CN109702886A - Preparation facilities and preparation method in a kind of miniature grouting steel pipe pile room - Google Patents

Preparation facilities and preparation method in a kind of miniature grouting steel pipe pile room Download PDF

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Publication number
CN109702886A
CN109702886A CN201910121389.8A CN201910121389A CN109702886A CN 109702886 A CN109702886 A CN 109702886A CN 201910121389 A CN201910121389 A CN 201910121389A CN 109702886 A CN109702886 A CN 109702886A
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China
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punching block
steel pipe
pedestal
pipe pile
grouting
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CN201910121389.8A
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CN109702886B (en
Inventor
肖成志
司雨
王子寒
李立书
徐树冠
吴洪波
马文华
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Hebei University of Technology
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Hebei University of Technology
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Publication of CN109702886B publication Critical patent/CN109702886B/en
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Abstract

The invention discloses preparation facilities and preparation methods in a kind of miniature grouting steel pipe pile room.The device includes punching block pedestal, upper sleeve, lower sleeve portion, steel pipe, annulus column punching block, Grouting Pipe, slip casting machine, rack plate and counter-force bar.The structure design of the present apparatus guarantees that steel pipe is located on steel-pipe pile pile body central axes, while steel-pipe pile two ends being protected not crack, and enhances steel-pipe pile pile strength;Guarantee that down cross-sectional slip casting and steel pipe are in same level on steel-pipe pile pile body, eliminates the process that truncation and cross section end after demoulding polish flat, avoid the damage to pile quality, while reducing the waste of pile pipe material, accelerate construction progress.The device is simply firm, and preparation method is simple for steel-pipe pile, and error is small.

Description

Preparation facilities and preparation method in a kind of miniature grouting steel pipe pile room
Technical field
The present invention relates to building materials field, preparation facilities and preparation side in specifically a kind of miniature grouting steel pipe pile room Method.
Background technique
In recent years, with the rapid development of economic construction of China, Transportation Infrastructure Construction also achieves corresponding development, And society be also to this attention rate it is higher and higher, especially under national " accurate poverty alleviation " policy guide, some backwardnesss are miserably The road and bridge infrastructure in area achieves tremendous development.China has a vast territory, and different zones geological conditions difference is obvious, tradition Basement process (such as bored concrete pile, prefabricated pile etc.) demand instantly cannot be fully met.Miniature grouting steel pipe pile is because of its construction Simple process, pollution-free, noise is small, construction is fast, low cost, is suitable for the advantages that a variety of region hydrogeology conditions, gradually at For retaining structure or important component in bearing capacity of foundation slab engineering is improved, and is widely used in slope instability, strengthening of foundation and city In the engineering diseases problems such as town construction.
Current miniature steel pipe pile application is universal, generallys use to steel duct high-pressure slip-casting, passes through slip casting in steel pipe wall Hole forms the miniature steel pipe pile containing core and outsourcing cement slurry.Due to injected hole formed outsourcing cement slurry, site operation at It is big to the difficulty of pile body sampling after stake, and steel pipe is required to be located at pile body central axes, on steel-pipe pile pile body down cross-sectional cement slurry and Steel pipe is in same level, therefore how to obtain this miniature grouting steel pipe pile component as difficult point.
Summary of the invention
In view of the deficiencies of the prior art, the technical issues of present invention intends to solve is to provide a kind of miniature grouting steel pipe pile room Interior preparation facilities and preparation method.
The technical solution that the present invention solves described device technical problem is to provide preparation in a kind of miniature grouting steel pipe pile room Device, it is characterised in that the device includes punching block pedestal, upper sleeve, lower sleeve portion, steel pipe, annulus column punching block, Grouting Pipe, note Pulp grinder, rack plate and counter-force bar;
The punching block pedestal is circumferentially evenly distributed at least three whorl of base through-holes, and rack plate is circumferentially evenly distributed at least three top plates Tapped through hole;The both ends of at least three counter-force bars are connect with whorl of base through-hole and top plate tapped through hole respectively;Punching block pedestal Center is provided with pedestal annular column slot, is located on the inside of whorl of base through-hole;The center of rack plate is provided with top plate ring Shape column slot is located on the inside of top plate tapped through hole;The both ends of the annulus column punching block be respectively arranged in pedestal annular column slot and In top plate annular column slot;The upper sleeve is uniformly fixed on top by centrally located upper sleeve cylinder and at least three Upper sleeve attachment base on the outside of ferrule barrel is constituted;The lower sleeve portion is by centrally located lower sleeve portion cylinder and at least three A lower sleeve portion attachment base being uniformly fixed on the outside of lower sleeve portion cylinder is constituted;The lower sleeve portion is placed on punching block pedestal And be located inside annulus column punching block, it is clamped inside the edge and annulus column punching block of lower sleeve portion attachment base;Upper sleeve and bracket Top plate is fixedly connected and is located inside annulus column punching block, clamps inside the edge and annulus column punching block of upper sleeve attachment base;Institute Upper sleeve cylinder and lower sleeve portion inner barrel are fixed in the both ends for stating steel pipe;One end of the Grouting Pipe and slip casting machine connect It connects, the other end is protruded into steel pipe by the injected hole of rack plate.
The technical solution that the present invention solves the method technical problem is to provide in a kind of miniature grouting steel pipe pile room and prepares Method, it is characterised in that this method is based on preparation facilities in the miniature grouting steel pipe pile room, comprising the following steps:
(1) according to the pile section of miniature grouting steel pipe pile, the diameter and pedestal annular column slot of punching block pedestal are determined Position, the position of the diameter of rack plate and top plate annular column slot, upper sleeve and lower sleeve portion diameter and annulus column The diameter of punching block;
(2) punching block pedestal is placed on platform, lower sleeve portion is placed on punching block pedestal, the side of lower sleeve portion attachment base Edge is located at pedestal annular column slot;Steel pipe lower end is plugged in lower sleeve portion cylinder;
(3) two semicircle annulated column punching blocks are brushed into lubricating oil, passes through lug and bolt composition annulus column punching block thereon;Again The lower end of annulus column punching block is plugged in pedestal annular column slot;
(4) center is had into injected hole and the rack plate for being evenly equipped with air hole is fixedly connected with upper sleeve attachment base; Steel pipe upper end is plugged in upper sleeve cylinder, and annulus column punching block upper end is plugged in top plate annular column slot;
(5) punching block pedestal connects at least three uniformly distributed counter-force bars with the outer edge of rack plate and is secured with nuts; Counter-force bar generally screw thread is adjusted by the thread the link position of counter-force bar Yu punching block pedestal and rack plate, and then regulates and controls steel The height of tubular pole;
(6) by Grouting Pipe one end insertion rack plate injected hole in, until reach punching block pedestal top, the other end with Slip casting machine is connected;
(7) starter starts high-pressure slip-casting;Because of grouting pressure, cement slurry is overflowed by the injected hole of steel pipe wall, stream Enter the space between steel pipe and annulus column punching block, with the increase of grouting amount, the height of slip casting tube end is also promoted therewith, until branch Frame top plate has cement slurry spilling, and slip casting is completed, and removes Grouting Pipe and slip casting machine and mends slurry smooth out surface;
(8) demoulding is carried out after standing solidification, after successively removing counter-force bar, rack plate, punching block pedestal and annulus column punching block, Obtain sample;
(9) sample is conserved, obtains miniature grouting steel pipe pile.
Compared with prior art, the beneficial effects of the invention are that:
(1) the structure design of the present apparatus guarantees that steel pipe is located on steel-pipe pile pile body central axes, while protecting steel-pipe pile both ends Head does not crack, and enhances steel-pipe pile pile strength;Guarantee that down cross-sectional slip casting and steel pipe are in same level on steel-pipe pile pile body, The process that truncation and cross section end after demoulding polish flat is eliminated, avoids the damage to pile quality, simultaneously The waste for reducing pile pipe material, accelerates construction progress.
(2) according to engineering design and construction condition, by adjusting punching block base dimensions and pedestal annular column slot Position, annulus column punching block size, the position of rack plate size and top plate annular column slot, upper and lower sleeve size and counter-force The height of bar can prepare the miniature grouting steel pipe piles such as different pile sections, pile body length or strength of the mixing pile in laboratory, gram Big to pile body sampling difficulty problem after site operation pile has been taken, can be applied in subsequent experimental study or conduct Component directly applies to construction site, provides corresponding reference index for later period optimization design and the suitable arrangement and method for construction of formulation.
(3) device is simply firm, and preparation method is simple for steel-pipe pile, and error is small.
Detailed description of the invention
Fig. 1 is the overall structure section view schematic front view of an embodiment of the present invention;
Fig. 2 is the punching block pedestal schematic top plan view of an embodiment of the present invention;
Fig. 3 is the rack plate elevational schematic view of an embodiment of the present invention;
Fig. 4 is the lower sleeve portion schematic perspective view of an embodiment of the present invention;
Fig. 5 is the upper sleeve elevational schematic view of an embodiment of the present invention;
Fig. 6 is the lower sleeve portion schematic top plan view of an embodiment of the present invention;
Fig. 7 is the annulus column punching block schematic top plan view of an embodiment of the present invention;
In figure: 1, punching block pedestal;2, upper sleeve;3, lower sleeve portion;4, steel pipe;5, annulus column punching block;6, Grouting Pipe;7, Slip casting machine;8, rack plate;9, counter-force bar;10, pedestal annular column slot;11, upper sleeve cylinder;12, whorl of base through-hole; 13, upper sleeve attachment base;14, lower sleeve portion cylinder;15, lower sleeve portion attachment base;16, semicircle annulated column punching block;17, lug; 18, top plate annular column slot;19, injected hole;20, top plate tapped through hole;21, air hole.
Specific embodiment
Specific embodiments of the present invention are given below.Specific embodiment is only used for that present invention be described in more detail, unlimited The protection scope of the claim of this application processed.
The present invention provides preparation facilities (abbreviation devices, referring to Fig. 1-7), feature in a kind of miniature grouting steel pipe pile room It is that the device includes punching block pedestal 1, upper sleeve 2, lower sleeve portion 3, steel pipe 4, annulus column punching block 5, Grouting Pipe 6, slip casting machine 7, rack plate 8 and counter-force bar 9;
The punching block pedestal 1 is circumferential to be evenly distributed at least three whorl of base through-holes 12, and rack plate 8 is circumferential to be evenly distributed at least three Top plate tapped through hole 20;The both ends of at least three counter-force bars 9 are logical with whorl of base through-hole 12 and top plate screw thread respectively by screw thread Hole 20 connects and is secured with nuts;The center of punching block pedestal 1 is provided with pedestal annular column slot 10, is located at whorl of base through-hole 12 insides;The center of rack plate 8 is provided with top plate annular column slot 18, is located at 20 inside of top plate tapped through hole;The circle Grafting is installed in pedestal annular column slot 10 and top plate annular column slot 18 respectively at the both ends of annulated column punching block 5;The top set Cylinder 2 is uniformly fixed on the upper sleeve in 11 outside of upper sleeve cylinder by centrally located upper sleeve cylinder 11 and at least three Attachment base 13 is constituted;The lower sleeve portion 3 is uniformly fixed on lower part by centrally located lower sleeve portion cylinder 14 and at least three The lower sleeve portion attachment base 15 in 14 outside of ferrule barrel is constituted;The lower sleeve portion 3 is placed on punching block pedestal 1 and is located at annulus Inside column punching block 5, clamped inside the edge and annulus column punching block 5 of lower sleeve portion attachment base 15;Upper sleeve 2 passes through bolt and branch Frame top plate 8 is fixedly connected and is located inside annulus column punching block 5, inside the edge and annulus column punching block 5 of upper sleeve attachment base 13 It clamps;The both ends of the steel pipe 4 are fixed on inside upper sleeve cylinder 11 and lower sleeve portion cylinder 14;The one of the Grouting Pipe 6 End is connect with slip casting machine 7, and the other end is protruded by the injected hole 19 at 8 center of rack plate and carries out slip casing by pressure in steel pipe 4.
The central axes of punching block pedestal 1, the central axes of rack plate 8, the central axes of annulus column punching block 5, upper sleeve cylinder The central axes of 11 central axes, the central axes of lower sleeve portion cylinder 14 and steel pipe 4 are conllinear.
The tube wall of steel pipe 4 has injected hole, and punching block pedestal 1, annulus column punching block 5, steel pipe 4 and rack plate 8 form one Confined space, for injecting cement slurry.
The quantity of counter-force bar 9, whorl of base through-hole 12 and top plate tapped through hole 20 is all the same.
It is evenly equipped with the penetrating air hole 21 of vertical direction on rack plate 8, is located at 18 inside of top plate annular column slot, is used for The bubble that cement slurry during slip casing by pressure generates is discharged in time, and then guarantees pile quality.
The upper sleeve 2 is identical as the shapes and sizes of lower sleeve portion 3.
The annulus column punching block 5 by lug 17 and is bolted by two semicircle annulated column punching blocks 16, detachably.
Annulus column is hollow cylinder.
Invention also provides preparation methods (abbreviation method) in a kind of miniature grouting steel pipe pile room, it is characterised in that should Method is based on preparation facilities in the miniature grouting steel pipe pile room, comprising the following steps:
(1) according to (abbreviation steel-pipe pile) pile section of miniature grouting steel pipe pile, the diameter and pedestal of punching block pedestal 1 are determined The position of annular column slot 10, the position of the diameter of rack plate 8 and top plate annular column slot 18, upper sleeve 2 and lower part set 3 diameter of cylinder and the diameter of annulus column punching block 5;
(2) punching block pedestal 1 is placed on platform;For guarantee pile quality, it is located at steel pipe 4 on steel-pipe pile central axes, It protects steel-pipe pile two ends cement slurry not crack simultaneously, lower sleeve portion 3 is placed on punching block pedestal 1, lower sleeve portion attachment base 15 edge is located at base ring shape column slot 10;4 lower end of steel pipe is plugged in lower sleeve portion cylinder 14, lower sleeve portion cylinder 14 Interior diameter is identical as 4 overall diameter size of steel pipe;
(3) it to be easy to demoulding, identifies the pile quality of steel-pipe pile, two semicircle annulated column punching blocks 16 is brushed into lubricating oil, are led to Cross lug 17 and bolt composition annulus column punching block 5 thereon;The lower end of annulus column punching block 5 is plugged on pedestal annular column slot again In 10;
(4) center is had into injected hole 19 and is evenly equipped with the rack plate 8 of air hole 21 and the upper sleeve of upper sleeve 2 Attachment base 13 is bolted to connection;4 upper end of steel pipe is plugged in upper sleeve cylinder 11, the 5 upper end grafting of annulus column punching block In top plate annular column slot 18;11 interior diameter of upper sleeve cylinder is identical as 4 overall diameter size of steel pipe;
(5) to keep steel-pipe pile whole more firm, the outer edge of punching block pedestal 1 and rack plate 8 is connected through a screw thread At least three uniformly distributed counter-force bars 9 are simultaneously secured with nuts;The pedestal spiral shell of punching block pedestal 1 is inserted into the generally screw thread of counter-force bar 9, lower end Line through-hole 12 is simultaneously secured with nuts, and the top plate tapped through hole 20 of upper end insertion rack plate 8 is simultaneously secured with nuts;Pass through screw thread tune The link position of counter-force bar 9 and punching block pedestal 1 and rack plate 8 is saved, that is, regulates and controls the height of steel-pipe pile
(6) 6 one end of Grouting Pipe is inserted into the injected hole 19 of rack plate 8, until reaching the top of punching block pedestal 1, separately One end is connected with slip casting machine 7;
(7) whether the stability of check device and leakproofness are intact, and starter starts high-pressure slip-casting;Slurry is selected common Portland cement 42.5 screens out agglomeration, match ratio 0.45;Because of grouting pressure, cement slurry is overflow by the injected hole of 4 tube wall of steel pipe Out, the space between steel pipe 4 and annulus column punching block 5 is flowed into, with the increase of grouting amount, the height of 6 end of Grouting Pipe also mentions therewith It rises, until rack plate 8 has cement slurry spilling, slip casting is completed, and removes Grouting Pipe 6 and slip casting machine 7 and a small amount of slurry of mending of progress smoothes out Surface;
(8) stand solidification after (according to " common portland cement " (GB 175-2007) provide, time of repose be for 24 hours) into Row demoulding after successively removing counter-force bar 9, rack plate 8, punching block pedestal 1 and annulus column punching block 5, obtains sample, observes sample matter It measures and makes a record;
(9) cement mortar according to specified in " building mortar basic performance tests method standard " (JGJ/T 70-2009), The curing condition (20 ± 2 DEG C, 90% or more relative humidity) and curing time (28 days) of mixed mortar, conserve sample, Obtain miniature grouting steel pipe pile.
The present invention does not address place and is suitable for the prior art.

Claims (8)

1. preparation facilities in a kind of miniature grouting steel pipe pile room, it is characterised in that the device include punching block pedestal, upper sleeve, under Portion's sleeve, steel pipe, annulus column punching block, Grouting Pipe, slip casting machine, rack plate and counter-force bar;
The punching block pedestal is circumferentially evenly distributed at least three whorl of base through-holes, and rack plate is circumferentially evenly distributed at least three top plate screw threads Through-hole;The both ends of at least three counter-force bars are connect with whorl of base through-hole and top plate tapped through hole respectively;The center of punching block pedestal Position is provided with pedestal annular column slot, is located on the inside of whorl of base through-hole;It is vertical that the center of rack plate is provided with top plate annular Column slot is located on the inside of top plate tapped through hole;The both ends of the annulus column punching block are respectively arranged in pedestal annular column slot and top plate In annular column slot;The upper sleeve is uniformly fixed on upper sleeve by centrally located upper sleeve cylinder and at least three Upper sleeve attachment base on the outside of cylinder is constituted;The lower sleeve portion is equal by centrally located lower sleeve portion cylinder and at least three Cloth is fixed on the composition of the lower sleeve portion attachment base on the outside of lower sleeve portion cylinder;The lower sleeve portion is placed on punching block pedestal and position Inside annulus column punching block, clamped inside the edge and annulus column punching block of lower sleeve portion attachment base;Upper sleeve and rack plate It is fixedly connected and is located inside annulus column punching block, clamped inside the edge and annulus column punching block of upper sleeve attachment base;The steel Upper sleeve cylinder and lower sleeve portion inner barrel are fixed in the both ends of pipe;One end of the Grouting Pipe is connect with slip casting machine, separately One end is protruded into steel pipe by the injected hole of rack plate.
2. preparation facilities in miniature grouting steel pipe pile room according to claim 1, it is characterised in that the axis of punching block pedestal Line, the central axes of rack plate, the central axes of annulus column punching block, the central axes of upper sleeve cylinder, in lower sleeve portion cylinder The central axes of axis and steel pipe are conllinear.
3. preparation facilities in miniature grouting steel pipe pile room according to claim 1, it is characterised in that the tube wall of steel pipe has Injected hole, punching block pedestal, annulus column punching block, steel pipe and rack plate form a confined space.
4. preparation facilities in miniature grouting steel pipe pile room according to claim 1, it is characterised in that counter-force bar, whorl of base The quantity of through-hole and top plate tapped through hole is all the same.
5. preparation facilities in miniature grouting steel pipe pile room according to claim 1, it is characterised in that uniformly distributed on rack plate There is the air hole that vertical direction is penetrating, is located on the inside of top plate annular column slot.
6. preparation facilities in miniature grouting steel pipe pile room according to claim 1, it is characterised in that the upper sleeve with The shapes and sizes of lower sleeve portion are identical.
7. preparation facilities in miniature grouting steel pipe pile room according to claim 1, it is characterised in that the annulus column punching block It by lug and is bolted by two semicircle annulated column punching blocks, detachably.
8. preparation method in a kind of miniature grouting steel pipe pile room, it is characterised in that it is any described that this method is based on claim 1-7 Miniature grouting steel pipe pile room in preparation facilities, comprising the following steps:
(1) according to the pile section of miniature grouting steel pipe pile, determine the diameter of punching block pedestal and the position of pedestal annular column slot, The position of the diameter of rack plate and top plate annular column slot, the diameter of upper sleeve and lower sleeve portion and annulus column punching block Diameter;
(2) punching block pedestal is placed on platform, lower sleeve portion is placed on punching block pedestal, the margin location of lower sleeve portion attachment base At pedestal annular column slot;Steel pipe lower end is plugged in lower sleeve portion cylinder;
(3) two semicircle annulated column punching blocks are brushed into lubricating oil, passes through lug and bolt composition annulus column punching block thereon;It will justify again The lower end of annulated column punching block is plugged in pedestal annular column slot;
(4) center is had into injected hole and the rack plate for being evenly equipped with air hole is fixedly connected with upper sleeve attachment base;Steel pipe Upper end is plugged in upper sleeve cylinder, and annulus column punching block upper end is plugged in top plate annular column slot;
(5) punching block pedestal connects at least three uniformly distributed counter-force bars with the outer edge of rack plate and is secured with nuts;Counter-force Bar generally screw thread is adjusted by the thread the link position of counter-force bar Yu punching block pedestal and rack plate, and then regulates and controls steel-pipe pile Height;
(6) Grouting Pipe one end is inserted into the injected hole of rack plate, until reaching the top of punching block pedestal, the other end and slip casting Machine is connected;
(7) starter starts high-pressure slip-casting;Because of grouting pressure, cement slurry is overflowed by the injected hole of steel pipe wall, flows into steel Space between pipe and annulus column punching block, with the increase of grouting amount, the height of slip casting tube end is also promoted therewith, until top of support Plate has cement slurry spilling, and slip casting is completed, and removes Grouting Pipe and slip casting machine and mends slurry smooth out surface;
(8) demoulding is carried out after standing solidification, after successively removing counter-force bar, rack plate, punching block pedestal and annulus column punching block, is obtained Sample;
(9) sample is conserved, obtains miniature grouting steel pipe pile.
CN201910121389.8A 2019-02-19 2019-02-19 Indoor preparation device and preparation method for miniature grouting steel pipe pile Active CN109702886B (en)

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CN109702886B CN109702886B (en) 2024-05-31

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Publication number Priority date Publication date Assignee Title
CN110370450A (en) * 2019-07-30 2019-10-25 长沙秋点兵信息科技有限公司 Reducing mold pipeline device convenient for pouring and demolding and reducing method

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JP2000248562A (en) * 1999-03-01 2000-09-12 Ohbayashi Corp Base isolation construction of pile and ready-made pile used therefor
JP2004019332A (en) * 2002-06-19 2004-01-22 Jfe Steel Kk Joint structure of steel pipe column and steel pipe pile, and construction method
KR20100138402A (en) * 2009-06-25 2010-12-31 노춘복 A pile head reinforcement structure of steel pile
KR20130015032A (en) * 2011-08-02 2013-02-13 한남기초(주) The buoyancy protection device of a steel pipe piles and thereof construction method
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110370450A (en) * 2019-07-30 2019-10-25 长沙秋点兵信息科技有限公司 Reducing mold pipeline device convenient for pouring and demolding and reducing method
CN110370450B (en) * 2019-07-30 2021-05-14 长沙秋点兵信息科技有限公司 Diameter changing method convenient for pouring and demolding

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