CN220638819U - Vertical liquid silica gel extrusion line equipment three-dimensional arrangement structure - Google Patents
Vertical liquid silica gel extrusion line equipment three-dimensional arrangement structure Download PDFInfo
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- CN220638819U CN220638819U CN202322342354.1U CN202322342354U CN220638819U CN 220638819 U CN220638819 U CN 220638819U CN 202322342354 U CN202322342354 U CN 202322342354U CN 220638819 U CN220638819 U CN 220638819U
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- Prior art keywords
- silica gel
- liquid silica
- core wire
- oven
- vertical
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 66
- 239000000741 silica gel Substances 0.000 title claims abstract description 66
- 229910002027 silica gel Inorganic materials 0.000 title claims abstract description 66
- 239000007788 liquid Substances 0.000 title claims abstract description 65
- 238000001125 extrusion Methods 0.000 title claims abstract description 25
- 239000000463 material Substances 0.000 claims description 18
- 238000001816 cooling Methods 0.000 claims description 14
- 239000003292 glue Substances 0.000 claims description 10
- 238000004804 winding Methods 0.000 claims description 10
- 239000000843 powder Substances 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000005538 encapsulation Methods 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 230000005611 electricity Effects 0.000 description 1
- 238000000866 electrolytic etching Methods 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Landscapes
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model relates to the technical field of liquid silica gel extrusion lines, and discloses a three-dimensional arrangement structure of vertical liquid silica gel extrusion line equipment, which comprises an upper layer area and a lower layer area, wherein a liquid silica gel extruder is arranged in the upper layer area; a transverse oven is arranged in the lower layer area, and a vertical oven is arranged between the upper layer area and the lower layer area; the liquid silica gel extruder is provided with a downward discharge hole, the top of the vertical oven is provided with an upward top opening, the bottom of the vertical oven is provided with a downward bottom opening, and a lower corner guide structure is arranged between the bottom opening and the horizontal oven; core wires wrapped with silica gel from the periphery of the bottom opening discharge enter the transverse oven through the lower corner guide structure. Through the vertical oven of vertical arrangement, make a plurality of equipment arrange respectively in upper region and lower floor's region, need not arrange in same layer region in this, be three-dimensional overall structure of arranging, effectual saving space.
Description
Technical Field
The utility model relates to the technical field of liquid silica gel extrusion lines, in particular to a three-dimensional arrangement structure of vertical liquid silica gel extrusion line equipment.
Background
The core wire is widely used in various fields, in the production process, a long core wire is often required to be cut and then manufactured through encapsulation, so that different products, such as a data wire, an earphone wire, a power wire, a plug connecting wire and the like, are formed, and for the encapsulated wire formed by encapsulating the core wire, the wire structure of the encapsulated wire comprises an encapsulating layer and a core wire from outside to inside.
The vertical liquid silica gel extrusion line is characterized in that a core wire material is sent out through a paying-off machine, the core wire material is sent into a liquid silica gel extruder, a feeding cylinder feeds liquid silica gel to the periphery of the core wire material, the periphery of the core wire material is wrapped by the liquid silica gel, and then the liquid silica gel is baked and solidified through a heating device, cooled and the like to form an encapsulation line.
In the prior art, since the core wire and the liquid silica gel are continuously output in the baking process, in order to ensure the baking quality, the oven for baking needs to be made into a strip shape, and the length of the oven is longer and limited by the arrangement space in a layer of area, so that the problems of difficult arrangement and large occupied effective space are caused,
disclosure of Invention
The utility model aims to provide a three-dimensional arrangement structure of vertical liquid silica gel extrusion line equipment, and aims to solve the problems that an oven is difficult to arrange and occupies a large limited space in the prior art.
The utility model is realized in such a way that the vertical liquid silica gel extrusion line equipment three-dimensional arrangement structure comprises an upper layer area and a lower layer area, wherein a liquid silica gel extruder for wrapping liquid silica gel on the periphery of a core wire material is arranged in the upper layer area; a transverse oven which is arranged transversely and used for baking and solidifying the liquid silica gel is arranged in the lower layer area, and a vertical oven which is arranged longitudinally is arranged between the upper layer area and the lower layer area;
the liquid silica gel extruder is provided with a downward discharge hole, the top of the vertical oven is provided with an upward top opening, the bottom of the vertical oven is provided with a downward bottom opening, and a lower corner guide structure is arranged between the bottom opening and the transverse oven; core wires wrapped with liquid silica gel from the periphery of the discharge hole enter into the top opening from top to bottom, and enter into the transverse oven from the bottom opening through the lower corner guide structure.
Optionally, still cloth the paying out machine with heart yearn material unwrapping wire in the upper region, still cloth the admission machine with heart yearn material admission in the lower region, along the unwrapping wire direction of heart yearn material, arrange in proper order between paying out machine and the admission machine liquid silica gel extruder, vertical oven and horizontal oven.
Optionally, the upper region has still laid upper portion track and has sent line machine, along the unwrapping wire direction of heart yearn material, upper portion track send line machine to lay between unwrapping wire machine and liquid silica gel extruder.
Optionally, a preheater for preheating the core wire is further arranged in the upper layer area, and the preheater is arranged between the upper crawler wire feeder and the liquid silica gel extruder along the paying-off direction of the core wire.
Optionally, an upper corner guiding structure is further arranged in the upper layer area, and the upper corner guiding structure is arranged between an upper crawler wire feeder and the preheater along the paying-off direction of the core wire; the core wire is conveyed upwards to the upper part of the preheater through the upper corner guide structure.
Optionally, a transverse cooling groove for cooling is further arranged in the lower layer area, and the transverse cooling groove is arranged between the transverse oven and the wire winding machine along the paying-off direction of the core wire.
Optionally, a lower crawler wire feeder is further arranged in the lower layer area, and the lower crawler wire feeder is arranged between the transverse cooling groove and the wire collecting machine along the paying-off direction of the core wire.
Optionally, a spark machine, an electrostatic powder passing machine and a meter are further arranged in the lower layer area, and the spark machine, the electrostatic powder passing machine and the meter are sequentially arranged between the lower crawler wire feeding machine and the wire collecting machine along the paying-off direction of the core wire.
Optionally, the liquid silica gel extruder comprises a host machine head, wherein a threading channel for a core wire to pass through is arranged in the host machine head, the threading channel vertically penetrates through the host machine head, a feeding port is formed at the top of the threading channel, and the core wire is conveyed downwards along the threading channel through the feeding port; the host machine head is internally provided with a glue flowing channel for flowing liquid silica gel, and the glue flowing channel surrounds the periphery of the threading channel and is arranged in an isolated manner with the threading channel.
Optionally, a summary channel is arranged in the main machine head, the bottom of the summary channel is provided with the discharge port, and the top of the summary channel is respectively communicated with the threading channel and the glue flowing channel.
Compared with the prior art , According to the vertical liquid silica gel extrusion line equipment three-dimensional arrangement structure, materials transported longitudinally are converted into transverse transportation through the lower corner guide structure, namely, through the vertical oven arranged longitudinally, a plurality of equipment can be arranged in an upper layer area and a lower layer area respectively without being arranged in the same layer area, so that the vertical liquid silica gel extrusion line equipment three-dimensional arrangement structure is of a three-dimensional integral structure, and space is effectively saved.
Drawings
FIG. 1 is a schematic layout view of a three-dimensional layout structure of a vertical liquid silica gel extrusion line device provided by the utility model;
fig. 2 is a schematic cross-sectional view of a host handpiece provided by the present utility model.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
The implementation of the present utility model will be described in detail below with reference to specific embodiments.
The same or similar reference numerals in the drawings of the present embodiment correspond to the same or similar components; in the description of the present utility model, it should be understood that, if there is an azimuth or positional relationship indicated by terms such as "upper", "lower", "left", "right", etc., based on the azimuth or positional relationship shown in the drawings, it is only for convenience of describing the present utility model and simplifying the description, but it is not indicated or implied that the apparatus or element referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and thus terms describing the positional relationship in the drawings are merely illustrative and should not be construed as limitations of the present patent, and specific meanings of the terms described above may be understood by those skilled in the art according to specific circumstances.
Referring to fig. 1-2, a preferred embodiment of the present utility model is provided.
The utility model provides a three-dimensional arrangement structure of vertical liquid silica gel extrusion line equipment, which comprises an upper layer area and a lower layer area, wherein a liquid silica gel extruder 140 for wrapping liquid silica gel on the periphery of a core wire is arranged in the upper layer area; a transverse oven 170 which is arranged transversely and used for baking and solidifying the liquid silica gel is arranged in the lower layer area, and a vertical oven 150 which is arranged longitudinally is arranged between the upper layer area and the lower layer area;
the liquid silica gel extruder 140 is provided with a downward discharge hole, the top of the vertical oven 150 is provided with an upward top opening, the bottom of the vertical oven 150 is provided with a downward bottom opening, and a lower corner guide structure 160 is arranged between the bottom opening and the horizontal oven 170; the core wire material which is discharged from the discharge hole and is wrapped with liquid silica gel at the periphery enters into the top opening from top to bottom, and enters into the transverse oven 170 from the bottom opening through the lower corner guide structure 160.
The vertical liquid silica gel extrusion line equipment three-dimensional arrangement structure provided by the above converts the longitudinally transported materials into transverse transportation through the lower corner guide structure 160, namely, the vertical oven 150 longitudinally arranged enables a plurality of equipment to be respectively arranged in an upper layer area and a lower layer area without being arranged in the same layer area, thus, the vertical liquid silica gel extrusion line equipment three-dimensional arrangement structure is of a three-dimensional overall structure, and space is effectively saved.
The upper layer region is further provided with a paying-off machine 100 for paying off the core wire, the lower layer region is further provided with a winding machine 230 for winding the core wire, and a liquid silica gel extruder 140, a vertical oven 150 and a transverse oven 170 are sequentially arranged between the paying-off machine 100 and the winding machine 230 along the paying-off direction of the core wire. Thus, the core wire is paid out by the wire paying-out machine 100, and the wire winding machine 230 collects the processed core wire to form a complete processing chain.
The upper layer region is further provided with an upper crawler wire feeder 110, and the upper crawler wire feeder 110 is disposed between the wire feeder 100 and the liquid silicone extruder 140 along the wire-releasing direction of the core wire. In this way, traction is provided by the upper crawler wire feeder 110.
A preheater 130 for preheating the core wire is further disposed in the upper layer region, and the preheater 130 is disposed between the upper crawler wire feeder 110 and the liquid silica gel extruder 140 along the wire-releasing direction of the core wire. Thus, the core wire material is preheated through the preheater 130, the brittleness of the core wire material is reduced, the occurrence of cracks due to uneven heating is avoided, and the service life is prolonged.
An upper corner guide structure 120 is also arranged in the upper layer region, and the upper corner guide structure 120 is arranged between the upper crawler wire feeder 110 and the preheater 130 along the paying-off direction of the core wire; the core wire is conveyed upward to above the preheater 130 by the upper corner guide 120. In this way, the potential energy of the core wire is increased, so that the core wire obtains larger kinetic energy when being conveyed downwards, and the core wire passes through the preheater 130 and the silica gel extruder more smoothly, thereby ensuring the encapsulation quality.
A transverse cooling groove 180 for cooling is also provided in the lower layer region, and the transverse cooling groove 180 is provided between the transverse oven 170 and the wire takeup machine 230 along the wire paying-out direction of the core wire. In this way, efficient cooling is performed by the lateral cooling grooves 180.
A lower crawler wire feeder 190 is also disposed in the lower layer region, and the lower crawler wire feeder 190 is disposed between the lateral cooling bath 180 and the wire takeup machine 230 along the wire-releasing direction of the core wire. In this way, traction is provided.
The spark machine 200, the electrostatic powder feeder 210 and the meter 220 are further arranged in the lower layer area, and the spark machine 200, the electrostatic powder feeder 210 and the meter 220 are sequentially arranged between the lower crawler wire feeder 190 and the wire winding machine 230 along the paying-off direction of the core wire. Thus, the core wire material wrapped with the silica gel is etched away by the spark machine 200 by the electrolytic etching; the electrostatic powder coating machine 210 uniformly adsorbs powder on the core wire wrapped with the silica gel by using static electricity, thereby realizing coating; the meter 220 facilitates viewing of the wire encapsulation speed and the length of the encapsulation wire formed.
The liquid silica gel extruder 140 comprises a host machine head, wherein a threading channel 141 for a core wire material to pass through is arranged in the host machine head, the threading channel 141 vertically penetrates through the host machine head, a feeding port is formed at the top of the threading channel 141, and the core wire material is conveyed downwards along the threading channel 141 through the feeding port; the host machine head is provided with a glue flow channel 142 for flowing liquid silicon, and the glue flow channel 142 surrounds the periphery of the threading channel 141 and is arranged in a separated manner with the threading channel 141. Thus, the threading way 141 penetrating up and down is arranged in the host machine head through the host machine head, so that the core wire can be transported longitudinally from transverse transportation, meanwhile, the glue flowing way 142 which is isolated from the threading way 141 is also arranged in the host machine head, the liquid silica gel is uniformly arranged on the periphery of the threading way 141, and the liquid silica gel can be wrapped on the periphery of the core wire by changing the direction of the glue flowing way 142.
The main machine head is internally provided with a summarizing channel 143, a discharge hole is formed at the bottom of the summarizing channel 143, and the top of the summarizing channel 143 is respectively communicated with the threading channel 141 and the gumming channel 142. In this way, the liquid silicone gel can be wrapped around the outer periphery of the core wire in the collecting channel 143 and then transported from top to bottom towards the top opening of the vertical oven 150 longitudinally arranged through the discharge hole.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.
Claims (10)
1. The vertical liquid silica gel extrusion line equipment three-dimensional arrangement structure is characterized by comprising an upper layer area and a lower layer area, wherein a liquid silica gel extruder for wrapping liquid silica gel on the periphery of a core wire material is arranged in the upper layer area; a transverse oven which is arranged transversely and used for baking and solidifying the liquid silica gel is arranged in the lower layer area, and a vertical oven which is arranged longitudinally is arranged between the upper layer area and the lower layer area;
the liquid silica gel extruder is provided with a downward discharge hole, the top of the vertical oven is provided with an upward top opening, the bottom of the vertical oven is provided with a downward bottom opening, and a lower corner guide structure is arranged between the bottom opening and the transverse oven; core wires wrapped with liquid silica gel from the periphery of the discharge hole enter the top opening from top to bottom, and enter the transverse oven from the bottom opening through the lower corner guide structure.
2. The stereoscopic arrangement structure of the vertical liquid silica gel extrusion line equipment according to claim 1, wherein a paying-off machine for paying off the core wire is further arranged in the upper layer area, a winding machine for winding up the core wire is further arranged in the lower layer area, and the liquid silica gel extruder, the vertical oven and the horizontal oven are sequentially arranged between the paying-off machine and the winding machine along the paying-off direction of the core wire.
3. The stereoscopic arrangement structure of the vertical liquid silica gel extrusion line device according to claim 2, wherein the upper layer region is further provided with an upper crawler line feeder for providing traction force, and the upper crawler line feeder is arranged between the line feeder and the liquid silica gel extruder along the line feeding direction of the core wire.
4. A stereoscopic arrangement structure of a vertical liquid silica gel extrusion line device according to claim 3, wherein a preheater for preheating the core wire is further arranged in the upper layer region, and the preheater is arranged between the upper crawler line feeder and the liquid silica gel extruder along the paying-off direction of the core wire.
5. The stereoscopic arrangement structure of the vertical liquid silica gel extrusion line device according to claim 2, wherein an upper corner guide structure is further arranged in the upper layer region, and the upper corner guide structure is arranged between an upper crawler line feeder and a preheater along the paying-off direction of the core line; the core wire is conveyed upwards to the upper part of the preheater through the upper corner guide structure.
6. The stereoscopic arrangement structure of the vertical liquid silica gel extrusion line device according to claim 2, wherein a transverse cooling groove for cooling is further arranged in the lower layer region, and the transverse cooling groove is arranged between a transverse oven and a wire winding machine along the paying-off direction of the core wire.
7. The stereoscopic arrangement structure of the vertical liquid silica gel extrusion line apparatus according to claim 6, wherein a lower crawler line feeder for providing traction force is further arranged in the lower layer region, and the lower crawler line feeder is arranged between a transverse cooling tank and a take-up machine along the paying-out direction of the core wire.
8. The stereoscopic arrangement structure of the vertical liquid silica gel extrusion line equipment according to claim 5, wherein a spark machine, an electrostatic powder passing machine and a meter are further arranged in the lower layer area, and the spark machine, the electrostatic powder passing machine and the meter are sequentially arranged between the lower crawler wire feeding machine and the wire collecting machine along the paying-off direction of the core wire.
9. The stereoscopic arrangement structure of the vertical liquid silica gel extrusion line device according to any one of claims 1 to 8, wherein the liquid silica gel extruder comprises a main machine head, wherein the main machine head is provided with a threading channel for a core wire to pass through, the threading channel penetrates through the main machine head up and down, a feeding hole is formed at the top of the threading channel, and the core wire is conveyed downwards along the threading channel through the feeding hole; the host machine head is internally provided with a glue flowing channel for flowing liquid silica gel, and the glue flowing channel surrounds the periphery of the threading channel and is arranged in an isolated manner with the threading channel.
10. The stereoscopic arrangement structure of the vertical liquid silica gel extrusion line equipment according to claim 9, wherein a collecting channel is arranged in the main machine head, the bottom of the collecting channel is provided with the discharge hole, and the top of the collecting channel is respectively communicated with the line penetrating channel and the glue flowing channel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322342354.1U CN220638819U (en) | 2023-08-29 | 2023-08-29 | Vertical liquid silica gel extrusion line equipment three-dimensional arrangement structure |
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Application Number | Priority Date | Filing Date | Title |
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CN202322342354.1U CN220638819U (en) | 2023-08-29 | 2023-08-29 | Vertical liquid silica gel extrusion line equipment three-dimensional arrangement structure |
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Publication Number | Publication Date |
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CN220638819U true CN220638819U (en) | 2024-03-22 |
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CN202322342354.1U Active CN220638819U (en) | 2023-08-29 | 2023-08-29 | Vertical liquid silica gel extrusion line equipment three-dimensional arrangement structure |
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- 2023-08-29 CN CN202322342354.1U patent/CN220638819U/en active Active
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