CN109723252B - A synthesize factory building for producing rubber sleeve cable - Google Patents
A synthesize factory building for producing rubber sleeve cable Download PDFInfo
- Publication number
- CN109723252B CN109723252B CN201811553098.8A CN201811553098A CN109723252B CN 109723252 B CN109723252 B CN 109723252B CN 201811553098 A CN201811553098 A CN 201811553098A CN 109723252 B CN109723252 B CN 109723252B
- Authority
- CN
- China
- Prior art keywords
- workshop
- cable insulation
- production line
- main
- rubber sleeve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Insulated Conductors (AREA)
Abstract
The invention discloses a comprehensive workshop for producing rubber sleeve cables, which comprises a main workshop, wherein a vertical tower workshop is arranged at one end of the main workshop, a catenary workshop is arranged at the other end of the main workshop, at least one auxiliary workshop is arranged on two sides of the main workshop, two ends of the auxiliary workshop are respectively communicated with the vertical tower workshop and the catenary workshop, and at least one rubber sleeve cable insulation sheath production line and at least one cable insulation core production line are arranged in the comprehensive workshop. The invention has the beneficial effects that: the investment cost is saved, the problem that the head and the tail of each production process cannot be considered is solved, the labor productivity is improved, the transportation efficiency is high, and the transportation cost is saved; the special conductor channel reduces the damage of semi-finished products, the three-dimensional uniform conveying of the insulating sheath material reduces the pollution of the material, and the management is efficient; low production cost, high production efficiency and less personnel occupation.
Description
Technical Field
The invention relates to the field of factory planning and design in the wire and cable industry, in particular to a comprehensive workshop for producing rubber sleeve cables.
Background
In factory planning of the domestic wire and cable industry, the equipment layout basically simulates the mode of the original Soviet Union. The method is mainly characterized by comprising separate workshops, wherein the workshops are divided according to working procedures and products, and are roughly divided into a wire drawing workshop, a conductor twisting workshop, a high-voltage cable workshop, a medium-voltage cable workshop, a rubber sleeve cable workshop and the like. Each workshop has an independent factory building, and each workshop is provided with a complete set of equipment. Each plant is an independent subsystem. The product is complex, the process route is complicated, the process turnover distance in the production process of the electric wire and the cable is long, a plurality of devices need to participate in hoisting and transportation, the device sharing is poor, the building area is large, the fixed asset investment is high, the production efficiency is low, the input-output ratio is small, and the production cost is high. The product quality and the safe production can not be ensured, and the like.
The traditional mode has the following defects: (1) and the cost of the factory building is high in a split workshop. (2) Each workshop is an independent system, and the investment of equipment fixed assets is large. (3) Between workshops and between working procedures, the material transfer distance is long, and the operation cost is high. (4) Complex management, more personnel occupation and low production efficiency, and (5) the product quality and the safety production cannot be ensured.
Therefore, the method has the advantages of high equipment utilization rate, small building area and high input-output ratio. The logistics transportation is near, the production efficiency is high, and the comprehensive factory building and equipment layout of the wire and cable industry with low operation cost is especially necessary.
Disclosure of Invention
Aiming at the technical problems in the related art, the invention provides a comprehensive workshop for producing rubber sleeve cables, which has the advantages of high processing efficiency and safer production.
In order to achieve the technical purpose, the technical scheme of the invention is realized as follows:
a comprehensive workshop for producing rubber sleeve cables comprises a main workshop, wherein one end of the main workshop is provided with a vertical tower workshop, the other end of the main workshop is provided with a catenary workshop, two sides of the main workshop are provided with at least one auxiliary workshop, two ends of the auxiliary workshop are respectively communicated with the vertical tower workshop and the catenary workshop, at least one rubber sleeve cable insulation sheath production line and at least one cable insulation core production line are arranged in the comprehensive workshop, the rubber sleeve cable insulation sheath production line comprises a rubber sleeve cable insulation sheath production line winding and unwinding device and a rubber sleeve cable insulation sheath production line host, the cable insulation core production line comprises a cable insulation core production line host and a cable insulation core production line winding and unwinding device, the cable insulation core production line winding and unwinding device and the rubber sleeve cable insulation sheath production line winding and unwinding device are arranged in the main workshop, the rubber sleeve cable insulation sheath production line host and the cable insulation core production line host are arranged between the tower erecting workshops or the catenary workshops.
Further, the main workshop is of a single-layer and single-span structure, two layers of parallel horizontal guide rails are arranged on the upper portions of the two sides in the main workshop and respectively comprise an upper layer guide rail and a lower layer guide rail, a bridge crane is arranged between the upper layer guide rails of the two sides, two ground guide rails which are in bilateral symmetry are arranged on a ground channel of the main workshop, and a semi-hanging crane is arranged on the lower layer guide rail and the ground guide rail on one side of the main workshop.
Furthermore, the main workshop is at least provided with one guide rail vehicle communicated with a finished product or raw material warehouse.
Furthermore, the main workshop is also provided with general equipment such as sheath extruding equipment, a cable finished product inspection station, a copper strip shielding machine, a steel strip armoring machine, a cable former and the like.
Further, supplementary workshop possesses the following structure of three-layer, supplementary workshop bottom is equipped with conductor transposition equipment, cable insulation sinle silk extrusion equipment, conductor wire drawing equipment, just the take-up of conductor transposition equipment with cable insulation sinle silk extrusion equipment's pay-off is rail altogether.
Furthermore, a raw material warehouse is arranged at the high layer of the auxiliary workshop.
The invention has the beneficial effects that: compared with the traditional split type workshop, the invention has the following advantages: 1. The investment of fixed assets and the construction cost are reduced by about 30 percent, and the investment cost is saved; 2. The problem that the head and the tail of each production process cannot be taken into consideration is solved, the logistics times and the logistics distance are reduced by about 30%, the labor productivity is improved, and the transportation cost is saved; 3. The two layers of guide rails of the main workshop can enable the three traveling cranes to run in a crossed manner without mutual interference, and the transportation efficiency is high; 4. The special conductor channel reduces the damage of semi-finished products, and has quick transportation and high management efficiency; 5. The special insulating and sheath material three-dimensional unified feeding scheme reduces the pollution of materials; 6. The transportation of the whole factory is driven by electricity, the transportation efficiency is high, the energy consumption is low, and the production cost is low; 7. The production efficiency is high, and the personnel occupy less.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a diagram of a comprehensive plant shop layout for producing cabtyre cables according to an embodiment of the present invention;
FIG. 2 is a diagram of a comprehensive plant main shop layout for producing cabtyre cables according to an embodiment of the present invention;
FIG. 3 is a side elevation cross-sectional view of a main shop of an integrated factory building for producing cabtyre cables according to an embodiment of the present invention;
FIG. 4 is a diagram of a comprehensive factory building tower shop layout for producing cabtyre cable according to an embodiment of the present invention;
fig. 5 is a schematic layout of a tower shop architecture and production equipment of an integrated factory building for producing rubber jacketed cables according to an embodiment of the present invention;
FIG. 6 is a diagram of an integrated plant catenary plant arrangement for producing cabtyre cables according to an embodiment of the present invention;
FIG. 7 is a diagram of an integrated plant auxiliary shop for producing cabtyre cable according to an embodiment of the present invention;
FIG. 8 is a side elevation cross-sectional view of an integrated plant auxiliary workshop for the production of cabtyre cables according to an embodiment of the present invention;
in the figure: 1. a finished product or raw material warehouse; 2. a main workshop; 3. an auxiliary workshop; 4. a tower erecting workshop; 5. a catenary plant; 6. sheath extrusion equipment; 7. a cable finished product inspection station; 8. a take-up and pay-off device of a rubber sleeve cable insulation sheath production line; 9. a copper strip shielding machine; 10. a take-up and pay-off device of a cable insulation core production line; 11. a steel strip armoring machine; 12. a cabling machine; 13. a ground guide rail; 14. a semi-mounted crane; 15. a bridge crane; 16. a lower guide rail; 17. an upper layer guide rail; 18. a cable insulation wire core production line host; 19. a rubber sleeve cable insulation sheath production line host; 20. a conductor stranding apparatus; 21. cable insulation core extrusion equipment; 22. conductor wire drawing equipment.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present invention.
As shown in fig. 1-8, the comprehensive plant for producing the cabtyre cable according to the embodiment of the invention comprises a main workshop 2, wherein a vertical tower workshop 4 is arranged at one end of the main workshop 2, a catenary workshop 5 is arranged at the other end of the main workshop 2, two auxiliary workshops 3 are arranged at two sides of the main workshop 2, the main workshop 2 is of a single-layer single-span structure, the auxiliary workshops 3 are of a two-layer structure, the vertical tower workshop 4 is of a high-rise (more than 10-layer) structure, and the vertical tower workshop 4 is provided with two elevators and is communicated with a two-layer platform of the auxiliary workshop 3.
Be equipped with a rubber sleeve cable insulation sheath production line and two cable insulation core production lines in synthesizing the factory building, rubber sleeve cable insulation sheath production line includes rubber sleeve cable insulation sheath production line pay-off and take-up device 8 and rubber sleeve cable insulation sheath production line host computer 19, cable insulation core production line includes cable insulation core production line host computer 18 and cable insulation core production line pay-off and take-up device 10, cable insulation core production line pay-off and take-up device 10 and rubber sleeve cable insulation sheath production line pay-off and take-up device 8 all set up in the main workshop, the top layer in founding tower workshop is equipped with a cable insulation core production line host computer 18, a cable insulation core production line host computer 18 and a rubber sleeve cable insulation sheath production line host computer 19 have been installed on catenary workshop upper strata.
In one embodiment of the invention, two layers of parallel horizontal guide rails, namely an upper layer guide rail 17 and a lower layer guide rail 16, are arranged at the upper parts of two sides in the main workshop 2, a bridge crane 15 is arranged between the upper layer guide rails 17 at the two sides, two bilaterally symmetrical ground guide rails 13 are arranged on a ground channel of the main workshop 2, and a semi-trailer crane 14 is arranged on the lower layer guide rail 16 and the ground guide rails 13 at one side of the main workshop 2, so that three groups of cranes can run in a crossed manner without interference.
In one embodiment of the invention, the main workshop 2 is provided with at least one guide rail vehicle communicated with a finished product or raw material warehouse 1.
In one embodiment of the invention, the main workshop 2 is further provided with sheath extruding equipment 6, a cable finished product inspection station 7, a copper strip shielding machine 9, a steel strip armoring machine 11 and a cable forming machine 12.
In one embodiment of the invention, the auxiliary workshop 3 has a two-layer structure, the bottom layer of the auxiliary workshop 3 is provided with conductor twisting equipment 20, cable insulation core extruding equipment 21 and conductor drawing equipment 22, and a wire take-up device of the conductor twisting equipment 20 and a wire pay-off device of the cable insulation core extruding equipment 21 share a wire take-up and pay-off device, so that the sequence conversion and transportation operation of semi-finished products between the two equipment is eliminated. The winding guide rail of the cable insulation wire core extrusion equipment 21 strides from the column to the main workshop 2, and the insulation wire core of the cable can be directly hoisted and transported by the travelling crane of the main workshop 2, so that the striding and transferring operation is eliminated. The upper layer of the auxiliary workshop 3 is a raw material warehouse, and insulating and sheath materials are conveyed to all the machine tables of the auxiliary workshop 3 through pipelines. The upper platform of the auxiliary workshop 3 can also be provided with electric wire production equipment.
The production process of the comprehensive cable plant comprises the following steps:
1) drawing the conductor: conductor drawing is completed by conductor drawing equipment 22 arranged at one layer of the two auxiliary workshops 3, and semi-finished conductors are transported by a crane to each conductor stranding equipment 20.
2) Twisting a conductor: conductor stranding is completed by conductor stranding equipment 20 arranged on one layer of two auxiliary workshops, and a part of stranded conductor wire cores are taken up and taken out of a pay-off rack shared by paying-off of extruded cable insulation wire cores, so that the sequence can be changed in situ without transportation; and the other part of the stranded conductor wire cores are transported to a vertical tower workshop 4 and a catenary workshop 5 through a crane and used for producing the insulated wire cores of the high-voltage and medium-voltage cables.
3) Insulating and extruding: the insulation core of the low-voltage cable is completed by cable insulation core extrusion equipment 21 arranged at one layer of 3 auxiliary workshops, a guide rail of a take-up frame of the cable insulation core extrusion equipment 21 crosses the upright post and leads to the main workshop, and the low-voltage cable insulation core is transported to the cabling machine 12 by a semi-mounted crane 14 of the main workshop. The insulation wire cores of the medium-voltage cable are finished by a cable insulation wire core production line host 18 arranged on the upper layer of the catenary suspension workshop 5, a take-up stand of the cable insulation wire core production line host is arranged in the main workshop 2, and the medium-voltage cable insulation wire cores are transported by a crane of the main workshop 2 to form the cable forming machine 12. The insulation wire cores of the high-voltage and medium-voltage cables are completed by a cable insulation wire core production line host 18 arranged on the upper layer of the vertical tower workshop 4, a take-up stand of the cable insulation wire core production line host is arranged in the main workshop 2, and the insulation wire cores of the high-voltage and medium-voltage cables are transported to the cabling machine 12 by a crane of the main workshop 2.
4) Stranding the cable core: the stranding of the cable cores of the high-voltage cable, the medium-voltage cable and the low-voltage cable is completed by a cabling machine 12 arranged in the main workshop 2, and the completed cable cores are transported to the sheath extruding equipment 6 by a crane of the main workshop 2.
5) Sheath extrusion: and the sheath of the high, medium and low voltage cables is completed by a sheath extruding device 6 arranged in the main workshop, and the completed high, medium and low voltage cables are transported to a cable finished product inspection station 7 by a crane.
6) And (4) finished product detection and warehousing: and the detection of high, medium and low voltage cables is finished by a cable finished product inspection station 7 arranged in the main workshop 2, and qualified finished products are transported to a finished product or raw material warehouse 1 by a guide rail vehicle.
The invention has the beneficial effects that: compared with the traditional split type workshop, the invention has the following advantages:
1. the investment of fixed assets and the construction cost are reduced by about 30 percent, and the investment cost is saved;
2. the problem that the head and the tail of each production process cannot be taken into consideration is solved, the logistics times and the logistics distance are reduced by about 30%, the labor productivity is improved, and the transportation cost is saved;
3. the two layers of guide rails of the main workshop can enable the three traveling cranes to run in a crossed manner without mutual interference, and the transportation efficiency is high;
4. the special conductor channel reduces the damage of semi-finished products, and has quick transportation and high management efficiency;
5. a special insulating and sheath material three-dimensional unified feeding scheme is adopted, so that the pollution of materials is reduced;
6. the transportation of the whole factory is driven by electricity, the transportation efficiency is high, the energy consumption is low, and the production cost is low;
7. the production efficiency is high, and the personnel occupy less.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (5)
1. A comprehensive factory building for producing rubber sleeve cables is characterized by comprising a main workshop (2), wherein one end of the main workshop (2) is provided with a vertical tower workshop (4), the other end of the main workshop (2) is provided with a catenary workshop (5), at least one auxiliary workshop (3) is arranged on two sides of the main workshop (2), two ends of the auxiliary workshop (3) are respectively communicated with the vertical tower workshop (4) and the catenary workshop (5), at least one rubber sleeve cable insulation sheath production line and at least one cable insulation wire core production line are arranged in the comprehensive factory building, the rubber sleeve cable insulation sheath production line comprises a rubber sleeve cable insulation sheath production line winding and unwinding device (8) and a rubber sleeve cable insulation sheath production line host (19), the cable insulation wire core production line comprises a cable insulation wire core production line host (18) and a cable insulation wire core production line winding and unwinding device (10), the cable insulation core production line pay-off and pay-off device (10) and the rubber sleeve cable insulation sheath production line pay-off and pay-off device (8) are arranged in the main workshop (2), and the rubber sleeve cable insulation sheath production line host (19) and the cable insulation core production line host (18) are arranged in the vertical tower workshop (4) or the catenary workshop (5); auxiliary workshop (3) possess the following structure of three-layer, auxiliary workshop (3) bottom is equipped with conductor transposition equipment (20), cable insulation sinle silk extrusion equipment (21), conductor wire drawing equipment (22), just the take-up of conductor transposition equipment (20) with the pay-off common rail of cable insulation sinle silk extrusion equipment (21), and the guide rail of the take-up of insulation sinle silk extrusion equipment (21) leads to main workshop (2).
2. The comprehensive factory building for producing the rubber sleeve cable according to claim 1 is characterized in that the main workshop (2) is of a single-layer and single-span structure, two layers of parallel horizontal guide rails are arranged on the upper portions of two sides in the main workshop (2) and are respectively an upper guide rail (17) and a lower guide rail (16), a bridge crane (15) is arranged between the upper guide rails (17) of the two sides, two ground guide rails (13) which are bilaterally symmetrical are arranged on a ground channel of the main workshop (2), and a semi-hanging crane (14) is arranged on the lower guide rail (16) and the ground guide rail (13) on one side of the main workshop (2).
3. The integrated factory building for producing cabtyre cables according to claim 1 or 2, characterised in that said main workshop (2) is provided with at least one rail car communicating with a store (1) of finished or raw materials.
4. The integrated factory building for producing cabtyre cables according to claim 3, characterized in that the main workshop (2) is further provided with a jacket extrusion equipment (6), a cable end product inspection station (7), a copper strip shielding machine (9), a steel strip armoring machine (11) and a cabling machine (12).
5. The complex for the production of cabtyre cables according to claim 4, characterized in that said auxiliary workshop (3) is provided at a high level with a stock of raw materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811553098.8A CN109723252B (en) | 2018-12-18 | 2018-12-18 | A synthesize factory building for producing rubber sleeve cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811553098.8A CN109723252B (en) | 2018-12-18 | 2018-12-18 | A synthesize factory building for producing rubber sleeve cable |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109723252A CN109723252A (en) | 2019-05-07 |
| CN109723252B true CN109723252B (en) | 2021-02-12 |
Family
ID=66296173
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811553098.8A Active CN109723252B (en) | 2018-12-18 | 2018-12-18 | A synthesize factory building for producing rubber sleeve cable |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109723252B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110517830B (en) * | 2019-09-27 | 2022-02-11 | 深圳市英泰格瑞科技有限公司 | Cable centralized production workshop and production method thereof |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5323756B2 (en) * | 2009-04-10 | 2013-10-23 | 古河電気工業株式会社 | Electric wire terminal processing apparatus and electric wire terminal processing method |
| CN102760534B (en) * | 2012-07-17 | 2014-09-10 | 四川明星电缆股份有限公司 | Method for preparing photoelectric composite submarine cable |
| CN103578660B (en) * | 2013-11-05 | 2016-10-05 | 四川明星电缆股份有限公司 | The manufacture method of the generation Ⅲ nuclear power station interior lv power cable of containment |
| CN104319015A (en) * | 2014-10-29 | 2015-01-28 | 四川明星电缆股份有限公司 | Irradiation cross-linking polyethylene insulated low-voltage power cable preparing method |
| CN104361927B (en) * | 2014-11-25 | 2017-09-12 | 四川明星电缆股份有限公司 | Shield machine rubber sleeve flexible cable |
-
2018
- 2018-12-18 CN CN201811553098.8A patent/CN109723252B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN109723252A (en) | 2019-05-07 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109723252B (en) | A synthesize factory building for producing rubber sleeve cable | |
| CN101221834A (en) | Railway turnout transverse connection cable | |
| CN102364612A (en) | Wire branching device for producing strand-extraction type expanded-diameter conductor | |
| CN204858287U (en) | 220kVGIS three -layer roof beam outlet structure | |
| CN201142242Y (en) | Railway turnout transverse connection cable | |
| CN103683134A (en) | Electric cable and optical cable mixed wiring structure and method in intelligent power grid cabinet | |
| CN209674987U (en) | For producing the flow-line equipment of cable | |
| CN203536110U (en) | Assembly line for producing multi-core cable | |
| CN210896781U (en) | Low-eccentricity overhead insulated cable production device for high-quality projects | |
| CN202221676U (en) | HYA type city call cable production system of 20 or below 20 pairs | |
| CN203760156U (en) | Aluminum sheath extruded type railway signal cable | |
| CN202549377U (en) | Separable photovoltaic cable with multiple cores in parallel arrangement | |
| CN110374390B (en) | 500 KV vertical-arrangement double-circuit compact type 'NOT' type conversion strain tower | |
| CN101633324B (en) | Method and structure for supplying power to sliding contact lines of crown blocks intensively overhauled in electrolysis workshop | |
| CN202307251U (en) | Double-protective wing support railway signal cable | |
| CN202384082U (en) | Middle-layer wire-grid round wire support type expanded conductor | |
| CN202230771U (en) | Cable for elevator shaft | |
| CN220638819U (en) | Vertical liquid silica gel extrusion line equipment three-dimensional arrangement structure | |
| CN202549403U (en) | Movable dragging cable for ladle car | |
| CN218084783U (en) | Device is spouted a yard simultaneously with many cables to electric wire and cable production | |
| CN202217526U (en) | Elevator control cable | |
| CN215467107U (en) | Pneumatic unwrapping wire conversion equipment of copper clad steel | |
| CN218560670U (en) | Wire and cable winding-proof winding device | |
| CN103147617A (en) | Steel pipe pole enabling electro-transmission lead to be buried | |
| CN111653911B (en) | Current collector, electric equipment, sectional type mobile power supply device and method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |