CN209956980U - Full-automatic auxiliary agent batching system - Google Patents

Full-automatic auxiliary agent batching system Download PDF

Info

Publication number
CN209956980U
CN209956980U CN201822186811.1U CN201822186811U CN209956980U CN 209956980 U CN209956980 U CN 209956980U CN 201822186811 U CN201822186811 U CN 201822186811U CN 209956980 U CN209956980 U CN 209956980U
Authority
CN
China
Prior art keywords
station
weighing
controller
storage
weighing device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201822186811.1U
Other languages
Chinese (zh)
Inventor
张斌
黄文波
朱爱华
张毅
张水龙
薛登奎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI CHANGWEI JINCI ENGINEERING PLASTIC Co Ltd
Original Assignee
SHANGHAI CHANGWEI JINCI ENGINEERING PLASTIC Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANGHAI CHANGWEI JINCI ENGINEERING PLASTIC Co Ltd filed Critical SHANGHAI CHANGWEI JINCI ENGINEERING PLASTIC Co Ltd
Priority to CN201822186811.1U priority Critical patent/CN209956980U/en
Application granted granted Critical
Publication of CN209956980U publication Critical patent/CN209956980U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Abstract

A fully automatic adjuvant compounding system comprising: the upper computer acquires weighing and matching information required to be weighed and matched, wherein the weighing and matching information comprises a production order, an auxiliary agent package name, the number of parts, small materials required by each part and corresponding specifications; the controller generates label discs corresponding to the number of copies one by one based on the weighing and distributing information and re-engraves the information on the label discs; the label disc is attached to the bottom of the charging basket, the roller conveying device conveys the charging basket attached with the label disc, when the charging basket attached with the label disc is conveyed to a certain station, the identifier corresponding to the station identifies information in the label disc, judges whether each required small material in the label disc contains the small material corresponding to the station or not, and sends the information needing the small material at the station to the controller in real time; the controller controls the screw feeder to stir and convey the stirred small materials into the weighing device to be weighed, when the weight of the small materials weighed in the weighing device reaches the corresponding specification, the screw feeder is controlled to stop running, and the controller controls the weighing device to pour the weighed small materials into the charging basket.

Description

Full-automatic auxiliary agent batching system
Technical Field
The utility model relates to an auxiliary agent batching technical field especially relates to a full-automatic auxiliary agent batching system.
Background
An assistant batching system is a batching device used for automation of chemical (such as polymer batching), building (such as concrete batching), agriculture (such as feed batching) and plastic (such as BOPP batching) production processes, generally uses a computer (microcomputer) with automatic batching algorithm software as a control system of the automatic batching, generally consists of a weighing system, a control instrument, a PLC system, an upper computer and the like, and is often required to mix various raw materials according to a certain proportion of weight in the production process of chemical, paint, grease, medicine, feed, daily chemical, food, pharmacy and other articles, but the assistant batching system in the prior art has various defects, not only can the process control be guaranteed, but also has lower metering precision, insufficient formula confidentiality, larger influence by environment and temperature, and has poorer running continuity and stability, the automation degree is low, the production efficiency is reduced, and the production cost is high.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to the problem that prior art exists with not enough, provide a novel full-automatic auxiliary agent feed proportioning system.
The utility model discloses a solve above-mentioned technical problem through following technical scheme:
the utility model provides a full-automatic auxiliary agent feed proportioning system, its characteristics lie in, it includes host computer and auxiliary agent dosing unit, auxiliary agent dosing unit includes controller, combination formula steel constructs platform, roller conveyor, storage bucket, combination formula steel constructs and is provided with a plurality of stations on the platform, and each station corresponds the station frock that is equipped with for each small powder, combination formula steel constructs the bottom of platform and is provided with roller conveyor, the storage bucket is arranged in on the roller conveyor, roller conveyor's bottom is provided with the recognizer that corresponds with the station, the station frock is including throwing material station, spiral feeding machine and weighing device, it arranges corresponding station in to throw the material station, spiral feeding machine is located and throws the material station under, weighing device is located spiral feeding machine, the bottom of storage bucket adheres to the label dish, the host computer is located the spiral feeding machine, the host computer is equipped with, The recognizer, the screw feeder and the weighing device are in communication connection with the controller.
The upper computer is used for enabling scientific research personnel to input original material brand information and material internal code information of a formula in advance, obtaining the weighing and matching information needing weighing and matching, wherein the weighing and matching information comprises a production order, an auxiliary agent package name, the number of parts, small materials needed by each part and corresponding specifications, and transmitting the weighing and matching information to the controller.
The controller is used for generating electronic information corresponding to the number of copies one by one based on the weighing and matching information and re-engraving the electronic information on the label disc, and the label disc contains a production order, an auxiliary agent package name, small materials required by each copy and corresponding specifications.
The label disc is attached to the bottom of the charging basket, the roller conveying device conveys the charging basket attached with the label disc, when the charging basket attached with the label disc is conveyed to a certain station, the identifier corresponding to the station identifies information in the label disc, judges whether each required small material in the label disc contains the small material corresponding to the station, and sends information of the small material needing the station to the controller if the required small material in the label disc contains the small material corresponding to the station.
The feeding station feeds small materials into the spiral feeding machine, the controller is used for controlling the spiral feeding machine to stir and convey the small materials into the weighing device to be weighed, the spiral feeding machine adjusts the feeding amount in real time according to the actual weighing weight through frequency conversion control, the spiral feeding machine is controlled to stop running after the weight of the small materials weighed in the weighing device reaches the corresponding specification, and the controller controls the weighing device to pour the weighed small materials into the material barrel.
Preferably, each two of the plurality of stations are oppositely disposed and share one identifier.
Preferably, the feeding station comprises a storage column and a storage seat, the storage column is fixed at the top of the storage seat, a feeding port is formed in the side of the storage column, a grid is installed inside the storage column, and a dust removal port is installed at the top of the storage column.
Preferably, a low material level sensor is installed on the storage seat, an operation indicating lamp is installed at the top of the storage column, the low material level sensor is used for detecting the material level of small materials in the storage seat, the controller is used for judging whether the material level of the small materials is lower than a preset value or not, and if yes, the operation indicating lamp is controlled to operate and give an alarm.
Preferably, the screw feeder comprises a speed reduction motor, a transmission main shaft, a screw, a hopper, a stirring paddle and a discharging screw cylinder; the top of hopper and the fixed intercommunication in bottom of storage seat, be fixed with the one end of transmission main shaft on gear motor's the output shaft, be fixed with the screw rod on the center pin of transmission main shaft, hopper and stirring rake all overlap and establish on the transmission main shaft, and the stirring rake is located the hopper, the other end of transmission main shaft is connected with ejection of compact screw cylinder.
Preferably, the screw feeder further comprises an air cylinder, a blocking cover and an exhaust cap support, the air cylinder is fixedly arranged on the side wall of the discharging screw cylinder in a penetrating manner, the blocking cover is fixed on an output shaft of the air cylinder and is positioned in the discharging screw cylinder, and the exhaust cap support is arranged in the discharging screw cylinder and extends out of the top of the discharging screw cylinder.
Preferably, every two stations are oppositely arranged and share one weighing device, the weighing device comprises a frame, a dust cover is arranged on the frame, a material bowl is fixed in the dust cover, two feeding holes are formed in the top of the dust cover, a discharging hole is formed in the bottom of the dust cover, the dust cover is connected with a material barrel through the discharging hole, each feeding hole is communicated with the bottom of a corresponding discharging screw barrel, a turnover shaft is arranged on the material bowl and is connected with an output shaft of a rotary cylinder, and an output shaft of the rotary cylinder is connected with a weighing module through a bearing seat;
the weighing module is used for weighing the small materials in the material bowl and transmitting the weighed amount to the controller;
the controller is used for judging whether the weighed quantity reaches the corresponding specification, and if so, the rotary air cylinder is controlled to drive the turnover shaft to turn over, so that the material bowl is driven to turn over by 180 degrees, and small materials in the material bowl are poured into the material barrel.
Preferably, still be provided with the instrument box in the frame, integrated controller and wireless communication module in the instrument box, the controller communicates with the host computer through wireless communication module.
Preferably, the auxiliary agent dosing unit further comprises a display screen for displaying information transmitted by the controller.
On the basis of the common knowledge in the field, the above preferred conditions can be combined at will to obtain the preferred embodiments of the present invention.
The utility model discloses an actively advance the effect and lie in:
the utility model discloses an auxiliary agent feed proportioning system has solved the unable assurance of process control that present auxiliary agent feed proportioning system exists, and the measurement accuracy is low, receives ambient temperature to influence great, and operation continuity, stability are relatively poor, and production efficiency reduces, and manufacturing cost height scheduling problem moves in succession stably, has improved production efficiency, has reduced manufacturing cost, has compensatied the disappearance on these metering methods to guarantee technology, reduction loss.
Drawings
Fig. 1 and 2 are schematic structural diagrams of the combined steel structure platform according to the preferred embodiment of the present invention.
Fig. 3 is a schematic structural view of a feeding station according to a preferred embodiment of the present invention.
Fig. 4 is a perspective view of a screw feeder according to a preferred embodiment of the present invention.
Fig. 5 is a sectional view of a screw feeder according to a preferred embodiment of the present invention.
Fig. 6 is a perspective view of the weighing apparatus according to the preferred embodiment of the present invention.
Fig. 7 is a sectional view of the weighing apparatus according to the preferred embodiment of the present invention.
Fig. 8 and 9 are perspective views of the fully automatic auxiliary dispensing system according to the preferred embodiment of the present invention.
FIG. 10 is a diagram of a balance report table according to a preferred embodiment of the present invention.
FIG. 11 is a table of historical allocation accuracy reports in accordance with a preferred embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1 to 9, the present embodiment provides a fully automatic assistant dispensing system, which includes an upper computer and an assistant dispensing device.
The auxiliary agent batching device comprises a controller, a combined steel structure platform 1, a roller conveying device 2 and a charging basket 3 (see fig. 8 and 9), wherein the combined steel structure platform 1 is provided with a plurality of stations 11 (see fig. 1 and 2, and 18 stations are shown in the figures), each station 11 corresponds to a station tool equipped for each small material, the bottom of the combined steel structure platform 1 is provided with the roller conveying device 2, the charging basket 3 is placed on the roller conveying device 2, the bottom of the roller conveying device 2 is provided with an identifier corresponding to the station, and every two stations in the stations are oppositely arranged and share one identifier.
The station tooling comprises a feeding station 4, a spiral feeding machine 5, a weighing device 6 and a display screen, wherein the feeding station 4 is arranged in a corresponding station, the spiral feeding machine 5 is positioned under the feeding station 4, and the weighing device 6 is positioned under the spiral feeding machine 5.
Specifically, as shown in fig. 3, the feeding station 4 includes a storage column 41 and a storage seat 42, the top of the storage seat 42 is fixed with the storage column 41, a feeding port 43 is provided at the side of the storage column 41, a grid 44 is installed inside the storage column 41, a dust removing port 45 is installed at the top of the storage column 41, a low material level sensor 46 is installed on the storage seat 42, and an operation indicator lamp 47 is installed at the top of the storage column 41. The low material level sensor 46 is used for detecting the material level of small materials in the material storage seat 42, and the controller is used for judging whether the material level of the small materials is lower than a preset value or not and controlling the operation indicator lamp to operate and alarm if the material level of the small materials is lower than the preset value.
As shown in fig. 4 and 5, the screw feeder 5 comprises a speed reduction motor 51, a transmission main shaft 52, a screw 53, a hopper 54, a stirring paddle 55, a discharge screw cylinder 56, an air cylinder 57, a blocking cover 58 and an exhaust cap bracket 59; the top of hopper 54 and the fixed intercommunication in bottom of storage seat 42, be fixed with the one end of transmission main shaft 52 on gear motor 51's the output shaft, be fixed with screw rod 53 on the center pin of transmission main shaft 52, hopper 54 and stirring rake 55 are all established on transmission main shaft 52, and stirring rake 55 is located hopper 54, the other end of transmission main shaft 52 is connected with ejection of compact spiral shell 56, cylinder 57 wears to establish and fixes on the lateral wall of ejection of compact spiral shell 56, blanking cap 58 is fixed on cylinder 57's the output shaft and blanking cap 58 is located ejection of compact spiral shell 56, exhaust cap support 59 sets up in ejection of compact spiral shell 56 and extends the top of ejection of compact spiral shell 56, be fixed with arch breaker 511 on the stirring rake 55, the material mouth has been seted up on the hopper, the material mouth upper cover is equipped with the apron 513, the apron 513 is fixed mutually with the hopper through anchor clamps 512.
As shown in fig. 6 and 7, every two stations set up and share a weighing device 6 relatively, weighing device 6 includes frame 61, be provided with dust cover 62 and instrument box 69 on the frame 61, the dust cover 62 internal fixation has a material bowl 63, two feed inlets 64, the discharge gate has been seted up to the top of dust cover 62, the bottom, dust cover 62 passes through the discharge gate and connects storage bucket 3, and each feed inlet is linked together with the bottom of the ejection of compact screw shell 56 that corresponds, be provided with a trip shaft 65 on the material bowl 63, trip shaft 65 and revolving cylinder 66's output shaft, be connected with weighing module 68 through bearing frame 67 on revolving cylinder 66's the output shaft. The instrument box 69 is internally integrated with a controller and a wireless communication module, and the controller communicates with an upper computer through the wireless communication module.
The upper computer is used for obtaining the weighing and matching information required to be weighed and matched, the weighing and matching information comprises a production order, an auxiliary agent package name, the number of parts, the small materials required by each part and the corresponding specification, and the weighing and matching information is transmitted to the controller.
The controller is used for generating electronic information corresponding to the number of copies one by one based on the weighing and matching information and re-engraving the electronic information on the label disc, and the label disc contains a production order, an auxiliary agent package name, small materials required by each copy and corresponding specifications.
The label plate is attached to the bottom of the charging basket 3, the roller conveying device 2 conveys the charging basket attached with the label plate, when the charging basket 3 attached with the label plate is conveyed to a certain station, the identifier corresponding to the station identifies information in the label plate, judges whether each required small material in the label plate contains the small material corresponding to the station, and sends information of the small material needing the station to the controller if the required small material in the label plate contains the small material corresponding to the station.
The small materials are fed into the spiral feeding machine 5 through the feeding station, the controller is used for controlling the spiral feeding machine 5 to stir and convey the small materials into the weighing device 6 to be weighed, the spiral feeding machine 5 is controlled to stop running after the weight of the small materials weighed in the weighing device 6 reaches the corresponding specification, the controller controls the weighing device 6 to pour the weighed small materials into the charging basket 3, and the display screen is used for displaying information transmitted by the controller.
Specifically, the weighing module 68 is configured to weigh the small materials in the material bowl 63 and transmit the weighed amount to the controller; the controller is used for judging whether the weighed quantity reaches the corresponding specification or not, and if so, the rotary air cylinder 66 is controlled to drive the turnover shaft 65 to turn over, so that the material bowl 63 is driven to turn over for 180 degrees, and small materials in the material bowl 63 are poured into the material barrel 3.
The system supports an Excel format to be imported into an upper computer, and material information (auxiliary agent package name, number of copies, specification, corresponding production order and the like) weighed in the same day is imported into the system in a centralized mode. The system automatically generates a daily title summary table. At the same time, the system also supports manual entry of the package weight information, see fig. 10.
As shown in fig. 11, 20 portions of auxiliary agent bags weighed by the full-automatic auxiliary agent batching system of the present invention each require 5 medium and small materials.
Although particular embodiments of the present invention have been described above, it will be appreciated by those skilled in the art that these are examples only and that the scope of the present invention is defined by the appended claims. Various changes and modifications to these embodiments may be made by those skilled in the art without departing from the spirit and the principles of the present invention, and these changes and modifications are all within the scope of the present invention.

Claims (9)

1. The utility model provides a full-automatic auxiliary agent feed proportioning system, its characterized in that, it includes host computer and auxiliary agent dosing unit, auxiliary agent dosing unit includes controller, combination formula steel constructs platform, roller conveyor, storage bucket, combination formula steel constructs and is provided with a plurality of stations on the platform, and each station corresponds the station frock that is equipped with for each small powder, combination formula steel constructs the bottom of platform and is provided with roller conveyor, the storage bucket is arranged in on the roller conveyor, roller conveyor's bottom is provided with the recognizer that corresponds with the station, the station frock is including throwing material station, screw feeder and weighing device, it arranges corresponding station in to throw the material station, screw feeder is located and throws the material station under, weighing device is located screw feeder, the bottom of storage bucket adheres to the label dish, host computer, recognizer, The screw feeder and the weighing device are in communication connection with the controller.
2. The fully automated additive dispensing system of claim 1 wherein each two of said plurality of stations are oppositely disposed and share an identifier.
3. The full-automatic auxiliary batching system of claim 1, wherein the feeding station comprises a storage column and a storage seat, the top of the storage seat is fixed with the storage column, the side part of the storage column is provided with a feeding port, the interior of the storage column is provided with a grid, and the top of the storage column is provided with a dust removal port.
4. The fully automatic additive batching system according to claim 3, wherein a low level sensor is mounted on said storage base, an operation indicator is mounted on the top of said storage column, and both said low level sensor and said operation indicator are electrically connected to a controller.
5. The fully-automatic additive batching system according to claim 3, wherein said screw feeder comprises a gear motor, a drive spindle, a screw, a hopper, a paddle and a discharge screw;
the top of hopper and the fixed intercommunication in bottom of storage seat, be fixed with the one end of transmission main shaft on gear motor's the output shaft, be fixed with the screw rod on the center pin of transmission main shaft, hopper and stirring rake all overlap and establish on the transmission main shaft, and the stirring rake is located the hopper, the other end of transmission main shaft is connected with ejection of compact screw cylinder.
6. The fully automatic additive dispensing system of claim 5 wherein the screw feeder further comprises a cylinder, a cap and an exhaust cap support, the cylinder is mounted on a sidewall of the discharge barrel, the cap is mounted on an output shaft of the cylinder and is positioned within the discharge barrel, and the exhaust cap support is mounted within the discharge barrel and extends beyond a top of the discharge barrel.
7. The full-automatic auxiliary batching system of claim 5, wherein every two stations are oppositely arranged and share one weighing device, the weighing device comprises a frame, a dust cover is arranged on the frame, a material bowl is fixed in the dust cover, two feed inlets are arranged at the top of the dust cover, a material outlet is arranged at the bottom of the dust cover, the dust cover is connected with a material barrel through the material outlet, each feed inlet is communicated with the bottom of a corresponding material outlet screw barrel, a turnover shaft is arranged on the material bowl, the turnover shaft is connected with an output shaft of a rotary cylinder, and a weighing module is connected to the output shaft of the rotary cylinder through a bearing seat.
8. The full-automatic auxiliary batching system of claim 7, wherein an instrument box is further arranged on the frame, a controller and a wireless communication module are integrated in the instrument box, and the controller communicates with an upper computer through the wireless communication module.
9. The fully automated additive dispensing system of claim 1 wherein said additive dispensing apparatus further comprises a display screen.
CN201822186811.1U 2018-12-25 2018-12-25 Full-automatic auxiliary agent batching system Active CN209956980U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201822186811.1U CN209956980U (en) 2018-12-25 2018-12-25 Full-automatic auxiliary agent batching system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201822186811.1U CN209956980U (en) 2018-12-25 2018-12-25 Full-automatic auxiliary agent batching system

Publications (1)

Publication Number Publication Date
CN209956980U true CN209956980U (en) 2020-01-17

Family

ID=69234435

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201822186811.1U Active CN209956980U (en) 2018-12-25 2018-12-25 Full-automatic auxiliary agent batching system

Country Status (1)

Country Link
CN (1) CN209956980U (en)

Similar Documents

Publication Publication Date Title
CN201998342U (en) Device for mixing raw material
CN201427354Y (en) Reactive powder concrete automatic mixing plant
CN211418549U (en) Batching system is used in refractory material production
CN202200513U (en) Automatic mixing and concentrated feeding device of double-wall corrugated pipe production line
CN201901254U (en) Fertilizer production system
CN209956980U (en) Full-automatic auxiliary agent batching system
CN104944173B (en) The control method of micro small dispensing intelligent induction system
CN102686375A (en) A system and a method for metering and adding fibres to a cement matrix
CN207401389U (en) Feed mix station
CN214863306U (en) Multi-component weighing type mixing equipment
CN102514091A (en) Closed automatic production device for refractory castable
CN213221702U (en) Intelligent gypsum mortar production facility
CN201729748U (en) Automatic batching and charging system for glass production
CN210021777U (en) Automatic proportioning machine
CN109665337A (en) Full-automatic auxiliary agent feed proportioning system
CN101993273B (en) Small-sized compound fertilizer production equipment
CN201559816U (en) Split type material distributing and mixing packaging machine
CN211725409U (en) Automatic batching mixer
CN213563453U (en) Concrete production facility that impermeability is high
CN104561603A (en) Proportioning device for antimony smelting reverberatory furnace
CN202304981U (en) Decrement electric batching scale
CN210846197U (en) Full-automatic batching system
CN215428794U (en) Quantitative batching conveying system
CN212981544U (en) Batching system for refractory material
CN212655160U (en) Automatic blending device is used in production of high temperature wear-resisting coating

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant