CN109732065A - High abrasion engine bearing lid separation system and its control method - Google Patents
High abrasion engine bearing lid separation system and its control method Download PDFInfo
- Publication number
- CN109732065A CN109732065A CN201910208627.9A CN201910208627A CN109732065A CN 109732065 A CN109732065 A CN 109732065A CN 201910208627 A CN201910208627 A CN 201910208627A CN 109732065 A CN109732065 A CN 109732065A
- Authority
- CN
- China
- Prior art keywords
- chain
- supporting plate
- plc
- high abrasion
- supporting table
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Processing Of Solid Wastes (AREA)
Abstract
Present invention discloses a kind of high abrasion engine bearing lid separation systems, one end of each supporting plate is equipped with the push plate being vertically arranged, when the supporting plate is located above chain, the push plate of each supporting plate is respectively positioned on beginning position, the top of the chain is equipped with press mechanism close to terminal position, the press mechanism is arranged right below the supporting table that supporting plate is used to support below the chain of upper layer, the supporting table is equipped with the protector passed through for chain, the briquetting that the press mechanism squeezes bearing cap by two is constituted, gap is equipped among the briquetting, it is fixed on bracket above the briquetting, the bracket is fixed on the hydraulic cylinder being vertically arranged and by Driven by Hydraulic Cylinder upper and lower displacement.The advantage of the invention is that system can automatically complete the recycling of bearing cap and connect the recycling of waste material, high degree of automation greatly improves the working efficiency of bearing cap separation process.
Description
Technical field
The present invention relates to casting fields.
Background technique
In order to reduce production cost, when producing high abrasion engine bearing lid, by the way that two bearing caps are placed on simultaneously
It casts together, and needs to separate two bearing caps with connection waste material after manufacturing, while connecting waste material and also needing to recycle benefit
With current mask work is all manually completed using press, time-consuming and laborious.
Summary of the invention
The technical problem to be solved by the present invention is to realize a kind of system that can be automatically separated bearing cap.
To achieve the goals above, the technical solution adopted by the present invention are as follows: high abrasion engine bearing lid separation system, chain
One end is supported by driving wheel, and the other end supports structure by driven wheel, and the driving wheel couples motor through gearbox and drives upper layer
Chain be driven by beginning terminad, be continuously fixed on the chain be used to support connection waste material supporting plate, each support
One end of plate is equipped with the push plate being vertically arranged, when the supporting plate is located above chain (supporting plate of upper layer chain), each
The push plate of supporting plate is respectively positioned on beginning position, and the top of the chain is equipped with press mechanism, the press mechanism close to terminal position
Be arranged right below the supporting table that supporting plate is used to support below the chain of upper layer, the supporting table is equipped with to be passed through for chain
Protector, the briquetting that the press mechanism squeezes bearing caps by two are constituted, and are equipped with gap among the briquetting, on the briquetting
Side is fixed on bracket, and the bracket is fixed on the hydraulic cylinder being vertically arranged and by Driven by Hydraulic Cylinder upper and lower displacement.
The top of the chain is equipped with feeding frame close to beginning position, is open above and below the feeding frame, described
Feeding frame is the hollow structure that horizontal positioned, vertical direction stacks for single cast member, and the feeding frame lower end is apart from supporting plate
Spacing is greater than the height of push plate, the sum of less than two connection waste material thickness.
The metalwork that the supporting plate and supporting plate are integrally formed, the supporting plate are to lower recess and the arc for connecting waste material cooperation
Shape structure, only middle part point is welded on chain the supporting plate, and the supporting table upper surface is the arc knot cooperated with supporting plate lower surface
Structure.
The supporting table is equipped with the slope surface gradually risen by beginning terminad, the height of the supporting table close to beginning side
The slightly above height of upper layer chain operation.
System is equipped with PLC, is fixed with the second inductor of induction pushing plate position by the supporting table, under the feeding frame
Portion is equipped with the first inductor whether induction has cast member, and first inductor and the second inductor are connected by signal wire
PLC exports inductive signal to PLC, driving unit control motor operating of the PLC through signal wire connection motor.
The lower section of the press mechanism and supporting table is equipped with collection frame, and the lower section of the chain end is equipped with waste material frame, institute
It states collection frame to be placed on Weighing mechanism, the weight signal of acquisition is delivered to by the Weighing mechanism through signal wire connection PLC
PLC。
The supporting table is equipped with to chain end direction is fixed on the travel switch whether induction of chain two sides has bearing cap,
The travel switch connects PLC through signal wire.
Based on the control method of the high abrasion engine bearing lid separation system, system task driven motor is rotated, when
When second inductor senses push plate, stops motor and driving hydraulic cylinder completes the primary movement for pushing return, drive again later
Motor work, so recycles.
When the first inductor senses no cast member, PLC alarms, when the weight signal of Weighing mechanism acquisition is greater than
Setting value, then PLC alarms.
After PCL receives the signal that any one travel switch is touched, closing system is simultaneously alarmed.
The advantage of the invention is that system can automatically complete the recycling of bearing cap and connect the recycling of waste material, automation
Degree is high, greatly improves the working efficiency of bearing cap separation process.
Detailed description of the invention
Below to width attached drawing every in description of the invention expression content and figure in label be briefly described:
Fig. 1 is high abrasion engine bearing lid separation system structural schematic diagram；
Fig. 2 is press partial structure diagram in Fig. 1；
Fig. 3 is that supporting table and supporting plate cooperate schematic diagram；
Fig. 4 is that bearing cap separates pre-structure schematic diagram；
Label in above-mentioned figure is equal are as follows: 1, bearing cap；2, waste material is connected；3, press mechanism；4, supporting table；5, supporting plate；6,
Push plate；7, hydraulic cylinder；8, feeding frame；9, collection frame；10, waste material frame；11, the first inductor；12, the second inductor；13, it casts
Part；14, chain；15, protector；16, travel switch.
Specific embodiment
Below against attached drawing, by the description of the embodiment, for example related each component of a specific embodiment of the invention
Shape, construction, the mutual alignment between each section and connection relationship, the effect of each section and working principle, manufacturing process and
Operate with method etc., is described in further detail, to help those skilled in the art to inventive concept of the invention, technology
Scheme has more complete, accurate and deep understanding.
As shown in figure 4, cast member 13 to be separated is needed to be made of the bearing cap 1 of intermediate connection waste material 2 and two sides, connect
Waste material 2 is slightly thicker than bearing cap 1, and to connect waste material 2 as center axial symmetry layout.
As shown in Figure 1,1 separation system of high abrasion engine bearing lid is equipped with a set of 14 system of chain, driving wheel and
One driven wheel is vertically arranged and fixes, the output shaft of the axle center connection gearbox of driving wheel, the output axis connection speed change of motor
The input shaft of case, then motor can be such that driving wheel rotates, and chain 14 is mounted on driven wheel and driving wheel, driven and driven by motor
Wheel rotation runs upper layer chain 14 from beginning terminad, and lower layer's chain 14 is run from end to beginning.
Continuously be fixed on chain 14 be used to support connection waste material 2 supporting plate 5, supporting plate 5 be strip structure, supporting plate 5 be to
Lower recess with connect waste material 2 cooperation arcuate structure, then reliably cast member 13 can be supported on supporting plate 5, connect waste material 2
The bearing caps 1 of two sides is hanging, but can't fall, and one end of each supporting plate 5 is equipped with the push plate 6 being vertically arranged, supporting plate 5 with push away
The metalwork that plate 6 is integrally formed, metal material is firm, will not damage because of compression, and conveniently welds with even chain 14.
Only middle part point is welded on chain 14 supporting plate 5, then when supporting plate 5 is run at driving wheel and driven wheel, only welding position contacts chain
Item 14, other parts are hanging, will not bend because of by driving wheel or driven wheel.
The push plate 6 for being fixed on each supporting plate 5 on chain 14 is located at the same end, i.e., when supporting plate 5 is located at 14 top of chain, often
The push plate 6 of a supporting plate 5 is respectively positioned on beginning position, and push plate 6 is transported for pushing the cast member 13 of 8 low side of feeding frame by supporting plate 5
It walks.
The top of chain 14 is equipped with press mechanism 3 close to terminal position, and press mechanism 3 is arranged right below positioned at upper layer chain
The supporting table 4 of supporting plate 5 is used to support below item 14, i.e. supporting table 4 and press mechanism 3 clamps the chain 14 on upper layer by proximal end
Position at one, supporting table 4 are equipped with the protector 15 passed through for chain 14, and the depth and width of protector 15 are both greater than chain 14
Height and width, guarantee that chain 14 can reliably pass through supporting table 4 and without being under pressure make its deformation, influence chain
14 operations, being capable of better support firmly support as shown in Fig. 2, 4 upper surface of supporting table be arcuate structure cooperate with 5 lower surface of supporting plate
Plate 5.
In order to further increase the support effect of supporting table 4, avoid supporting plate 5 and chain 14 impaired, as shown in figure 3, support
Platform 4 is equipped with the slope surface gradually risen by beginning terminad close to beginning side, and the height of the supporting table 4 is slightly above upper layer chain
The height of 14 operations, since chain 14 has certain elasticity, the chain 14 run at supporting table 4 and push plate 6 can be made by upper lift
Supporting plate 5 completely contacts supporting table 4, supporting plate 5 and chain 14 will not be pressed down, be subjected to displacement when press mechanism 3 is run down,
It is stationary state that guarantee, which breaks process cast member 13, improves separating effect and stability.
The briquetting that press mechanism 3 squeezes bearing cap 1 by two is constituted, and gap is equipped among briquetting, and gap is greater than supporting table 4
Width, be fixed on bracket above briquetting, bracket is fixed on the hydraulic cylinder 7 being vertically arranged and is driven up and down by hydraulic cylinder 7
Displacement, when pushing, two briquettings apply downward pressure to two bearing caps 1 simultaneously, since connection waste material 2 is supported platform 4
Support, the then bearing cap 1 for connecting waste material 2 and two sides are broken connecting portion because of pressure, realize separation.
In most cases, two bearing caps 1 can be broken simultaneously, but also will appear the bearing caps 1 of two sides with connect
Waste material 2 is not broken simultaneously, at this point, forming shearing force between supporting table 4 and one of briquetting, can also make a remaining axis
It holds lid 1 to separate with connection waste material 2, therefore the operation that system can be reliable and stable.
In order to automatically carry out feeding, the top of chain 14 is equipped with feeding frame 8 close to beginning position, on feeding frame 8
Side and lower section are open, and feeding frame 8 is the hollow structure that horizontal positioned, vertical direction stacks for single cast member 13, can be with people
Cast member 13 is stacked in feeding frame 8 by work, and system is equipped with PLC, and the lower part of feeding frame 8 is equipped with whether induction has cast member 13
Contactor or infrared sensor can be used in first inductor 11, the first inductor 11, and whether the cast member 13 for incuding installation place disappears
It loses, the first inductor 11 connects PLC by signal wire and exports inductive signal to PLC, when the first inductor 11 senses no cast member
When 13, PLC alarms, and reminds staff that cast member 13 is replenished in time.Spacing of 8 lower end of feeding frame apart from supporting plate 5 is greater than
The height of push plate 6, the sum of less than two connection 2 thickness of waste material, then can guarantee normal blanking, will not show what material heap was folded
Situation, i.e. two cast members 13 fall on the same supporting plate 5 and are transported.
The second inductor 12 of induction 6 position of push plate is fixed with by supporting table 4, contactor can also be used in the second inductor 12
Or infrared sensor, whether there is push plate 6 for incuding, the second inductor 12 connects PLC by signal wire and exports inductive signal extremely
The driving unit control motor operating of PLC, PLC through signal wire connection motor, can control system automatic work, when work, be
Task driven motor rotation of uniting stops motor and driving hydraulic cylinder 7 is completed once when the second inductor 12 senses push plate 6
The movement of return is pushed, driving motor works again later, so recycles.
In order to facilitate collecting bearing cap 1 and connecting waste material 2, the lower section of press mechanism 3 and supporting table 4 is equipped with collection frame 9, uses
Isolated bearing cap 1 is completed in collecting, the lower section of 14 end of chain is equipped with waste material frame 10, for collecting connection waste material 2, collection frame
9 are placed on Weighing mechanism, and the weight signal of acquisition is delivered to PLC through signal wire connection PLC by Weighing mechanism, work as Weighing mechanism
The weight signal of acquisition is greater than the set value, then PLC alarms, and indicates that collection frame 9 is soon filled, staff is reminded to locate in time
Reason.
In order to guarantee system worked well, system is additionally provided with separation detection mechanism, i.e., in supporting table 4 to 14 end side of chain
To the travel switch 16 for being fixed on the induction of 14 two sides of chain and whether having bearing cap 1 is equipped with, travel switch 16 is connected through signal wire
PLC is connected on connection waste material 2 for incuding the case where not separated with the presence or absence of bearing cap 1 when bearing cap 1 is not separated
When, connecting waste material 2 and bearing cap 1, wherein bearing cap 1 can touch travel switch 16 by travel switch 16, when PCL is received
It after the signal that any one travel switch 16 is touched, closes system (stop motor) and simultaneously alarms, timely allow work people
Member is overhauled, is checked.
The present invention is exemplarily described above in conjunction with attached drawing, it is clear that the present invention implements not by aforesaid way
Limitation, as long as the improvement for the various unsubstantialities that the inventive concept and technical scheme of the present invention carry out is used, or without changing
It is within the scope of the present invention into the conception and technical scheme of the invention are directly applied to other occasions.
Claims (10)
1. high abrasion engine bearing lid separation system, chain one end are supported by driving wheel, the other end supports structure by driven wheel, institute
It states driving wheel to couple motor through gearbox and the chain on upper layer is driven to be driven by beginning terminad, it is characterised in that: the chain
On be continuously fixed with the supporting plate for being used to support connection waste material, one end of each supporting plate is equipped with the push plate being vertically arranged, when
When the supporting plate is located above chain, the push plate of each supporting plate is respectively positioned on beginning position, and proximal end position is leaned in the top of the chain
Press mechanism has been installed, the press mechanism is arranged right below the supporting table that supporting plate is used to support below the chain of upper layer,
The supporting table is equipped with the protector passed through for chain, and the briquetting that the press mechanism squeezes bearing cap by two is constituted, institute
It states and is equipped with gap among briquetting, be fixed on bracket above the briquetting, the bracket is fixed on the hydraulic cylinder being vertically arranged
And by Driven by Hydraulic Cylinder upper and lower displacement.
2. high abrasion engine bearing lid separation system according to claim 1, it is characterised in that: the top of the chain
It is equipped with feeding frame close to beginning position, is open above and below the feeding frame, the feeding frame is to supply single cast member water
The hollow structure that placing flat, vertical direction stack, spacing of the feeding frame lower end apart from supporting plate are greater than the height of push plate, are less than
The sum of two connection waste material thickness.
3. high abrasion engine bearing lid separation system according to claim 2, it is characterised in that: the supporting plate and supporting plate
The metalwork being integrally formed, the supporting plate be to lower recess with connect waste material cooperation arcuate structure, the supporting plate only in the middle part of
Point is welded on chain, and the supporting table upper surface is the arcuate structure cooperated with supporting plate lower surface.
4. high abrasion engine bearing lid separation system according to claim 3, it is characterised in that: the supporting table is close
Beginning side is equipped with the slope surface gradually risen by beginning terminad, and the height of the supporting table is slightly above the height of upper layer chain operation
Degree.
5. high abrasion engine bearing lid separation system according to claim 4, it is characterised in that: system is equipped with PLC, institute
The second inductor that induction pushing plate position is fixed with by supporting table is stated, the lower part of the feeding frame is equipped with whether induction has cast member
The first inductor, first inductor and the second inductor, which pass through signal wire and connect PLC, exports inductive signal to PLC, institute
State driving unit control motor operating of the PLC through signal wire connection motor.
6. high abrasion engine bearing lid separation system according to claim 5, it is characterised in that: the press mechanism and
The lower section of supporting table is equipped with collection frame, and the lower section of the chain end is equipped with waste material frame, and the collection frame is placed on Weighing mechanism
On, the weight signal of acquisition is delivered to PLC through signal wire connection PLC by the Weighing mechanism.
7. high abrasion engine bearing lid separation system according to claim 6, it is characterised in that: the supporting table is to chain
End direction, which is equipped with, is fixed on the travel switch whether induction of chain two sides has bearing cap, and the travel switch connects through signal wire
Meet PLC.
8. based on the control method of the high abrasion engine bearing lid separation system any in claim 5-7, feature exists
In: the rotation of system task driven motor stops motor and driving hydraulic cylinder is completed once when the second inductor senses push plate
The movement of return is pushed, driving motor works again later, so recycles.
9. control method according to claim 8, it is characterised in that: when the first inductor senses no cast member, PLC
It alarms, when the weight signal of Weighing mechanism acquisition is greater than the set value, then PLC alarms.
10. control method according to claim 8 or claim 9, it is characterised in that: when PCL receives any one travel switch
After the signal being touched, closing system is simultaneously alarmed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910208627.9A CN109732065A (en) | 2019-03-19 | 2019-03-19 | High abrasion engine bearing lid separation system and its control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910208627.9A CN109732065A (en) | 2019-03-19 | 2019-03-19 | High abrasion engine bearing lid separation system and its control method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109732065A true CN109732065A (en) | 2019-05-10 |
Family
ID=66370905
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910208627.9A Pending CN109732065A (en) | 2019-03-19 | 2019-03-19 | High abrasion engine bearing lid separation system and its control method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109732065A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110524940A (en) * | 2019-09-03 | 2019-12-03 | 梁荷 | A kind of stick fertilizer process units |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3126832U (en) * | 2006-08-30 | 2006-11-09 | ▲荘▼ 文龍 | Pressure deformation coupling structure between mechanical structural members |
| DE102011082157A1 (en) * | 2011-09-06 | 2013-03-07 | Osram Opto Semiconductors Gmbh | Press tool and method of manufacturing a silicone element |
| CN104858407A (en) * | 2015-05-28 | 2015-08-26 | 芜湖诚拓汽车零部件有限公司 | Cutting device for engine bearing covers |
| CN207119856U (en) * | 2017-05-25 | 2018-03-20 | 芜湖诚拓汽车零部件有限公司 | Engine bearing lid cuts clamping device |
| CN209681135U (en) * | 2019-03-19 | 2019-11-26 | 芜湖诚拓汽车部件股份有限公司 | High abrasion engine bearing lid separation system |
-
2019
- 2019-03-19 CN CN201910208627.9A patent/CN109732065A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3126832U (en) * | 2006-08-30 | 2006-11-09 | ▲荘▼ 文龍 | Pressure deformation coupling structure between mechanical structural members |
| DE102011082157A1 (en) * | 2011-09-06 | 2013-03-07 | Osram Opto Semiconductors Gmbh | Press tool and method of manufacturing a silicone element |
| JP2014531340A (en) * | 2011-09-06 | 2014-11-27 | オスラム オプト セミコンダクターズ ゲゼルシャフト ミット ベシュレンクテル ハフツングＯｓｒａｍ Ｏｐｔｏ Ｓｅｍｉｃｏｎｄｕｃｔｏｒｓ ＧｍｂＨ | COMPRESSION TOOL FOR PRODUCING SILICON MEMBER AND METHOD FOR PRODUCING SILICONE MEMBER |
| CN104858407A (en) * | 2015-05-28 | 2015-08-26 | 芜湖诚拓汽车零部件有限公司 | Cutting device for engine bearing covers |
| CN207119856U (en) * | 2017-05-25 | 2018-03-20 | 芜湖诚拓汽车零部件有限公司 | Engine bearing lid cuts clamping device |
| CN209681135U (en) * | 2019-03-19 | 2019-11-26 | 芜湖诚拓汽车部件股份有限公司 | High abrasion engine bearing lid separation system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110524940A (en) * | 2019-09-03 | 2019-12-03 | 梁荷 | A kind of stick fertilizer process units |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107457318A (en) | One kind is based on robot stamping automatic production line feeder | |
| CN204276717U (en) | A kind of automatic punching machine | |
| CN102962371A (en) | Automatic dual-stack disassembling unit of stamping production line and working process thereof | |
| CN205589957U (en) | Steel pipe automatic feeding commodity circulation device | |
| CN204057213U (en) | Intelligence Handling device | |
| CN209681135U (en) | High abrasion engine bearing lid separation system | |
| CN102069131A (en) | Deflection type servo feeding line | |
| CN109732065A (en) | High abrasion engine bearing lid separation system and its control method | |
| CN212892716U (en) | Single-piece material feeding system | |
| CN109158498A (en) | A kind of end cover of water heater inner container automation press line | |
| CN203593427U (en) | Lifting collecting roller bed platform | |
| CN106736172A (en) | The pre-splicing mounting mechanism of H profile steel | |
| CN202346290U (en) | Jacking cross delivery platform | |
| CN206218801U (en) | A kind of duplexing displacement material automation equipment | |
| CN206407608U (en) | The rewinding material placing mechanism of air-conditioning lower margin transporter | |
| CN100554110C (en) | Automatic feeding induction device for automobile carpet producing line | |
| CN201664781U (en) | Middle column sheet shearing machine | |
| CN212197552U (en) | Box disassembling and stacking integrated machine | |
| CN213104179U (en) | Positioning, overturning and induction control combined manipulator for high-cylinder stretching shell | |
| CN205705795U (en) | A kind of mechanism of automatic sealing | |
| CN205555537U (en) | Group's equipment is torn open to multilayer carton tobacco bale | |
| CN209701618U (en) | Clothes hanger conveying pipeline | |
| CN210012404U (en) | Intelligent plate network chain conveying mechanism for corrugated paperboard stacking | |
| CN203032971U (en) | Extension-type sucker group hand grab | |
| CN208292166U (en) | A kind of intelligent type automatic bottle cap print system with separation and correcting function |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |