CN109676224B - Profile plasma cutting special line - Google Patents
Profile plasma cutting special line Download PDFInfo
- Publication number
- CN109676224B CN109676224B CN201910094500.9A CN201910094500A CN109676224B CN 109676224 B CN109676224 B CN 109676224B CN 201910094500 A CN201910094500 A CN 201910094500A CN 109676224 B CN109676224 B CN 109676224B
- Authority
- CN
- China
- Prior art keywords
- profile
- feeding
- cylinder
- conveying device
- conveying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 63
- 238000007599 discharging Methods 0.000 claims abstract description 51
- 238000003825 pressing Methods 0.000 claims abstract description 9
- 239000007921 spray Substances 0.000 claims description 17
- 238000005507 spraying Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 abstract description 11
- 230000000694 effects Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K10/00—Welding or cutting by means of a plasma
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
A special section bar plasma cutting line relates to the field of cutting equipment. Including robot cutting device, section bar feeding conveyor, finished product power discharging device, robot cutting device includes section bar anchor clamps module and sets up the cutting robot in section bar anchor clamps module one side, section bar feeding conveyor is used for carrying the section bar forward to section bar anchor clamps module on, section bar anchor clamps module is used for pressing from both sides the section bar of section bar feeding conveyor transport dress, cutting robot is used for cutting the section bar that the dress was accomplished to pressing from both sides, finished product power discharging device is used for exporting the finished product that the cutting was accomplished. The invention adopts the PLC control system to control, and can realize the automatic feeding, automatic cutting, automatic discharging of finished products and automatic discharging of residual materials by inputting cutting parameters such as the original feeding length, the cutting length and the like on the control panel, thereby having the advantages of high efficiency and high degree of automation.
Description
Technical Field
The invention relates to the field of cutting equipment, in particular to a special plasma cutting line for a section bar.
Background
The section bar variety is many, and the specification is different, is in the section bar cutting process to length longer, need carry out operations such as distance, cutting, transport to the section bar, lacks corresponding automatic equipment among the prior art, and the degree of workman's participation is high intensity of labour and inefficiency.
Disclosure of Invention
The invention aims to provide a special section bar plasma cutting line which can effectively solve the problems in the background technology.
The technical scheme for achieving the purpose is as follows: a special section bar plasma cutting line, its characterized in that: including robot cutting device, section bar feeding conveyor, finished product power discharging device, robot cutting device includes section bar anchor clamps module and sets up the cutting robot in section bar anchor clamps module one side, section bar feeding conveyor, finished product power discharging device are a sharp arrangement, anchor clamps module set up between section bar feeding conveyor, finished product power discharging device, section bar feeding conveyor is used for carrying the section bar forward to section bar anchor clamps module on, section bar anchor clamps module is used for pressing from both sides the section bar that section bar feeding conveyor carried, cutting robot is used for cutting the section bar that the clamp was accomplished, finished product power discharging device is used for exporting the finished product of cutting completion.
Further, a row of side limiting bearings and a plurality of side limiting contact sensors arranged between the side limiting bearings are rotatably arranged on one side of the profile feeding and conveying device.
Further, the section bar feeding conveying device adopts an unpowered roller conveyor, which comprises a frame, a row of running rollers which are arranged at intervals and used for supporting the section bar are respectively and rotatably arranged on the frame, a servo feeding driving device is arranged on one side of the frame close to a limit bearing, the servo feeding driving device comprises a first guide rail and a rack which are arranged on the side part of the frame along the length direction, a first connecting seat which walks along the first guide rail is arranged on the first guide rail, a first driving motor is arranged on the first connecting seat, the output end of the first driving motor is connected with a gear meshed with the rack, a first cylinder seat is connected above the first connecting seat, a first driving cylinder is arranged on the first cylinder seat, the output end of the first driving cylinder faces downwards and is connected with a push block, a first electromagnet which is positioned above the section bar conveyed by the section bar feeding conveying device is connected with the lower end contact sensor which is positioned on the first cylinder seat on the outer side of the first electromagnet, and a travel switch is arranged on the inner side of the first electromagnet.
Further, the profile feeding and conveying device comprises a plurality of unpowered short roller path conveying devices which are arranged at intervals in a segmented mode, a feeding device is arranged on one side, away from the side limiting bearing, of the profile feeding and conveying device, and the feeding device is arranged along the width direction of the profile feeding and conveying device;
The feeding device comprises a plurality of profile supporting conveying frames which are arranged at intervals, wherein the profile supporting conveying frames are respectively arranged between adjacent unpowered short roller way conveying devices and are connected into a whole through connecting frames, each profile supporting conveying frame comprises a bottom bracket, two profile supporting plates which are arranged at intervals are arranged on two sides of the upper end of each bottom bracket, a second guide rail is arranged on each bottom bracket between each two profile supporting plates, a jacking mechanism which walks along each second guide rail is arranged on each second guide rail, each jacking mechanism comprises a second cylinder seat, each second cylinder seat is provided with a jacking cylinder, and the output end of each jacking cylinder faces upwards and is connected with a top plate;
The travelling driving device for driving the jacking mechanism to travel along the second guide rail is arranged between the profile supporting and conveying frames, the profiles are supported between profile supporting plates of the profile supporting and conveying frames side by side, one end of each profile supporting and conveying frame, which faces the profile feeding and conveying device, is a discharge end and is respectively arranged between two adjacent short roller conveying devices, and the discharge end of each profile supporting and conveying frame is not higher than the conveying surface of each profile feeding and conveying device.
Further, a plurality of mounting grooves which are arranged at intervals are formed in the upper end face of the profile feeding and conveying device, a roll-over stand is arranged in the mounting grooves, the upper end face of the roll-over stand is flush with the conveying face of the profile feeding and conveying device, one side, close to a side limiting bearing, of the roll-over stand is hinged to a frame of the profile feeding and conveying device, and second driving cylinders for driving the roll-over stand to roll over around hinged points are respectively arranged at the bottom of the profile feeding and conveying device.
Further, the profile feeding conveying device output end is provided with a side limiting cylinder assembly which is arranged opposite to one of the side limiting bearings, the side limiting cylinder assembly comprises a third guide rail which is arranged along the width direction of the profile feeding conveying device, a side limiting roller assembly is slidably mounted on the third guide rail, and a third driving cylinder which drives the side limiting roller assembly to slide along the third guide rail is further mounted on the frame of the profile feeding conveying device.
Further, the section bar anchor clamps module includes the support, is provided with fixed backup and the activity of following section bar feeding conveyor width direction interval arrangement respectively on the support, and fixed backup fixed mounting is on the support, and the activity backup passes through sliding seat slidable mounting on the support, installs linear guide between sliding seat and the support, still installs on the support and is used for promoting the gliding fourth actuating cylinder of linear guide along the activity backup, and the activity is leaned against the mountain and is pressed from both sides tight section bar with fixed backup cooperation under the drive of fourth actuating cylinder.
Further, the fixed backer and the movable backer are respectively provided with a vertical sliding rail, the vertical sliding rails are provided with second connecting seats in a sliding manner, the second connecting seats are respectively provided with pressing wheels which press the section bar downwards along two sides, the support is provided with a fifth driving cylinder which drives the second connecting seats on the fixed backer to slide up and down, and the support is provided with a sixth driving cylinder which drives the second connecting seats on the movable backer to slide up and down.
Further, the working end of the cutting robot is connected with a plasma cutting gun through a gun changing disc, a nozzle placing frame is arranged on one side of the cutting robot, and a code spraying machine nozzle and a rotary clamping cylinder for downwards clamping the code spraying machine nozzle on the nozzle placing frame are placed on the nozzle placing frame.
Further, the finished product power discharging device adopts the power roller way conveying device, a discharging cylinder is installed on one side of the finished product power discharging device, a push plate is connected to the output end of the discharging cylinder, a guide plate which is obliquely downwards arranged is installed on the other side of the finished product power discharging device, an electromagnetic feeding device is installed on one side of the input end of the finished product power discharging device, the electromagnetic feeding device comprises a fourth guide rail and a material taking cylinder which are arranged along the output direction of the finished product power discharging device, an electromagnet installation seat is arranged on the fourth guide rail in a sliding mode, a second electromagnet for adsorbing a finished product of a profile is installed on the electromagnet installation seat, and the material taking cylinder is connected with the electromagnet installation seat and is used for pushing the electromagnet installation seat to slide along the fourth guide rail.
The invention has the beneficial effects that:
The invention can be suitable for cutting various sectional materials, including 10# -22# channel steel, I-steel and 10# angle steel, the longest length of the feeding sectional material can reach 12m, and the shortest cutting finished product is 152mm.
The invention adopts the PLC control system to control, and can realize the automatic feeding, automatic cutting, automatic discharging of finished products and automatic discharging of residual materials by inputting cutting parameters such as the original feeding length, the cutting length and the like on the control panel, thereby having the advantages of high efficiency and high degree of automation.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic structural view of a profile feed conveyor and a finished product power take-off arranged at both ends of a profile clamp module;
FIG. 3 is a schematic structural view of a profile feed conveyor;
FIG. 4 is a partial schematic view of a profile feed conveyor;
FIG. 5 is a partial schematic view of a servo feed drive;
FIG. 6 is a schematic structural view of a feeding device;
FIG. 7 is a schematic view of a walking drive device;
FIG. 8 is a schematic structural view of a profile support carriage;
FIG. 9 is a schematic structural view of a loading device with a section supported thereon;
FIG. 10 is a schematic structural view of a profile clamp module;
FIG. 11 is a schematic view of a robot cutting apparatus;
fig. 12 is a schematic structural view of the finished product power take-off.
Detailed Description
As shown in fig. 1-12, the invention comprises a robot cutting device 1, a profile feeding and conveying device 2 and a finished product power discharging device 3, wherein a housing 5 is arranged outside the robot cutting device 1, a dust removing device 6 is arranged on one side of the housing 5, the housing 5 is connected with the dust removing device 6, the robot cutting device 1 comprises profile clamp modules 1.1 and cutting robots 1.2, the profile clamp modules 1.1 are provided with two groups which are arranged at intervals, the profile feeding and conveying device 2 and the finished product power discharging device 3 are arranged in a straight line, a feeding device 4 is arranged on one side of the profile feeding and conveying device 2, the feeding device 4 is arranged along the width direction of the profile feeding and conveying device 2.4, and the clamp modules are arranged between the profile feeding and conveying device 2 and the finished product power discharging device 3.
The profile feeding and conveying device 2 adopts an unpowered roller conveyor, one side of the profile feeding and conveying device 2, far away from the feeding device 4, is rotatably provided with a row of side limiting bearings 2.5 and side limiting contact sensors 2.9 which are arranged between the side limiting bearings 2.5 at intervals, the detection end of each side limiting contact sensor 2.9 faces one side of the feeding device 4, the profile feeding and conveying device 2 comprises a frame 2.1, the frame 2.1 is rotatably provided with a row of rollers 2.2 which are arranged at intervals and are used for supporting the profile, one side of the frame 2.1 is provided with a servo feeding and driving device 2.3, each servo feeding and driving device 2.3 comprises a first guide rail 2.31 and a rack 2.32 which are arranged at the side of the frame 2.1 along the length direction, each first guide rail 2.31 is provided with a first connecting seat 2.33 which runs along the first guide rail 2.31, each first connecting seat 2.33 is provided with a first driving motor 2.34, the output end of each first driving motor 2.34 is connected with a gear 2.35 which is meshed with the corresponding 2.32, one side of the first driving motor 2.33 is provided with a first cylinder 39.36, each first cylinder 39.36 is connected with a first cylinder 2.39, and a first cylinder 39.2.39 is arranged at the upper end of each side of the first cylinder 2.39 is connected with a first cylinder 2.39, and a first cylinder 39 is connected with a first cylinder 2.39.
The feeding device 4 comprises a plurality of section supporting conveying frames 4.1 which are arranged at intervals, the section feeding conveying devices 2 are respectively arranged between the adjacent unpowered short roller way conveying devices 2.4 by a plurality of unpowered short roller way conveying devices 2.4 which are arranged at intervals in sections, the section supporting conveying frames 4.1 are respectively arranged between the adjacent unpowered short roller way conveying devices 2.4, the section supporting conveying frames 4.1 are connected into a whole through connecting frames 4.2, each section supporting conveying frame 4.2 comprises a bottom bracket 4.3, two section supporting plates 4.4 which are arranged at intervals are arranged at two sides of the upper end of each bottom bracket 4.3, a second guide rail 4.5 is arranged on each bottom bracket 4.3 between the section supporting plates 4.4, a jacking mechanism 4.6 which walks along the second guide rail 4.5 is arranged on each second guide rail 4.5, each jacking mechanism 4.6 comprises a second cylinder seat 4.61, a jacking cylinder 4.62 is arranged on each second cylinder seat 4.61, and the output end of each jacking cylinder 4.62 faces upwards and is connected with a top plate 4.63.
The profile supporting and conveying frames 4.1 are provided with a traveling driving device 4.7 for driving the jacking mechanism 4.6 to travel along the second guide rail 4.5, the traveling driving device 4.7 comprises chain wheels 4.71 which are respectively and rotatably arranged at two ends of the bottom support 4.3, the chain wheels 4.71 at two ends of the bottom support 4.3 are in transmission connection through chains 4.72, the second cylinder seats 4.61 are respectively fixed on the corresponding chains 4.72 of the corresponding profile supporting and conveying frames 4.1, the chain wheels 4.71 at the same end of the bottom support 4.3 are in transmission connection through rotating shafts 4.73, and the connecting frames 4.2 are provided with second driving motors 4.74 for driving the rotating shafts 4.73 between the chain wheels 4.71 at one end.
The section bar is supported between section bar backup pad 4.4 of section bar supporting carriage 4.1 side by side, the up end of section bar backup pad 4.4 is provided with a plurality of interval arrangements, is used for cutting off the lug 4.8 of adjacent section bar, is fixed with quenching strip 4.9 on the section bar backup pad 4.4 between the lug 4.8, and section bar supporting carriage 4.1 is the discharge end towards section bar feeding conveyor 2's one end to set up respectively between two adjacent short roller way conveyor 2.4, section bar supporting carriage 4.1's up end is not higher than section bar feeding conveyor 2's transport face.
The upper end face of the profile feeding conveying device 2 is provided with a plurality of mounting grooves 2.41 which are arranged at intervals, a roll-over stand 2.42 is arranged in each mounting groove 2.41, the upper surface of each roll-over stand 2.42 is flush with the conveying surface of the profile feeding conveying device 2, one side, close to the side limiting bearing 2.5, of each roll-over stand 2.42 is hinged to a frame 2.1 of the profile feeding conveying device 2, second driving air cylinders 2.44 for driving the roll-over stand 2.42 to roll over around a hinge point are respectively arranged at the bottom of the profile feeding conveying device 2, the tail ends of the second driving air cylinders 2.44 are hinged to the frame 2.1 of the profile feeding conveying device 2, and the working ends of the second driving air cylinders 2.44 are hinged to the roll-over stand 2.42.
The output end of the profile feeding conveying device 2 is provided with a side limiting cylinder assembly 2.6 which is opposite to one side limiting bearing 2.5, the side limiting cylinder assembly 2.6 comprises a third guide rail 2.61 which is arranged along the width direction of the profile feeding conveying device 2, a side limiting roller assembly 2.62 is slidably arranged on the third guide rail 2.61, the side limiting roller assembly 2.62 comprises a roller seat and a limiting roller which is rotatably arranged on the roller seat, and a third driving cylinder 2.63 which drives the side limiting roller assembly 2.62 to slide along the third guide rail 2.61 is also arranged on the frame 2.1 of the profile feeding conveying device 2.
The profile clamp module 1.1 comprises a support 1.11, a fixed backup 1.12 and a movable backup 1.13 which are arranged at intervals along the width direction of the profile feeding and conveying device 2 are respectively arranged on the support 1.11, the fixed backup 1.12 is fixedly arranged on the support 1.11, the movable backup 1.13 is slidably arranged on the support 1.11 through a sliding seat 1.14, a linear guide rail 1.15 is arranged between the sliding seat 1.14 and the support 1.11, a fourth driving cylinder 1.16 for pushing the movable backup 1.13 to slide along the linear guide rail 1.15 is also arranged on the support 1.11, and the movable backup 1.13 is matched with the fixed backup 1.12 to clamp the profile under the driving of the fourth driving cylinder 1.16.
The fixed backer 1.12 and the movable backer are respectively provided with a vertical sliding rail 1.17, the vertical sliding rail 1.17 is provided with a second connecting seat 1.18 in a sliding manner, the second connecting seat 1.18 is respectively provided with a pressing wheel 1.19 for pressing the profile downwards along two sides, the support 1.11 is provided with a fifth driving cylinder 1.110 for driving the second connecting seat 1.18 on the fixed backer 1.12 to slide up and down, and the support 1.11 is provided with a sixth driving cylinder 1.11 for driving the second connecting seat 1.18 on the movable backer 1.13 to slide up and down.
The working end of the cutting robot 1.2 is connected with a plasma cutting gun 1.4 through a gun changing disc 1.3, one side of the cutting robot 1.2 is provided with a spray head placing frame 1.5, a spray head 1.6 of a code spraying machine is placed on the spray head placing frame 1.5, and a rotary clamping cylinder 1.7 for clamping the spray head 1.6 of the code spraying machine on the spray head placing frame 1.5 downwards.
The finished product power discharging device 3 adopts a power roller way conveying device, an end limiting plate 3.5 and a first opposite-injection photoelectric sensor 3.6 are arranged at the outer end of the finished product power discharging device 3, the opposite-injection photoelectric sensor 3.6 is arranged on the inner side of the end limiting plate 3.5, a discharging air cylinder 3.1 is arranged on one side of the finished product power discharging device 3, a push plate 3.2 is connected with the output end of the discharging air cylinder 3.1, a guide plate 3.3 which is obliquely downwards arranged is arranged on the other side of the finished product power discharging device 3, an electromagnetic material taking device 3.4 is arranged on one side of the input end of the finished product power discharging device 3, the electromagnetic material taking device 3.4 comprises a fourth guide rail 3.41 and a material taking air cylinder 3.42 which are arranged along the output direction of the finished product power discharging device 3, an electromagnet mounting seat 3.43 is slidably arranged on the fourth guide rail 34.1, a second electromagnet 3.44 for adsorbing a finished product is arranged on the electromagnet mounting seat 3.43, and the material taking air cylinder 3.42 is connected with the electromagnet mounting seat 3.43 and is used for pushing the electromagnet mounting seat 3.43 to slide along the fourth guide rail 3.41.
The side of the finished product power discharging device 3, which is close to the feeding end, is provided with a short section discharging section 3.7, the output end of the short section discharging section 3.7 is provided with an upward pushing backing plate 3.8 and a second opposite-irradiation photoelectric sensor 3.10 which is arranged on one side of the upward pushing backing plate 3.8, which is far away from the output end of the finished product power discharging device 3, and the bottom of the finished product power discharging device 3 is provided with a lifting cylinder 3.9 for pushing the upward pushing backing plate 3.8 to lift.
As a further explanation of this embodiment, the section bar plasma cutting dedicated line in this embodiment is controlled by a PLC controller, and the PLC controller is connected with a touch screen.
The working process of the invention comprises the following steps:
1) Firstly, manually hanging the section bar to be cut on a quenching strip 4.9 of a section bar supporting and conveying frame 4.1, and after the feeding is finished, selecting the type of the section bar on a touch screen, inputting parameters of the section bar to be cut, including length, figure number and the like, and finally driving equipment to run.
2) The second driving motor 4.74 of the traveling driving device 4.7 drives the chain wheel 4.71 and the chain 4.72 to rotate, the chain 4.72 drives the lifting mechanism 4.6 to travel to the lower side of the forefront section along the second guide rail 4.6, the lifting cylinder 4.62 drives the forefront section to lift upwards through the top plate 4.63, the traveling driving device 4.7 drives the lifting mechanism 4.6 to move the lifted section to the upper side of the section feeding and conveying device 2, the top plate 4.63 is driven by the lifting cylinder 4.62 to downwards place the section on the section feeding and conveying device 2, then the lifting mechanism 4.6 drives the top plate 4.63 to ascend through the lifting cylinder 4.62 after being reversely displaced by 300mm under the driving of the traveling driving device 4.7, meanwhile, the section on the section feeding and conveying device 2 is driven by the lifting cylinder 4.7 to move to the side of the side limiting bearing 2.5, after the side limiting contact sensor 2.9 obtains a section contact signal, the traveling driving device 4.7 stops working, and finally the lifting mechanism 4.62 is driven by the lifting cylinder 4.62 to move to the lower side of the section, and finally the section is driven by the lifting mechanism 4.62 to cut.
3) The first driving motor 2.34 of the servo feeding driving device 2.3 drives the first cylinder seat 2.36 to displace along the first guide rail 2.31, meanwhile drives the end contact sensor 2.310 to approach the end part of the profile close to the input end of the profile feeding conveying device, after the end contact sensor 2.310 obtains a feedback signal of the contact profile, the first driving cylinder 2.37 drives the pushing block 2.38 to descend, after the travel switch 2.311 sends the feedback signal, the first electromagnet 2.39 is controlled to be electrically adsorbed on the profile, the first driving motor 2.34 continues to operate, profile feeding is pushed, and when the profile runs to the output end of the profile feeding conveying device 2, the third driving cylinder 2.63 drives the side limiting roller assembly 2.62 to move forwards along the third guide rail 2.61 and is matched with the side limiting bearing 2.5 positioned at the output end of the profile feeding conveying device 2 to limit the profile.
4) The first driving motor 2.34 continuously operates to drive the profile to be fed between the fixed backup 1.12 and the movable backup 1.13 of the profile clamp module 1.1, and after the front end of the profile reaches a set position, the first driving motor 2.34 stops acting, the fourth driving cylinder 1.16 drives the movable backup 1.13 to be matched with the fixed backup 1.12 forwards along the linear guide rail 1.15 to clamp the profile along the width direction, and the fifth driving cylinder 1.110 and the sixth driving cylinder 1.11 downwards drive the pinch roller 1.19 connected on the second connecting seat 1.18 to be pressed on the profile between the fixed backup 1.12 and the movable backup 1.13.
5) The cutting robot 1.2 controls the cutting gun 1.4 to cut the section bar according to a set program, waste materials generated by cutting fall between the section bar clamp modules 1.1, after cutting is completed, the cutting robot 1.2 moves the gun changing disc 1.3 to the upper part of the spray head placing frame 1.5, simultaneously rotates the clamping cylinder 1.7 to loosen the spray head 1.6 of the ink jet printer, the cutting robot 1.2 drives the gun changing disc 1.3 to expand the spray head 1.6 of the ink jet printer, moves to a designated position to spray codes on the section bar, places the spray head 1.6 of the ink jet printer in the original position of the spray head placing frame 1.5 after finishing the code spraying, and loosens the spray head 1.6 of the ink jet printer.
6) The fifth driving air cylinder 1.110 and the sixth driving air cylinder 1.11 drive the pressing wheel 1.19 upwards to loosen the profile, the fourth driving air cylinder 1.16 drives the movable backup 1.13 to slightly loosen the profile backwards, the first driving motor 2.34 drives the first air cylinder seat 2.36 to move along the first guide rail 2.31, the first electromagnet 2.39 is driven to push the uncut profile to feed forwards for a distance of one finished product length, the pressing wheel 1.19 is driven downwards through the fifth driving air cylinder 1.110 and the sixth driving air cylinder 1.11 to press the profile to be cut, and the fourth driving air cylinder 1.16 drives the movable backup 1.13 to be matched with the fixed backup 1.12 to clamp the profile.
The uncut profile pushes the finished product profile after cutting to the finished product power discharging device 3 at the same time of forward, the material taking cylinder 3.42 drives the second electromagnet 3.44 forward to absorb the finished product profile after the front end of the profile is processed, then drives the absorbed finished product profile to return to the initial position, controls the second electromagnet 3.44 to be powered off, separates the finished product profile from the uncut profile, and then the finished product power discharging device 3 works to convey the finished product profile forward.
7) For the finished section with the finished length not exceeding 1 meter, after the first opposite-shot photoelectric sensor 3.10 senses the conveyed finished section, the lifting cylinder 3.9 drives the upper pushing backup 3.8 to lift, and the discharging cylinder 3.1 of the short section discharging section 3.7 drives the finished section to discharge.
For the finished product section bar with the finished product length exceeding 1 meter, the lifting cylinder 3.9 drives the upper pushing backer 3.8 to be positioned at a low position, the finished product power discharging device 3 drives the section bar to be conveyed forwards, and when the second opposite-irradiation photoelectric sensor 3.6 senses the conveyed finished product section bar, the discharging cylinder 3.1 pushes the finished product section bar to be discharged.
8) When a section is cut to a length lower than the set finished product length, the servo feeding driving device 2.3 drives the expected direction input end to move, and when the section moves to a position 300mm away from the initial position, the first driving cylinder 2.37 drives the first electromagnet 2.39 to ascend and controls the first electromagnet 2.39 to be powered off and returns to the initial position under the driving of the first driving motor 2.34; the second driving cylinder 2.44 drives the roll-over stand 2.42 to roll over to realize the remainder.
9) Repeating steps 2) -8).
Claims (6)
1. A special section bar plasma cutting line, its characterized in that: the cutting robot comprises a profile clamp module and a cutting robot arranged on one side of the profile clamp module, wherein the profile feed and conveying device and the finished product power discharging device are arranged in a straight line, the clamp module is arranged between the profile feed and conveying device and the finished product power discharging device, the profile feed and conveying device is used for conveying profiles forwards onto the profile clamp module, the profile clamp module is used for clamping the profiles conveyed by the profile feed and conveying device, the cutting robot is used for cutting the clamped profiles, and the finished product power discharging device is used for outputting cut finished products; the profile feeding and conveying device adopts an unpowered roller conveyor and comprises a frame, a row of rollers which are arranged at intervals and used for supporting profiles are respectively and rotatably arranged on the frame, a servo feeding and driving device is arranged on one side of the frame close to a side limiting bearing, the servo feeding and driving device comprises a first guide rail and a rack which are arranged on the side part of the frame along the length direction, a first connecting seat which walks along the first guide rail is arranged on the first guide rail, a first driving motor is arranged on the first connecting seat, the output end of the first driving motor is connected with a gear meshed with the rack, a first cylinder seat is connected above the first connecting seat, a first driving cylinder is arranged on the first cylinder seat, the output end of the first driving cylinder faces downwards and is connected with a push block, the lower end of the push block is connected with a first electromagnet which is positioned above the profile conveyed by the profile feeding and conveying device, an end contact sensor which is positioned below the first electromagnet is arranged on the first cylinder seat on the outer side of the first electromagnet, and a travel switch is arranged on the inner side of the first electromagnet;
the profile feeding conveying device comprises a plurality of unpowered short roller path conveying devices which are arranged at intervals in a segmented mode, a feeding device is arranged on one side, away from the side limiting bearing, of the profile feeding conveying device, and the feeding device is arranged along the width direction of the profile feeding conveying device;
The feeding device comprises a plurality of profile supporting conveying frames which are arranged at intervals, wherein the profile supporting conveying frames are respectively arranged between adjacent unpowered short roller way conveying devices and are connected into a whole through connecting frames, each profile supporting conveying frame comprises a bottom bracket, two profile supporting plates which are arranged at intervals are arranged on two sides of the upper end of each bottom bracket, a second guide rail is arranged on each bottom bracket between each two profile supporting plates, a jacking mechanism which walks along each second guide rail is arranged on each second guide rail, each jacking mechanism comprises a second cylinder seat, each second cylinder seat is provided with a jacking cylinder, and the output end of each jacking cylinder faces upwards and is connected with a top plate;
A travelling driving device for driving the jacking mechanism to travel along the second guide rail is arranged between the profile supporting and conveying frames, the profiles are supported between profile supporting plates of the profile supporting and conveying frames side by side, one end of the profile supporting and conveying frame, which faces the profile feeding and conveying device, is a discharging end and is respectively arranged between two adjacent short roller path conveying devices, and the discharging end of the profile supporting and conveying frame is not higher than the conveying surface of the profile feeding and conveying device;
The profile clamp module comprises a support, a fixed backup and a movable backup which are arranged at intervals along the width direction of the profile feeding and conveying device are respectively arranged on the support, the fixed backup is fixedly arranged on the support, the movable backup is slidably arranged on the support through a sliding seat, a linear guide rail is arranged between the sliding seat and the support, a fourth driving cylinder for pushing the movable backup to slide along the linear guide rail is also arranged on the support, and the movable backup is matched with the fixed backup to clamp the profile under the driving of the fourth driving cylinder;
The finished product power discharging device adopts a power roller way conveying device, a discharging cylinder is arranged on one side of the finished product power discharging device, a push plate is connected to the output end of the discharging cylinder, a guide plate which is obliquely downwards arranged is arranged on the other side of the finished product power discharging device, an electromagnet taking device is arranged on one side of the input end of the finished product power discharging device, the electromagnet taking device comprises a fourth guide rail and a taking cylinder which are arranged along the output direction of the finished product power discharging device, an electromagnet mounting seat is slidably arranged on the fourth guide rail, a second electromagnet for adsorbing a finished product of a profile is arranged on the electromagnet mounting seat, and the taking cylinder is connected with the electromagnet mounting seat and is used for pushing the electromagnet mounting seat to slide along the fourth guide rail.
2. A profile plasma cutting special line according to claim 1, characterized in that: one side of the profile feeding and conveying device is rotatably provided with a row of side limiting bearings and a plurality of side limiting contact sensors arranged between the side limiting bearings.
3. A profile plasma cutting special line according to claim 1, characterized in that: the upper end face of the profile feeding conveying device is provided with a plurality of mounting grooves which are arranged at intervals, a roll-over stand is arranged in each mounting groove, the upper end face of the roll-over stand is flush with the conveying surface of the profile feeding conveying device, one side, close to a limit bearing, of the roll-over stand is hinged to a frame of the profile feeding conveying device, and second driving cylinders for driving the roll-over stand to roll around hinge points are respectively arranged at the bottom of the profile feeding conveying device.
4. A profile plasma cutting special line according to claim 1, characterized in that: the profile feeding conveying device comprises a profile feeding conveying device, and is characterized in that the output end of the profile feeding conveying device is provided with a side limiting cylinder assembly which is arranged opposite to one side limiting bearing, the side limiting cylinder assembly comprises a third guide rail which is arranged along the width direction of the profile feeding conveying device, a side limiting roller assembly is slidably mounted on the third guide rail, and a third driving cylinder which drives the side limiting roller assembly to slide along the third guide rail is further mounted on a frame of the profile feeding conveying device.
5. A profile plasma cutting special line according to claim 1, characterized in that: the fixed backer and the movable backer are respectively provided with a vertical sliding rail, the vertical sliding rails are provided with a second connecting seat in a sliding manner, the second connecting seat is respectively provided with a pressing wheel which presses down the section bar along two sides, the support is provided with a fifth driving cylinder which drives the second connecting seat on the fixed backer to slide up and down, and the support is provided with a sixth driving cylinder which drives the second connecting seat on the movable backer to slide up and down.
6. A profile plasma cutting special line according to claim 1, characterized in that: the working end of the cutting robot is connected with a plasma cutting gun through a gun changing disc, one side of the cutting robot is provided with a spray head placing frame, and a spray head of the code spraying machine and a rotary clamping cylinder for downwards clamping the spray head of the code spraying machine on the spray head placing frame are placed on the spray head placing frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910094500.9A CN109676224B (en) | 2019-01-31 | 2019-01-31 | Profile plasma cutting special line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910094500.9A CN109676224B (en) | 2019-01-31 | 2019-01-31 | Profile plasma cutting special line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109676224A CN109676224A (en) | 2019-04-26 |
| CN109676224B true CN109676224B (en) | 2024-07-19 |
Family
ID=66195375
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910094500.9A Active CN109676224B (en) | 2019-01-31 | 2019-01-31 | Profile plasma cutting special line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109676224B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110153730B (en) * | 2019-06-26 | 2020-10-13 | 北京林克曼数控技术股份有限公司 | Automatic cutting production equipment and method for section bar |
| CN110774297B (en) * | 2019-12-06 | 2024-06-04 | 山东蓬翔汽车有限公司 | Profile cutting device |
| CN111468808A (en) * | 2020-05-29 | 2020-07-31 | 杭州江睿智能装备有限公司 | Robot plasma cutting system with excess material recycling function |
| CN113787248B (en) * | 2021-09-10 | 2022-07-01 | 杭州钱江人防设备有限公司 | Plasma robot cutting equipment |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209565616U (en) * | 2019-01-31 | 2019-11-01 | 海安交睿机器人科技有限公司 | A kind of profile plasma cut special line |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202106120U (en) * | 2011-06-07 | 2012-01-11 | 北京天立成信机械电子设备有限公司 | Automatic cutting system for sectional materials |
| KR101484925B1 (en) * | 2014-09-15 | 2015-01-23 | (주)로봇플러스 | Plasma cutting apparatus |
| CN104942420B (en) * | 2015-06-24 | 2017-03-15 | 杭萧钢构股份有限公司 | Steel pipe bundle numerical control square tube plasma cutting hole equipment |
| CN106216823B (en) * | 2016-09-30 | 2018-06-29 | 山东省计算中心（国家超级计算济南中心） | A kind of bi-directional synchronization clamped-in style plasma steel pipe cutting equipment |
-
2019
- 2019-01-31 CN CN201910094500.9A patent/CN109676224B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209565616U (en) * | 2019-01-31 | 2019-11-01 | 海安交睿机器人科技有限公司 | A kind of profile plasma cut special line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109676224A (en) | 2019-04-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109676224B (en) | Profile plasma cutting special line | |
| CN110170752B (en) | Laser cutting equipment | |
| CN111037630B (en) | Cutting machine for cutting structural wall pipe | |
| CN109967846B (en) | Metal sheet cutting production line | |
| CN105857794B (en) | Dyestripping equipment | |
| CN109795868B (en) | Auxiliary material pushing device of conveying equipment | |
| CN109351525B (en) | Automatic paint spraying machine | |
| CN110154166A (en) | A kind of wood-worker engraving machine automatical feeding system and its operating method | |
| CN212892122U (en) | Automatic deviation correcting device in production of base material plate | |
| CN211732869U (en) | Veneer conveying mechanism | |
| CN105946336B (en) | Dyestripping method | |
| CN111070349A (en) | Automatic paper scraping assembly line for veneer | |
| CN209565616U (en) | A kind of profile plasma cut special line | |
| CN210102916U (en) | Glass substrate carrying device | |
| CN113146753B (en) | Plate transfer device of plate drilling machine and working method thereof | |
| CN112298898A (en) | Automatic picking system for tread of extra-giant engineering tire | |
| CN210593723U (en) | Conveyer is used in timber apron processing | |
| CN209922178U (en) | Tire lane dividing equipment | |
| CN114273271A (en) | Automatic recovery unit of transportation tray | |
| CN109822386B (en) | Roller way feeding device and roller way conveying system for metal plate cutting production line | |
| CN214557869U (en) | Automatic cutting machine | |
| CN213563353U (en) | Ceramic tile drying device | |
| CN114919947B (en) | Honeycomb ceramic wet blank conveying and transferring machine | |
| CN214826376U (en) | Automatic picking system for tread of extra-giant engineering tire | |
| CN212045170U (en) | Automatic paper scraping assembly line for veneer |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |