A kind of standard brick transportation system and its application method
Technical field
The present invention relates to a kind of standard brick transportation system and its application methods, belong to production of construction materials technical field.
Background technique
In the brick production line of no steam press maintenance, whole group pallet is delivered to by conveyor pallet by fork truck, and then pallet needs
It to place one by one on a conveyor, so that the pallet on conveyer can be piled up into and stamp building block.If simple place by artificial,
Then large labor intensity, working efficiency are low.It is mostly also the side using hand haulage meanwhile in the production of standard brick, transportational process
Formula not only increases labor intensity, and working efficiency is low, and the mode degree of danger of manual handling is higher, is easy to people occur
Body injury.
Summary of the invention
In order to overcome the above problem, the present invention provides a kind of standard brick transportation system and its application method, standard brick transport system
System can be used cooperatively with fork truck, and pallet is one by one placed on conveyer automatically.Meanwhile so as to keep staff primary
A large amount of standard brick is transported, haulage time is reduced, improves working efficiency, while can be avoided and the case where personal injury occur.
Technical scheme is as follows:
A kind of standard brick transportation system, including drop trigger, conveyer, industrial robot and brickmaking hydraulic press;The drop trigger is solid
Surely it is set to above the conveyer front end, the industrial robot and the brickmaking hydraulic press are respectively arranged at the conveyer
The two sides at middle part;The drop trigger includes being located at the support frame of conveyer two sides upper end and advancing along the conveyer
Direction is set to the hoisting mechanism that can be used in placement tray of support frame as described above side;The hoisting mechanism can be along the branch
Support moves up and down;Whole group pallet is placed on drop trigger by fork truck, drops lifting of the trigger by hoisting mechanism, pallet is put one by one
On a conveyor, pallet is moved forward with conveyer and is moved, and industrial robot will suppress the adobe of completion in brickmaking hydraulic press
It takes out and piles up on pallet, after pallet continuously moves to conveyer end, fork truck walks the pallet fork for piling adobe.
Further, the conveyer include rack, the driving wheel for being individually fixed in the rack both ends and driven wheel with
And it is sheathed on the conveyer belt on the driving wheel and the driven wheel outer surface;The driving wheel is set to far from the drop trigger
One end.
Further, the hoisting mechanism includes a horizontal hoisting frame, level is fixed on the hoisting frame both ends respectively
Support arm and a vertical lift cylinder;The lift cylinder lower end is articulated on ground or cuts with scissors with the drop trigger
It connects, the piston rod and the hoisting frame of the lift cylinder upper end are hinged;Vertical guide rail is fixed on support frame as described above, it is described
The sliding block with guide rail cooperation is fixed on hoisting frame;The lift cylinder drives the hoisting frame along the guide rail described
It is gone up and down on support frame.
Further, at least two support components, the support component and the branch are fixed at intervals on the support arm
Brace is vertically arranged;The support component includes the horizontal support cylinder for being fixed on the support arm side and the support
The fixed horizontal support rod of the piston rod of cylinder and the horizontal support base for being fixed on the support arm other side, the support
The other end of bar and the support base cooperate.
Further, at least two guide parts are vertically fixed on the inner wall of support frame as described above, the guide part is described in
The outside wall surface in the cornerwise corner of pallet is arranged;The guide part is for being oriented to the up and down motion of the pallet.
Further, the guide part upper end is fixed with one and is higher by support frame as described above top and towards on the outside of support frame as described above
Inclined flaring.
Further, the flaring includes the guide plate of two plates;Two guide plates are interconnected and fixed in 90 degree of angles
On support frame as described above;The opening of two guide plates is arranged outside towards support frame as described above.
Further, the quantity of the guide part is four.
Further, the support base is internally provided with bearing with solid lubricant, and the end of the support rod is set in solid
It lubricates in bearing.
A kind of application method of standard brick transportation system comprising the steps of:
S-1: fork truck transports to the pallet of a whole group at drop trigger;
S-2: hoisting frame is promoted to highest point by starting hoisting mechanism, lift cylinder, restarts support component, supports cylinder operation
Support rod is leant out, the pallet of whole group is placed on support rod;
S-3: starting hoisting mechanism, the pallet lower end that lift cylinder driving hoisting frame drops to bottom are contacted with conveyer, then
Start support component, support cylinder operation exits support rod to the pallet of bottom, then will support by lift cylinder
The height of bar is located between the pallet and penultimate pallet of bottom, restarts support component, support rod is made to probe into inverse
Below second pallet, it is lifted hoisting frame finally by lift cylinder, the whole group pallet other than the pallet of bottom is held up;
S-4: starting conveyer, the pallet of bottom are transported by conveyer;
S-5: pallet is moved between industrial robot and brickmaking hydraulic press with conveyer, industrial robot starting, by brickmaking liquid
The adobe that completion has been suppressed in press is taken out and is piled up on pallet;
S-6: pallet proceeds to conveyer end with conveyer, and fork truck transports pallet together with the adobe piled up;
S-7: repeating S-3 to S-4, and until the pallet on drop trigger is finished, repeating S-1 to S-2 is that drop trigger supplements pallet, connects
Repeat S-3 to S-4.
The invention has the following beneficial effects:
1, the standard brick transportation system can be used cooperatively with fork truck, and pallet is one by one placed on conveyer automatically.
2, the standard brick transportation system can make staff once transport a large amount of standard brick, improve working efficiency.
3, the guide part on support frame can play guiding role when fork truck puts down pallet.
It 4, can be automatic one by one from bottom to up by pallet by the up and down motion of hoisting frame and the horizontal movement of support rod
It puts on a conveyor, it is time saving and energy saving, realize the full-automatic process of pallet conveying.
Detailed description of the invention
Fig. 1 is main view of the invention.
Fig. 2 is the partial enlarged view at the A of Fig. 1.
Fig. 3 is top view of the invention.
Fig. 4 is the overall structure diagram of drop trigger of the invention.
Fig. 5 is structural schematic diagram when drop trigger and conveyer of the invention cooperate.
Fig. 6 is the top view of Fig. 4.
Fig. 7 is the sectional view at the B-B of Fig. 6.
Appended drawing reference indicates in figure are as follows:
1, trigger drops;11, support frame;12, guide rail;13, guide part;14, guide plate;2, conveyer;21, rack;22, actively
Wheel;23, driven wheel;24, conveyer belt;3, industrial robot;4, brickmaking hydraulic press;5, hoisting mechanism;51, hoisting frame;52, sliding
Block;53, lift cylinder;54, support arm;55, support base;56, cylinder is supported;57, support rod;61, fork truck;62, pallet;63,
Adobe.
Specific embodiment
It is next in the following with reference to the drawings and specific embodiments that the present invention will be described in detail.
Referring to Fig. 1-7, a kind of standard brick transportation system, including drop trigger 1, conveyer 2, industrial robot 3 and brickmaking liquid
Press 4;The drop trigger 1 is fixedly installed on above 2 front end of conveyer, and the industrial robot 3 and the brickmaking are hydraulic
Machine 4 is respectively arranged at the two sides at 2 middle part of conveyer;The drop trigger 1 includes being located at the 2 two sides upper end of conveyer
Support frame 11 and it can be used in placement tray 62 along what 2 direction of travel of conveyer was set to 11 side of support frame as described above
Hoisting mechanism 5;The hoisting mechanism 5 can be moved up and down along support frame as described above 11;Whole group pallet 62 is placed on drop plate by fork truck 61
On machine 1, pallet 62 is placed on conveyer 2 by drop trigger 1 one by one by the lifting of hoisting mechanism 5, pallet 62 with conveyer 2 to
Preceding mobile, the adobe 63 that completion has been suppressed in brickmaking hydraulic press 4 is taken out and is piled up on pallet 62 by industrial robot 3,
After pallet 62 continuously moves to 2 end of conveyer, fork truck 61 walks the fork of pallet 62 for piling adobe 63.
Wherein, arrow direction indicates the transport direction of advance of conveyer 2.
Particularly, setting is opened wide in drop trigger 1 side opposite with hoisting mechanism 5, facilitates fork truck 61 that pallet 62 is placed on drop
On trigger 1.
Further, the conveyer 2 include rack 21, be individually fixed in 21 both ends of rack driving wheel 22 and from
Driving wheel 23 and the conveyer belt 24 being sheathed on 23 outer surface of the driving wheel 22 and the driven wheel;The driving wheel 22 is arranged
In one end far from the drop trigger 1.
Further, the hoisting mechanism 5 includes a horizontal hoisting frame 51, level is fixed on the hoisting frame 51 respectively
The support arm 54 at both ends and a vertical lift cylinder 53;53 lower end of lift cylinder be articulated on ground or with it is described
It is hinged that trigger 1 drops, and the piston rod of 53 upper end of lift cylinder and the hoisting frame 51 are hinged;It is fixed on support frame as described above 11
Vertical guide rail 12 is fixed with the sliding block 52 with the guide rail 12 cooperation on the hoisting frame 51;The lift cylinder 53 drives
The hoisting frame 51 is gone up and down on support frame as described above 11 along the guide rail 12.
Further, be fixed at intervals at least two support components on the support arm 54, the support component with it is described
Support arm 54 is vertically arranged;The support component include the horizontal support cylinder 56 for being fixed on 54 side of support arm, with
The horizontal support rod 57 and level that the piston rod of the support cylinder 56 is fixed are fixed on 54 other side of support arm
Support base 55, the other end of the support rod 57 and the support base 55 cooperate.
Further, at least two guide parts 13, the guide part 13 are vertically fixed on the inner wall of support frame as described above 11
Outside wall surface along the cornerwise corner of the pallet 62 is arranged;The guide part 13 be used for the up and down motion of the pallet 62 into
Row guiding.
Further, 13 upper end of guide part is fixed with one and is higher by 11 top of support frame as described above and towards support frame as described above
The 11 inclined flarings in outside.
Further, the flaring includes the guide plate 14 of two plates;Two guide plates 14 are connected with each other in 90 degree of angles
It is fixed on support frame as described above 11;The opening of two guide plates 14 is arranged outside towards support frame as described above 11.
Further, the quantity of the guide part 13 is four.
Further, the support base 55 is internally provided with bearing with solid lubricant, and the end of the support rod 57 is set in
In bearing with solid lubricant.
A kind of application method of standard brick transportation system comprising the steps of:
S-1: fork truck 61 transports to the pallet 62 of a whole group at drop trigger 1;
S-2: hoisting frame 51 is promoted to highest point by starting hoisting mechanism 5, lift cylinder 53, restarts support component, supports gas
The work of cylinder 56 leans out support rod 57, and the pallet 62 of whole group is placed on support rod 57;
S-3: starting hoisting mechanism 5, the driving hoisting frame 51 of lift cylinder 53 drop to 62 lower end of pallet and the conveyer 2 of bottom
Support component is restarted in contact, and support cylinder 56, which works, exits support rod 57 to 62 outside of pallet of bottom, then by mentioning
The height of support rod 57 is located between the pallet 62 and penultimate pallet 62 of bottom by oil-lifting jar 53, restarts support group
Part makes support rod 57 probe into 62 lower section of penultimate pallet, is lifted hoisting frame 51 finally by lift cylinder 53, will be in addition to most
Whole group pallet 62 outside the pallet 62 of lower section is held up;
S-4: starting conveyer 2, the pallet 62 of bottom are transported by conveyer 2;
S-5: pallet 62 is moved between industrial robot 3 and brickmaking hydraulic press 4 with conveyer 2, and industrial robot 3 starts, will
The adobe 63 that completion has been suppressed in brickmaking hydraulic press 4 is taken out and is piled up on pallet 62;
S-6: pallet 62 proceeds to 2 end of conveyer with conveyer 2, and fork truck 61 is by pallet 62 together with the adobe 63 piled up
It transports;
S-7: repeating S-3 to S-4, and until the pallet 62 on drop trigger 1 is finished, repeating S-1 to S-2 is the drop supplement support of trigger 1
Disk 62 then repeats S-3 to S-4.
Referring to Fig. 1-7, working principle of the present invention is as follows:
Firstly, fork truck 61 transports to the pallet 62 of a whole group at drop trigger 1, it is then lifted out the starting of mechanism 5, lift cylinder 53 will mention
It rises frame 51 and is promoted to highest point, then start support component, the support work of cylinder 56 leans out support rod 57, can be by whole group
Pallet 62 is placed on support rod 57.At this point, 62 lower end of pallet of bottom is contacted with support rod 57.
When needing using in drop 1 pallet 62 to conveyer 2 of trigger, first start hoisting mechanism 5, lift cylinder 53 will mention
It rises frame 51 and drops to lower, contact 62 lower end of pallet of bottom with conveyer 2, then start support component, support cylinder
56 work make support rod 57 be moved to 62 outside of pallet of bottom, then hoisting frame 51 is promoted to inverse by lift cylinder 53
Second 62 lower section of pallet, the position of the top of the pallet 62 of bottom, then support rod 57 is visited by the support work of cylinder 56
Enter the lower section of penultimate pallet 62, then hoisting frame 51 is lifted by lift cylinder 53, it will be whole in addition to the pallet 62 of bottom
Group pallet 62 is held up, and starts conveyer 2 at this time, the pallet 62 of bottom is i.e. as the conveyer belt 24 on conveyer 2 is carried away.Again
Hoisting frame 51 is driven downwards by lift cylinder 53, then the penultimate pallet 62 of upper engineering becomes existing engineering originally at this time
Bottom pallet 62.By repeating this step, pallet 62 can be placed on conveyer 2 automatically one by one from bottom to up, in fact
The full-automatic process of the conveying of pallet 62 is showed.
In pallet 62 when being moved between industrial robot 3 and brickmaking hydraulic press 4 on conveyer 2, industrial robot 3 is opened
Dynamic, the adobe 63 that completion has been suppressed in brickmaking hydraulic press 4 is taken out and is piled up on pallet 62 by industrial robot 3.Pallet 62 after
Continue after being moved to 2 end of conveyer, fork truck 61 walks the fork of pallet 62 for having piled up adobe 63.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalent structure or equivalent flow shift made by bright specification and accompanying drawing content is applied directly or indirectly in other relevant skills
Art field, is included within the scope of the present invention.