CN109733336A - A kind of the convection type intelligence purge system and method for single-sided tracks - Google Patents
A kind of the convection type intelligence purge system and method for single-sided tracks Download PDFInfo
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- CN109733336A CN109733336A CN201910153152.8A CN201910153152A CN109733336A CN 109733336 A CN109733336 A CN 109733336A CN 201910153152 A CN201910153152 A CN 201910153152A CN 109733336 A CN109733336 A CN 109733336A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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Abstract
The invention discloses a kind of convection type intelligence purge systems of single-sided tracks, including air feed system, mobile purge system and exhausting-dusting system；The mobile purge system includes the electromagnetism guiding AGV trolley of the mobile purging robot in bottom, and along the preset electromagnetism guiding wire rope traveling in hole stock rail two sides is checked, opposite side is arranged multisection type dust removing units, forms convection channel.The present invention quickly and efficiently removes the dust of vehicle, improve the operating environment in purging library, rail traffic vehicles vehicle bottom, vehicle blowing are realized, and electromagnetism guide mode, lead are hidden, it is not easy to pollute and damaged, when purging vehicle model, block length change, the demand that can be purged according to vehicle expands or change purging path, with accurate positioning, flexibility is higher, advantage convenient for disassembly and assembly；Convection type pressure-vaccum, integral layout is compact-sized, occupies little space, and purging efficiency is higher.
Description
Technical field
The invention belongs to rail traffic vehicles purging technology fields, and in particular to a kind of convection type of single-sided tracks is intelligently blown
Sweep system and method.
Background technique
With the rapid development of the national economy, people go on a journey, traffic is more and more frequent, to the quick, convenience of service
It is required that also higher and higher.In order to adapt to and push the development of industry, rail traffic shows well as a kind of novel traffic mode
The development of spray formula.Correspondingly, to rail traffic vehicles O&M safety more stringent requirements are proposed.
Rail traffic vehicles in the process of running, since the friction of wheel and interorbital can generate many dust, these powder
Dirt, which is adsorbed on the electrical equipment surface of train bottom, will lead to some electric faults, regular in order to ensure vehicle operational safety
Timely dedusting is carried out to car body top, bottom, if being dusted not in time, in addition to vehicle performance and service life have an impact with
Outside, it also will cause vehicle trouble when serious, cause traffic accident.
Currently, the vehicle bottom electric components in domestic rail traffic vehicles maintenance place purge operation, people is relied primarily on
Work is cleaned manually or is completed in such a way that mechanical arm automatic blowing is combined and manually made up a deficiency, this method low efficiency, labor intensity
Greatly, and the AGV trolley for purging mechanical arm is carried, can only be often moved up along the fixation rail for being laid on purging mill floor
It is dynamic.When vehicle to be purged, block length change, the walking path of such AGV trolley is due to can not timely rapid expansion
Change is unable to satisfy the demand of purging operation.
Currently, Some Domestic rail traffic vehicles Overhaul Yard is equipped with simple purging station, but only just for vehicle bottom
The components such as bogie are dusted, purge.However rail traffic vehicles are during long-time actual operation, vehicle roof air-conditioning
Strainer, run-through channel fold can also accumulate a large amount of dusts, spot, such as irregularly purge, there is the hidden danger for causing electric fault, also can
It constitutes a threat to vehicle normal operation.
The purging operation in country's rail traffic vehicles maintenance place is mostly artificial mark spraying pressure-vaccum dirt at present, and this method purges region
Small, purging low efficiency cannot find thorough abnormal conditions, purge operating personnel's large labor intensity, and there are it is manually-operated not
Certainty leads to secondary pollution.
Existing cleaner unit arranges in workshop for array, starts all to be uniformly controlled unlatching after purging operation,
Although foring biggish wind field, in inartificial or mechanical arm operation region, no dust is purged, be inhaled
The pick-up performance of dirt unit is limited, wastes mass energy instead, causes the mechanicalness noise to thunder in a workshop.
Further, since the device distributions such as vehicle bottom bogie and shape irregular, generate when actually purging operation
The flight path of dust also irregular, it is also contemplated that the requirement of vehicle gauge, purging station is difficult to form the sky of relative closure
Between, dust when so as to cause purging operation is difficult to collect.
Summary of the invention
For at least one of prior art the above defects or improvement requirements, the present invention provides a kind of single-sided tracks
Convection type intelligence purge system and method rationally design vehicle purge system, have carried out comprehensive blow to purging library
Process layout is swept, rail traffic vehicles vehicle bottom, vehicle side, roof stereoscopic and omnibearing purging are realized.
To achieve the above object, according to one aspect of the present invention, the convection type for providing a kind of single-sided tracks is intelligently blown
Sweep system, it is characterised in that: including air feed system, mobile purge system and exhausting-dusting system；
The mobile purge system includes at least the mobile purging robot in a bottom, the mobile purging robot in the bottom
Walk in the side of the stock rail in rail traffic vehicles sweeper spoke-like inspection hole；
The mobile purging robot in the bottom includes movable mechanism and executing agency；The mobile purging robot in the bottom
Movable mechanism include electromagnetism guiding AGV trolley, along checking that the preset electromagnetism in hole stock rail side guides wire rope
Traveling；Executing agency all includes Multi-freedom-degreemanipulator manipulator arm；
The exhausting-dusting system is connected to the operating area of the mobile purging robot in the bottom by pipeline；The row
Wind dust pelletizing system includes the multisection type dust removing units arranged in purging workshop bottom along stock rail genesis analysis, is located at vehicle
In the inspection hole of bottom and check hole stock rail and the electromagnetism other side that guide AGV trolley opposite；The air draft
Dust pelletizing system further includes the block longitudinally extended, and purging confined space is formed between car body and ground；
The air feed system provides pressure-air by the mobile purging robot of flexible duct and the bottom for it.
Preferably, the mobile purge system further includes at least wanting the mobile purging robot in a top, and the top is moved
Dynamic purging robot walks in rail traffic vehicles purging workshop top, car roof area；
The mobile purging robot in the top includes movable mechanism and executing agency；The mobile purging robot in the top
Movable mechanism include inverted AGV trolley, by trapped orbit with purging workshop top hanger be connected；Executing agency's packet
Include Multi-freedom-degreemanipulator manipulator arm；
The exhausting-dusting system is connected to the operating area of the mobile purging robot in the top by pipeline；The row
Wind dust pelletizing system further includes the multisection type dust removing units arranged in purging workshop top along stock rail genesis analysis；The block
Purging confined space is formed also between car body and hanger；
The air feed system is connect by flexible duct with the mobile purging robot in the top, provides high pressure sky for it
Gas.
Preferably, the AGV trolley of mobile purging robot of the mobile purging robot in the bottom and top includes car body,
Multi-freedom-degreemanipulator manipulator arm is arranged on the car body and including sequentially connected large arm, forearm and the high pressure that forearm front end is arranged in
Air knife and industrial camera carry out purging and Image Acquisition for vehicle part, vehicle bottom, side portion of vehicle, vehicle roof.
Preferably, the multisection type dust removing units include multiple suction inlets；The exhausting-dusting system further include vacuum cleaner,
Exhaust duct, deduster；
The vacuum cleaner is mounted on the rear of the suction inlet, and the deduster is mounted on rail traffic vehicles purging workshop
Outside, be connected to by the exhaust duct with the suction inlet.
Preferably, the suction inlet includes the top suction inlet being located on the hanger of purging workshop top, is located at inspection hole
The lateral suction inlet of the stock rail other side opposite with electromagnetism guiding AGV trolley and the bottom suction that hole bottom is cheated positioned at inspection
Dirt mouth.
Preferably, the multisection type butterfly valve that can be independently opened and closed is set in the suction inlet, is purged as the bottom is mobile
The movement of mobile purging robot of robot and top, the butterfly valve of corresponding suction inlet is opened and the butterfly valve in remaining region is closed.
Preferably, the air feed system includes that air compressor, air dryer, total cylinder, main reservoir pipe road, pressure are opened
It closes, safety valve；
Wherein the mechanical energy of prime mover is converted into gas pressure energy by air compressor, provides compressed air；
Air dryer is used to remove the objectionable impurities in compressed air including grease, moisture, dust；
Total cylinder is the pressure vessel for storing vehicle purging and using compressed air；
Pressure switch is mounted in main reservoir pipe road, and for detecting total cylinder pressure, total wind pressure force signal is converted to sky
The switching signal of air compressor control circuit, to control the start and stop of air compressor machine；
Safety valve is used to protect the safety of air feed system according to operating pressure automatic open close.
Preferably, pilot frequency, the electromagnetism of the mobile purging robot in the bottom are loaded on electromagnetism guiding wire rope
Guiding AGV trolley passes through the guiding identified to realize AGV to pilot frequency；
If vehicle model to be purged, block length change, electromagnetism guiding wire rope can pass through length and side
To variation come expand or change purging path.
To achieve the above object, other side according to the invention additionally provides a kind of foregoing single-sided tracks
Convection type intelligence purge system blowing method:
Rail traffic vehicles enter the purging region in purging workshop；
AGV trolley in mobile purging robot of the mobile purging robot in bottom and top is longitudinally walked along stock rail,
Mechanical arm carries out multifreedom motion and carries out purging operation to vehicle；
While purging operation, exhausting-dusting system works, when the mobile purging robot in bottom and top movement are blown
When sweeping AGV trolley in robot and mechanical arm work to a certain region, the butterfly valve of the suction inlet in the region passes through PLC control
It opens, remaining region butterfly valve is closed；Negative pressure is generated after vacuum cleaner work at this time, the purged dusty gas of mechanical arm is passed through
Suction inlet sucks in exhaust duct, and the gas for carrying dust enters the deduster for purging outdoor boundary, bulky grain by exhaust duct
Dust is filtered collection by air outlet and falls into collection vessel, and pure air is directly drained from air outlet, realizes without powder
Dirt leakage；
Under AGV trolley and mechanical arm in mobile purging robot of the mobile purging robot in bottom and top continue
The purging in one region, with the variation of job position, the butterfly valve of corresponding suction inlet is sequentially opened and remaining is closed, so that dust suction
Mouth works according to sequentially unlatching/closing form, and until permutation compartment, purging is finished.
Preferably, lateral in the same area that the AGV trolley in the mobile purging robot in bottom passes through with mechanical arm
Suction inlet is opened and closed with bottom suction inlet by the way that respective butterfly valve is synchronous；
Further, the mobile purging robot in top and the mobile purging robot in bottom are synchronous above and below track longitudinal direction
Advance, top suction inlet, lateral suction inlet, the bottom suction inlet in the same area that AGV trolley passes through with mechanical arm pass through
Respective butterfly valve is synchronous to be opened and closed；Alternatively, mobile purging robot of the mobile purging robot in top and bottom is vertical in track
Independently advance up and down to direction, the butterfly valve of the lateral suction inlet and bottom suction inlet of top suction inlet and lower section is independently opened mutually
And closing.
Above-mentioned preferred feature can be combined with each other as long as they do not conflict with each other.
In general, through the invention it is contemplated above technical scheme is compared with the prior art, have below beneficial to effect
Fruit:
1, the convection type intelligence purge system of the invention based on electromagnetism guiding single-sided tracks, carries out vehicle purge system
It rationally designs, stereoscopic and omnibearing layout has been carried out to purging library purging station, the dust of vehicle has quickly and efficiently been removed, changes
Be apt to purge library in operating environment, realize rail traffic vehicles vehicle bottom, vehicle side, roof stereoscopic and omnibearing purging operation intelligence
Energyization, bottom form the smooth convection channel that a side-blown other side is inhaled, can sweeper bottom, vehicle side relevant device surface product
Dirt, greasy dirt, rusty stain etc., can also clean vehicle top air conditioner strainer, run-through channel fold, and cleanable each component mounting portion position meets next
Walk visual examination, component installation requirement.
2, the convection type intelligence purge system of the invention based on electromagnetism guiding single-sided tracks purges machine by mobile
People, especially electromagnetism guide the construction of AGV trolley, blow rifle without human intervention, and labor intensity is small, and purging is high-efficient, and lead
It is hidden, it is not easy to pollute and damaged, guiding principle it is simple and reliable, convenient for control and communication, it is noiseless to acousto-optic, manufacturing cost compared with
Low, when purging vehicle model, block length change, the demand that can be purged according to vehicle expands or change purging path, has
There is accurate positioning, flexibility is higher, advantage convenient for disassembly and assembly.
3, the convection type intelligence purge system of the invention based on electromagnetism guiding single-sided tracks, using in vehicle single-sided arrangement
Cleaner unit is set in electromagnetic induction wire rope, vehicle opposite side, vehicle base fabric, and convection type pressure-vaccum, integral layout is compact-sized, occupies empty
Between it is small, purging efficiency it is higher.Meanwhile in purging operation process, purging dust forms two non-interference longitudinal flowings
, facilitate subsequent dust suction to handle.
4, the convection type intelligence purge system of the invention based on electromagnetism guiding single-sided tracks is longitudinally divided by stock rail
The construction of the multisection type dust removing units of cloth arrangement, the multisection type butterfly valve structure that especially can be independently opened and closed in multisection type suction inlet
It makes, with the movement of mobile purging robot, the butterfly valve of corresponding suction inlet is opened and the butterfly valve in remaining region is closed, and is sufficiently matched
The purging region job of mobile purging robot has been closed, and has considered that it purges wind field, has only needed the suction inlet in preset range
The dust suction dedusting in the region is completed, the cleaner unit of other non-operation areas is not involved in dust suction, reduces the environment of large quantities of vacuum cleaners
Noise has saved a large amount of energy, reduces the operating time of equipment, reduces use cost and improves the service life, suction inlet
Sequentially open and close is, it can be achieved that dedusting Voice segment has been arrived on operation hot spot, so that shortest path orientation of the dust by planning
Discharge, it is extremely effective to improve dust removing effects.
5, the convection type intelligence purge system of the invention based on electromagnetism guiding single-sided tracks, is set by the layout of suction inlet
Meter especially all arranges array suction inlet in the stock rail two sides for checking hole and positioned at inspection hole hole bottom, and follows
The movement of AGV trolley and mechanical arm in mobile purge system is opened and closed by the way that respective butterfly valve is synchronous, is compensated for non-
The effect of cleaner unit that workspace is closed, loses, and strengthens the pick-up performance of workspace, meets whole purging and requires.
Detailed description of the invention
Fig. 1 is the composition schematic diagram of the convection type intelligence purge system of the invention based on electromagnetism guiding single-sided tracks；
Fig. 2 is the integral layout schematic diagram of the convection type intelligence purge system of the invention based on electromagnetism guiding single-sided tracks
(top view)；
Fig. 3 a is the purging workshop (bottom of the convection type intelligence purge system of the invention based on electromagnetism guiding single-sided tracks
Mobile purging robotic embodiment) main view；
Fig. 3 b is the purging workshop (bottom of the convection type intelligence purge system of the invention based on electromagnetism guiding single-sided tracks
It is mobile to purge robot combined top purging robotic embodiment) main view；
Fig. 4 is that the exhausting-dusting system of the convection type intelligence purge system of the invention based on electromagnetism guiding single-sided tracks is shown
It is intended to (side view)；
Fig. 5 is the exhausting-dusting system office of the convection type intelligence purge system of the invention based on electromagnetism guiding single-sided tracks
Portion's diagram is intended to；
Fig. 6 is the mobile purging machine in bottom of the convection type intelligence purge system of the invention based on electromagnetism guiding single-sided tracks
Device people's schematic diagram；
Fig. 7 is the mobile purging machine in top of the convection type intelligence purge system of the invention based on electromagnetism guiding single-sided tracks
Device people's schematic diagram.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.As long as in addition, technical characteristic involved in the various embodiments of the present invention described below
Not constituting a conflict with each other can be combined with each other.The present invention is described in more detail With reference to embodiment.
As shown in Figs. 1-5, the convection type intelligence purge system of the invention based on electromagnetism guiding single-sided tracks, it is whole to form
Including air feed system 1, electric control system 2, mobile purge system 3 and exhausting-dusting system 4.Intelligent purge system is to blow
Indoor totally enclosed type is swept, is connected by confession, exhaust pipeline and air feed system 1 and exhausting-dusting system 4.Purging room be by main body,
The part such as gate, lighting device, foot level grill, safety door, block forms, and forms the enclosure space of purging operation.
Air feed system 1 (see Fig. 2) is mainly opened by air compressor, air dryer, total cylinder, main reservoir pipe road, pressure
The composition such as pass, safety valve.Wherein air compressor is the main body of compressed air source unit, it is by the machine of prime mover (usually motor)
Tool can be converted into the device of gas pressure energy, be the pressure generator of compressed air.Air dryer is a kind of compressed air
Dehumidification device, for removing the objectionable impurities such as the grease in compressed air, moisture, dust.Total cylinder is for storage vehicle pressure
The pressure vessel of contracting air.Its main use is to find to leak in time and gives tonifying Qi when inflating, and can meet in time
System is required with wind.Pressure switch is that the electric appliance conversion element electrically to get an electric shock is opened and closed using the pressure of compressed air.Pressure
Switch is mounted near total cylinder, detects total cylinder pressure, total wind pressure force signal is converted to control circuit of air compressor
Switching signal, to control the start and stop of air compressor machine.Safety valve is installed on setting for closed system according to operating pressure energy automatic open close
System safety is protected on standby or pipeline.When equipment or manifold pressure are more than specified value, i.e. automatic opening pressure release guarantees equipment
With pipeline internal medium pressure within specified value, try to avert accidents.Air feed system is by providing the pipeline of high pressure, by high pressure
Air delivery into mobile purge system at the high pressure nozzle of Multi-freedom-degreemanipulator manipulator arm, using formation air knife cleaning car body and
Parts surface.
Preferably, the electric control system 2 is mainly made of blind controller system and computer supervisory control system, to grasp
Make the operation with monitoring device.Blind controller system is responsible for collection site temperature of each section signal, gaseous-pressure signal, while each section
Temp controlled meter the current signal of 4-20mA is exported to drive each section of the air control valve in scene according to set temperature value, reach control
The effect of temperature；Computer supervisory control system then passes through PLC and control instrument and carries out RS485 communication, the real time temperature of each section of acquisition,
The signals such as aperture, the gaseous-pressure of each section of air control valve, and time recording.When having certain in air feed system, mobile purge system
Short circuit, open circuit occur for devices or the caused overtemperature that leaks electricity a bit, over pressure, can show each position temperature and pressure in blind controller system
Power, and the alarm buzzer on panel can work, and flash and beep, and staff is reminded rationally to adjust device
It is whole.
Mobile purge system 3 includes mobile purging robot 31 (as shown in Figure 3a) in bottom, and preferably acceptable and top is moved
Dynamic purging robot 32 is used in combination (as shown in Figure 3b), and the mobile purging robot 31 in the bottom walks in rail traffic vehicles
The stock rail side in sweeper spoke-like inspection hole, the mobile purging robot 32 in the top walk in rail traffic vehicles and blow
Sweep workshop top, car roof area.Mobile purge system 3 includes at least the mobile purging 31 (the same side of robot in the bottom
Longitudinal direction can arrange that more work at the same time, are not shown), 10 track of vehicle positioned at rail traffic vehicles sweeper spoke-like inspection hole
The same side；It further include the mobile purging robot 32 in an at least top (being as shown in Figure 3b two).The bottom is mobile
Purging mobile purging robot 32 of robot 31 and top includes movable mechanism and executing agency；The mobile purging in the bottom
The movable mechanism of robot 31 includes electromagnetism guiding AGV trolley, along the electromagnetism for checking the stickup installation of hole stock rail two sides
Wire rope 34 is guided to travel；Pilot frequency, the mobile purging robot in the bottom are loaded on electromagnetism guiding wire rope 34
31 electromagnetism guiding AGV trolley passes through the guiding identified to realize AGV to pilot frequency；If vehicle model to be purged, volume
When group length changes, the electromagnetism guiding wire rope 34 pasted on the ground can be expanded by the variation in length and direction
Or change purging path；The movable mechanism of the mobile purging robot 32 in the top includes inverted AGV trolley, passes through fixation
Track is connected with the hanger 33 of purging workshop top；Executing agency all includes Multi-freedom-degreemanipulator manipulator arm.The trapped orbit in addition to
Except basic long rails, it is also preferable to include cross tracks, in order to the mobile purging of roof transverse direction.As Fig. 6-7 institute
Show, the AGV trolley of mobile purging robot 32 of the mobile purging robot 31 in the bottom and top includes car body 315, mostly certainly
It is arranged on car body 315 by degree mechanical arm and including sequentially connected large arm 314, forearm 313 and setting before forearm 313
The high-pressure blast knife 311 and industrial camera 312 at end, are purged for vehicle part, vehicle bottom, side portion of vehicle, vehicle roof
And Image Acquisition.The Multi-freedom-degreemanipulator manipulator arm is configured with high-pressure blast knife, and the high-pressure blast knife, which is connected by screw to, to be mounted on
On Multi-freedom-degreemanipulator manipulator arm, the high pressure gas that unilateral side enters is sprayed from flat jet hole, forms air knife face, knife face is inswept
The surface of car body components to be purged can effectively remove the dust of attachment, spot, iron rust etc., specifically for vehicle complexity
Component (such as Fig. 2, the vehicle wheel in 4 are to 12), vehicle bottom, side portion of vehicle purge, and provide for the service work of next step
Prerequisite.Mechanical arm can reach the operation blind area that purging operating personnel cannot reach, and personnel's difficulty operation that fulfils assignment
Work, linear expansion can either be carried out, and can planar swing, be rotated in space.According to purging operation demand and
The advantages of vehicle gauge 11, mechanical arm is because of its own mobility and retractility, it is expansible and take into account Vehicular side body purging.This
The convection type intelligence purge system based on electromagnetism guiding single-sided tracks of invention purges robot, especially electromagnetism by mobile
The construction for guiding AGV trolley, blows rifle without human intervention, and labor intensity is small, and purging is high-efficient, and lead is hidden, not easy to pollute
And breakage, guiding principle is simple and reliable, and convenient for control and communication, noiseless to acousto-optic, manufacturing cost is lower, when purging vehicle
When model, block length change, the demand that can be purged according to vehicle expands or change purging path, has accurate positioning, spirit
Higher, the convenient for disassembly and assembly advantage of activity.
Exhausting-dusting system 4 (see Fig. 1-5) includes the multistage arranged in purging workshop bottom along stock rail genesis analysis
Formula dust removing units are located in the inspection hole of vehicle bottom and check that hole stock rail and the electromagnetism guide AGV trolley
The opposite other side；Preferably, the exhausting-dusting system 4 further includes arranging in purging workshop top along stock rail genesis analysis
The multisection type dust removing units of column；With mobile purging 32 job position of robot of the mobile purging robot 31 in the bottom and top
Variation, the air duct of the corresponding dust removing units is opened and remaining is closed.The multisection type dust removing units include multiple diameters
In the suction inlet 40,41,42 of 100-400mm range；The exhausting-dusting system 4 further includes vacuum cleaner 43, exhaust duct 44, removes
Dirt device 45.The vacuum cleaner 43 is mounted on the rear of the suction inlet 40,41,42, and the deduster 45 is mounted on rail traffic
Vehicle purges the outside in workshop, is connected to by the exhaust duct 44 with the suction inlet 40,41,42.The suction inlet 40,
41,42 include the top suction inlet 40 being located on the hanger 33 of purging workshop top, positioned at inspection hole stock rail and the electricity
The lateral suction inlet 41 of the opposite other side of magnetic guidance AGV trolley and the bottom suction inlet 42 that hole bottom is cheated positioned at inspection.The suction
The multisection type butterfly valve that can be independently opened and closed is set in dirt mouth 40,41,42, with the mobile purging robot 31 in the bottom and top
The movement of mobile purging robot 32, the butterfly valve of corresponding suction inlet is opened and the butterfly valve in remaining region is closed.Preferably, air draft
Dust pelletizing system 4 further includes the block 48 longitudinally extended, as shown in Fig. 3 a-b, is located at 10 two sides of the bottom of vehicle and top two
Side, lower block, lateral suction inlet 41 erecting bed and car body between, be respectively formed and blow between upper block, top hanger 33 and car body
Confined space is swept, dust dispersion is prevented.
Convection type intelligence purge system based on electromagnetism guiding single-sided tracks of the invention, is set by the layout of suction inlet
Meter especially all arranges array suction inlet in the stock rail two sides for checking hole and positioned at inspection hole hole bottom, and follows
The movement of AGV trolley and mechanical arm in mobile purge system is opened and closed by the way that respective butterfly valve is synchronous, is compensated for non-
The effect of cleaner unit that workspace is closed, loses, and strengthens the pick-up performance of workspace, meets whole purging and requires.Specifically
Ground, suction inlet is the multisection type butterfly valve that can be opened and closed respectively, and with the variation of job position, corresponding suction inlet is opened and remaining is closed
It closes.Vacuum cleaner is that high power air compressor is mounted on suction inlet underface and vehicle body two sides, passes through PLC and controls butterfly valve opening and closing
The opening and closing PLC circuit plate 47 of butterfly valve (in such as Fig. 4 control) for realizing suction inlet, play that collecting mechanical arm is purged to be contained
Dust and gas body function.The sequentially open and close of suction inlet is, it can be achieved that dedusting Voice segment has been arrived on operation hot spot, so that dust is pressed
The shortest path of planning orients discharge, extremely effective to improve dust removing effects.Exhaust duct is divided into several independent units, real
It is segmented air draft, now to reduce energy consumption and noise.Deduster 45 includes that a vacuum cleaner 43 of bottom and a dust on top are received
Storage 46 moistens by waterpower parent to separate, trap dust particles, and when carrying out purging operation, negative pressure air carries the gas of dust
Body enters the deduster connecting with the outdoor boundary of purging by exhaust duct, is filtered processing.Exhausting-dusting work flow is as follows:
In AGV trolley and mechanical arm work to the region in mobile purge system, control butterfly valve is opened, and exhausting-dusting system carries out
Work generates negative pressure after vacuum cleaner work at this time, the purged dusty gas of mechanical arm is sucked exhaust duct by suction inlet
Interior, the gas for carrying dust enters the dust collection machine for purging outdoor boundary by exhaust duct, and large dust particle passes through air outlet
Collection is filtered to fall into collection vessel, and pure air is directly drained from air outlet, is really realized and is leaked outside without dust.This hair
The bright convection type intelligence purge system based on electromagnetism guiding single-sided tracks, the multisection type arranged by stock rail genesis analysis
The multisection type butterfly valve construction that can be independently opened and closed in the construction of dust removing units, especially multisection type suction inlet, as movement is blown
The movement of robot is swept, the butterfly valve of corresponding suction inlet is opened and the butterfly valve in remaining region is closed, and has sufficiently cooperated mobile purging
The purging region job of robot, and consider that it purges wind field, only need the suction inlet in preset range that the region can be completed
The cleaner unit of dust suction dedusting, other non-operation areas is not involved in dust suction, reduces the environmental noise of large quantities of vacuum cleaners, has saved big
The energy of amount reduces the operating time of equipment, reduces use cost and improves the service life, the sequentially open and close of suction inlet,
It can be achieved to have arrived dedusting Voice segment on operation hot spot, so that dust orients discharge by the shortest path of planning, extremely effectively
Improve dust removing effects.
The blowing method of convection type intelligence purge system based on electromagnetism guiding single-sided tracks of the invention, is described below:
Rail traffic vehicles enter the purging region in purging workshop.
AGV trolley in mobile purging robot 32 of the mobile purging robot 31 in bottom and top is along stock rail lengthwise rows
It walks, mechanical arm carries out multifreedom motion and carries out purging operation to vehicle.
While purging operation, exhausting-dusting system 4 works, when the mobile purging robot 31 in bottom and top are mobile
When purging AGV trolley and mechanical arm in robot 32 and working to a certain region, the butterfly of the suction inlet 40,41,42 in the region
Valve is controlled by PLC and is opened, remaining region butterfly valve is closed；Vacuum cleaner 43 generates negative pressure after working at this time, and mechanical arm is purged
Dusty gas afterwards is sucked in exhaust duct 44 by suction inlet 40,41,42, carry the gas of dust by exhaust duct 44 into
Enter the deduster 45 for purging outdoor boundary, large dust particle is filtered collection by air outlet and falls into collection vessel, and clean
Air is directly drained from air outlet, is realized and is leaked outside without dust.
AGV trolley and mechanical arm in mobile purging robot 32 of the mobile purging robot 31 in bottom and top continue into
The purging of row subsequent region, with the variation of job position, the butterfly valve of corresponding suction inlet 40,41,42 is sequentially opened and remaining
It closes, so that suction inlet 40,41,42 works according to sequentially unlatching/closing form, until permutation compartment, purging is finished.The row
On the one hand wind dust pelletizing system reduces energy consumption and noise by segmentation air draft, on the other hand can be achieved to arrive dedusting Voice segment
On operation hot spot, so that dust orients discharge by the shortest path of planning, it is extremely effective to improve dust removing effects.
Preferably, the side in same area that the AGV trolley in the mobile purging robot 31 in bottom and mechanical arm pass through
It is opened and closed to suction inlet 41 with bottom suction inlet 42 by the way that respective butterfly valve is synchronous.
Further, mobile purging robot 31 of the mobile purging robot 32 in top and bottom is above and below track longitudinal direction
Top suction inlet 40, lateral suction inlet 41 in the same area of advanced in unison, AGV trolley and mechanical arm process, bottom are inhaled
Dirt mouth 42 is opened and closed by the way that respective butterfly valve is synchronous.Alternatively, the mobile purging machine of the mobile purging robot 32 in top and bottom
Device people 31 independently advances up and down in track longitudinal direction, the lateral suction inlet 41 and bottom suction inlet of top suction inlet 40 and lower section
42 butterfly valve independently opens and closes mutually.The mobile purging robot 31 in two bottoms can move synchronously in a symmetrical manner,
It can be purged respectively from headstock and the tailstock to centre purging or from centre to both ends.
Convection type intelligence purge system based on electromagnetism guiding single-sided tracks of the invention, carries out vehicle purge system
It rationally designs, rational deployment has been carried out to purging library, has quickly and efficiently removed the dust of vehicle, has improved the work in purging library
Industry environment realizes the intelligence of purging operation.Main power source of the present invention using compressed air as purging, two artificial
Intelligent blowing mechanism is continuously purged from vehicle one end to the other end, and comprehensive, the multi-angle emphasis for the labyrinth at vehicle bottom
Purging.Can sweeper bottom relevant device surface dust accumulation, greasy dirt, rusty stain etc.；Cleanable each component mounting portion position meets in next step
Visual examination, component installation requirement；The dust dirt generated after surface treatment can be cleared up and be recycled in real time by exhausting-dusting system,
Qualified discharge standard avoids causing secondary pollution to environment.
As it will be easily appreciated by one skilled in the art that the foregoing is merely illustrative of the preferred embodiments of the present invention, not to
The limitation present invention, any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should all include
Within protection scope of the present invention.
Claims (10)
1. a kind of convection type intelligence purge system of single-sided tracks, it is characterised in that: including air feed system (1), mobile purging system
System (3) and exhausting-dusting system (4)；
The mobile purge system (3) includes at least mobile purging robot (31) in a bottom, the mobile purging machine in the bottom
Device people (31) walks in the side of the stock rail in rail traffic vehicles sweeper spoke-like inspection hole；
Mobile purging robot (31) in the bottom includes movable mechanism and executing agency；The mobile purging robot in the bottom
(31) movable mechanism includes electromagnetism guiding AGV trolley, cheats the preset electromagnetism guiding metal in stock rail side along checking
Cable (34) traveling；Executing agency all includes Multi-freedom-degreemanipulator manipulator arm；
The exhausting-dusting system (4) is connected to the operating area of mobile purging robot (31) in the bottom by pipeline；Institute
Stating exhausting-dusting system (4) includes the multisection type dust removing units arranged in purging workshop bottom along stock rail genesis analysis, point
In the inspection hole of vehicle bottom and it Wei Yu not check that hole stock rail and the electromagnetism guide the opposite other side of AGV trolley；
The exhausting-dusting system (4) further includes the block longitudinally extended, and purging confined space is formed between car body and ground；
The air feed system (1) provides pressure-air by mobile purging robot (31) of flexible duct and the bottom for it.
2. the convection type intelligence purge system of single-sided tracks as described in claim 1, it is characterised in that:
The mobile purge system (3) further includes at least wanting mobile purging robot (32) in a top, and the top movement is blown
It sweeps robot (32) and walks in rail traffic vehicles purging workshop top, car roof area；
Mobile purging robot (32) in the top includes movable mechanism and executing agency；The mobile purging robot in the top
(32) movable mechanism includes inverted AGV trolley, is connected by trapped orbit with the hanger (33) of purging workshop top；It holds
Row mechanism includes Multi-freedom-degreemanipulator manipulator arm；
The exhausting-dusting system (4) is connected to the operating area of mobile purging robot (32) in the top by pipeline；Institute
Stating exhausting-dusting system (4) further includes the multisection type dust removing units arranged in purging workshop top along stock rail genesis analysis；
The block forms purging confined space also between car body and hanger (33)；
The air feed system (1) is connect by flexible duct with mobile purging robot (32) in the top, provides high pressure for it
Air.
3. the convection type intelligence purge system of single-sided tracks as claimed in claim 2, it is characterised in that:
The AGV trolley of mobile purging robot (32) of mobile purging robot (31) in the bottom and top includes car body
(315), Multi-freedom-degreemanipulator manipulator arm be arranged on car body (315) and including sequentially connected large arm (314), forearm (313) with
And high-pressure blast knife (311) and industrial camera (312) in forearm (313) front end are set, for vehicle part, vehicle bottom, vehicle
Side, vehicle roof carry out purging and Image Acquisition.
4. the convection type intelligence purge system of single-sided tracks as claimed in claim 3, it is characterised in that:
The multisection type dust removing units include multiple suction inlets (40,41,42)；The exhausting-dusting system (4) further includes dust suction
Machine (43), exhaust duct (44), deduster (45)；
The vacuum cleaner (43) is mounted on the rear of the suction inlet (40,41,42), and the deduster (45) is mounted on track friendship
Be open to traffic an outside in purging workshop, is connected to by the exhaust duct (44) with the suction inlet (40,41,42).
5. the convection type intelligence purge system of single-sided tracks as claimed in claim 4, it is characterised in that:
The suction inlet (40,41,42) includes the top suction inlet (40) being located on the hanger (33) of purging workshop top, is located at
It checks the lateral suction inlet (41) of the hole stock rail other side opposite with electromagnetism guiding AGV trolley and is located at and check hole hole
The bottom suction inlet (42) at bottom.
6. the convection type intelligence purge system of single-sided tracks as claimed in claim 5, it is characterised in that:
The multisection type butterfly valve that can be independently opened and closed is set in the suction inlet (40,41,42), with the mobile purging machine in the bottom
The movement of mobile purging robot (32) of device people (31) and top, the butterfly valve of corresponding suction inlet are opened and the butterfly valve in remaining region
It closes.
7. the convection type intelligence purge system of single-sided tracks as described in claim 1, it is characterised in that:
The air feed system (1) includes air compressor, air dryer, total cylinder, main reservoir pipe road, pressure switch, safety
Valve；
Wherein the mechanical energy of prime mover is converted into gas pressure energy by air compressor, provides compressed air；
Air dryer is used to remove the objectionable impurities in compressed air including grease, moisture, dust；
Total cylinder is the pressure vessel for storing vehicle purging and using compressed air；
Pressure switch is mounted in main reservoir pipe road, and for detecting total cylinder pressure, total wind pressure force signal is converted to air pressure
The switching signal of contracting machine control circuit, to control the start and stop of air compressor machine；
Safety valve is used to protect the safety of air feed system according to operating pressure automatic open close.
8. the convection type intelligence purge system of single-sided tracks as described in claim 1, it is characterised in that:
Pilot frequency, the electromagnetism guiding of mobile purging robot (31) in the bottom are loaded in electromagnetism guiding wire rope (34)
AGV trolley passes through the guiding identified to realize AGV to pilot frequency；
If vehicle model to be purged, block length change, electromagnetism guiding wire rope (34) can pass through length and side
To variation come expand or change purging path.
9. the blowing method of the convection type intelligence purge system of single-sided tracks as claimed in claim 6, it is characterised in that:
Rail traffic vehicles enter the purging region in purging workshop；
AGV trolley in mobile purging robot (32) of mobile purging robot (31) in bottom and top is along stock rail lengthwise rows
It walks, mechanical arm carries out multifreedom motion and carries out purging operation to vehicle；
While purging operation, exhausting-dusting system (4) works, when mobile purging robot (31) in bottom and top are mobile
When purging AGV trolley and mechanical arm in robot (32) and working to a certain region, the suction inlet (40,41,42) in the region
Butterfly valve pass through PLC control open, remaining region butterfly valve close；Negative pressure is generated after vacuum cleaner (43) work at this time, by manipulator
The purged dusty gas of arm is by the way that in suction inlet (40,41,42) sucking exhaust duct (44), the gas for carrying dust passes through row
Air piping (44) enters the deduster (45) for purging outdoor boundary, and large dust particle is filtered collection by air outlet and falls into collection
In container, and pure air is directly drained from air outlet, is realized and is leaked outside without dust；
AGV trolley in mobile purging robot (32) of mobile purging robot (31) in bottom and top and mechanical arm continue into
The purging of row subsequent region, with the variation of job position, the butterfly valve of corresponding suction inlet (40,41,42) is sequentially opened and it
Remaining closing, so that suction inlet (40,41,42) works according to sequentially unlatching/closing form, until permutation compartment, purging is finished.
10. the blowing method of the convection type intelligence purge system of single-sided tracks as claimed in claim 9, it is characterised in that:
The lateral suction inlet in same area that AGV trolley and mechanical arm in mobile purging robot (31) in bottom pass through
(41) it is opened and closed with bottom suction inlet (42) by the way that respective butterfly valve is synchronous；
Further, mobile purging robot (31) of mobile purging robot (32) in top and bottom is above and below track longitudinal direction
Top suction inlet (40), lateral suction inlet (41), bottom in the same area of advanced in unison, AGV trolley and mechanical arm process
Portion's suction inlet (42) is opened and closed by the way that respective butterfly valve is synchronous；Alternatively, mobile purging robot (32) in top and bottom are moved
Dynamic purging robot (31) is independently advanced up and down in track longitudinal direction, the lateral suction inlet of top suction inlet (40) and lower section
(41) it is independently opened and closed mutually with the butterfly valve of bottom suction inlet (42).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910153152.8A CN109733336B (en) | 2019-02-28 | 2019-02-28 | Convection type intelligent purging system and method for single-side track |
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| CN201910153152.8A CN109733336B (en) | 2019-02-28 | 2019-02-28 | Convection type intelligent purging system and method for single-side track |
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| CN109733336B CN109733336B (en) | 2023-06-27 |
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| CN112937508A (en) * | 2021-04-13 | 2021-06-11 | 深圳优艾智嘉机器人科技有限公司 | Dust removal execution robot |
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| CN113911075A (en) * | 2020-12-14 | 2022-01-11 | 中铁第四勘察设计院集团有限公司 | Sweeping system of integrated vehicle bottom vehicle side sweeping dust removal equipment |
| CN116765070A (en) * | 2023-08-18 | 2023-09-19 | 成川科技(苏州)有限公司 | Purging vertical warehouse, vertical warehouse cleaning system and cleaning method thereof |
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| CN109733336B (en) | 2023-06-27 |
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