding element is identified not to belong to the wire length management range, a first error is obtained, and the first error is transmitted to the error prompt unit to be prompted.
8. Management system for electric welding element temperature and welder management for plants according to any of the claims 1 to 7,
data stored in the database: the data correspondingly stored by the manager includes but is not limited to [ the identity of the manager, the number of the manager ]; the data correspondingly stored by the temperature detector includes but is not limited to (the unique identification serial number of the temperature detector, the use state of the temperature detector); the data stored corresponding to the wire length includes but is not limited to [ the identity of the wire length, the RFID number corresponding to the wire length ]; the data stored corresponding to the electronic welding component includes, but is not limited to [ the number of the electronic welding component corresponding to the RFID, the use state of the electronic welding component corresponding to the ] data;
wherein the setting process of the setting unit is as follows:
firstly, identifying a specific manager according to the serial number of the manager, inputting a unique identification serial number corresponding to the temperature detector by the manager, and binding at least one temperature detector with the manager;
binding at least one temperature detector and the wire length according to the unique identification serial number of the temperature detector and the RFID serial number corresponding to the wire length;
managing welding personnel on the production line according to the wire length, wherein each welding personnel corresponds to at least one electronic welding element, and binding the wire length and at least one electronic welding element according to the number of the corresponding RFID of the electronic welding element and the number of the corresponding RFID of the wire length; and the corresponding welding personnel can be tracked by the electronic welding element.
9. The system for managing the temperature of electric welding elements and the management of welders applied to a factory according to claim 7, wherein,
the process for acquiring the line length identity information is as follows: brushing the bound RFID card on the temperature detector for the wire length to indicate that a manager is in place, wherein the identity information of the wire length comprises but is not limited to the RFID number corresponding to the wire length; the line length identification module acquires the line length identity information and then compares the line length identity information with data in the line length library to select a specific line length library;
the process of acquiring the identity information of the electronic welding element comprises the following steps: the method comprises the steps that a welder who manages the wire length holds an electronic welding element (2) bound with an identification tag (21), the identification tag (21) is brushed on a temperature detector, and temperature measurement is carried out, wherein the identity information of the electronic welding element comprises but is not limited to (the number of the RFID corresponding to the electronic welding element); the electronic welding element identification module acquires the identity information of the electronic welding element and then compares the identity information with the data of the electronic welding element library to select a specific electronic welding element;
and when the identification unit acquires the line length identity information, and the line length corresponding to the line length identity information is not matched with the temperature detector for detection, a fourth error is obtained.
10. The system for managing the temperature of electrical welding elements and the management of welding personnel as claimed in any one of claims 1 to 7 applied to a factory is characterized in that the temperature measuring area (11) comprises an external sensor, wherein the external sensor comprises an external sensor shell, an external sensor interface arranged on the external sensor shell and an external thermocouple penetrating through the external sensor interface, wherein the external thermocouple is connected with the main control board (15), and the electrical welding elements comprise but not limited to an electric soldering iron, an automatic soldering machine tin furnace, an SMT reflow tin furnace and an SMT soldering pot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910097586.0A CN109740970B (en) | 2019-01-31 | 2019-01-31 | Management system for electric welding element temperature and welding personnel management applied to factory |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910097586.0A CN109740970B (en) | 2019-01-31 | 2019-01-31 | Management system for electric welding element temperature and welding personnel management applied to factory |
Publications (2)
| Publication Number | Publication Date |
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| CN109740970A CN109740970A (en) | 2019-05-10 |
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| CN110286655B (en) * | 2019-05-06 | 2020-07-07 | 杭州智乎物联科技有限公司 | Management system for electric welding element temperature and welding personnel management applied to factory |
| CN110961750B (en) * | 2019-11-25 | 2021-12-03 | 杭州智乎物联科技有限公司 | Electric soldering iron temperature management system and method combining internet of things |
| CN111659971B (en) * | 2020-05-15 | 2022-04-15 | 武汉华工正源光子技术有限公司 | Wireless soldering iron point inspection data management system and soldering iron point inspection equipment |
| CN114159828A (en) * | 2021-11-30 | 2022-03-11 | 高小红 | Supercritical carbon dioxide temperature control system |
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