CN109665337A - Full-automatic auxiliary agent feed proportioning system - Google Patents
Full-automatic auxiliary agent feed proportioning system Download PDFInfo
- Publication number
- CN109665337A CN109665337A CN201811590431.2A CN201811590431A CN109665337A CN 109665337 A CN109665337 A CN 109665337A CN 201811590431 A CN201811590431 A CN 201811590431A CN 109665337 A CN109665337 A CN 109665337A
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- China
- Prior art keywords
- station
- auxiliary agent
- small powder
- information
- controller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000000843 powder Substances 0.000 claims abstract description 43
- 238000005303 weighing Methods 0.000 claims abstract description 42
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 40
- 230000000875 corresponding Effects 0.000 claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 claims abstract description 15
- 238000007599 discharging Methods 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 18
- 239000000428 dust Substances 0.000 claims description 14
- 229910000831 Steel Inorganic materials 0.000 claims description 10
- 239000010959 steel Substances 0.000 claims description 10
- 230000001276 controlling effect Effects 0.000 claims description 5
- 238000004891 communication Methods 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims 1
- 230000001340 slower Effects 0.000 claims 1
- 239000004615 ingredient Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000005039 chemical industry Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006011 modification reaction Methods 0.000 description 2
- VIAFLMPQBHAMLI-UHFFFAOYSA-N PyBOP Chemical compound F[P-](F)(F)(F)(F)F.C1CCCN1[P+](N1CCCC1)(N1CCCC1)ON1C2=CC=CC=C2N=N1 VIAFLMPQBHAMLI-UHFFFAOYSA-N 0.000 description 1
- 239000011127 biaxially oriented polypropylene Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drugs Drugs 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000021050 feed intake Nutrition 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920002959 polymer blend Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
- B65G65/46—Devices for emptying otherwise than from the top using screw conveyors
Abstract
A kind of full-automatic auxiliary agent feed proportioning system includes: to claim the title matched with information needed for host computer obtains, and claims to include small powder and corresponding specification needed for production order, auxiliary agent packet name, number and every part with information；Controller is based on claiming to match information generation and the one-to-one label disk of number and answering information being engraved on label disk；Label disk is affixed on the bottom of charging basket, the charging basket of roller conveying device conveying label disk, when the charging basket of label disk is delivered to a certain station, information in the corresponding identifier identification label disk of the station, and judge whether contain the corresponding small powder of the station in label disk in small powder needed for every part, it sends need the information of the station small powder to controller in real time；Controller control screw feeder, which is stirred and is delivered in weighing device, weighs, it is out of service that screw feeder is controlled after the weight of small powder so-called in weighing device reaches corresponding specification, the controller control weighing device pours into so-called small powder in charging basket.
Description
Technical field
The present invention relates to auxiliary agent ingredients technical fields, more particularly to a kind of full-automatic auxiliary agent feed proportioning system.
Background technique
Auxiliary agent feed proportioning system is one kind for chemical industry (such as polymer blend), building (such as concrete batching), agricultural (such as feeding
Expect ingredient), the dispensing equipment of plastics (such as BOPP ingredient) Automation of Manufacturing Process, usually by having automatic blending algorithm software
Control system of the computer (microcomputer) as its automatic blending, usually by weighing system, control instrument, PLC system and upper
The composition such as machine, in the production process of chemical industry, chemistry, paint, grease, drug, feed, daily-use chemical industry, food, pharmacy and other items,
It generally requires to mix the weight of various raw materials by a certain percentage, and the auxiliary agent feed proportioning system in currently available technology is also deposited
In various disadvantages, not only technology controlling and process not can guarantee, and measuring accuracy is lower, and formula confidentiality is insufficient, and by environment, temperature
Degree is affected, and operation continuity, stability are poor, and the degree of automation is low, and production efficiency reduces, high production cost.
Summary of the invention
The present invention is in view of the problems of the existing technology and insufficient, provides a kind of novel full-automatic auxiliary agent feed proportioning system.
The present invention is to solve above-mentioned technical problem by following technical proposals:
The present invention provides a kind of full-automatic auxiliary agent feed proportioning system, it is characterized in that comprising host computer and auxiliary agent ingredient dress
It sets, the auxiliary agent proportioner includes controller, combined steel structure platform, roller conveying device, charging basket, the combined steel structure
Multiple stations are provided on platform, each station corresponds to the station tooling that promising each small powder is equipped with, and the combined steel structure is flat
The bottom of platform is provided with roller conveying device, and the charging basket is placed in roller conveying device, the bottom of the roller conveying device
It is provided with identifier corresponding with station, the station tooling includes feeding station, screw feeder and weighing device, described to feed intake
Station is placed in corresponding station, and the screw feeder is located at the underface of feeding station, and the weighing device is located at screw feed
The underface of machine.
The host computer is used to shift to an earlier date for scientific research personnel the original material trade mark information and material internal code name of typing formula
Information obtains the required title for claiming to match with information, and the title is with information including needed for production order, auxiliary agent packet name, number and every part
Small powder and corresponding specification, and will claim to send controller to information.
The controller is used for based on claiming to generate and the one-to-one electronic information of number and answer electronic information with information
It is engraved on label disk, small powder and corresponding specification needed for production order, auxiliary agent packet name, every part is contained in the label disk.
The label disk is attached to the bottom of charging basket, the charging basket of the roller conveying device conveying label disk, as general
When the charging basket of label disk is delivered to a certain station, the corresponding identifier of the station identifies the information in label disk, and judges
Whether contain the corresponding small powder of the station in small powder needed for every part in label disk, one is sent when to be and needs the small of the station
The information of material is to controller.
Feeding station throws small powder to screw feeder, and the controller is stirred and defeated for controlling screw feeder
It send to weighing in weighing device, by frequency control, screw feeder adjust in real time according to practical weighing weight and be fed
Doses, control screw feeder is out of service after the weight of small powder so-called in weighing device reaches corresponding specification, the control
Device control weighing device processed pours into so-called small powder in charging basket.
Preferably, every two station is oppositely arranged and shares an identifier in the multiple station.
Preferably, the feeding station includes storing column and storing seat, storing column is fixed at the top of the storing seat, it is described
The side of storing column offers feeding port, and the inside of the storing column is equipped with grid, is equipped with and removes at the top of the storing column
Dirt mouth.
Preferably, being equipped with low level sensor on the storing seat, operation instruction is installed at the top of the storing column
Lamp, the low level sensor are used to detect the material position of the small powder in storing seat, and the controller is for judging that small powder material position is
It is no to be lower than preset value, run indicator operation alarm is controlled when to be.
Preferably, the screw feeder includes decelerating motor, transmission main shaft, screw rod, hopper, agitating paddle and discharging spiral shell
Cylinder；The top of the hopper is connected to the fixation of the bottom of storing seat, is fixed with transmission main shaft on the output shaft of the decelerating motor
One end, be fixed with screw rod on the central axis of the transmission main shaft, the hopper and agitating paddle are set on transmission main shaft, and
Agitating paddle is located in hopper, and the other end of the transmission main shaft is connected with discharging barrel.
Preferably, the screw feeder further includes cylinder, blanking cover and exhaust cap holder, the cylinder, which is worn, to be fixed on out
On the side wall for expecting barrel, the blanking cover is fixed on the output shaft of cylinder and blanking cover is located in discharging barrel, the exhaust cap branch
Set up the top for being placed in discharging barrel and extending discharging barrel.
Preferably, every two station is oppositely arranged and shares a weighing device, the weighing device includes rack, described
It is provided with dust cover in rack, orifice ring is fixed in the dust cover, is opened up at the top of the dust cover there are two feed inlet, bottom
Portion offers discharge port, and the dust cover connects charging basket, the bottom of each feed inlet and corresponding discharging barrel by discharge port
It is connected, a torsion shaft, the output axis connection of the torsion shaft and rotary cylinder, the rotary cylinder is provided on the orifice ring
Output shaft on Weighing module is connected with by bearing block；
The Weighing module is used to carry out weighing to small powder in orifice ring and is transmitted to controller for weighing；
The controller controls rotary cylinder driving when to be and turns over for judging to weigh whether reach corresponding specification
Shaft is overturn, to drive orifice ring to carry out 180 degree overturning, so that the small powder in orifice ring pours into charging basket.
Preferably, being additionally provided with instrument box in the rack, controller and wireless telecommunications mould are integrated in the instrument box
Block, the controller are communicated by wireless communication module with host computer.
Preferably, the auxiliary agent proportioner further includes display screen, the display screen comes for display controller transmission
Information.
On the basis of common knowledge of the art, above-mentioned each optimum condition, can any combination to get each preferable reality of the present invention
Example.
The positive effect of the present invention is that:
Auxiliary agent feed proportioning system of the invention, solving technology controlling and process existing for current auxiliary agent feed proportioning system not can guarantee, meter
Accuracy of measurement is low, influenced by environmental temperature, and operation continuity, stability are poor, and production efficiency reduces, and production cost height etc. is asked
Topic runs continuous-stable, improves production efficiency, reduce production cost, compensate for the missing in these metering methods, thus
Guarantee technique, reduces loss.
Detailed description of the invention
Fig. 1 and 2 is the structural schematic diagram of the combined steel structure platform of present pre-ferred embodiments.
Fig. 3 is the structural schematic diagram of the feeding station of present pre-ferred embodiments.
Fig. 4 is the perspective view of the screw feeder of present pre-ferred embodiments.
Fig. 5 is the cross-sectional view of the screw feeder of present pre-ferred embodiments.
Fig. 6 is the perspective view of the weighing device of present pre-ferred embodiments.
Fig. 7 is the cross-sectional view of the weighing device of present pre-ferred embodiments.
Fig. 8 and 9 is the perspective view of the full-automatic auxiliary agent feed proportioning system of present pre-ferred embodiments.
Figure 10 is that the title of present pre-ferred embodiments matches report figure.
Figure 11 is that the history of present pre-ferred embodiments claims with precision report figure.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
Every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
As shown in figs 1-9, the present embodiment provides a kind of full-automatic auxiliary agent feed proportioning systems comprising host computer and auxiliary agent ingredient
Device.
Wherein, the auxiliary agent proportioner includes controller, combined steel structure platform 1, roller conveying device 2 and charging basket 3
(see Fig. 8 and 9) is provided with multiple stations 11 on the combined steel structure platform 1 and (see Fig. 1 and Fig. 2,18 works is shown in figure
Position), the station tooling that the corresponding promising each small powder of each station 11 is equipped with, the bottom of the combined steel structure platform 1 is provided with
Roller conveying device 2, the charging basket 3 are placed in roller conveying device 2, and the bottom of the roller conveying device 2 is provided with and work
The corresponding identifier in position, and every two station is oppositely arranged and shares an identifier in the multiple station.
The station tooling includes feeding station 4, screw feeder 5, weighing device 6 and display screen, and the feeding station 4 is placed in
In corresponding station, the screw feeder 5 is located at the underface of feeding station 4, and the weighing device 6 is located at screw feeder 5
Underface.
Specifically, as shown in figure 3, the feeding station 4 includes storing column 41 and storing seat 42, the top of the storing seat 42
It is fixed with storing column 41, the side of the storing column 41 offers feeding port 43, and the inside of the storing column 41 is equipped with grid
44, the top of the storing column 41 is equipped with dust removal port 45, and low level sensor 46 is equipped on the storing seat 42, described
The top of storing column 41 is equipped with run indicator 47.The low level sensor 46 is used to detect the small powder in storing seat 42
Material position, the controller control run indicator operation alarm for judging whether small powder material position is lower than preset value when to be.
As shown in Figures 4 and 5, the screw feeder 5 include decelerating motor 51, transmission main shaft 52, screw rod 53, hopper 54,
Agitating paddle 55, discharging barrel 56, cylinder 57, blanking cover 58 and exhaust cap holder 59；The top of the hopper 54 and storing seat 42
Bottom is fixed to be connected to, and one end of transmission main shaft 52 is fixed on the output shaft of the decelerating motor 51, the transmission main shaft 52
Screw rod 53 is fixed on central axis, the hopper 54 and agitating paddle 55 are set on transmission main shaft 52, and agitating paddle 55 is located at
In hopper 54, the other end of the transmission main shaft 52 is connected with discharging barrel 56, and the cylinder 57, which is worn, is fixed on discharging barrel
On 56 side wall, the blanking cover 58 is fixed on the output shaft of cylinder 57 and blanking cover 58 is located in discharging barrel 56, the exhaust
Cap holder 59 is set in discharging barrel 56 and extends the top of discharging barrel 56, is fixed with Arch-Breaking Device on the agitating paddle 55
511, material mouth is offered on the hopper, the material mouth upper cover is equipped with cover board 513, and the cover board 513 passes through fixture 512 and material
Bucket is mutually fixed.
As shown in Figures 6 and 7, every two station is oppositely arranged and shares a weighing device 6, and the weighing device 6 includes
Rack 61 is provided with dust cover 62 and instrument box 69 in the rack 61, and orifice ring 63 is fixed in the dust cover 62, described anti-
The top of dust hood 62 opens up that there are two feed inlet 64, bottoms to offer discharge port, and the dust cover 62 passes through discharge port binder
Bucket 3, each feed inlet are connected with the bottom of corresponding discharging barrel 56, and a torsion shaft 65, institute are provided on the orifice ring 63
The output axis connection of torsion shaft 65 Yu rotary cylinder 66 is stated, is connected on the output shaft of the rotary cylinder 66 by bearing block 67
Weighing module 68.Controller and wireless communication module are integrated in the instrument box 69, the controller passes through wireless telecommunications mould
Block is communicated with host computer.
The host computer claims the title matched with information needed for being used to obtain, described to claim to include production order, auxiliary agent packet with information
Small powder and corresponding specification needed for name, number and every part, and will claim to send controller to information.
The controller is used for based on claiming to generate and the one-to-one electronic information of number and answer electronic information with information
It is engraved on label disk, small powder and corresponding specification needed for production order, auxiliary agent packet name, every part is contained in the label disk.
The label disk is affixed on the bottom of charging basket 3, and the roller conveying device 2 conveys the charging basket of label disk, as general
When the charging basket 3 of label disk is delivered to a certain station, the corresponding identifier of the station identifies the information in label disk, and judges
Whether contain the corresponding small powder of the station in small powder needed for every part in label disk, one is sent when to be and needs the small of the station
The information of material is to controller.
Feeding station throws small powder to screw feeder 5, and the controller is stirred for controlling screw feeder 5
And be delivered in weighing device 6 and weigh, spiral shell is controlled after the weight of small powder so-called in weighing device 6 reaches corresponding specification
It is out of service to revolve feeder 5, the controller control weighing device 6 pours into so-called small powder in charging basket 3, the display screen
The information come for display controller transmission.
Specifically, the Weighing module 68, which is used to carry out weighing and weighing to small powder in orifice ring 63, is transmitted to control
Device；The controller controls the driving overturning of rotary cylinder 66 for judging to weigh whether reach corresponding specification when to be
Axis 65 is overturn, to drive orifice ring 63 to carry out 180 degree overturning, so that the small powder in orifice ring 63 pours into charging basket 3.
System supports Excel format to import host computer, and material information alleged by the same day is (auxiliary agent packet name, number, specification, right
Order etc. should be produced) it concentrates in import system.Claim to match summary sheet on the day of system automatically generated.Meanwhile system also support it is artificial defeated
Enter auxiliary agent packet and weigh information, sees Figure 10.
It as shown in figure 11, is the 20 parts of auxiliary agent packets weighed up using full-automatic auxiliary agent feed proportioning system of the invention, every part of need
Want small powder in 5.
Although specific embodiments of the present invention have been described above, it will be appreciated by those of skill in the art that these
It is merely illustrative of, protection scope of the present invention is defined by the appended claims.Those skilled in the art is not carrying on the back
Under the premise of from the principle and substance of the present invention, many changes and modifications may be made, but these are changed
Protection scope of the present invention is each fallen with modification.
Claims (9)
1. a kind of full-automatic auxiliary agent feed proportioning system, which is characterized in that it includes host computer and auxiliary agent proportioner, and the auxiliary agent is matched
Expect that device includes controller, combined steel structure platform, roller conveying device, charging basket, is provided on the combined steel structure platform
Multiple stations, each station correspond to the station tooling that promising each small powder is equipped with, the bottom setting of the combined steel structure platform
There is roller conveying device, the charging basket is placed in roller conveying device, and the bottom of the roller conveying device is provided with and station
Corresponding identifier, the station tooling include feeding station, screw feeder and weighing device, and the feeding station is placed in corresponding
In station, the screw feeder is located at the underface of feeding station, and the weighing device is located at the underface of screw feeder；
The host computer is used to shift to an earlier date for scientific research personnel the original material trade mark information and material internal generation information of typing formula,
Claim the title matched with information needed for obtaining, it is described to claim to include small powder needed for production order, auxiliary agent packet name, number and every part with information
And corresponding specification, and will claim to send controller to information；
The controller is used to be engraved in the one-to-one electronic information of number and answer electronic information based on claiming to generate with information
On label disk, small powder and corresponding specification needed for production order, auxiliary agent packet name, every part are contained in the label disk；
The label disk is attached to the bottom of charging basket, the charging basket of the roller conveying device conveying label disk, when will post
When the charging basket of label disk is delivered to a certain station, the corresponding identifier of the station identifies the information in label disk, and judges label
Whether contain the corresponding small powder of the station in small powder needed for every part in disk, a small powder for needing the station is sent when to be
Information is to controller；
Feeding station throws small powder to screw feeder, and the controller is stirred and is delivered to for controlling screw feeder
It weighs in weighing device, by frequency control, screw feeder carries out adjusting feeding capacity in real time according to practical weighing weight,
It is out of service that screw feeder is controlled after the weight of small powder so-called in weighing device reaches corresponding specification, the controller control
Weighing device processed pours into so-called small powder in charging basket.
2. full-automatic auxiliary agent feed proportioning system as described in claim 1, which is characterized in that every two station in the multiple station
It is oppositely arranged and shares an identifier.
3. full-automatic auxiliary agent feed proportioning system as described in claim 1, which is characterized in that the feeding station includes storing column and storage
Expect seat, be fixed with storing column at the top of the storing seat, the side of the storing column offers feeding port, the storing column it is interior
Portion is equipped with grid, is equipped with dust removal port at the top of the storing column.
4. full-automatic auxiliary agent feed proportioning system as claimed in claim 3, which is characterized in that be equipped with low material position on the storing seat
Sensor, run indicator is equipped at the top of the storing column, and the low level sensor is small in storing seat for detecting
The material position of material, the controller control run indicator operation for judging whether small powder material position is lower than preset value when to be
Alarm.
5. full-automatic auxiliary agent feed proportioning system as claimed in claim 3, which is characterized in that the screw feeder includes the electricity that slows down
Machine, transmission main shaft, screw rod, hopper, agitating paddle and discharging barrel；
The top of the hopper is connected to the fixation of the bottom of storing seat, is fixed with transmission main shaft on the output shaft of the decelerating motor
One end, be fixed with screw rod on the central axis of the transmission main shaft, the hopper and agitating paddle are set on transmission main shaft, and
Agitating paddle is located in hopper, and the other end of the transmission main shaft is connected with discharging barrel.
6. full-automatic auxiliary agent feed proportioning system as claimed in claim 5, which is characterized in that the screw feeder further includes gas
Cylinder, blanking cover and exhaust cap holder, the cylinder, which is worn, to be fixed on the side wall of discharging barrel, and the blanking cover is fixed on the defeated of cylinder
On shaft and blanking cover is located in discharging barrel, and the exhaust cap holder is set in discharging barrel and extends the top of discharging barrel
Portion.
7. full-automatic auxiliary agent feed proportioning system as claimed in claim 5, which is characterized in that every two station is oppositely arranged and shares
One weighing device, the weighing device include rack, and dust cover is provided in the rack, material is fixed in the dust cover
Bowl, opens up that there are two feed inlet, bottoms to offer discharge port at the top of the dust cover, and the dust cover passes through discharge port connection
Charging basket, each feed inlet are connected with the bottom of corresponding discharging barrel, and a torsion shaft, the overturning are provided on the orifice ring
The output axis connection of axis and rotary cylinder is connected with Weighing module by bearing block on the output shaft of the rotary cylinder；
The Weighing module is used to carry out weighing to small powder in orifice ring and is transmitted to controller for weighing；
The controller controls rotary cylinder when to be and drives torsion shaft for judging to weigh whether reach corresponding specification
It is overturn, to drive orifice ring to carry out 180 degree overturning, so that the small powder in orifice ring pours into charging basket.
8. full-automatic auxiliary agent feed proportioning system as claimed in claim 7, which is characterized in that be additionally provided with instrument in the rack
Case, controller and wireless communication module are integrated in the instrument box, and the controller passes through wireless communication module and host computer
It is communicated.
9. full-automatic auxiliary agent feed proportioning system as described in claim 1, which is characterized in that the auxiliary agent proportioner further includes showing
Display screen, the information that the display screen comes for display controller transmission.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811590431.2A CN109665337A (en) | 2018-12-25 | 2018-12-25 | Full-automatic auxiliary agent feed proportioning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811590431.2A CN109665337A (en) | 2018-12-25 | 2018-12-25 | Full-automatic auxiliary agent feed proportioning system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109665337A true CN109665337A (en) | 2019-04-23 |
Family
ID=66146054
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811590431.2A Pending CN109665337A (en) | 2018-12-25 | 2018-12-25 | Full-automatic auxiliary agent feed proportioning system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109665337A (en) |
-
2018
- 2018-12-25 CN CN201811590431.2A patent/CN109665337A/en active Pending
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