CN213182840U - Point inspection monitoring system - Google Patents

Point inspection monitoring system Download PDF

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Publication number
CN213182840U
CN213182840U CN202021587050.1U CN202021587050U CN213182840U CN 213182840 U CN213182840 U CN 213182840U CN 202021587050 U CN202021587050 U CN 202021587050U CN 213182840 U CN213182840 U CN 213182840U
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Prior art keywords
point inspection
module
communication module
point
monitoring system
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CN202021587050.1U
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Chinese (zh)
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蔡建斌
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Lengshuijiang Iron & Steel Co ltd
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Lengshuijiang Iron & Steel Co ltd
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Abstract

The utility model discloses a point inspection monitoring system, including the point inspection server, the point inspection punched-card machine and the point inspection appearance, the point inspection punched-card machine includes RFID inductor, first treater and first communication module, and first communication module and RFID inductor are connected with the first treater electricity respectively, and the point inspection punched-card machine communicates with the point inspection server through first communication module; the point inspection instrument comprises an RFID reader, a signal collector module, a second communication module, an input module, a second processor and a display screen; the RFID reader, the signal collector module, the second communication module, the input module and the display screen are respectively and electrically connected with the second processor; the signal collector module comprises a temperature detector and a current detector; the point inspection instrument is communicated with the point inspection server through a second communication module. The point inspection monitoring system aims at solving the technical problems that the prior point inspection system has missed inspection and is not inspected due to manual detection.

Description

Point inspection monitoring system
Technical Field
The utility model relates to an equipment point is examined technical field, especially relates to a monitoring system is examined to point.
Background
The equipment spot inspection is an equipment management method for inspecting equipment according to a preset technical standard by means of human sense and detection tools. The device is comprehensively checked and analyzed to achieve the purpose of quantitatively evaluating the device. Equipment point inspection is now an indispensable equipment management system in a factory, and is also a way for equipment maintenance. At present, most factories widely use intelligent point inspection systems, but the existing point inspection systems mainly detect equipment through workers and then input information into the intelligent systems to finally form point inspection results. However, the current detection method has the problems of possible missed detection and no detection because of the laziness of operators.
In view of the above, it is desirable to provide a spot inspection monitoring system to solve the above problems.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a main aim at provides a monitoring system is examined to point, the utility model discloses a monitoring system is examined to point aims at solving present system is examined to point because artifical the detection probably appears louing examine, do not examine the technical problem.
In order to achieve the above object, the utility model provides a monitoring system is examined to point, include:
a point inspection server;
the point inspection punched-card machine comprises an RFID sensor, a first processor and a first communication module, wherein the first communication module and the RFID sensor are respectively and electrically connected with the first processor, and the point inspection punched-card machine is communicated with the point inspection server through the first communication module;
the point inspection instrument comprises an RFID reader, a signal collector module, a second communication module, an input module, a second processor and a display screen; the RFID reader, the signal collector module, the second communication module, the input module and the display screen are respectively and electrically connected with the second processor; the RFID reader is used for reading an electronic tag on equipment; the signal collector module comprises a temperature detector and a current detector; the point inspection instrument is communicated with the point inspection server through the second communication module so as to transmit the information input by the input module of the point inspection instrument and the data collected by the temperature detector and the current detector to the point inspection server.
Preferably, the second communication module comprises a receiving unit, an output unit electrically connected with the receiving unit and a wireless transmission unit; the input end of the receiving unit is electrically connected with the output end of the signal collector module, and the output end of the receiving unit is electrically connected with the input end of the output unit; the output end of the output unit is electrically connected with the input end of the display screen, and the wireless transmission unit is wirelessly connected with the communication module of the point inspection server.
Preferably, the point detection instrument further comprises an alarm module, and the alarm module is electrically connected with the second processor.
Preferably, the signal acquisition module further comprises a camera unit.
Preferably, the camera unit includes at least one camera and at least one fill-in light.
Preferably, the second communication module is a WIFI unit or a ZIGBEE unit.
Preferably, the RFID reader is disposed on the back side of the point detection instrument, and the display screen is disposed on the front side of the point detection instrument.
In the scheme of this application, the point is examined monitoring system and is examined the appearance including the point and examine server, point and examine the punched-card machine and point, during specific application, all set up a point in every equipment room and examine the punched-card machine to all dispose electronic tags to all equipment in the equipment room. After the point inspection personnel get into the equipment room, the point inspection instrument is close to the point inspection punched-card machine, and after the RFID sensor on the point inspection punched-card machine senses the point inspection instrument, the point inspection server is sent with the punching information through the first communication module, which indicates that the staff enters into a certain equipment room at a certain time period to detect, and prevents the staff from being lazy and undetected. Meanwhile, the spot inspection instrument can collect electronic data information, temperature information and current information of all devices in the equipment room, and performs data interaction with the spot inspection server, so that spot inspection work can be completed conveniently and rapidly. The point inspection personnel directly send the detection data of the point inspection instrument real-time detection to the point inspection server, and manual input operation is omitted. Moreover, the point inspection instrument can perform point inspection one by one according to the point inspection instructions generated by the point inspection server in sequence and rules, so that the situations of missed inspection and undetected inspection are avoided.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a spot inspection monitoring system according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of the point inspection punched-card machine according to the embodiment of the present invention;
fig. 3 is a schematic structural view of the point inspection instrument according to the embodiment of the present invention.
The objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.
The reference numbers illustrate:
100-point inspection server;
200-point inspection punched card machine, 210-RFID inductor, 220-first processor, 230-first communication module;
300-point detection instrument, 310-RFID reader, 320-signal collector module, 330-second communication module, 340-input module, 350-second processor, 360-display screen and 370-alarm module.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that all the directional indicators (such as upper, lower, left, right, front and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit ly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
Referring to fig. 1 to 3, in order to achieve the above object, the present invention provides a spot inspection monitoring system, including:
a point inspection server 100;
the point inspection punched card machine 200, the point inspection punched card machine 200 includes an RFID sensor 210, a first processor 220 and a first communication module 230, the first communication module 230 and the RFID sensor 210 are respectively electrically connected with the first processor 220, and the point inspection punched card machine 200 communicates with the point inspection server 100 through the first communication module 230;
the point detection instrument 300, wherein the point detection instrument 300 comprises an RFID reader 310, a signal collector module 320, a second communication module 330, an input module 340, a second processor 350 and a display screen 360; the RFID reader 310, the signal collector module 320, the second communication module 330, the input module 340 and the display screen 360 are electrically connected to the second processor 350 respectively; the RFID reader 310 is used for reading an electronic tag on a device; the signal collector module 320 comprises a temperature detector and a current detector; the point inspection instrument 300 communicates with the point inspection server 100 through the second communication module 330 to transmit the information input by the input module 340 of the point inspection instrument 300 and the data collected by the temperature detector and the current detector to the point inspection server 100.
The point inspection server 100 in this embodiment is a prior art, and may be a PC, a tablet computer, an MP (motion Picture Experts Group Audio Layer IV) player, a portable computer, or other intelligent terminal device with a display function. The point inspection server 100 may include a processor, an input module 340 electrically connected to the processor, a storage module, and a communication module; the input module 340 is used for inputting data information of the equipment, information of the point inspection personnel and maintenance requirements, and storing the data information, the point inspection personnel information and the maintenance requirements in the storage module. The communication module is used for receiving and sending data information to the point inspection instrument 300. The processor can combine the received information processing with the information input in advance to generate the point inspection record table.
The point inspection punched-card machine 200 supervises an operator in a punching mode, the point inspection instrument 300 is close to the point inspection punched-card machine 200 after the point inspection personnel enters the equipment room, and the RFID sensor 210 on the point inspection punched-card machine 200 sends punching information to the point inspection server 100 through the first communication module 230 after sensing an electronic chip of the point inspection instrument 300, so that the fact that the worker enters a certain equipment room for detection in a certain time period is indicated.
The RFID reader 310 on the spot inspection instrument 300 is used for reading an electronic tag on the device, the temperature detector is used for detecting the temperature of the device, and the current detector is used for detecting the real-time current of the device.
In the scheme of this application, the point inspection monitoring system includes point inspection server 100, point inspection punched-card machine 200 and point inspection appearance 300, during specific application, all sets up a point inspection punched-card machine 200 in every equipment room to all equipment in the equipment room all dispose electronic tags. After the point inspection personnel get into the equipment room, the point inspection instrument 300 is close to the point inspection punched-card machine 200, and after the RFID sensor 210 on the point inspection punched-card machine 200 senses the point inspection instrument 300, the point inspection server 100 is sent with the card punching information through the first communication module 230, which indicates that the staff enters into a certain equipment room for detection in a certain time period, and prevents the staff from being lazily not inspecting. Meanwhile, the spot inspection instrument 300 can collect electronic data information, temperature information and current information of all the devices in the equipment room, and perform data interaction with the spot inspection server 100, thereby conveniently and rapidly completing spot inspection work. The point inspection personnel directly send the detection data detected by the point inspection instrument 300 in real time to the point inspection server 100, and manual input operation is omitted. Moreover, the spot inspection instrument 300 can perform spot inspection one by one according to the order and the procedure of the spot inspection instructions generated by the spot inspection server 100, so that the situations of missed inspection and undetected inspection are avoided.
It should be noted that the information that can be carried on the device includes electronic information and text information. The electronic information is mainly provided with the electronic tag RFID, the electronic tag RFID technology is applied more mature at present, and a Radio Frequency Identification (RFID) technology is taken as a novel automatic Identification technology and has the advantages of non-contact, high Identification speed, difficulty in damaging the tag and simultaneous Identification. In order to facilitate the check personnel to obtain important information and models of the equipment, an electronic tag RFID can be arranged on each equipment. The inspector can obtain the electronic data information immediately by scanning the electronic tag through the RFID reader 310.
As a preferred embodiment of the present invention, the second communication module 330 includes a receiving unit, an output unit electrically connected to the receiving unit, and a wireless transmission unit; the input end of the receiving unit is electrically connected with the output end of the signal collector module, and the output end of the receiving unit is electrically connected with the input end of the output unit; the output end of the output unit is electrically connected with the input end of the display screen 360, and the wireless transmission unit is wirelessly connected with the communication module of the point inspection server 100. In this embodiment, the signal collector module collects data and sends the data to the receiving unit of the second communication module 330. The receiving unit transmits the acquired data information to the output unit and the wireless transmission unit respectively after acquiring the data information, and the output unit transmits the acquired data information to the display to be displayed by the display, so that the data information of the equipment under detection can be directly seen by the point inspection staff. Meanwhile, the wireless transmission unit performs packet processing on the electronic data information, and the packetized data is sent to the point inspection server 100 so that the point inspection server 100 can record and process the data. The second communication module 330 may be a WIFI unit or a ZIGBEE unit.
As a preferred embodiment of the present invention, the spot inspection instrument 300 further includes an alarm module 370, and the alarm module 370 is electrically connected to the second processor 350. In this embodiment, when the real-time data detected by the spot inspection device 300 significantly exceeds the safety value of the data (for example, the current is too large or the temperature exceeds the safety threshold), the alarm module 370 sends an alarm signal to perform a danger early warning.
As a specific embodiment of the present invention, the signal acquisition module further includes a camera unit. The camera shooting unit is used for recording the inspection condition, and when the point inspection personnel find that the equipment is damaged, the camera shooting unit can be used for shooting related conditions so as to facilitate repair and maintenance personnel to know the damage condition. The camera unit comprises at least one camera and at least one light supplement lamp. The light filling lamp is arranged beside the camera and used for filling light in a dark shooting environment. Further, because both the camera and RFID reader 310 need to be photographed or scanned with the back of the spotter 300 aimed at a location of the device, the camera may be positioned close to RFID reader 310. Further, for the convenience of the inspector, the display screen 360 is disposed on the front of the inspector 300 for viewing data, and the RFID reader 310 is disposed on the back of the inspector 300 for reading and scanning.
The above is only the preferred embodiment of the present invention, and not the scope of the present invention, all the equivalent structures or equivalent flow changes made by the contents of the specification and the drawings or the direct or indirect application in other related technical fields are included in the patent protection scope of the present invention.

Claims (7)

1. A spot inspection monitoring system, comprising:
a point inspection server;
the point inspection punched-card machine comprises an RFID sensor, a first processor and a first communication module, wherein the first communication module and the RFID sensor are respectively and electrically connected with the first processor, and the point inspection punched-card machine is communicated with the point inspection server through the first communication module;
the point inspection instrument comprises an RFID reader, a signal collector module, a second communication module, an input module, a second processor and a display screen; the RFID reader, the signal collector module, the second communication module, the input module and the display screen are respectively and electrically connected with the second processor; the RFID reader is used for reading an electronic tag on equipment; the signal collector module comprises a temperature detector and a current detector; the point inspection instrument is communicated with the point inspection server through the second communication module so as to transmit the information input by the input module of the point inspection instrument and the data collected by the temperature detector and the current detector to the point inspection server.
2. The spot inspection monitoring system according to claim 1, wherein the second communication module comprises a receiving unit, an output unit electrically connected with the receiving unit, and a wireless transmission unit; the input end of the receiving unit is electrically connected with the output end of the signal collector module, and the output end of the receiving unit is electrically connected with the input end of the output unit; the output end of the output unit is electrically connected with the input end of the display screen, and the wireless transmission unit is wirelessly connected with the communication module of the point inspection server.
3. The point inspection monitoring system of claim 1, wherein the point inspection instrument further comprises an alarm module, the alarm module being electrically connected to the second processor.
4. The point inspection monitoring system according to claim 1, wherein the signal collector module further comprises a camera unit.
5. The spot inspection monitoring system according to claim 4, wherein the camera unit comprises at least one camera and at least one fill light.
6. The spot inspection monitoring system according to any one of claims 1 to 5, wherein the second communication module is a WIFI unit or a ZIGBEE unit.
7. The point inspection monitoring system according to any one of claims 1 to 5, wherein the RFID reader is disposed on the back side of the point inspection instrument, and the display screen is disposed on the front side of the point inspection instrument.
CN202021587050.1U 2020-08-04 2020-08-04 Point inspection monitoring system Active CN213182840U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021587050.1U CN213182840U (en) 2020-08-04 2020-08-04 Point inspection monitoring system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021587050.1U CN213182840U (en) 2020-08-04 2020-08-04 Point inspection monitoring system

Publications (1)

Publication Number Publication Date
CN213182840U true CN213182840U (en) 2021-05-11

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ID=75798962

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021587050.1U Active CN213182840U (en) 2020-08-04 2020-08-04 Point inspection monitoring system

Country Status (1)

Country Link
CN (1) CN213182840U (en)

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