CN109732410A - A kind of cylinder burr set production line control method - Google Patents
A kind of cylinder burr set production line control method Download PDFInfo
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- CN109732410A CN109732410A CN201811624352.9A CN201811624352A CN109732410A CN 109732410 A CN109732410 A CN 109732410A CN 201811624352 A CN201811624352 A CN 201811624352A CN 109732410 A CN109732410 A CN 109732410A
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Abstract
The present invention discloses a kind of cylinder burr set production line control method, method, which expects cylinder burr set blank from above including the first truss manipulator, is transferred to intermediate station, second truss manipulator is sent into the first machining tool or the second machining tool by intermediate station clamping burr set and is processed, finished product burr set is sent to intermediate station from the first machining tool or the second machining tool by the second truss manipulator simultaneously, finished product cylinder burr set on intermediate station is clamped while placing cylinder burr set and transmits wiper mechanism cleaning by the first truss manipulator, testing agency's detection, finally, finished product cylinder burr set is placed in corresponding blanking bench complete blanking according to testing result by the first truss manipulator, with high degree of automation, production efficiency is good, Product Precision and quality are good, save the beneficial effect of man power and material.
Description
Technical field
The present invention relates to manufacturing industry production technical fields, and in particular to a kind of cylinder burr set production line control method.
Background technique
The processing of cylinder burr set occupies many times during loading and unloading, and cylinder burr is covered in processing machine
The transmission of bed, wiper mechanism and processing, cleaning and detection and each equipment room in testing agency also occupies the regular hour,
Existing Manufacturing Line for Cylinder Sleeves is all made of after procedure completion, can be just transferred to next process, virtually just be increased production
Time, reduce production efficiency, and the entire production line streamlined degree is lower.
Summary of the invention
To solve the above problems, the present invention provides a kind of cylinder burrs to cover production line control method, have production automatic
The advantages of changing, improving product quality and precision, save man power and material.
The invention is realized by the following technical scheme:
A kind of cylinder burr set production line control method, the production line includes one group of production line or two groups of parallel arrangement of productions
Line is disposed with the first truss manipulator, blanking bench, testing agency, feeding platform, intermediate station, on every group of production line
One machining tool, the second machining tool and the second truss manipulator, the control method of the production line include the following steps:
Step 1: cylinder burr is covered blank material and is placed in intermediate station, the first truss from feeding platform clamping by the first truss manipulator
Manipulator is back to feeding platform and clamps next cylinder burr set blank material;
Step 2: cylinder burr set blank material is marked in intermediate station, and intermediate station is by cylinder burr set blank material by the first purlin
It is transported at frame manipulator crawl station at the second truss manipulator crawl station;
Step 3: the cylinder burr set on intermediate station is clamped by the second truss manipulator, and intermediate station is grabbed by the second truss manipulator
It takes and is reverse back at station at the first truss manipulator crawl station to transmit next cylinder burr set blank material;
Step 4: the cylinder burr toison that the second truss manipulator respectively carrys out intermediate station transmission in the way of successive alternately placement
Blank is transmitted at the first machining tool and the second machining tool position, and the second truss manipulator is from the first machining tool or second
Finished product cylinder burr set is taken out in machining tool, meanwhile, cylinder burr set blank material is placed in first by the second truss manipulator
In machining tool or the second machining tool;
Step 5: the second truss manipulator moves finished product cylinder burr set from the first machining tool or the second machining tool position
It veers away and is placed on intermediate station, meanwhile, the second truss manipulator clamping cylinder burr from intermediate station covers blank material, then will clamping
Cylinder burr set blank material be transferred at the first machining tool or the second machining tool position;
Step 6: finished product cylinder burr set is transported to the first truss machinery by the second truss manipulator crawl station by intermediate station
Hand grabs at station;
Step 7: the first truss manipulator clamps finished product cylinder burr set from intermediate station, while placing cylinder burr toison
Blank is on intermediate station;
Step 8: finished product cylinder burr set is transmitted at testing agency position by the first truss manipulator;
Step 9: the finished product cylinder burr set that the first truss manipulator will test completion takes out, meanwhile, the finished product gas that will do not detected
Cylinder burr set is placed in wiper mechanism or testing agency;
Step 10: the finished product burr set that take out from testing agency and detection is completed is transferred to blanking bench by the first truss manipulator
On, finished product cylinder burr set is sent to lower material frame by blanking bench, and the first truss manipulator is moved again at feeding platform, under clamping
One cylinder blank set is to intermediate station.
It is additionally provided with wiper mechanism between the testing agency and feeding platform, in the step 7, the first truss manipulator
Detection is transferred to after the cleaned mechanism cleaning of the finished product cylinder burr clamped from intermediate station set, then by finished product cylinder burr set
Mechanism.
In the step 1, the conveying cylinder blank material of feeding platform includes the following steps:
A): artificial cylinder burr set blank material of placing is in feeding platform;
B): cylinder burr set blank material is successively expected that pre-position is transmitted by feeding platform setting in motion upwards;
C): cylinder burr covers blank material and reaches feeding pre-position, and feeding platform stops transmission, and cylinder burr is waited to cover blank material
It is clamped;
D): feeding platform detects that cylinder burr set blank material in feeding pre-position is crawled, and feeding platform is moved again under transmission
One cylinder burr covers blank material.
In the step 2, intermediate station is the storage inside of central controller to the mark mode of cylinder burr set blank material
0 or 1 label processing is done in device, to record the producing line number for the production line for processing the cylinder blank material.
In the step 2 and step 6, the motion process of the intermediate station includes the following steps:
A): intermediate station has detected that cylinder burr set blank material is placed on intermediate station;
B): intermediate station is moved at the second truss manipulator crawl station from the first truss manipulator crawl station;
C): intermediate station detects that cylinder burr set blank material is clamped;
D): intermediate station is moved at the first truss manipulator crawl station from the second truss manipulator crawl station.
In the step 4, the second truss mechanical slave-hand takes out finished product gas out of the first machining tool or the second machining tool
Cylinder burr set, while the process for placing cylinder burr set blank material includes the following steps:
At empty clamping jaw on S1: the second truss manipulator rotating machine arm clamping jaw to manipulator;
Empty clamping jaw on S2: the second truss manipulator clamps out the finished product cylinder burr set in the first lathe or the second lathe;
Rotating machine arm clamping jaw to clamping has at the clamping jaw of cylinder burr set blank material S3: the second truss manipulator again;
Cylinder burr set blank material is placed in the first machining tool or the second machining tool by the S4: the second truss manipulator.
In the step 9, the first truss manipulator will test the finished product cylinder burr set of completion from testing agency
It takes out, while being put into the finished product cylinder burr set not detected and including the following steps:
At empty clamping jaw on P1: the first truss manipulator rotating machine arm clamping jaw to manipulator;
The finished product cylinder burr set of completion is detected in empty clamping jaw clamping testing agency on P2: the first truss manipulator;
Rotating machine arm clamping jaw to clamping has at the finished product cylinder burr not detected set clamping jaw P3: the first truss manipulator again;
The finished product cylinder burr set not detected is placed in testing agency by the P4: the first truss manipulator.
It include six blanking material paths on blanking bench in the step 10, every production line corresponding three adjacent side by side
Discharge channel, the blanking process include the following steps:
M1: the marking signal that detection intermediate station does cylinder blank material;
Finished product cylinder burr set is transferred to according to marking signal and processes cylinder burr set blank by the M2: the first truss manipulator
Above the corresponding blanking bench of the production line of material;
M3: judge testing agency be to the detection that finished product cylinder burr covers as a result, if testing result for qualified product, the first truss
Finished product cylinder burr set is placed in qualified product transmission material path by manipulator, if testing result is oval product, the first truss machine
Finished product cylinder burr set is placed in oval transmission material path by tool hand, if detection structure is waste product, the first truss manipulator will
Finished product cylinder burr set is placed in waste product transmission material path;
M4: blanking bench has detected that finished product cylinder jacket is placed on blanking bench, and blanking bench setting in motion simultaneously transmits finished product cylinder jacket
Into corresponding lower charging basket, blanking bench stops transmission.
Two groups of parallel arrangement of production lines are independent and carry out the working process work of burr set blank simultaneously.
The present invention provides a kind of cylinder burr set production line control method, wherein feeding platform, intermediate station, blanking bench, first
Truss manipulator and the second truss manipulator are provided with automatic detection function, and can be carried out automatically according to the result of detection feedback
The transmission of respective cylinder burr set, transmission stops corresponding actions after receiving and detects waiting, to start transmission next time, this
Outside, the transmit process of feeding platform, intermediate station, blanking bench, the first truss manipulator and the second truss manipulator can carry out simultaneously,
Streamlined degree is higher, has saved the production time, and both the first truss manipulator and the second truss manipulator are not in contact with each other
Influencing each other for truss manipulator is avoided, the present invention has high degree of automation, and production efficiency is good, and Product Precision and quality are good
It is good, save the beneficial effect of man power and material.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of cylinder burr set production line.
Fig. 2 is cylinder burr set production line control method overview flow chart.
Fig. 3 is feeding platform feeding flow chart
Fig. 4 is intermediate station transfer flow chart
Fig. 5 is the second truss manipulator clamping jaw rotational programme figure
Fig. 6 is the first truss manipulator clamping jaw rotational programme figure
Fig. 7 is blanking bench blanking flow chart.
Wherein, the reference numerals are as follows:
1. the first truss manipulator, 2. blanking bench, 3. testing agencies, 4. wiper mechanisms, 5. feeding platforms, 6. intermediate stations, 7. first
Machining tool, 8. second machining tools, 9. second truss manipulators.
Specific embodiment
Below in conjunction with the attached drawing in the present invention, technical solution in the embodiment of the present invention is clearly and completely retouched
It states.Obviously, described embodiment example is only a part of embodiment of the present invention, rather than whole embodiments, base
In embodiment of the invention, it is obtained by those of ordinary skill in the art without making creative efforts it is all its
Its embodiment, shall fall within the protection scope of the present invention.
As shown in Figs. 1-2, a kind of cylinder burr set production line control method, the production line includes one group of production line or two
Parallel arrangement of production line is organized, is disposed with the first truss manipulator 1, blanking bench 2, testing agency on every group of production line
3, feeding platform 5, intermediate station 6, the first machining tool 7, the second machining tool 8 and the second truss manipulator 9, the control of the production line
Method processed includes the following steps:
Step 1: cylinder burr is covered blank material and is placed in intermediate station 6, the first purlin from the clamping of feeding platform 5 by the first truss manipulator 1
Frame manipulator 1 is back to feeding platform 5 and clamps next cylinder burr set blank material;
Step 2: cylinder burr set blank material is marked in intermediate station 6, and intermediate station 6 is by cylinder burr set blank material by first
It is transported at truss manipulator crawl station at the second truss manipulator crawl station;
Step 3: the cylinder burr set on intermediate station 6 is clamped by the second truss manipulator 9, and intermediate station 6 is by the second truss manipulator
It is reverse back at crawl station at the first truss manipulator crawl station to transmit next cylinder burr set blank material;
Step 4: the cylinder burr set that the second truss manipulator 9 respectively carrys out the transmission of intermediate station 6 in the way of successive alternately placement
Blank material is transmitted at 8 position of the first machining tool 7 and the second machining tool, and the second truss manipulator 9 is from the first machining tool 7
Or the interior taking-up finished product cylinder burr set of the second machining tool 8, meanwhile, the second truss manipulator 9 puts cylinder burr set blank material
It is placed in the first machining tool 7 or the second machining tool 8;
Step 5: the second truss manipulator 9 is by finished product cylinder burr set from 8 position of the first machining tool 7 or the second machining tool
Place's transfer is placed on intermediate station 6, meanwhile, the second truss manipulator 9 covers blank material from clamping cylinder burr from intermediate station 6, so
The cylinder burr set blank material of clamping is transferred at 8 position of the first machining tool 7 or the second machining tool afterwards;
Step 6: finished product cylinder burr set is transported to the first truss machine by the second truss manipulator crawl station by intermediate station 6
Tool hand grabs at station;
Step 7: the first truss manipulator 1 clamps finished product cylinder burr set from intermediate station 6, while placing cylinder burr set
Blank material is on intermediate station 6;
Step 8: finished product cylinder burr set is transmitted at 3 position of testing agency by the first truss manipulator 1;
Step 9: the finished product cylinder burr set that the first truss manipulator 1 will test completion takes out, meanwhile, the finished product that will do not detected
Cylinder burr set is placed in testing agency 3;
Step 10: the finished product burr set that take out from testing agency 3 and detection is completed is transferred to blanking by the first truss manipulator 1
On platform 2, finished product cylinder burr set is sent to lower material frame by blanking bench 2, and the first truss manipulator 1 is moved again at feeding platform 5,
Next cylinder blank set is clamped to intermediate station.
It is additionally provided with wiper mechanism 4 between the testing agency 3 and feeding platform 5, in the step 7, the first truss is mechanical
After the finished product cylinder burr clamped from intermediate station 6 is covered the cleaned cleaning of mechanism 4 by hand 1, then finished product cylinder burr is covered and is transferred
To testing agency.
As shown in figure 3, the conveying cylinder blank material of feeding platform 5 includes the following steps: in the step 1
A): artificial cylinder burr set blank material of placing is in feeding platform 5;
B): cylinder burr set blank material is successively expected that pre-position is transmitted by 5 setting in motion of feeding platform upwards;
C): cylinder burr covers blank material and reaches feeding pre-position, and feeding platform 5 stops transmission, and cylinder burr is waited to cover blank
Material is clamped;
D): feeding platform 5 detects that cylinder burr set blank material in feeding pre-position is crawled, and feeding platform 5 moves transmission again
Next cylinder burr covers blank material.
As shown in figure 4, intermediate station 6 is central control to the mark mode of cylinder burr set blank material in the step 2
0 or 1 label processing is done in the internal storage of device, to record the producing line number for the production line for processing the cylinder blank material.
In the step 2 and step 6, the motion process of the intermediate station 6 includes the following steps:
A): intermediate station 6 has detected that cylinder burr set blank material is placed on intermediate station 6;
B): intermediate station 6 is moved at the second truss manipulator crawl station from the first truss manipulator crawl station;
C): intermediate station 6 detects that cylinder burr set blank material is clamped;
D): intermediate station 6 is moved at the first truss manipulator crawl station from the second truss manipulator crawl station.
As shown in figure 5, in the step 4, the second truss machinery 9 is from hand from the first machining tool 7 or the second machining tool
Finished product cylinder burr set is taken out in 8, while the process for placing cylinder burr set blank material includes the following steps:
At empty clamping jaw on 9 rotating machine arm clamping jaw to manipulator of S1: the second truss manipulator;
Empty clamping jaw on S2: the second truss manipulator 9 clamps out the finished product cylinder burr set in the first lathe or the second lathe;
Rotating machine arm clamping jaw to clamping has at the clamping jaw of cylinder burr set blank material S3: the second truss manipulator 9 again;
Cylinder burr set blank material is placed in the first machining tool or the second machining tool by the S4: the second truss manipulator 9.
As shown in fig. 6, the first truss manipulator 1 will from wiper mechanism 4 or testing agency 3 in the step 9
The finished product cylinder burr that cleaning is completed or detection is completed, which covers, to be taken out, while being put into the finished product cylinder burr set for not cleaning or not detecting
Include the following steps:
At empty clamping jaw on 1 rotating machine arm clamping jaw to manipulator of P1: the first truss manipulator;
The finished product cylinder burr set of completion is detected in empty clamping jaw clamping testing agency 3 on P2: the first truss manipulator 1;
Rotating machine arm clamping jaw to clamping has the finished product cylinder burr not detected to cover clamping jaw to P3: the first truss manipulator 1 again
Place;
The finished product cylinder burr set not detected is placed in testing agency 3 by the P4: the first truss manipulator 1.
As shown in fig. 7, including six blanking material paths on blanking bench 2 in the step 10, every production line is three corresponding
Adjacent discharge channel, the blanking process include the following steps: side by side
M1: the marking signal that detection intermediate station 6 does cylinder blank material;
Finished product cylinder burr set is transferred to according to marking signal and processes the cylinder burr toison by the M2: the first truss manipulator 1
Corresponding 2 top of blanking bench of the production line of blank;
M3: judge testing agency be to the detection that finished product cylinder burr covers as a result, if testing result for qualified product, the first truss
Finished product cylinder burr set is placed in qualified product transmission material path by manipulator, if testing result is oval product, the first truss machine
Finished product cylinder burr set is placed in oval transmission material path by tool hand, if detection structure is waste product, the first truss manipulator will
Finished product cylinder burr set is placed in waste product transmission material path;
M4: blanking bench 2 has detected that finished product cylinder jacket is placed on blanking bench, and 2 setting in motion of blanking bench simultaneously transmits finished product cylinder
For set into corresponding lower charging basket, blanking bench 2 stops transmission.
Two groups of parallel arrangement of production lines are independent and carry out the working process work of burr set blank simultaneously.
The technical means disclosed in the embodiments of the present invention is not limited only to technological means disclosed in above embodiment, further includes
Technical solution consisting of any combination of the above technical features.It should be pointed out that for those skilled in the art
For, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also considered as
Protection scope of the present invention.
Claims (9)
1. a kind of cylinder burr set production line control method, which is characterized in that the production line includes one group of production line or two groups
Parallel arrangement of production line, be disposed on every group of production line the first truss manipulator, blanking bench, testing agency, on
Expect platform, intermediate station, the first machining tool, the second machining tool and the second truss manipulator, the control method packet of the production line
Include following steps:
Step 1: cylinder burr is covered blank material and is placed in intermediate station, the first truss from feeding platform clamping by the first truss manipulator
Manipulator is back to feeding platform and clamps next cylinder burr set blank material;
Step 2: cylinder burr set blank material is marked in intermediate station, and intermediate station is by cylinder burr set blank material by the first purlin
It is transported at frame manipulator crawl station at the second truss manipulator crawl station;
Step 3: the cylinder burr set on intermediate station is clamped by the second truss manipulator, and intermediate station is grabbed by the second truss manipulator
It takes and is reverse back at station at the first truss manipulator crawl station to transmit next cylinder burr set blank material;
Step 4: the cylinder burr toison that the second truss manipulator respectively carrys out intermediate station transmission in the way of successive alternately placement
Blank is transmitted at the first machining tool and the second machining tool position, and the second truss manipulator is from the first machining tool or second
Finished product cylinder burr set is taken out in machining tool, meanwhile, cylinder burr set blank material is placed in first by the second truss manipulator
In machining tool or the second machining tool;
Step 5: the second truss manipulator moves finished product cylinder burr set from the first machining tool or the second machining tool position
It veers away and is placed on intermediate station, meanwhile, the second truss manipulator clamping cylinder burr from intermediate station covers blank material, then will clamping
Cylinder burr set blank material be transferred at the first machining tool or the second machining tool position;
Step 6: finished product cylinder burr set is transported to the first truss machinery by the second truss manipulator crawl station by intermediate station
Hand grabs at station;
Step 7: the first truss manipulator clamps finished product cylinder burr set from intermediate station, while placing cylinder burr toison
Blank is on intermediate station;
Step 8: finished product cylinder burr set is transmitted at testing agency position by the first truss manipulator;
Step 9: the finished product cylinder burr set that the first truss manipulator will test completion takes out from testing agency, meanwhile, it will not
The finished product cylinder burr set of detection is placed in testing agency;
Step 10: the finished product burr set that take out from testing agency and detection is completed is transferred to blanking bench by the first truss manipulator
On, finished product cylinder burr set is sent to lower material frame by blanking bench, and the first truss manipulator is moved again at feeding platform, under clamping
One cylinder blank set is to intermediate station.
2. cylinder burr according to claim 1 set production line control method, it is characterised in that: the testing agency and upper
Wiper mechanism is additionally provided between material platform, in the step 7, finished product gas that the first truss manipulator will be clamped from intermediate station
After cylinder burr covers the cleaning of cleaned mechanism, then finished product cylinder burr set is transferred to testing agency.
3. cylinder burr set production line control method according to claim 1, it is characterised in that: in the step 1, on
The conveying cylinder blank material of material platform includes the following steps:
A): artificial cylinder burr set blank material of placing is in feeding platform;
B): cylinder burr set blank material is successively expected that pre-position is transmitted by feeding platform setting in motion upwards;
C): cylinder burr covers blank material and reaches feeding pre-position, and feeding platform stops transmission, and cylinder burr is waited to cover blank material
It is clamped;
D): feeding platform detects that cylinder burr set blank material in feeding pre-position is crawled, and feeding platform is moved again under transmission
One cylinder burr covers blank material.
4. cylinder burr set production line control method according to claim 1, it is characterised in that: in the step 2, in
Turntable is the label processing that 0 or 1 is done in the internal storage of central controller to the mark mode of cylinder burr set blank material, with
Record processes the producing line number of the production line of the cylinder blank material.
5. cylinder burr set production line control method according to claim 1, it is characterised in that: the step 2 and step
In six, the motion process of the intermediate station includes the following steps:
A): intermediate station has detected that cylinder burr set blank material is placed on intermediate station;
B): intermediate station is moved at the second truss manipulator crawl station from the first truss manipulator crawl station;
C): intermediate station detects that cylinder burr set blank material is clamped;
D): intermediate station is moved at the first truss manipulator crawl station from the second truss manipulator crawl station.
6. cylinder burr set production line control method according to claim 1, it is characterised in that: in the step 4, the
Two truss mechanical slave-hands take out finished product cylinder burr set out of the first machining tool or the second machining tool, while placing cylinder hair
The process of thorn set blank material includes the following steps:
At empty clamping jaw on S1: the second truss manipulator rotating machine arm clamping jaw to manipulator;
Empty clamping jaw on S2: the second truss manipulator clamps out the finished product cylinder burr set in the first lathe or the second lathe;
Rotating machine arm clamping jaw to clamping has at the clamping jaw of cylinder burr set blank material S3: the second truss manipulator again;
Cylinder burr set blank material is placed in the first machining tool or the second machining tool by the S4: the second truss manipulator.
7. cylinder burr set production line control method according to claim 1, it is characterised in that: in the step 9, institute
State the first truss manipulator will test from testing agency completion finished product cylinder burr set take out, while be put into do not detect at
Product cylinder burr set includes the following steps:
At empty clamping jaw on P1: the first truss manipulator rotating machine arm clamping jaw to manipulator;
The finished product cylinder burr set of completion is detected in empty clamping jaw clamping testing agency on P2: the first truss manipulator;
Rotating machine arm clamping jaw to clamping has at the finished product cylinder burr not detected set clamping jaw P3: the first truss manipulator again;
The finished product cylinder burr set not detected is placed in testing agency by the P4: the first truss manipulator.
8. cylinder burr set production line control method according to claim 1, it is characterised in that: in the step 10, under
Expect to include six blanking material paths on platform, the corresponding three adjacent discharge channels arranged side by side of every production line, the blanking process includes
Following steps:
M1: the marking signal that detection intermediate station does cylinder blank material;
Finished product cylinder burr set is transferred to according to marking signal and processes the cylinder burr toison by the M2: the first truss manipulator
Above the corresponding blanking bench of the production line of blank;
M3: judge testing agency be to the detection that finished product cylinder burr covers as a result, if testing result for qualified product, the first truss
Finished product cylinder burr set is placed in qualified product transmission material path by manipulator, if testing result is oval product, the first truss machine
Finished product cylinder burr set is placed in oval transmission material path by tool hand, if detection structure is waste product, the first truss manipulator will
Finished product cylinder burr set is placed in waste product transmission material path;
M4: blanking bench has detected that finished product cylinder jacket is placed on blanking bench, and blanking bench setting in motion simultaneously transmits finished product cylinder jacket
Into corresponding lower charging basket, blanking bench stops transmission.
9. cylinder burr set production line control method according to claim 1, it is characterised in that: described two groups are arranged parallel
Production line it is independent and carry out the working process work of burr set blank simultaneously.
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