CN104858407A - Cutting device for engine bearing covers - Google Patents
Cutting device for engine bearing covers Download PDFInfo
- Publication number
- CN104858407A CN104858407A CN201510283477.XA CN201510283477A CN104858407A CN 104858407 A CN104858407 A CN 104858407A CN 201510283477 A CN201510283477 A CN 201510283477A CN 104858407 A CN104858407 A CN 104858407A
- Authority
- CN
- China
- Prior art keywords
- material frame
- bearing cap
- cast member
- loading plate
- cutter sweep
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 33
- 239000000463 material Substances 0.000 claims description 44
- 230000005540 biological transmission Effects 0.000 claims description 21
- 238000007599 discharging Methods 0.000 claims description 9
- 230000007423 decrease Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 5
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 230000006698 induction Effects 0.000 claims description 4
- 238000005303 weighing Methods 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 3
- 230000003292 diminished effect Effects 0.000 claims description 2
- 239000002699 waste material Substances 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Landscapes
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a cutting device for engine bearing covers. The cutting device comprises an arranging mechanism, a conveying mechanism, a feeding mechanism and a cutting mechanism. The cutting device has the advantages of being reliable in working, convenient and fast to use, capable of achieving automatic operation and free of manual control, improving working efficiency and lowering the labor cost.
Description
Technical field
The present invention relates to the cutter sweep of engine bearing lid cast member.
Background technology
Engine bearing lid by casting, and is that multiple bearing cap is cast (as shown in Figure 3) simultaneously, so after casting, needs to cut away sprue gate, thus is separated by multiple cast member, carrying out next step finishing step.
At present, cutting process mostly uses the cutting mechanism be arranged on press to complete, cutting mechanism has the groove that is placed sprue gate, for locating cast member, cutting knife (having two parallel blades) after fixing above press cuts both sides, cast member sprue gate, thus separation of bearing caps, and fall in groove behind the sprue gate be cut, during the work of this equipment, a workman is needed ceaselessly to operate press, pick and place cast member and be cut bearing cap, also need timed collection waste material simultaneously, waste time and energy, inefficiency.
Summary of the invention
Technical problem to be solved by this invention is the device realizing a kind of automation cutting bearing cap cast member.
To achieve these goals, the technical solution used in the present invention is: engine bearing lid cutter sweep, comprises material all in one piece mechanism, transmission mechanism, feed mechanism and cutting mechanism;
Described material all in one piece mechanism is provided with the material frame placing bearing cap cast member, described material frame is fixed on lifting unit, and material frame bottom is provided with vibrations unit, described material frame bottom surface is provided with locating slot, the width of described locating slot is greater than sprue gate thickness, is less than bearing cap thickness, and the material frame of described locating slot one end is provided with opening, and below described material frame, the both sides of locating slot are provided with transmission schedule, two transmission schedules are separately fixed on travel(l)ing rest, and two travel(l)ing rests are provided with the cylinder promoted in opposite directions;
Described transmission mechanism is provided with strip loading plate, guide groove is provided with in the middle of described loading plate, be provided with between described loading plate one end and cutting mechanism feeding mouth by the slide block of thruster air cylinder driven, the described loading plate other end docks with the opening part of described material frame, described slide block is provided with mounting groove, and described loading plate two bottom sides is provided with multipair guide wheel;
Described cutting mechanism comprises press, and be fixed on the cutting knife on the pressing unit of press top, press pedestal is provided with chute, described chute feeding mouth is provided with feeding cylinder, and discharging opening is provided with collection frame, and the both sides of described feeding cylinder are provided with discharging cylinder.
The invention has the advantages that reliable operation, easy to use, automation mechanized operation, does not need Artificial Control, improves operating efficiency, reduces human cost.
Accompanying drawing explanation
Mark in the content expressed every width accompanying drawing in description of the present invention below and figure is briefly described:
Fig. 1 is cutter sweep structural representation;
Fig. 2 is Tu1Zhong material all in one piece mechanism structural representation;
Fig. 3 is bearing cap cast member structural representation;
Mark in above-mentioned figure is:
1, material all in one piece mechanism; 2, transmission mechanism; 3, feed mechanism; 4, cutting mechanism; 5, bearing cap cast member;
11, frame is expected; 12, locating slot; 13, unit is shaken; 14, lifting unit; 15, baffle plate; 16, lock is separated; 17, schedule is transmitted;
21, loading plate; 22, guide wheel; 23, laser is responded to;
31, thruster cylinder; 32, feeding cylinder;
41, discharging cylinder; 42, frame is collected;
51, sprue gate.
Detailed description of the invention
As shown in Figure 3, bearing cap cast member 5 cross section to be processed is T-shaped, and both sides are bearing cap finished product, and centre is waste material, i.e. sprue gate 51, and for guaranteeing that this plant running is reliable, the thickness at sprue gate 51 is less than the thickness of bearing cap.
Engine bearing lid cutter sweep comprises material all in one piece mechanism 1, transmission mechanism 2, feed mechanism 3 and cutting mechanism 4, describes in detail below to all parts structure;
Material all in one piece mechanism 1 is provided with the material frame 11 placing bearing cap cast member 5, material frame 11 bottom surface is provided with locating slot 12, locating slot 12 is through-hole structure, for adjusting bearing cap cast member 5 position, the width of locating slot 12 is greater than sprue gate 51 thickness, be less than bearing cap thickness, can guarantee that the adjustment of bearing cap cast member 5 position is correct like this, vibrations unit 13 is provided with bottom material frame 11, material frame 11 and vibrations unit 13 entirety are fixed on lifting unit 14, lifting unit 14 can be fixed on pedestal, above this external pedestal, expect that the below of frame 11 is provided with transmission schedule 17 along the both sides of locating slot 12, two transmission schedules 17 are separately fixed on travel(l)ing rest, two travel(l)ing rests are provided with the cylinder promoted in opposite directions.When lifting unit 14 rises, certain distance is had bottom transmission schedule 17 and material frame 11, the sprue gate 51 of being exposed by locating slot 12 cannot be touched, when lifting unit 14 declines, both sides transmission schedule 17 promotes in opposite directions, then can clamp the sprue gate 51 of being exposed by locating slot 12, both sides transmission schedule 17 can drive bearing cap cast member 5 to move, owing to can pile up a large amount of bearing cap cast member 5 in material frame 11, for guaranteeing that the driving force transmitting schedule 17 is enough large, transmission schedule 17 can adopt rubber wheel.Whole material frame 11 is provided with weighing unit, whether has material, improve equipment automatization performance in convenient detection material frame 11.
The material frame 11 of locating slot 12 one end is provided with opening, opening is the outlet of bearing cap cast member 5, when working for avoiding vibrations unit 13, bearing cap cast member 5 falls from opening part, baffle plate 15 is provided with at material frame 11 opening part, baffle plate 15 top is hinged with material frame 11, bottom is provided with and expects the buckle that frame 11 is connected, the solution lock 16 raised up is provided with below material frame 11, when lifting unit 14 is in decline state, separating lock 16 contacts on the unblock position of baffle plate 15 buckle, then can the opening and closing of automatic control baffle 15.
Transmission mechanism 2 is provided with strip loading plate 21, guide groove is provided with in the middle of loading plate 21, the slide block driven by thruster cylinder 31 is provided with between loading plate 21 one end and cutting mechanism 4 feeding mouth, slide block send the critical piece into expecting mechanism 3, it is fixed on guide rail, moved by thruster cylinder 31 rotating band dynamic bearing lid cast member 5, the opening part of the material frame 11 that loading plate 21 other end and lifting unit 14 process under decline state docks, slide block is provided with mounting groove, loading plate 21 two bottom sides is provided with multipair guide wheel 22, guide wheel 22 is by rotating shaft and be fixed on hairbrush or wire brush in rotating shaft and form, for the drive unit of bearing cap cast member 5, the induction laser 23 whether having bearing cap cast member 5 is detected in loading plate 21 terminal position both sides, like this when there is no material, can automatically supplement.
Cutting mechanism 4 is existing apparatus, just slightly improve, it comprises press, and be fixed on the cutting knife on the pressing unit of press top, press pedestal is provided with chute, chute feeding mouth is provided with feeding cylinder 32, for bearing cap cast member 5 being had in chute slide block pushing cutting mechanism 4, discharging opening is provided with collects frame 42, and the both sides of feeding cylinder 32 are provided with discharging cylinder 41, and the bearing cap for cutting down pushes as collected in frame 42, inclined-plane for tilting bottom chute, facilitates garbage collection like this.This external chute is diminished to insied width gradually by feeding mouth, can increase serious forgiveness like this, facilitates bearing cap cast member 5 to be pushed in chute, and width diminish gradually chute can ensure cut time, bearing cap cast member 5 is accurately positioned.
As follows based on said apparatus engine bearing lid cutter sweep control method:
Step 1, device start, system initialization;
Step 2, lifting unit 14 rise and expect frame 11, and vibrations unit 13 works time rating;
Step 3, lifting unit 14 decline, and separate the unblock position that lock 16 props up baffle plate 15 buckle;
Step 4, the displacement in opposite directions of transmission schedule 17, transmit schedule 17 simultaneously and guide wheel 22 rotates, and carry out bearing cap cast member 5, work transmits the opposing displacement of schedule 17 after time rating, and transmission schedule 17 and guide wheel 22 stop the rotation simultaneously;
Step 5, guide wheel 22 are closed after rotating time rating;
Step 6, slide block are moved to cutting mechanism 4 feeding mouth by loading plate 21 one end, and bearing cap cast member 5 is pushed cutting mechanism 4 by feeding cylinder 32, and slide block returns to loading plate 21 one end;
After step 7, cutting mechanism 4 press down cutting once, bearing cap pushes by discharging cylinder 41 collects frame 42;
Step 8, induction laser 23 detect the bearing cap cast member 5 whether having and prestore, if there is bearing cap cast member 5, return step 5; If do not perform next step;
Step 9, weighing unit detect in material frame 11 whether have bearing cap cast member 5, if there is bearing cap cast member 5, return step 2; If not, shutoff device.
Said apparatus and method can automatic feeding, surface trimming, autostops, do not need artificial nurse, improve operating efficiency, reduce human cost.
Above by reference to the accompanying drawings to invention has been exemplary description; obvious specific implementation of the present invention is not subject to the restrictions described above; as long as have employed the improvement of the various unsubstantialities that method of the present invention is conceived and technical scheme is carried out; or design of the present invention and technical scheme directly applied to other occasion, all within protection scope of the present invention without to improve.
Claims (8)
1. engine bearing lid cutter sweep, is characterized in that: comprise material all in one piece mechanism, transmission mechanism, feed mechanism and cutting mechanism;
Described material all in one piece mechanism is provided with the material frame placing bearing cap cast member, described material frame is fixed on lifting unit, and material frame bottom is provided with vibrations unit, described material frame bottom surface is provided with locating slot, the width of described locating slot is greater than sprue gate thickness, is less than bearing cap thickness, and the material frame of described locating slot one end is provided with opening, and below described material frame, the both sides of locating slot are provided with transmission schedule, two transmission schedules are separately fixed on travel(l)ing rest, and two travel(l)ing rests are provided with the cylinder promoted in opposite directions;
Described transmission mechanism is provided with strip loading plate, guide groove is provided with in the middle of described loading plate, be provided with between described loading plate one end and cutting mechanism feeding mouth by the slide block of thruster air cylinder driven, the described loading plate other end docks with the opening part of described material frame, described slide block is provided with mounting groove, and described loading plate two bottom sides is provided with multipair guide wheel;
Described cutting mechanism comprises press, and be fixed on the cutting knife on the pressing unit of press top, press pedestal is provided with chute, described chute feeding mouth is provided with feeding cylinder, and discharging opening is provided with collection frame, and the both sides of described feeding cylinder are provided with discharging cylinder.
2. engine bearing lid cutter sweep according to claim 1, it is characterized in that: described material frame opening part is provided with baffle plate, described baffle plate top is hinged with material frame, bottom is provided with and expects the buckle that frame is connected, the solution lock raised up is provided with below described material frame, when lifting unit is in decline state, separate on the unblock position of lock contact baffle plate buckle.
3. engine bearing lid cutter sweep according to claim 1, is characterized in that: the induction laser whether having bearing cap cast member is detected in described loading plate terminal position both sides.
4. engine bearing lid cutter sweep according to claim 1, is characterized in that: the inclined-plane for tilting bottom described chute.
5. the engine bearing lid cutter sweep according to claim 1 or 4, is characterized in that: described chute is diminished to insied width gradually by feeding mouth.
6. engine bearing lid cutter sweep according to claim 1, is characterized in that: described guide wheel is by rotating shaft and be fixed on hairbrush or wire brush in rotating shaft and form, and described transmission schedule is made up of rubber wheel.
7. engine bearing lid cutter sweep according to claim 1, is characterized in that: described material frame is provided with weighing unit.
8. engine bearing lid cutter sweep control method, is characterized in that:
Step 1, device start, system initialization;
Step 2, lifting unit rise material frame, vibrations cell operation time ratings;
Step 3, lifting unit decline, and separate the unblock position that lock props up baffle plate buckle;
Step 4, transmission schedule displacement in opposite directions, transmit schedule simultaneously and guide wheel rotates, and carry out bearing cap cast member, work transmits the opposing displacement of schedule after time rating, transmits schedule and guide wheel stops the rotation simultaneously;
Step 5, guide wheel are closed after rotating time rating;
Step 6, slide block are moved to cutting mechanism feeding mouth by loading plate one end, and bearing cap cast member is pushed cutting mechanism by feeding cylinder, and slide block returns to loading plate one end;
After step 7, cutting mechanism press down cutting once, bearing cap is pushed collection frame by discharging cylinder;
Whether step 8, induction laser acquisition have the bearing cap cast member prestored, if there is bearing cap cast member, return step 5; If do not perform next step;
Step 9, weighing unit detect in material frame whether have bearing cap cast member, if there is bearing cap cast member, return step 2; If not, shutoff device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510283477.XA CN104858407B (en) | 2015-05-28 | 2015-05-28 | Engine bearing lid cutter sweep |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510283477.XA CN104858407B (en) | 2015-05-28 | 2015-05-28 | Engine bearing lid cutter sweep |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104858407A true CN104858407A (en) | 2015-08-26 |
| CN104858407B CN104858407B (en) | 2016-09-14 |
Family
ID=53904818
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510283477.XA Active CN104858407B (en) | 2015-05-28 | 2015-05-28 | Engine bearing lid cutter sweep |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104858407B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109732065A (en) * | 2019-03-19 | 2019-05-10 | 芜湖诚拓汽车部件股份有限公司 | High abrasion engine bearing lid separation system and its control method |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2614054B2 (en) * | 1987-10-15 | 1997-05-28 | 日本鋼管継手株式会社 | Casting weir folding device |
| CN201855883U (en) * | 2010-10-16 | 2011-06-08 | 中山市奥美森工业有限公司 | Novel automatic cutting tube end machine |
| CN202087895U (en) * | 2011-05-17 | 2011-12-28 | 厦门思尔特机器人系统有限公司 | Automatic production line of section cutting robot |
| CN203281885U (en) * | 2013-04-18 | 2013-11-13 | 湖北广达机床有限公司 | Automatic bar feeding machine |
| CN103447825A (en) * | 2013-09-12 | 2013-12-18 | 宁波杰克龙精工有限公司 | Equipment for automatically lifting, continuously feeding, sawing and heating bars |
| JP2014128831A (en) * | 2012-12-30 | 2014-07-10 | Meiritsu Kogyo Co Ltd | Casting product feeding head cutting device |
| CN204110801U (en) * | 2014-09-03 | 2015-01-21 | 青岛勤德索具有限公司 | A kind of feeding device |
-
2015
- 2015-05-28 CN CN201510283477.XA patent/CN104858407B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2614054B2 (en) * | 1987-10-15 | 1997-05-28 | 日本鋼管継手株式会社 | Casting weir folding device |
| CN201855883U (en) * | 2010-10-16 | 2011-06-08 | 中山市奥美森工业有限公司 | Novel automatic cutting tube end machine |
| CN202087895U (en) * | 2011-05-17 | 2011-12-28 | 厦门思尔特机器人系统有限公司 | Automatic production line of section cutting robot |
| JP2014128831A (en) * | 2012-12-30 | 2014-07-10 | Meiritsu Kogyo Co Ltd | Casting product feeding head cutting device |
| CN203281885U (en) * | 2013-04-18 | 2013-11-13 | 湖北广达机床有限公司 | Automatic bar feeding machine |
| CN103447825A (en) * | 2013-09-12 | 2013-12-18 | 宁波杰克龙精工有限公司 | Equipment for automatically lifting, continuously feeding, sawing and heating bars |
| CN204110801U (en) * | 2014-09-03 | 2015-01-21 | 青岛勤德索具有限公司 | A kind of feeding device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109732065A (en) * | 2019-03-19 | 2019-05-10 | 芜湖诚拓汽车部件股份有限公司 | High abrasion engine bearing lid separation system and its control method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104858407B (en) | 2016-09-14 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| EXSB | Decision made by sipo to initiate substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 241200 No. 1 Huoshan Road, Fanchang Economic Development Zone, Wuhu City, Anhui Province Patentee after: WUHU CHENGTUO AUTOMOTIVE PARTS CO.,LTD. Address before: 241200 Fanyang Town, Fanchang County, Wuhu, Anhui, fan Macun Patentee before: WUHU CHENGTUO AUTO PARTS Co.,Ltd. |
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| CP03 | Change of name, title or address | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Engine bearing cover cutting device Effective date of registration: 20230518 Granted publication date: 20160914 Pledgee: Anhui Science and technology Financing Guarantee Co.,Ltd. Pledgor: WUHU CHENGTUO AUTOMOTIVE PARTS CO.,LTD. Registration number: Y2023980040945 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20160914 Pledgee: Anhui Science and technology Financing Guarantee Co.,Ltd. Pledgor: WUHU CHENGTUO AUTOMOTIVE PARTS CO.,LTD. Registration number: Y2023980040945 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |