CN109723252A - It is a kind of for producing the synthesis workshop of power cable and Plastic-sheathed Cable - Google Patents
It is a kind of for producing the synthesis workshop of power cable and Plastic-sheathed Cable Download PDFInfo
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- CN109723252A CN109723252A CN201811553098.8A CN201811553098A CN109723252A CN 109723252 A CN109723252 A CN 109723252A CN 201811553098 A CN201811553098 A CN 201811553098A CN 109723252 A CN109723252 A CN 109723252A
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Abstract
The invention discloses a kind of for producing the synthesis workshop of power cable and Plastic-sheathed Cable, including a main shop, one end of the main shop is equipped between vertical tower wagon, the other end of the main shop is equipped with stretched wire workshop, the two sides of the main shop are equipped at least one auxiliary shop, the auxiliary shop both ends are connected between the vertical tower wagon with stretched wire workshop respectively, and at least one Plastic-sheathed Cable insulating sheath production line and at least one insulated cable core production line are equipped in the comprehensive workshop.Beneficial effects of the present invention: having saved cost of investment, solves the problems, such as that each production process head and the tail cannot be taken into account, improves labor productivity, conevying efficiency is high, has saved transportation cost；Dedicated conductor channel reduces the damage of semi-finished product, and the unified conveying of insulating sheath material solid reduces the pollution of material, efficient administration；Production cost is low, high production efficiency, personnel occupy it is few.
Description
Technical field
The present invention relates to wires and cables industry plant location programming design field is belonged to, it particularly relates to a kind of for producing
The synthesis workshop of power cable and Plastic-sheathed Cable.
Background technique
The plant location programming of domestic wires and cables industry, device layout are substantially to imitate the mode of the former Soviet Union.Mostly be by
Seperated workshop composition one by one, the division in workshop have by process division, also have by product division, are roughly divided into wire drawing trolley
Between, conductor strand workshop, high-tension cable workshop, midium voltage cable workshop, Plastic-sheathed Cable workshop etc..There is individual workshop in each workshop,
Each workshop is respectively provided with a complete set of equipment of oneself.Each workshop is an independent sub- yarn system.Due to product complexity, work
Skill route is cumbersome, and process has enough to meet the need distance in the wire and cable production process made, and the equipment that lifting transport needs to participate in is more, equipment
Commonality it is poor, cause construction area big, fixed assets investment is high, and production efficiency is low, and input-output ratio is small, high production cost.
Not the disadvantages of product quality and safety in production not can guarantee.
The shortcomings that traditional approach is: (1) split type workshop, mill construction are at high cost.(2) each workshop self-contained yarn
System, equipment investment in fixed assets are big.(3) between workshop, flow of material distance between process, operating cost height.(4) it manages
Many and diverse, personnel's occupancy is more, and production efficiency is low, and (5) product quality and safety in production not can guarantee.
Therefore, a kind of utilization rate of equipment and installations height is developed, construction area is small, and input-output ratio is big.Logistics transportation is close, production effect
Rate is high, the synthesis workshop of the low wires and cables industry of operating cost and device layout, it appears particularly necessary.
Summary of the invention
For above-mentioned technical problem in the related technology, the present invention proposes a kind of for producing power cable and Plastic-sheathed Cable
Synthesis workshop, have high in machining efficiency, produce safer advantage.
To realize the above-mentioned technical purpose, the technical scheme of the present invention is realized as follows:
It is a kind of for producing the synthesis workshop of power cable and Plastic-sheathed Cable, including a main shop, one end of the main shop
Equipped between vertical tower wagon, the other end of the main shop is equipped with stretched wire workshop, and the two sides of the main shop are equipped at least one auxiliary
Workshop, the auxiliary shop both ends are connected between the vertical tower wagon with stretched wire workshop respectively, are equipped at least in the comprehensive workshop
One Plastic-sheathed Cable insulating sheath production line and at least one insulated cable core production line, the Plastic-sheathed Cable insulating sheath
Production line includes Plastic-sheathed Cable insulating sheath production line take-up and pay-off device and Plastic-sheathed Cable insulating sheath production line host, described
Insulated cable core production line includes insulated cable core production line host and insulated cable core production line take-up and pay-off device,
The insulated cable core production line take-up and pay-off device and Plastic-sheathed Cable insulating sheath production line take-up and pay-off device are arranged in master
Workshop, the Plastic-sheathed Cable insulating sheath production line host and insulated cable core production line host are set between the vertical tower wagon
Or stretched wire workshop.
Further, the main shop is single layer, single span structure, and the top of two sides is equipped with two layers in parallel in the main shop
Horizontal guide rail, respectively upper strata guide rail and lower floor guide rail are equipped with bridge crane between the upper strata guide rail of the two sides, described
The floor passageway of main shop is equipped with two symmetrical ground guides, and the lower floor guide rail of the main shop side and ground are led
Rail is equipped with semi-trailer crane.
Further, the guide rail car that the main shop is connected at least provided with one with finished product or raw material store.
Further, the main shop is additionally provided with sheath and extrudes equipment, cable product inspection station, copper strip shielding machine, steel band
The common apparatus such as armoring machine, cable-former.
Further, the auxiliary shop has three layers with flowering structure, and the auxiliary shop bottom is set equipped with conductor strand
Standby, insulated cable core extrusion equipment, conductor wire-drawing equipment, and the take-up of the conductor strand equipment and the cable are exhausted
The actinobacillus device common rail of edge core extrusion equipment.
Further, the high level of the auxiliary shop is equipped with raw material store.
Beneficial effects of the present invention: compared between traditional separate type, the invention has the following advantages that 1, reduce it is solid
Determine assets investment and construction cost 30% or so, saves cost of investment；2, solve what each production process head and the tail cannot be taken into account
Problem reduces logistics number and logistics distance 30% or so, improves labor productivity, saved transportation cost；3, main vehicle
Between three driving crossing operations can making of two layers of guide rail, non-interference, conevying efficiency is high；4, dedicated conductor channel subtracts
The damage of semi-finished product is lacked, transport is quick, efficient administration；5, dedicated insulation, protective cover material solid are uniformly fed scheme, reduce
The pollution of material；6, the full electric drive of the transport of entire factory, conevying efficiency is high, and energy consumption is small, and production cost is low；7, raw
Produce high-efficient, personnel occupy few.
Detailed description of the invention
It in order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, below will be to institute in embodiment
Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the invention
Example, for those of ordinary skill in the art, without creative efforts, can also obtain according to these attached drawings
Obtain other attached drawings.
Fig. 1 is described a kind of for producing the integrated plant caravan of power cable and Plastic-sheathed Cable according to embodiments of the present invention
Between layout；
Fig. 2 is described a kind of for producing the integrated plant house-owner workshop of power cable and Plastic-sheathed Cable according to embodiments of the present invention
Layout drawing；
Fig. 3 is described a kind of for producing the integrated plant house-owner workshop of power cable and Plastic-sheathed Cable according to embodiments of the present invention
Side elevation cross-sectional view；
Fig. 4 is that a kind of synthesis workshop for producing power cable and Plastic-sheathed Cable described according to embodiments of the present invention founds tower wagon
Between layout drawing；
Fig. 5 is that a kind of synthesis workshop for producing power cable and Plastic-sheathed Cable described according to embodiments of the present invention founds tower wagon
Between building structure and production equipment schematic layout pattern；
Fig. 6 is described a kind of for producing the synthesis workshop stretched wire vehicle of power cable and Plastic-sheathed Cable according to embodiments of the present invention
Between layout drawing；
Fig. 7 is that a kind of synthesis workshop for producing power cable and Plastic-sheathed Cable described according to embodiments of the present invention assists vehicle
Between layout drawing；
Fig. 8 is that a kind of synthesis workshop for producing power cable and Plastic-sheathed Cable described according to embodiments of the present invention assists vehicle
Between side elevation cross-sectional view；
In figure: 1, finished product or raw material store；2, main shop；3, auxiliary shop；4, between vertical tower wagon；5, stretched wire workshop；6, sheath squeezes
Packet equipment；7, cable product inspection station；8, Plastic-sheathed Cable insulating sheath production line take-up and pay-off device；9, copper strip shielding machine；10, electric
Cable insulated wire cores production line take-up and pay-off device；11, tape armouring machine；12, cable-former；13, ground guide；14, semi-trailer lifting
Machine；15, bridge crane；16, lower floor guide rail；17, upper strata guide rail；18, insulated cable core production line host；19, rubber set electricity
Cable insulating sheath production line host；20, conductor strand equipment；21, insulated cable core extrusion equipment；22, conductor wire-drawing equipment.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art's every other embodiment obtained belong to what the present invention protected
Range.
As shown in figures 1-8, according to an embodiment of the present invention a kind of for producing the integrated plant of power cable and Plastic-sheathed Cable
Room, including a main shop 2, one end of the main shop 2 are equipped with 4 between vertical tower wagon, and the other end of the main shop 2 is equipped with stretched wire
Workshop 5, the two sides of the main shop 2 are set there are two auxiliary shop 3, and main shop 2 is single layer single span structure, and auxiliary shop 3 is two
Layer structure, standing between tower wagon 4 is high-rise (10 layers or more) structure, stands between tower wagon 4 and is equipped with two elevators, and two with auxiliary shop 3
Layer platform connection.
A Plastic-sheathed Cable insulating sheath production line and two insulated cable core productions are equipped in the comprehensive workshop
Line, the Plastic-sheathed Cable insulating sheath production line include Plastic-sheathed Cable insulating sheath production line take-up and pay-off device 8 and rubber set electricity
Cable insulating sheath production line host 19, the insulated cable core production line include insulated cable core production line host 18 and
Insulated cable core production line take-up and pay-off device 10, the insulated cable core production line take-up and pay-off device 10 and Plastic-sheathed Cable
Insulating sheath production line take-up and pay-off device 8 is arranged at main shop, and the top layer between the vertical tower wagon is equipped with a cable insulation line
Core production line host 18, stretched wire workshop upper layer are installed with an insulated cable core production line host 18 and a rubber set
Cable insulation jacket production line host 19.
In an embodiment of the present invention, the top of two sides is equipped with two layers of parallel horizontal guide rail in the main shop 2, respectively
For upper strata guide rail 17 and lower floor guide rail 16, bridge crane 15, the main shop 2 are equipped between the upper strata guide rail 17 of the two sides
Floor passageway be equipped with two symmetrical ground guides 13, the lower floor guide rail 16 of 2 side of main shop and ground are led
Rail 13 is equipped with semi-trailer crane 14, and three groups of cranes can be non-interference with crossing operation.
In an embodiment of the present invention, guide rail that the main shop 2 is connected at least provided with one with finished product or raw material store 1
Vehicle.
In an embodiment of the present invention, the main shop 2 is additionally provided with sheath and extrudes equipment 6, cable product inspection station 7, copper
Band shield machine 9, tape armouring machine 11, cable-former 12.
In an embodiment of the present invention, the auxiliary shop 3 has double-layer structure, and 3 bottom of auxiliary shop is equipped with and leads
Body is twisted equipment 20, insulated cable core extrusion equipment 21, conductor wire-drawing equipment 22, and the take-up of the conductor strand equipment 20
The actinobacillus device common rail of device and the insulated cable core extrusion equipment 21 shares take-up and pay-off device, eliminates two equipment
Between semi-finished product turn sequence, hauling operation.The take-up guide rail of insulated cable core extrusion equipment 21 is from intercolumniation more across towards main shop
2, the insulated wire cores of cable can be transported by the direct lifting of driving of main shop 2, be eliminated more across turning sequence operation.Auxiliary shop 3
Upper layer be raw material store, insulation and sheath material thus through pipeline to each board of auxiliary shop 3.Auxiliary shop 3 it is upper
Layer platform can also install electric wire production equipment.
Production technology based on a kind of comprehensive workshop of cable of the invention, comprising the following steps:
1) conductor is drawn: the conductor wire-drawing equipment 22 by being located at 3 one layers of two auxiliary shops is completed conductor and is drawn, semi-finished product conductor
Each conductor strand equipment 20 is caused by crane transport.
2) conductor process: the conductor strand equipment 20 by being located at one layer of two auxiliary shops completes conductor process, a part
The unwrapping wire of the conductor thread core take-up and packaged cable insulated wire cores that have been twisted shares folding and unfolding coil holder, can pirouette without transport
Sequence；The conductor thread core that another part has been twisted by crane transport between vertical tower wagon 4 and stretched wire workshop 5 for produce it is high, in
The insulated wire cores of voltage cable.
3) insulation extrudes: the insulated wire cores of low-voltage cable are by being arranged in the insulated cable core of 3 one layers of two auxiliary shops
Extrusion equipment 21 is completed, and the guide rail of 21 take-up stand of insulated cable core extrusion equipment crosses column towards main shop, low-voltage cable
Insulated wire cores are transported by the semi-mounted crane 14 of main shop to cable-former 12.The insulated wire cores of midium voltage cable are by being arranged in stretched wire vehicle
Between 5 upper layers insulated cable core production line host 18 complete, take-up stand be arranged in main shop 2, midium voltage cable insulated wire cores
Cable-former 12 is caused by the crane transport of main shop 2.High, midium voltage cable insulated wire cores are by being arranged in 4 upper layers between vertical tower wagon
Insulated cable core production line host 18 is completed, and take-up stand setting is in main shop 2, and high, midium voltage cable insulated wire cores are by main vehicle
Between 2 crane transport to cable-former 12.
4) cable core is twisted: it is high, in, the cable core of low-voltage cable is twisted to be completed by the cable-former 12 that main shop 2 is arranged in, and is completed
Cable core afterwards is transported to sheath by the crane of main shop 2 and extrudes equipment 6.
5) sheath extrudes: it is high, in, the sheath of low-voltage cable extrudes equipment 6 by the sheath that main shop is arranged in and completes, and completes
Height afterwards, in, low-voltage cable is transported by crane to cable product inspection station 7.
6) finished product detection, storage: it is high, in, the detection of low-voltage cable is by being arranged in the cable product inspection station 7 of main shop 2
It completes, detects qualified finished product and transported by guide rail car to finished product or raw material store 1.
Beneficial effects of the present invention: compared between traditional separate type, the invention has the following advantages that
1, investment in fixed assets and construction cost 30% or so are reduced, cost of investment has been saved；
2, it solves the problems, such as that each production process head and the tail cannot be taken into account, reduces logistics number and logistics distance 30% or so, improve
Labor productivity, has saved transportation cost；
3, three driving crossing operations that two layers of guide rail of main shop can make, non-interference, conevying efficiency is high；
4, dedicated conductor channel reduces the damage of semi-finished product, and transport is quick, efficient administration；
5, using dedicated insulation, protective cover material solid is uniformly fed scheme, reduces the pollution of material；
6, the full electric drive of the transport of entire factory, conevying efficiency is high, and energy consumption is small, and production cost is low；
7, high production efficiency, personnel occupy few.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (6)
1. a kind of for producing the synthesis workshop of power cable and Plastic-sheathed Cable, which is characterized in that including a main shop (2),
One end of the main shop (2) is equipped between vertical tower wagon (4), and the other end of the main shop (2) is equipped with stretched wire workshop (5), described
The two sides of main shop (2) are equipped at least one auxiliary shop (3), and auxiliary shop (3) both ends are respectively between the vertical tower wagon
(4) it is connected to stretched wire workshop (5), equipped at least one Plastic-sheathed Cable insulating sheath production line and at least in the comprehensive workshop
One insulated cable core production line, the Plastic-sheathed Cable insulating sheath production line include that Plastic-sheathed Cable insulating sheath production line is received
Actinobacillus device (8) and Plastic-sheathed Cable insulating sheath production line host (19), the insulated cable core production line includes cable
Insulated wire cores production line host (18) and insulated cable core production line take-up and pay-off device (10), the insulated cable core are raw
Producing line take-up and pay-off device (10) and Plastic-sheathed Cable insulating sheath production line take-up and pay-off device (8) setting are described in main shop (2)
Plastic-sheathed Cable insulating sheath production line host (19) and insulated cable core production line host (18) are set between the vertical tower wagon
(4) or stretched wire workshop (5).
2. according to claim 1 a kind of for producing the synthesis workshop of power cable and Plastic-sheathed Cable, which is characterized in that
The main shop (2) is single layer, single span structure, and the top of the interior two sides of the main shop (2) is equipped with two layers of parallel horizontal guide rail,
Respectively upper strata guide rail (17) and lower floor guide rail (16) are equipped with bridge crane between the upper strata guide rail (17) of the two sides
(15), the floor passageway of the main shop (2) is equipped with two symmetrical ground guides (13), the main shop (2) one
The lower floor guide rail (16) and ground guide (13) of side are equipped with semi-trailer crane (14).
3. according to claim 1 or 2 a kind of for producing the synthesis workshop of power cable and Plastic-sheathed Cable, feature exists
In the guide rail car that the main shop (2) is connected at least provided with one with finished product or raw material store (1).
4. according to claim 3 a kind of for producing the synthesis workshop of power cable and Plastic-sheathed Cable, which is characterized in that
The main shop (2) is additionally provided with sheath and extrudes equipment (6), cable product inspection station (7), copper strip shielding machine (9), tape armouring machine
(11), cable-former (12).
5. according to claim 1 or 2 or 4 is a kind of for producing the synthesis workshop of power cable and Plastic-sheathed Cable, special
Sign is that the auxiliary shop (3) has three layers with flowering structure, and auxiliary shop (3) bottom is equipped with conductor strand equipment
(20), insulated cable core extrusion equipment (21), conductor wire-drawing equipment (22), and the take-up dress of the conductor strand equipment (20)
Set the actinobacillus device common rail with the insulated cable core extrusion equipment (21), and the take-up dress of insulated wire cores extrusion equipment (21)
The guide rail set leads to main shop (2).
6. according to claim 5 a kind of for producing the synthesis workshop of power cable and Plastic-sheathed Cable, which is characterized in that
The high level of the auxiliary shop (3) is equipped with raw material store.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811553098.8A CN109723252B (en) | 2018-12-18 | 2018-12-18 | A synthesize factory building for producing rubber sleeve cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811553098.8A CN109723252B (en) | 2018-12-18 | 2018-12-18 | A synthesize factory building for producing rubber sleeve cable |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109723252A true CN109723252A (en) | 2019-05-07 |
| CN109723252B CN109723252B (en) | 2021-02-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811553098.8A Active CN109723252B (en) | 2018-12-18 | 2018-12-18 | A synthesize factory building for producing rubber sleeve cable |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110517830A (en) * | 2019-09-27 | 2019-11-29 | 深圳市英泰格瑞科技有限公司 | A kind of cable centralized production workshop and its production method |
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| CN103578660A (en) * | 2013-11-05 | 2014-02-12 | 四川明星电缆股份有限公司 | Method for manufacturing low-voltage power cable used in third-generation nuclear power station containment vessel |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2010117041A1 (en) * | 2009-04-10 | 2010-10-14 | 古河電気工業株式会社 | Electric wire terminal treatment device and electric wire terminal treatment method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110517830A (en) * | 2019-09-27 | 2019-11-29 | 深圳市英泰格瑞科技有限公司 | A kind of cable centralized production workshop and its production method |
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| CN109723252B (en) | 2021-02-12 |
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