CN209945953U - Detachable portal type metal corrugated pipe bending anti-leakage performance test device - Google Patents

Detachable portal type metal corrugated pipe bending anti-leakage performance test device Download PDF

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Publication number
CN209945953U
CN209945953U CN201920558068.XU CN201920558068U CN209945953U CN 209945953 U CN209945953 U CN 209945953U CN 201920558068 U CN201920558068 U CN 201920558068U CN 209945953 U CN209945953 U CN 209945953U
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portal
frame
fixed
metal corrugated
bolts
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王彬
熊剑平
周胜波
黄刚
刘家庆
潘飞利
曾祥泽
赖日雄
麦格
何俊辉
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Guangxi Jiaoke Group Co Ltd
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Guangxi Transportation Research and Consulting Co Ltd
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Abstract

The utility model discloses a device for testing the anti-leakage performance of a bent detachable portal type metal corrugated pipe, which comprises a portal device, a fixing device and a power traction device, wherein the portal device is mainly formed by connecting two coaxial and parallel end portal pieces and at least one assembling portal piece in the middle; the fixing device mainly comprises a limiting device and a fixed anchor sealing device; the power traction device part mainly comprises a winch. When the testing device is used, the gantries with different lengths can be disassembled and assembled according to actual needs, and meanwhile, the limiting devices with different types can be selected to bend the metal corrugated pipes with different section shapes, so that the purposes of convenience in transportation, convenience in storage, improvement in detection efficiency and the like can be achieved, and the blank in operation of the test is effectively filled. Furthermore, the utility model discloses still have characteristics such as simple easy-to-use, low cost, the degree of accuracy is high, the dismantlement is convenient, the scale popularization and application of being convenient for.

Description

Detachable portal type metal corrugated pipe bending anti-leakage performance test device
Technical Field
The utility model belongs to the technical field of test instrument equipment of test prestressed concrete raw material performance among the public road bridge beam engineering, especially, relate to a but anti seepage capability test device in crooked back of loading and unloading portal frame formula metal bellows.
Background
The metal corrugated pipe is widely applied to bridge engineering as a common prestressed pore-forming material for prestressed concrete. The post-tensioning method is a method commonly used in bridge prestressed concrete, and the main process is to pour concrete firstly, then stretch the reinforcing steel bars through a pore channel reserved in the concrete, and pour grout for sealing the anchor, wherein the reserved pore channel usually adopts a metal corrugated pipe. In the bridge prestressed concrete, the metal corrugated pipe is usually arranged in a bending mode according to a certain radian, and then the prestressed reinforcement can be guaranteed to be capable of keeping a certain bending radian. After a certain bending, the metal corrugated pipe also puts certain requirements on the anti-leakage performance of the metal corrugated pipe, because the metal corrugated pipe is related to the quality of pore-forming grouting. The slurry is used as the last protective barrier of the prestressed reinforcement in the prestressed concrete structure, if the corrugated pipe has defects, the anti-leakage performance is poor, on one hand, cement slurry cannot fill the whole corrugated pipe, so that the top of the corrugated pipe has larger crescent gaps, and even has the phenomenon of rib leakage; on the other hand, the strength of the grouting body is not enough, so that the grouting body, the steel strand and the concrete cannot form a unified whole, and the prestress can be lost in advance, so that the service life of the bridge is shortened.
The existing industry standard 'prestressed concrete metal corrugated pipe' (JG 225-2007) clearly proposes a test of the leakage resistance of the bent metal corrugated pipe, but does not clearly indicate what kind of device is used for the test, so that a unified standard is not available during the execution. The chinese patent "metal corrugated pipe leakage resistance test device" (published as 2014-12-24 in patent No. 201420338253.5) proposes that trolleys which can move linearly in the horizontal direction of a support are uniformly distributed, a "v-shaped support" for supporting different pipe diameters is arranged at the front end of each trolley, and the metal corrugated pipe is bent by controlling the trolleys to run to corresponding positions. However, the device involves many parts such as a computer, a cable, a power supply, software, a trolley and the like, and although the idea is feasible, the device has high cost, complex operation and insufficient convenience. Meanwhile, the device only aims at the round metal corrugated pipe, and does not consider the flat metal corrugated pipe. Due to the factors, the device is difficult to popularize and apply.
Disclosure of Invention
The to-be-solved technical problem of the utility model is to provide a but, anti seepage capability test device after bending of door posture metal bellows is dismantled to structure science, easy operation, convenient and low cost of use.
In order to solve the technical problem, the utility model discloses a following technical scheme:
the device comprises a portal device, a fixing device and a power traction device, wherein the portal device is mainly formed by connecting two coaxial and parallel end portal pieces and at least one assembly portal piece in the middle, the end portal piece is a rectangular frame formed by an upper bottom edge, a lower bottom edge and two side edges, the assembly portal piece is a U-shaped frame formed by the lower bottom edge and the two side edges, and the two side edges of adjacent portal pieces are connected from top to bottom through at least three pairs of parallel and opposite detachable telescopic pipes; the fixing device mainly comprises a limiting device and a fixed anchor sealing device; the limiting device is arranged between the parallel and opposite detachable telescopic pipes; the fixed anchor sealing device is arranged on the fixed plate at the lower bottom edge of the end door frame piece on one side; the power traction device mainly comprises a winch, the winch is fixed between two side edges of the end portal plate on the same side with the fixed anchor sealing device, and a steel strand on the winch penetrates through a fixed pulley at the top end of a telescopic upright post standing on the end portal plate to be connected with a traction ring.
The limiting device is a semicircular frame, and two ends of the semicircular frame are respectively fixed on the parallel and opposite detachable telescopic pipes through clamping grooves and bolts; the fixed anchor sealing device is composed of an upper semicircular frame and a lower semicircular frame, and two ends of the upper semicircular frame and the lower semicircular frame are respectively fixed on the fixed plate through bolts.
The limiting device is a semi-flat frame, and two ends of the semi-flat frame are respectively fixed on the parallel and opposite detachable telescopic pipes through clamping grooves and bolts; the fixed anchor sealing device is composed of an upper semi-flat frame and a lower semi-flat frame, and two ends of the upper semi-flat frame and the lower semi-flat frame are respectively fixed on the fixed plate through bolts.
The two side edges of the assembled portal frame piece are provided with inclined struts, and the bottom ends of the inclined struts are provided with detachable pulleys.
Can dismantle flexible pipe both ends and all contain the bolt, assemble portal piece and tip portal piece and all contain and can dismantle the corresponding screw of bolt on the flexible pipe.
The detachable extension tube is provided with a graduated scale.
Aiming at the defects of the existing device for testing the anti-leakage performance of the bent metal corrugated pipe, the inventor designs and manufactures a device for testing the anti-leakage performance of the bent detachable portal type metal corrugated pipe, which comprises a portal device, a fixing device and a power traction device, wherein the portal device is mainly formed by connecting two coaxial and parallel end portal pieces and at least one assembling portal piece in the middle; the fixing device mainly comprises a limiting device and a fixed anchor sealing device; the power traction device part mainly comprises a winch. When the testing device is used, the gantries with different lengths can be disassembled and assembled according to actual needs, and meanwhile, the limiting devices with different types can be selected to bend the metal corrugated pipes with different section shapes, so that the purposes of convenience in transportation, convenience in storage, improvement in detection efficiency and the like can be achieved, and the blank in operation of the test is effectively filled. Furthermore, the utility model discloses still have characteristics such as simple easy-to-use, low cost, the degree of accuracy is high, the dismantlement is convenient, the scale popularization and application of being convenient for.
Drawings
Fig. 1 is a schematic view of the anti-leakage performance testing device for the bending of the detachable portal type metal corrugated pipe of the present invention.
Fig. 2 is a schematic structural view of the detachable telescopic tube of the present invention.
Fig. 3 is a schematic structural view of the middle (semi-circular) position limiter of the present invention.
Fig. 4 is a schematic structural view of the middle (semi-flat) limiting device of the present invention.
Fig. 5 is a schematic structural diagram of the middle (circular) fixing and anchoring device of the present invention.
Fig. 6 is a schematic structural view of the middle (flat) fixing and anchoring device of the present invention.
In the figure: 1 hoist engine, 2 flexible stands, 3 fixed pulleys, 4 steel strands, 5 traction rings, 6 stop devices, 7 fixed anchor sealing devices, 8 detachable telescopic pipes, 9 diagonal braces, 10 pulleys, 11 assembled door frame pieces and 12 end door frame pieces.
Detailed Description
A, basic structure
As shown in fig. 1 to 6, the device for testing the anti-leakage performance of the bent removable gantry type metal corrugated pipe of the present invention comprises a gantry device, a fixing device and a power traction device. Wherein the content of the first and second substances,
the portal frame device is mainly formed by connecting two end portal frame pieces 12 which are coaxially parallel with each other and at least one assembled portal frame piece 11 in the middle, wherein the end portal frame piece is a rectangular frame formed by an upper bottom edge, a lower bottom edge and two side edges, the assembled portal frame piece is a U-shaped frame formed by the lower bottom edge and the two side edges, and the two side edges of the adjacent portal frame pieces are connected from top to bottom through at least three pairs of parallel and opposite detachable telescopic pipes. The portal device can carry out the free equipment according to the experimental requirement of different grade type corrugated metal pipe, if portal length overlength, can increase the quantity of equipment portal piece according to actual conditions, and the bracing 9 reinforcing antidumping stability is add on equipment portal piece both sides limit simultaneously, and detachable pulley 10 is established to the bracing bottom, can conveniently in time transport test device when needs.
The fixing device mainly comprises a limiting device 6 and a fixed anchor sealing device 7; the limiting devices are arranged between the parallel and opposite detachable telescopic pipes, and the bending degree of the metal corrugated pipe can reach the required curve radius by fixing the plurality of limiting devices; the fixed anchor sealing device is arranged on the fixed plate at the lower bottom edge of the end frame piece at one side and is used for fixing one end of the metal corrugated pipe.
The power traction device part mainly comprises a winch 1, the winch is fixed between two side edges of an end portal plate on the same side with the fixed anchor sealing device, a steel strand 4 on the winch penetrates through a fixed pulley 3 at the top end of a telescopic upright post 2 vertically arranged on the end portal plate to be connected with a traction ring 5, the traction ring is fixed on a section of the metal corrugated pipe which is not anchored, and traction power is provided by the winch to bend the metal corrugated pipe.
The fixed anchor sealing device and the limiting device are divided into different models according to different cross-sectional shapes and sizes of the metal corrugated pipe. If the metal corrugated pipe is circular, the limiting device is a semicircular frame, and two ends of the semicircular frame are respectively fixed on the parallel and opposite detachable telescopic pipes through clamping grooves and bolts; the fixed anchor sealing device is composed of an upper semicircular frame and a lower semicircular frame, and two ends of the upper semicircular frame and the lower semicircular frame are respectively fixed on the fixed plate through bolts. If the metal corrugated pipe is flat, the limiting device is a semi-flat frame, and two ends of the semi-flat frame are respectively fixed on the parallel and opposite detachable telescopic pipes through the clamping grooves and the bolts; the fixed anchor sealing device is composed of an upper semi-flat frame and a lower semi-flat frame, and two ends of the upper semi-flat frame and the lower semi-flat frame are respectively fixed on the fixed plate through bolts.
Can dismantle flexible pipe 8 can freely extend and shorten as required, its both ends all contain the bolt simultaneously, and equipment portal piece and tip portal piece all contain and can dismantle the corresponding screw of bolt on the flexible pipe, can become a whole with dismantling flexible pipe connection. The detachable telescopic pipe is provided with a graduated scale, and after the corresponding bending point is calculated, the detachable telescopic pipe can be directly fixed on the graduated scale as required by using a limiting device.
Second, use method
1. Preparing an instrument before an experiment, selecting a proper fixed anchor sealing device and a proper limiting device according to factors such as the length of a test piece of the metal corrugated pipe to be tested, the section shape and the like, and building a proper portal device;
2. adjusting the height of the telescopic upright column and controlling the number and the positions of the limiting devices according to the radius of the arc to be bent;
3. fixing one end of the metal corrugated pipe on the fixed anchor sealing device, fixing the other end of the metal corrugated pipe by using a traction ring, and simultaneously penetrating the steel strand through a fixed pulley on the telescopic upright post to be finally connected with the traction ring;
4. connecting a power line, and turning on a winch switch to bend and stretch;
5. after the metal corrugated pipe reaches the determined arc radius, turning off a winch switch, and pulling out a power line;
6. sealing the fixed end of the metal corrugated pipe, filling the test piece with pure cement slurry prepared from ordinary portland cement with the water cement ratio of 0.50, and observing the surface leakage condition for 30 min; the test piece can also be filled with clear water, and if the test piece does not have water seepage, the test can be carried out without cement slurry.
7. And recording the test result, finishing the test and finishing the cleaning work.

Claims (6)

1. The utility model provides a but loading and unloading portal frame formula metal bellows bending back anti leakage performance test device, includes portal device, fixing device and power draw gear, its characterized in that: the portal device is mainly formed by connecting two coaxial and parallel end portal sheets and at least one assembly portal sheet in the middle, wherein the end portal sheet is a rectangular frame formed by an upper bottom edge, a lower bottom edge and two side edges, the assembly portal sheet is a U-shaped frame formed by the lower bottom edge and the two side edges, and the two side edges of the adjacent portal sheets are connected from top to bottom through at least three pairs of parallel and opposite detachable telescopic pipes; the fixing device mainly comprises a limiting device and a fixed anchor sealing device; the limiting device is arranged between the parallel and opposite detachable telescopic pipes; the fixed anchor sealing device is arranged on a fixed plate at the lower bottom edge of the end door frame piece on one side; the power traction device mainly comprises a winch, the winch is fixed between two side edges of the end portal plate on the same side with the fixed anchor sealing device, and a steel strand on the winch penetrates through a fixed pulley at the top end of a telescopic upright post vertically arranged on the end portal plate to be connected with the traction ring.
2. The test device of claim 1, wherein: the limiting device is a semicircular frame, and two ends of the semicircular frame are respectively fixed on the parallel and opposite detachable telescopic pipes through clamping grooves and bolts; the fixed anchor sealing device is composed of an upper semicircular frame and a lower semicircular frame, and two ends of the upper semicircular frame and the lower semicircular frame are respectively fixed on the fixed plate through bolts.
3. The test device of claim 1, wherein: the limiting device is a semi-flat frame, and two ends of the semi-flat frame are respectively fixed on the parallel and opposite detachable telescopic pipes through clamping grooves and bolts; the fixed anchor sealing device is composed of an upper semi-flat frame and a lower semi-flat frame, and two ends of the upper semi-flat frame and the lower semi-flat frame are respectively fixed on the fixed plate through bolts.
4. The test device of claim 1, wherein: the two side edges of the assembled door frame sheet are provided with inclined struts, and the bottom ends of the inclined struts are provided with detachable pulleys.
5. The test device of claim 1, wherein: the two ends of the detachable telescopic pipe both contain bolts, and the assembled portal frame piece and the end portal frame piece both contain screw holes corresponding to the bolts on the detachable telescopic pipe.
6. The test device of claim 5, wherein: the detachable telescopic pipe is provided with a graduated scale.
CN201920558068.XU 2019-04-23 2019-04-23 Detachable portal type metal corrugated pipe bending anti-leakage performance test device Active CN209945953U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109709022A (en) * 2019-03-07 2019-05-03 铁正检测科技有限公司 Leakage resistance detection device after a kind of metal bellows bending for building of legislate formula
CN111504749A (en) * 2020-05-12 2020-08-07 山东广信工程试验检测集团有限公司 Metal corrugated pipe bending device for leakage resistance test

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109709022A (en) * 2019-03-07 2019-05-03 铁正检测科技有限公司 Leakage resistance detection device after a kind of metal bellows bending for building of legislate formula
CN111504749A (en) * 2020-05-12 2020-08-07 山东广信工程试验检测集团有限公司 Metal corrugated pipe bending device for leakage resistance test

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Address after: No.6, Gaoxin 2nd Road, XiXiangTang District, Nanning City, Guangxi Zhuang Autonomous Region

Patentee after: Guangxi Jiaoke Group Co.,Ltd.

Address before: 530007 No. 6 hi-tech two road, XiXiangTang District, Nanning, the Guangxi Zhuang Autonomous Region

Patentee before: GUANGXI TRANSPORTATION RESEARCH & CONSULTING Co.,Ltd.