CN104858407B - Engine bearing lid cutter sweep - Google Patents
Engine bearing lid cutter sweep Download PDFInfo
- Publication number
- CN104858407B CN104858407B CN201510283477.XA CN201510283477A CN104858407B CN 104858407 B CN104858407 B CN 104858407B CN 201510283477 A CN201510283477 A CN 201510283477A CN 104858407 B CN104858407 B CN 104858407B
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- CN
- China
- Prior art keywords
- material frame
- cutter sweep
- bearing lid
- loading plate
- engine bearing
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- 239000000463 material Substances 0.000 claims abstract description 45
- 238000005520 cutting process Methods 0.000 claims abstract description 27
- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- 238000007599 discharging Methods 0.000 claims description 8
- 230000007423 decrease Effects 0.000 claims description 5
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 5
- 238000005303 weighing Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000002372 labelling Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Landscapes
- Processing Of Solid Wastes (AREA)
Abstract
Present invention is disclosed a kind of engine bearing lid cutter sweep, including material all in one piece mechanism, transmission mechanism, feed mechanism and cutting mechanism；It is an advantage of the current invention that reliable operation, easy to use, automation mechanized operation, it is not necessary to Artificial Control, improve work efficiency, reduce human cost.
Description
Technical field
The present invention relates to the cutter sweep of engine bearing lid cast member.
Background technology
Engine bearing lid is by casting, and is that multiple bearing cap casts (such as Fig. 3 institute simultaneously
Show), the most after casting, need to cut away sprue gate, thus multiple cast members are separated, carry out next
Step finishing step.
At present, cutting process mostly uses the cutting mechanism being arranged on press to complete, and cutting mechanism has one
The groove at individual placement sprue gate, is used for positioning cast member, and the cutting knife above fixing rear press (has parallel two
Individual blade) cutting both sides, cast member sprue gate, thus separation of bearing caps, and behind the sprue gate being cut
Fall in groove, during the work of this equipment, need a workman ceaselessly to operate press, pick and place cast member and cut
Cut off bearing cap, also need to timed collection waste material simultaneously, waste time and energy, inefficiency.
Summary of the invention
The technical problem to be solved is to realize the device of a kind of automatization cutting bearing cap cast member.
To achieve these goals, the technical solution used in the present invention is: engine bearing lid cutter sweep,
Including material all in one piece mechanism, transmission mechanism, feed mechanism and cutting mechanism；
Described material all in one piece mechanism is provided with the material frame placing bearing cap cast member, and described material frame is fixed on lifting unit
On, and expect that frame bottom is provided with vibrations unit, described material frame bottom surface is provided with locating slot, the width of described locating slot
More than sprue gate thickness, less than bearing cap thickness, the material frame of described locating slot one end is provided with opening, described
Below material frame, the both sides of locating slot are provided with transmission schedule, and two transmission schedules are separately fixed on travel(l)ing rest,
Two travel(l)ing rests are provided with the cylinder promoted in opposite directions；
Described transmission mechanism is provided with strip loading plate, is provided with guide groove, described loading plate in the middle of described loading plate
The slide block driven by side push cylinder, the described loading plate other end it is provided with between one end and cutting mechanism feeding mouth
Docking with the opening part of described material frame, described slide block is provided with mounting groove, described loading plate two bottom sides
It is provided with multipair guide wheel；
Described cutting mechanism includes press, is fixed on the cutting knife on the pressing unit of press top, press pedestal
Being provided with chute, described chute feeding mouth is provided with feeding cylinder, and discharging opening is provided with collection frame, described feeding gas
The both sides of cylinder are provided with discharging cylinder.
It is an advantage of the current invention that reliable operation, easy to use, automation mechanized operation, it is not necessary to Artificial Control,
Improve work efficiency, reduce human cost.
Accompanying drawing explanation
Labelling in the content expressed every width accompanying drawing in description of the invention below and figure is briefly described:
Fig. 1 is cutter sweep structural representation；
Fig. 2 is Tu1Zhong material all in one piece mechanism structural representation；
Fig. 3 is bearing cap cast member structural representation；
Labelling in above-mentioned figure is:
1, material all in one piece mechanism；2, transmission mechanism；3, feed mechanism；4, cutting mechanism；5, bearing cap cast member；
11, material frame；12, locating slot；13, vibrations unit；14, lifting unit；15, baffle plate；16, unlock
Post；17, transmission schedule；
21, loading plate；22, guide wheel；23, sensing laser；
31, side push cylinder；32, feeding cylinder；
41, discharging cylinder；42, frame is collected；
51, sprue gate.
Detailed description of the invention
As it is shown on figure 3, bearing cap cast member 5 cross section to be processed is T-shaped, both sides are bearing cap finished product,
Centre is waste material, i.e. sprue gate 51, and for guaranteeing that this plant running is reliable, the thickness at sprue gate 51 is less than axle
Hold the thickness of lid.
Engine bearing lid cutter sweep includes material all in one piece mechanism 1, transmission mechanism 2, feed mechanism 3 and cutting machine
Structure 4, describes in detail all parts structure below；
Material all in one piece mechanism 1 is provided with the material frame 11 placing bearing cap cast member 5, and material frame 11 bottom surface is provided with locating slot
12, locating slot 12 is through-hole structure, is used for adjusting bearing cap cast member 5 position, the width of locating slot 12
More than sprue gate 51 thickness, less than bearing cap thickness, so it is able to ensure that bearing cap cast member 5 position adjustment
Correctly, bottom material frame 11, it is provided with vibrations unit 13, expects that frame 11 and vibrations unit 13 are integrally attached to lifting single
Unit 14 on, lifting unit 14 can be fixed on pedestal, above this external pedestal, material frame 11 edge, lower section
The both sides locating slot 12 are provided with transmission schedule 17, and two transmission schedules 17 are separately fixed on travel(l)ing rest,
Two travel(l)ing rests are provided with the cylinder promoted in opposite directions.When lifting unit 14 rises, transmission schedule 17 and material
Certain distance is had, it is impossible to touch the sprue gate 51 exposed by locating slot 12, work as lifting unit bottom frame 11
During 14 decline, both sides transmission schedule 17 promotes in opposite directions, then can clamp the sprue gate exposed by locating slot 12
51, both sides transmission schedule 17 then can drive bearing cap cast member 5 to move, big owing to can pile up in material frame 11
Amount bearing cap cast member 5, for guaranteeing that the driving force transmitting schedule 17 is enough big, transmission schedule 17 can use rubber
Wheel.Whole material frame 11 is provided with weighing unit, whether has material, improve equipment in convenient detection material frame 11
Automatization's performance.
The material frame 11 of locating slot 12 one end is provided with opening, and opening is the outlet of bearing cap cast member 5, for
When avoiding vibrations unit 13 to work, bearing cap cast member 5 falls from opening part, sets at material frame 11 opening part
Having baffle plate 15, baffle plate 15 top is hinged with material frame 11, and bottom is provided with and the buckle expecting that frame 11 is connected, and expects frame
It is provided with the solution lock 16 raised up below 11, when lifting unit 14 is in decline state, solves lock 16
On the unblock position of contact baffle plate 15 buckle, then can the opening and closing of automatic control baffle 15.
Transmission mechanism 2 is provided with in the middle of strip loading plate 21, loading plate 21 and is provided with guide groove, loading plate 21 one end
And it being provided with, between cutting mechanism 4 feeding mouth, the slide block driven by side push cylinder 31, slide block send as material mechanism 3
Critical piece, it is fixed on guide rail, side push cylinder 31 drive belt dynamic bearing lid cast member 5 move, and carries
Flitch 21 other end processes the opening part of the material frame 11 under decline state and docks, on slide block with lifting unit 14
Being provided with mounting groove, loading plate 21 two bottom sides is provided with multipair guide wheel 22, guide wheel 22 by rotating shaft and be fixed on turn
On axle, hairbrush or wire brush are constituted, for the driving means of bearing cap cast member 5, loading plate 21 terminal position two
Side detects whether the sensing laser 23 of bearing cap cast member 5, so when not having material, it is possible to automatically mend
Fill.
Cutting mechanism 4 is existing apparatus, simply slightly improves, and it includes press, is fixed on subordinate on press
Cutting knife, press pedestal on pressure unit are provided with chute, and chute feeding mouth is provided with feeding cylinder 32, and being used for will
In bearing cap cast member 5 has on slide block the chute pushing cutting mechanism 4, discharging opening is provided with collection frame 42, send
The both sides of material cylinder 32 are provided with discharging cylinder 41, and the bearing cap for cutting down pushes as collected frame 42
In, for the inclined-plane tilted bottom chute, so facilitate garbage collection.This external chute by feeding mouth to insied width
Taper into, so can increase serious forgiveness, facilitate bearing cap cast member 5 to be pushed in chute, and width
Taper into chute and can guarantee that again bearing cap cast member 5 is accurately positioned when cutting.
As follows based on said apparatus engine bearing lid cutter sweep control method:
Step 1, device start, system initialization；
Step 2, lifting unit 14 rise material frame 11, and vibrations unit 13 works time rating；
Step 3, lifting unit 14 decline, and solve lock 16 and prop up the unblock position of baffle plate 15 buckle；
Step 4, transmission schedule 17 displacement in opposite directions, transmission schedule 17 and guide wheel 22 rotate simultaneously, carry out axle
Holding lid cast member 5, the opposing displacement of schedule 17, simultaneously transmission schedule 17 and guide wheel are transmitted in work after time rating
22 stop the rotation；
Step 5, guide wheel 22 are closed after rotating time rating；
Step 6, slide block are moved to cutting mechanism 4 feeding mouth by loading plate 21 one end, and feeding cylinder 32 will
Bearing cap cast member 5 pushes cutting mechanism 4, and slide block returns to loading plate 21 one end；
After step 7,4 times crush-cuttings of cutting mechanism cut once, bearing cap is pushed collection frame 42 by discharging cylinder 41；
Step 8, sensing laser 23 detect whether the bearing cap cast member 5 prestored, if there being bearing cap to cast
Part 5 then returns step 5；If being not carried out next step；
Bearing cap cast member 5 whether is had, if there being bearing cap to cast in step 9, weighing unit detection material frame 11
Part 5 then returns step 2；If not, shutoff device.
Said apparatus and method can automatic feeding, surface trimming, autostops, it is not necessary to manually nurse,
Improve work efficiency, reduce human cost.
Above in conjunction with accompanying drawing, the present invention is exemplarily described, it is clear that the present invention implements not by upper
State the restriction of mode, if the various unsubstantialities that the method design that have employed the present invention is carried out with technical scheme
Improvement, or the most improved design by the present invention and technical scheme directly apply to other occasion, all exists
Within protection scope of the present invention.
Claims (7)
1. engine bearing lid cutter sweep, it is characterised in that: include material all in one piece mechanism, transmission mechanism, feed mechanism and cutting mechanism；
Described material all in one piece mechanism is provided with the material frame placing bearing cap cast member, described material frame is fixed on lifting unit, and material frame bottom is provided with vibrations unit, described material frame bottom surface is provided with locating slot, the width of described locating slot is more than sprue gate thickness, less than bearing cap thickness, the material frame of described locating slot one end is provided with opening, and below described material frame, the both sides of locating slot are provided with transmission schedule
Two transmission schedules are separately fixed on travel(l)ing rest, and two travel(l)ing rests are provided with the cylinder promoted in opposite directions；
Described transmission mechanism is provided with strip loading plate, it is provided with guide groove in the middle of described loading plate, it is provided with, between described loading plate one end and cutting mechanism feeding mouth, the slide block driven by side push cylinder, the described loading plate other end docks with the opening part of described material frame, described slide block is provided with mounting groove, and described loading plate two bottom sides is provided with multipair guide wheel；
Described cutting mechanism includes press, is fixed on the cutting knife on the pressing unit of press top, press pedestal is provided with chute, and described chute feeding mouth is provided with feeding cylinder, and discharging opening is provided with collection frame, and the both sides of described feeding cylinder are provided with discharging cylinder.
Engine bearing lid cutter sweep the most according to claim 1, it is characterized in that: described material frame opening part is provided with baffle plate, described baffle plate top is hinged with material frame, bottom is provided with and the buckle expecting that frame is connected, the solution lock raised up it is provided with below described material frame, when lifting unit is in decline state, solve on the unblock position of lock contact baffle plate buckle.
Engine bearing lid cutter sweep the most according to claim 1, it is characterised in that: the both sides of described loading plate terminal position are provided with for detecting whether there is the sensing laser of bearing cap cast member.
Engine bearing lid cutter sweep the most according to claim 1, it is characterised in that: for the inclined-plane tilted bottom described chute.
5. according to the engine bearing lid cutter sweep described in claim 1 or 4, it is characterised in that: described chute is tapered into insied width by feeding mouth.
Engine bearing lid cutter sweep the most according to claim 1, it is characterised in that: described guide wheel is by rotating shaft and is fixed on hairbrush or wire brush in rotating shaft and constitutes, and described transmission schedule is made up of rubber wheel.
Engine bearing lid cutter sweep the most according to claim 1, it is characterised in that: described material frame is provided with weighing unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510283477.XA CN104858407B (en) | 2015-05-28 | 2015-05-28 | Engine bearing lid cutter sweep |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510283477.XA CN104858407B (en) | 2015-05-28 | 2015-05-28 | Engine bearing lid cutter sweep |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104858407A CN104858407A (en) | 2015-08-26 |
| CN104858407B true CN104858407B (en) | 2016-09-14 |
Family
ID=53904818
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510283477.XA Active CN104858407B (en) | 2015-05-28 | 2015-05-28 | Engine bearing lid cutter sweep |
Country Status (1)
| Country | Link |
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| CN (1) | CN104858407B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109732065A (en) * | 2019-03-19 | 2019-05-10 | 芜湖诚拓汽车部件股份有限公司 | High abrasion engine bearing lid separation system and its control method |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2614054B2 (en) * | 1987-10-15 | 1997-05-28 | 日本鋼管継手株式会社 | Casting weir folding device |
| CN201855883U (en) * | 2010-10-16 | 2011-06-08 | 中山市奥美森工业有限公司 | Novel automatic cutting tube end machine |
| CN202087895U (en) * | 2011-05-17 | 2011-12-28 | 厦门思尔特机器人系统有限公司 | Automatic production line of section cutting robot |
| JP5960591B2 (en) * | 2012-12-30 | 2016-08-02 | 明立工業株式会社 | Cast metal feeder cutting equipment |
| CN203281885U (en) * | 2013-04-18 | 2013-11-13 | 湖北广达机床有限公司 | Automatic bar feeding machine |
| CN103447825B (en) * | 2013-09-12 | 2015-08-19 | 宁波杰克龙精工有限公司 | Bar automatic material lifting friction feeding saw material firing equipment |
| CN204110801U (en) * | 2014-09-03 | 2015-01-21 | 青岛勤德索具有限公司 | A kind of feeding device |
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2015
- 2015-05-28 CN CN201510283477.XA patent/CN104858407B/en active Active
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| Publication number | Publication date |
|---|---|
| CN104858407A (en) | 2015-08-26 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| EXSB | Decision made by sipo to initiate substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 241200 No. 1 Huoshan Road, Fanchang Economic Development Zone, Wuhu City, Anhui Province Patentee after: WUHU CHENGTUO AUTOMOTIVE PARTS CO.,LTD. Address before: 241200 Fanyang Town, Fanchang County, Wuhu, Anhui, fan Macun Patentee before: WUHU CHENGTUO AUTO PARTS Co.,Ltd. |
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| CP03 | Change of name, title or address | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Engine bearing cover cutting device Effective date of registration: 20230518 Granted publication date: 20160914 Pledgee: Anhui Science and technology Financing Guarantee Co.,Ltd. Pledgor: WUHU CHENGTUO AUTOMOTIVE PARTS CO.,LTD. Registration number: Y2023980040945 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20160914 Pledgee: Anhui Science and technology Financing Guarantee Co.,Ltd. Pledgor: WUHU CHENGTUO AUTOMOTIVE PARTS CO.,LTD. Registration number: Y2023980040945 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |