CN109665337B - Full-automatic auxiliary agent batching system - Google Patents

Full-automatic auxiliary agent batching system Download PDF

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Publication number
CN109665337B
CN109665337B CN201811590431.2A CN201811590431A CN109665337B CN 109665337 B CN109665337 B CN 109665337B CN 201811590431 A CN201811590431 A CN 201811590431A CN 109665337 B CN109665337 B CN 109665337B
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China
Prior art keywords
weighing
station
small materials
controller
information
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CN109665337A (en
Inventor
张斌
黄文波
朱爱华
张毅
张水龙
薛登奎
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Shanghai Changwei Jinci Engineering Plastic Co ltd
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Shanghai Changwei Jinci Engineering Plastic Co ltd
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Priority to CN201811590431.2A priority Critical patent/CN109665337B/en
Publication of CN109665337A publication Critical patent/CN109665337A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/30Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/34Emptying devices
    • B65G65/40Devices for emptying otherwise than from the top
    • B65G65/46Devices for emptying otherwise than from the top using screw conveyors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Weight Measurement For Supplying Or Discharging Of Specified Amounts Of Material (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)

Abstract

A fully automatic adjuvant dosing system comprising: the upper computer acquires the weighing and matching information of the required weighing and matching, wherein the weighing and matching information comprises production orders, auxiliary agent package names, parts, small materials required by each part and corresponding specifications; the controller generates label discs corresponding to the number of copies one by one based on the weighing and matching information and re-inscribes the information on the label discs; the label disc is attached to the bottom of the charging basket, the roller conveying device conveys the charging basket attached with the label disc, when the charging basket attached with the label disc is conveyed to a certain station, the identifier corresponding to the station identifies information in the label disc, judges whether each part of required small materials in the label disc contains the small materials corresponding to the station, and sends the information of the small materials requiring the station to the controller in real time; the controller controls the screw feeder to stir and convey the mixture into the weighing device for weighing, and controls the screw feeder to stop running after the weight of the weighed small materials in the weighing device reaches the corresponding specification, and the controller controls the weighing device to pour the weighed small materials into the charging basket.

Description

Full-automatic auxiliary agent batching system
Technical Field
The invention relates to the technical field of auxiliary agent batching, in particular to a full-automatic auxiliary agent batching system.
Background
The auxiliary agent batching system is a batching device for automatizing the production process of chemical industry (such as polymer batching), construction (such as concrete batching), agriculture (such as feed batching) and plastics (such as BOPP batching), and is usually a control system with automatic batching algorithm software (microcomputer) as the automatic batching thereof, and is usually composed of a weighing system, a control instrument, a PLC system, an upper computer and the like.
Disclosure of Invention
Aiming at the problems and the defects existing in the prior art, the invention provides a novel full-automatic auxiliary agent batching system.
The invention solves the technical problems by the following technical proposal:
the invention provides a full-automatic auxiliary agent batching system which is characterized by comprising an upper computer and an auxiliary agent batching device, wherein the auxiliary agent batching device comprises a controller, a combined steel structure platform, a roller conveying device and a charging basket, a plurality of stations are arranged on the combined steel structure platform, each station corresponds to a station tool equipped for each small material, a roller conveying device is arranged at the bottom of the combined steel structure platform, the charging basket is arranged on the roller conveying device, an identifier corresponding to the station is arranged at the bottom of the roller conveying device, the station tool comprises a feeding station, a spiral feeder and a weighing device, the feeding station is arranged in the corresponding station, the spiral feeder is positioned under the feeding station, and the weighing device is positioned under the spiral feeder.
The upper computer is used for enabling scientific researchers to input raw material brand information and material internal code information of a formula in advance, acquiring the required weighing and dispensing information, wherein the weighing and dispensing information comprises production orders, auxiliary agent package names, parts, small materials required by each part and corresponding specifications, and transmitting the weighing and dispensing information to the controller.
The controller is used for generating electronic information corresponding to the parts one by one based on the weighing and matching information and re-engraving the electronic information on a label disc, wherein the label disc contains a production order, an auxiliary agent package name, small materials required by each part and corresponding specifications.
The label disc is attached to the bottom of the charging basket, the roller conveying device conveys the charging basket attached with the label disc, when the charging basket attached with the label disc is conveyed to a certain station, the identifier corresponding to the station identifies information in the label disc, judges whether each part of required small materials in the label disc contains the small materials corresponding to the station, and sends information of the small materials requiring the station to the controller if the required small materials are contained in the small materials corresponding to the station.
The feeding station is used for feeding small materials into the spiral feeder, the controller is used for controlling the spiral feeder to stir and convey the small materials into the weighing device to weigh, the spiral feeder is used for adjusting feeding quantity in real time according to actual weighing weight through variable frequency control, the spiral feeder is controlled to stop running after the weight of the weighed small materials in the weighing device reaches corresponding specifications, and the controller is used for controlling the weighing device to pour the weighed small materials into the charging basket.
Preferably, each two stations of the plurality of stations are oppositely arranged and share a identifier.
Preferably, the feeding station comprises a storage column and a storage seat, the top of the storage seat is fixedly provided with the storage column, the side part of the storage column is provided with a feeding port, the inside of the storage column is provided with a grid, and the top of the storage column is provided with a dust removal port.
Preferably, a low material level sensor is installed on the material storage seat, an operation indicator lamp is installed at the top of the material storage column, the low material level sensor is used for detecting the material level of small materials in the material storage seat, and the controller is used for judging whether the material level of the small materials is lower than a preset value or not, and when the material level is lower than the preset value, the operation indicator lamp is controlled to alarm.
Preferably, the screw feeder comprises a speed reducing motor, a transmission main shaft, a screw, a hopper, a stirring paddle and a discharge screw cylinder; the top of hopper and the fixed intercommunication of bottom of storage seat, be fixed with the one end of transmission main shaft on gear motor's the output shaft, be fixed with the screw rod on transmission main shaft's the center pin, hopper and stirring rake are all overlapped and are established on transmission main shaft, and the stirring rake is located the hopper, the other end of transmission main shaft is connected with a ejection of compact spiral shell section of thick bamboo.
Preferably, the screw feeder further comprises a cylinder, a blocking cover and an exhaust cap support, wherein the cylinder is arranged on the side wall of the discharge screw barrel in a penetrating mode, the blocking cover is fixed on an output shaft of the cylinder and is positioned in the discharge screw barrel, and the exhaust cap support is arranged in the discharge screw barrel and extends out of the top of the discharge screw barrel.
Preferably, every two stations are oppositely arranged and share one weighing device, the weighing device comprises a rack, a dust cover is arranged on the rack, a material bowl is fixed in the dust cover, two feeding holes are formed in the top of the dust cover, a discharging hole is formed in the bottom of the dust cover, the dust cover is connected with a material barrel through the discharging hole, each feeding hole is communicated with the bottom of a corresponding discharging screw barrel, a turnover shaft is arranged on the material bowl, the turnover shaft is connected with an output shaft of a rotary cylinder, and a weighing module is connected on the output shaft of the rotary cylinder through a bearing seat;
the weighing module is used for weighing the small materials in the material bowl and transmitting the weighed weight to the controller;
the controller is used for judging whether the weighed weight reaches the corresponding specification, and when the weighed weight reaches the corresponding specification, the rotating cylinder is controlled to drive the turning shaft to turn over, so that the material bowl is driven to turn over 180 degrees, and small materials in the material bowl are poured into the material barrel.
Preferably, the rack is further provided with an instrument box, a controller and a wireless communication module are integrated in the instrument box, and the controller is communicated with the upper computer through the wireless communication module.
Preferably, the auxiliary agent batching device further comprises a display screen, and the display screen is used for displaying information transmitted by the controller.
On the basis of conforming to the common knowledge in the field, the above preferred conditions can be arbitrarily combined to obtain the preferred examples of the invention.
The invention has the positive progress effects that:
the auxiliary agent batching system solves the problems that the existing auxiliary agent batching system cannot be guaranteed in process control, is low in metering precision, greatly influenced by ambient temperature, poor in operation continuity and stability, low in production efficiency, high in production cost and the like, is continuous and stable in operation, improves the production efficiency, reduces the production cost, and overcomes the defects of the metering methods, so that the process is guaranteed, and the loss is reduced.
Drawings
Fig. 1 and 2 are schematic structural views of a combined steel platform according to a preferred embodiment of the present invention.
Fig. 3 is a schematic structural view of a feeding station according to a preferred embodiment of the present invention.
FIG. 4 is a perspective view of a screw feeder according to a preferred embodiment of the present invention.
FIG. 5 is a cross-sectional view of a screw feeder according to a preferred embodiment of the present invention.
Fig. 6 is a perspective view of a weighing apparatus according to a preferred embodiment of the invention.
Fig. 7 is a cross-sectional view of a weighing apparatus according to a preferred embodiment of the invention.
Fig. 8 and 9 are perspective views of a fully automatic additive dosing system in accordance with a preferred embodiment of the present invention.
FIG. 10 is a diagram of a report table in accordance with the preferred embodiment of the present invention.
FIG. 11 is a diagram of a historical match accuracy report in accordance with the preferred embodiment of the present invention.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1-9, the present embodiment provides a full-automatic auxiliary agent dosing system, which includes an upper computer and an auxiliary agent dosing device.
The auxiliary agent batching device comprises a controller, a combined steel structure platform 1, a roller conveying device 2 and a charging basket 3 (see fig. 8 and 9), wherein a plurality of stations 11 (see fig. 1 and 2, 18 stations are shown in the drawing) are arranged on the combined steel structure platform 1, each station 11 corresponds to a station fixture equipped for each small material, the roller conveying device 2 is arranged at the bottom of the combined steel structure platform 1, the charging basket 3 is arranged on the roller conveying device 2, an identifier corresponding to each station is arranged at the bottom of the roller conveying device 2, and each two stations in the stations are oppositely arranged and share one identifier.
The station tool comprises a feeding station 4, a screw feeder 5, a weighing device 6 and a display screen, wherein the feeding station 4 is arranged in a corresponding station, the screw feeder 5 is positioned right below the feeding station 4, and the weighing device 6 is positioned right below the screw feeder 5.
Specifically, as shown in fig. 3, the feeding station 4 includes a storage column 41 and a storage seat 42, the top of the storage seat 42 is fixed with the storage column 41, a feeding port 43 is formed on the side of the storage column 41, a grille 44 is mounted in the storage column 41, a dust removal port 45 is mounted on the top of the storage column 41, a low level sensor 46 is mounted on the storage seat 42, and an operation indicator 47 is mounted on the top of the storage column 41. The low level sensor 46 is used for detecting the level of small materials in the material storage seat 42, and the controller is used for judging whether the small material level is lower than a preset value, and if yes, the operation indicator lamp is controlled to operate for alarming.
As shown in fig. 4 and 5, the screw feeder 5 comprises a gear motor 51, a transmission main shaft 52, a screw 53, a hopper 54, a stirring paddle 55, a discharge screw 56, an air cylinder 57, a blocking cover 58 and an exhaust cap bracket 59; the top of hopper 54 and the bottom fixed intercommunication of storage seat 42, be fixed with the one end of transmission main shaft 52 on the output shaft of gear motor 51, be fixed with screw 53 on the center pin of transmission main shaft 52, hopper 54 and stirring rake 55 all overlap and establish on transmission main shaft 52, and stirring rake 55 is located hopper 54, the other end of transmission main shaft 52 is connected with ejection of compact screw tube 56, cylinder 57 wears to be established to be fixed on ejection of compact screw tube 56's lateral wall, blanking cap 58 is fixed on cylinder 57's output shaft and blanking cap 58 is located ejection of compact screw tube 56, exhaust cap support 59 sets up in ejection of compact screw tube 56 and extends ejection of compact screw tube 56's top, be fixed with broken hunch ware 511 on the stirring rake 55, offer the material mouth on the hopper, the material mouth upper cover is equipped with apron 513, apron 513 is fixed with the hopper through anchor clamps 512.
As shown in fig. 6 and 7, each two stations are oppositely arranged and share one weighing device 6, the weighing device 6 comprises a frame 61, a dust cover 62 and an instrument box 69 are arranged on the frame 61, a material bowl 63 is fixed in the dust cover 62, two feeding holes 64 are formed in the top of the dust cover 62, discharging holes are formed in the bottom of the dust cover 62, the dust cover 62 is connected with a material bucket 3 through the discharging holes, each feeding hole is communicated with the bottom of a corresponding discharging screw 56, a turnover shaft 65 is arranged on the material bowl 63, the turnover shaft 65 is connected with an output shaft of a rotary cylinder 66, and a weighing module 68 is connected to the output shaft of the rotary cylinder 66 through a bearing seat 67. The instrument box 69 is integrated with a controller and a wireless communication module, and the controller communicates with an upper computer through the wireless communication module.
The upper computer is used for acquiring the weighing and matching information of the required weighing and matching, wherein the weighing and matching information comprises production orders, auxiliary agent package names, parts, small materials required by each part and corresponding specifications, and the weighing and matching information is transmitted to the controller.
The controller is used for generating electronic information corresponding to the parts one by one based on the weighing and matching information and re-engraving the electronic information on a label disc, wherein the label disc contains a production order, an auxiliary agent package name, small materials required by each part and corresponding specifications.
The label disc is attached to the bottom of the charging basket 3, the roller conveying device 2 conveys the charging basket attached with the label disc, when the charging basket 3 attached with the label disc is conveyed to a certain station, the identifier corresponding to the station identifies information in the label disc, judges whether each part of required small materials in the label disc contains the small materials corresponding to the station, and sends information of the small materials requiring the station to the controller if the small materials are contained in the small materials.
The feeding station is used for feeding small materials into the screw feeder 5, the controller is used for controlling the screw feeder 5 to stir and convey the small materials into the weighing device 6 to weigh, when the weight of the weighed small materials in the weighing device 6 reaches the corresponding specification, the screw feeder 5 is controlled to stop running, the controller is used for controlling the weighing device 6 to pour the weighed small materials into the charging basket 3, and the display screen is used for displaying information transmitted by the controller.
Specifically, the weighing module 68 is used for weighing the small materials in the bowl 63 and transmitting the weighed weight to the controller; the controller is used for judging whether the weighed weight reaches the corresponding specification, and if yes, the rotating cylinder 66 is controlled to drive the overturning shaft 65 to overturn, so that the material bowl 63 is driven to overturn by 180 degrees, and small materials in the material bowl 63 are poured into the material barrel 3.
The system supports Excel format importing host computer, and the material information (auxiliary agent package name, number of copies, specification, corresponding production order, etc.) called in the current day is imported into the system. The system automatically generates a summary table of the current day's title. Meanwhile, the system also supports manual input of auxiliary agent package weighing information, as shown in fig. 10.
As shown in fig. 11, for a 20-part additive package weighed out using the full-automatic additive dosing system of the present invention, 5 medium and small ingredients are required for each part.
While specific embodiments of the invention have been described above, it will be appreciated by those skilled in the art that these are by way of example only, and the scope of the invention is defined by the appended claims. Various changes and modifications to these embodiments may be made by those skilled in the art without departing from the principles and spirit of the invention, but such changes and modifications fall within the scope of the invention.

Claims (5)

1. The full-automatic auxiliary agent batching system is characterized by comprising an upper computer and an auxiliary agent batching device, wherein the auxiliary agent batching device comprises a controller, a combined steel structure platform, a roller conveying device and a charging basket, a plurality of stations are arranged on the combined steel structure platform, each station corresponds to a station tool equipped for each small material, a roller conveying device is arranged at the bottom of the combined steel structure platform, the charging basket is arranged on the roller conveying device, an identifier corresponding to the station is arranged at the bottom of the roller conveying device, the station tool comprises a feeding station, a screw feeder and a weighing device, the feeding station is arranged in the corresponding station, the screw feeder is positioned under the feeding station, and the weighing device is positioned under the screw feeder;
the upper computer is used for enabling scientific researchers to input raw material brand information and material internal code information of a formula in advance, acquiring weighing and matching information of required weighing and matching, wherein the weighing and matching information comprises production orders, auxiliary agent package names, parts, small materials required by each part and corresponding specifications, and transmitting the weighing and matching information to the controller;
the controller is used for generating electronic information corresponding to the parts one by one based on the weighing and matching information and re-engraving the electronic information on a label disc, wherein the label disc contains a production order, an auxiliary agent package name, small materials required by each part and corresponding specifications;
the label disc is attached to the bottom of the charging basket, the roller conveying device conveys the charging basket attached with the label disc, when the charging basket attached with the label disc is conveyed to a certain station, the identifier corresponding to the station identifies information in the label disc, judges whether each part of required small materials in the label disc contains the small materials corresponding to the station, and sends information of the small materials requiring the station to the controller if the small materials are contained in the small materials;
the feeding station is used for feeding small materials into the spiral feeder, the controller is used for controlling the spiral feeder to stir and convey the small materials into the weighing device for weighing, the spiral feeder is used for adjusting the feeding amount in real time according to the actual weighing weight through frequency conversion control, and the spiral feeder is controlled to stop running after the weight of the weighed small materials in the weighing device reaches the corresponding specification, and the controller is used for controlling the weighing device to pour the weighed small materials into the charging bucket;
the feeding station comprises a storage column and a storage seat, wherein the top of the storage seat is fixedly provided with the storage column, the side part of the storage column is provided with a feeding port, the inside of the storage column is provided with a grid, and the top of the storage column is provided with a dust removal port;
the screw feeder comprises a speed reducing motor, a transmission main shaft, a screw, a hopper, a stirring paddle and a discharge screw cylinder;
the top of the hopper is fixedly communicated with the bottom of the storage seat, one end of a transmission main shaft is fixed on an output shaft of the speed reducing motor, a screw is fixed on a central shaft of the transmission main shaft, the hopper and the stirring paddles are sleeved on the transmission main shaft, the stirring paddles are positioned in the hopper, and the other end of the transmission main shaft is connected with a discharge screw cylinder;
the spiral feeder further comprises a cylinder, a blocking cover and an exhaust cap support, wherein the cylinder is arranged on the side wall of the discharge screw barrel in a penetrating manner, the blocking cover is fixed on an output shaft of the cylinder and is positioned in the discharge screw barrel, and the exhaust cap support is arranged in the discharge screw barrel and extends out of the top of the discharge screw barrel;
every two stations are oppositely arranged and share one weighing device, the weighing device comprises a frame, a dust cover is arranged on the frame, a material bowl is fixed in the dust cover, two feeding holes are formed in the top of the dust cover, a discharging hole is formed in the bottom of the dust cover, the dust cover is connected with a material barrel through the discharging hole, each feeding hole is communicated with the bottom of a corresponding discharging screw barrel, a turning shaft is arranged on the material bowl, the turning shaft is connected with an output shaft of a rotary cylinder, and a weighing module is connected on the output shaft of the rotary cylinder through a bearing seat;
the weighing module is used for weighing the small materials in the material bowl and transmitting the weighed weight to the controller;
the controller is used for judging whether the weighed weight reaches the corresponding specification, and when the weighed weight reaches the corresponding specification, the rotating cylinder is controlled to drive the turning shaft to turn over, so that the material bowl is driven to turn over 180 degrees, and small materials in the material bowl are poured into the material barrel.
2. The fully automatic additive dosing system of claim 1 wherein each two of said plurality of stations are oppositely disposed and share an identifier.
3. The fully automatic auxiliary dosing system according to claim 1, wherein a low level sensor is mounted on the storage seat, an operation indicator is mounted on the top of the storage column, the low level sensor is used for detecting the level of small materials in the storage seat, and the controller is used for judging whether the small material level is lower than a preset value or not, and if yes, controlling the operation indicator to alarm.
4. The fully automatic auxiliary dosing system according to claim 1, wherein the machine frame is further provided with an instrument box, a controller and a wireless communication module are integrated in the instrument box, and the controller communicates with the upper computer through the wireless communication module.
5. The fully automatic additive dosing system of claim 1 wherein said additive dosing device further comprises a display screen for displaying information transmitted by the controller.
CN201811590431.2A 2018-12-25 2018-12-25 Full-automatic auxiliary agent batching system Active CN109665337B (en)

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CN109665337B true CN109665337B (en) 2024-04-09

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000162024A (en) * 1998-11-26 2000-06-16 Arusu:Kk Article measuring apparatus and article compounding apparatus using the same
CN103234611A (en) * 2013-05-02 2013-08-07 苏州星睿有研工控科技有限公司 Novel micro automatic dosing machine
CN104960940A (en) * 2015-07-02 2015-10-07 扬州鸿鼎配料设备科技有限公司 Automatic batching equipment for multiple powder components
CN106829425A (en) * 2017-01-18 2017-06-13 程祺秦 A kind of raw material automatic gauge platform scale system
CN108745196A (en) * 2018-07-05 2018-11-06 江苏金发科技新材料有限公司 Small powder Automatic batching equipment
CN209956980U (en) * 2018-12-25 2020-01-17 上海长伟锦磁工程塑料有限公司 Full-automatic auxiliary agent batching system

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000162024A (en) * 1998-11-26 2000-06-16 Arusu:Kk Article measuring apparatus and article compounding apparatus using the same
CN103234611A (en) * 2013-05-02 2013-08-07 苏州星睿有研工控科技有限公司 Novel micro automatic dosing machine
CN104960940A (en) * 2015-07-02 2015-10-07 扬州鸿鼎配料设备科技有限公司 Automatic batching equipment for multiple powder components
CN106829425A (en) * 2017-01-18 2017-06-13 程祺秦 A kind of raw material automatic gauge platform scale system
CN108745196A (en) * 2018-07-05 2018-11-06 江苏金发科技新材料有限公司 Small powder Automatic batching equipment
CN209956980U (en) * 2018-12-25 2020-01-17 上海长伟锦磁工程塑料有限公司 Full-automatic auxiliary agent batching system

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