CN109652874A - A kind of environmental protection cotton blender machine - Google Patents
A kind of environmental protection cotton blender machine Download PDFInfo
- Publication number
- CN109652874A CN109652874A CN201811622084.7A CN201811622084A CN109652874A CN 109652874 A CN109652874 A CN 109652874A CN 201811622084 A CN201811622084 A CN 201811622084A CN 109652874 A CN109652874 A CN 109652874A
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- Prior art keywords
- cotton blender
- blender machine
- mandrel
- mixing drum
- dust
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 82
- 230000007613 environmental effect Effects 0.000 title claims abstract description 15
- 239000000428 dust Substances 0.000 claims abstract description 45
- 238000004140 cleaning Methods 0.000 claims abstract description 35
- 238000000605 extraction Methods 0.000 claims abstract description 25
- 238000005192 partition Methods 0.000 claims abstract description 18
- 230000009187 flying Effects 0.000 claims abstract description 14
- 238000003860 storage Methods 0.000 claims abstract description 8
- 238000002156 mixing Methods 0.000 claims description 103
- 239000000835 fiber Substances 0.000 claims description 49
- 238000007667 floating Methods 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 10
- 238000001914 filtration Methods 0.000 claims description 8
- 230000007246 mechanism Effects 0.000 claims description 6
- 230000008520 organization Effects 0.000 claims description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 239000012535 impurity Substances 0.000 abstract description 17
- 239000004753 textile Substances 0.000 abstract description 6
- 230000004630 mental health Effects 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 7
- 125000006850 spacer group Chemical group 0.000 description 7
- 230000006872 improvement Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000007789 sealing Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- -1 debris Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 210000004209 hair Anatomy 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000009711 regulatory function Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G13/00—Mixing, e.g. blending, fibres; Mixing non-fibrous materials with fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F29/00—Mixers with rotating receptacles
- B01F29/60—Mixers with rotating receptacles rotating about a horizontal or inclined axis, e.g. drum mixers
- B01F29/64—Mixers with rotating receptacles rotating about a horizontal or inclined axis, e.g. drum mixers with stirring devices moving in relation to the receptacle, e.g. rotating
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The present invention relates to textile technology fields.It is designed to provide a kind of environmentally friendly cotton blender machine that can reduce workshop pollution.The technical scheme adopted by the invention is that: a kind of environmental protection cotton blender machine, the dust-extraction unit cleared up including rack, the cotton blender machine main body being arranged on the rack and flyings for being generated to cotton blender machine main body；The dust-extraction unit includes dust cleaning case, the dust cleaning case is internally provided with multiple vertical dedusting partitions, the dedusting partition will be divided into multiple dust storage chambers inside dust cleaning case, the top of the dust cleaning case side is provided with air inlet, and the top of the other side is provided with air outlet；A dedusting strainer is mounted at the top of each Zhang Suoshu dedusting partition and air outlet, the air outlet is connected to the input end of negative-pressure air fan.Flyings, the impurity that the present invention can generate cotton blender machine main body are cleared up, and have been purified workshop sublimity, have been conducive to the physical and mental health of staff.
Description
Technical field
The present invention relates to textile technology fields, and in particular to a kind of environmental protection cotton blender machine.
Background technique
Cotton blender machine is a kind of widely used equipment of field of textiles, and its role is to mix a variety of different fibers
It closes, with performance, the reduction textile cost etc. for improving textile.Fiber is by sources broadly divided into natural fiber and artificial fiber,
Common natural fiber is such as: cotton, fiber crops, animal wool.And artificial fiber is such as: glass fibre, nylon fiber.Currently, existing
Cotton blender machine in use, the problem of being widely present such as: even if 1, fiber is after shredding, however it remains the phenomenon that conglomeration, lead
Cause that existing cotton blender machine or mixed effect are poor, cause that mixing is uneven or production efficiency is extremely low, incorporation time is long.2, existing
Some cotton blender machines the degree of automation in terms of charging is low, needs to cooperate a large amount of manual operation, has seriously affected production efficiency.3,
In the process of work, flyings are serious for cotton blender machine, and the loss such as various debris, impurity influence staff in workshop
Physical and mental health.
Summary of the invention
The purpose of the present invention is to provide a kind of environmentally friendly cotton blender machines that can reduce workshop pollution.
For achieving the above object, the technical scheme adopted by the invention is that: it is a kind of environmental protection cotton blender machine, including rack,
The dust-extraction unit that the cotton blender machine main body being arranged on the rack and the flyings for generating to cotton blender machine main body are cleared up；It is described mixed
Feed hopper is arranged in the top of cotton machine main body, and the feed hopper is connected to the feed inlet of cotton blender machine main body；The rack includes chassis
With two vertical side frames being arranged on chassis；
The dust-extraction unit includes dust cleaning case, and the dust cleaning case is internally provided with multiple vertical dedusting partitions, described
Dedusting partition will be divided into multiple dust storage chambers inside dust cleaning case, the opposite dust cleaning case front of each dust storage chamber is provided with one
Hermatic door able to turn on or off；The top of the dust cleaning case side is provided with air inlet, and the top of the other side is provided with air outlet；It is each
A dedusting strainer, the import of the air outlet and negative-pressure air fan are mounted at the top of Zhang Suoshu dedusting partition and air outlet
End connection, the outlet end of the negative-pressure air fan is in communication with the outside；The air inlet is connected to cotton blender machine main body by pump drainage pipeline,
For adsorbing the dust in cotton blender machine main body.
Preferably, the quantity of the dedusting partition is at least two, and the mesh aperture of multiple dedusting strainers is along air inlet
Mouth gradually becomes smaller towards the direction of air outlet.
Preferably, cleaning mechanism is additionally provided with inside the dust cleaning case, the cleaning mechanism includes transversely sequentially passing through
The rotation axis of each dedusting strainer, the rotation axis is by the deashing motor driven that is fixed on dedusting chamber interior wall；Described turn
More floating rules are arranged in the quantity that dedusting strainer is corresponded on moving axis；The floating rule is radially extended along rotation axis, and one end is corresponding solid
Each dedusting strainer is scheduled in the rotation axis of air inlet side；The side of the floating rule towards dedusting strainer is provided with filter
Net cleaning bristle.
Preferably, the cotton blender machine main body includes mandrel, mixing drum and outer cylinder, and the mandrel extends transversely, and two
End is fixed on side frame；The mixing drum is coaxially set in outside mandrel and is rotatably assorted with mandrel composition, mixing rolling
Cylinder is driven by first motor, and mixed organization is provided in mixing drum；Chassis is fixedly installed by chassis in the bottom of the outer cylinder
On, and outer cylinder is coaxially set in outside the side of mixing drum and is rotatably assorted with mixing drum composition, the cotton blender machine main body
Feed inlet is located at the top of outer cylinder；Multiple fiber entries are evenly arranged on the circumferential surface of the mixing drum, each described fibre
Dimension inlet is provided with a peel plate；The peel plate is tiltedly extended outwardly by one end of fiber entry towards the other end, and is shelled
Fiber capturing mouth is constituted between one end outer from plate and mixing drum；The direction of the fiber capturing mouth turns with mixing drum
Dynamic direction is consistent, and the peel plate outwardly-facing surface is provided with the first needle tooth, is provided with second on the inner wall of the outer cylinder circumferential surface
Needle tooth.
Preferably, on the circumferential surface of the mandrel be arranged there are two annular mounting groove, the position of the mounting groove with mix
The both ends of roller are opposite, and the both ends of mixing drum pass through the bearing being arranged in mounting groove and connect with mandrel.
Preferably, it is provided with connector on the end face of described mixing drum one end, is provided on the circumferential surface of the connector
One circle ring gear；The first motor is fixed on chassis, and the power output end of first motor is provided with first gear；Institute
It states and is sequentially connected between first gear and ring gear by the first belt.
Preferably, the mixed organization includes more along the mixing thorn rods of mixing drum length direction extension and is arranged in core
The both ends of the striking rod radially extended along mandrel on axis, the mixing thorn rod are affixed with two end faces of mixing drum respectively.
Preferably, the mixing thorn rod is made of rubber, and mixing thorn rod includes nunchakus body and the thorn that nunchakus body surface is arranged in
Body, the nematophore are made of the bottom of cone section and spherical top section；The nunchakus body is provided centrally with along nunchakus body length direction
One end of the inflatable chamber of extension, the mixing thorn rod is provided with valve inside, and the operating side of the valve inside is located at mixing drum end
On the outer wall in face.
Preferably, the inside of the mandrel is provided with axocoel, the company of being provided on the circumferential surface of mandrel along the length direction of mandrel
Lead to the axis hole of mandrel exterior and axocoel, is provided with one layer of stainless steel filtering net on the inner wall of the mandrel；One end of the mandrel is set
It is equipped with the pump drainage mouth being connected to axocoel, the pump drainage mouth is connected to negative pressure device；The negative pressure device be dust-extraction unit, it is described into
Air port is connected to by pump drainage pipeline with the pump drainage mouth on mandrel.
Preferably, the mandrel is additionally provided with the first safety inside and outside connection mandrel on the circumferential surface of negative pressure device one end
Valve, the second safety valve being provided on the end face of described mixing drum one end inside and outside connection mixing drum.
Beneficial effects of the present invention embody a concentrated reflection of: flyings, the impurity that can be generated to cotton blender machine main body are cleared up, only
Change workshop sublimity, is conducive to the physical and mental health of staff.Specifically, dust-extraction unit of the invention is in use process
In, the end of pump drainage pipeline is drawn to cotton blender machine main body and generates the position that flyings are serious, dust is more.It is then turned on negative pressure wind
Machine, under the action of negative-pressure air fan, flyings and dust can successively enter inside dust cleaning case by pump drainage pipeline, air inlet, carry out
Classification processing.The dedusting strainer of dedusting partition top setting can filter out the impurity such as debris, dust, and impurity is fallen in dust storage chamber
Interior completion is collected, and after opening hermatic door, can quickly be cleared up impurity, easy to use.In addition, by cotton blender machine of the present invention
After the pump drainage mouth of main body mandrel and the pump drainage pipeline connection of dust-extraction unit, filled using dust-extraction unit as the negative pressure of cotton blender machine main body
It sets, cotton blender machine body interior is made to form negative pressure, can more efficiently avoid flyings phenomenon, raising charging stability and fiber mixed
The uniformity of conjunction.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the portion A enlarged drawing in Fig. 1；
Fig. 3 is the portion B enlarged drawing in Fig. 1；
Fig. 4 is the C-C direction view of structure shown in Fig. 1；
Fig. 5 is the scheme of installation of the second belt；
Fig. 6 is the portion D enlarged drawing in Fig. 5；
Fig. 7 is the schematic diagram of internal structure of dust-extraction unit.
Specific embodiment
A kind of environmentally friendly cotton blender machine as shown in figs. 1-7, including rack, the cotton blender machine main body 1 being arranged on the rack and is used for
The dust-extraction unit 2 that the flyings that cotton blender machine main body 1 generates are cleared up.Feed hopper 3 is arranged in the top of the cotton blender machine main body 1,
The feed hopper 3 is connected to the feed inlet 4 of cotton blender machine main body 1.The rack includes chassis 5 and be arranged on chassis 5 two
Vertical side frame 6.That is, present invention generally comprises cotton blender machine main body 1, dust-extraction unit 2 and feed hopper 3 composition, mixed cotton
For mixing to various fiber raw materials, dust-extraction unit 2 is used for dust, the broken fibre generated in mixed process owner's body 1
The impurity such as dimension are purged, and feed hopper 3 is used to improve the automation of the charging of cotton blender machine 1.Improvements major embodiment of the invention
In three broad aspects: 1, cotton blender machine main body 1；2, dust-extraction unit 2；3, feed hopper 3.Each improvement can be applied independently in existing mixed cotton
On machine, naturally it is also possible to combination of two or even three big improvements together combined application on cotton blender machine.
(1) from the point of view of the improvement in terms of cotton blender machine main body 1, as shown in Figure 1, cotton blender machine main body 1 of the present invention includes core
Axis 7, mixing drum 8 and outer cylinder 9, the mandrel 7, mixing drum 8 and outer cylinder 9 are set gradually from the inside to the outside.The mandrel 7 is along cross
To extension, and both ends are fixed on side frame 6.The mixing drum 8 is coaxially set in outside mandrel 7 and constitutes with mandrel 7
It is rotatably assorted, that is to say, that mandrel 7 of the invention is fixed, and mixing drum 8 is able to carry out rotation.It is rolled about mixing
The mounting means of cylinder 8, the present invention preferably uses, and in conjunction with shown in Fig. 1 and 2, there are two annulars for setting on the circumferential surface of the mandrel 7
Mounting groove 17, the position of the mounting groove 17 is opposite with the both ends of mixing drum 8, and the both ends of mixing drum 8 pass through setting
Bearing 18 in mounting groove 17 is connect with mandrel 7, and the surface of protrusion mandrel 7 may be selected in the mounting groove 17, is also possible to interior
Recessed form.Such fit system makes mixing drum 8 more smooth in the course of rotation, and is not susceptible in mandrel 7
On channel bit.Certainly, it is also feasible for being installed in place mandrel 7 and mixing drum 8 in such a way that other play phase same-action.
The mixing drum 8 of cotton blender machine main body 1 of the present invention is driven by first motor 10, is provided with mixing machine in mixing drum 8
Structure.Conventional driving method is for example: gear ring is arranged on the circumferential surface of the mixing drum 8, utilizes one and gear ring meshed gears
By the power transmission of first motor 10 to mixing drum 8.But consider that the present invention also needs to install outer cylinder 9, in order to avoid interference, originally
It invents better way and is also possible that described 8 one end of mixing drum, be namely provided with connection on the end face of right end as shown in figure 1
First 19, the use of connector 19 is tubular, interferes to avoid to mandrel 7.A circle tooth is provided on the circumferential surface of the connector 19
Ring 20.The first motor 10 is fixed on chassis 5, and the power output end of first motor 10 is provided with gear 21.Institute
It states and is sequentially connected between gear 21 and ring gear 20 by the first belt 22.
About the installation of outer cylinder 9, the bottom of outer cylinder 9 of the present invention is fixedly installed on chassis 5 by chassis 11, and outer cylinder
9 are coaxially set in outside the side of mixing drum 8 and are rotatably assorted with the composition of mixing drum 8, that is to say, that mixing drum 8 and outer cylinder
9 be also to be relatively rotatable to each other, but it should guaranteeing the air-tightness of seam crossing between the two, simplest sealing means are exactly two
Lubricating oil is filled in the gap of person, forms oil film seal.It can certainly be setting elastic sealing element, bullet at the gap of the two
Property sealing element side and mixing drum 8 it is fixed, and side is pressed on outer cylinder 9.Certainly, being also using other modes formation sealing can
Capable, details are not described herein again due to relatively simple for the sealing structure.The feed inlet 4 of the cotton blender machine main body 1 is located at the top of outer cylinder 9
Portion.As shown in figs. 4 and 6, multiple fiber entries 12 are evenly arranged on the circumferential surface of mixing drum 8 of the present invention, each institute
It states and is provided with a peel plate 13 at fiber entry 12.The peel plate 13 is oblique towards the other end by one end of fiber entry 12
Outer extension, and fiber capturing mouth 14 is constituted between the outer one end and mixing drum 8 of peel plate 13, for towards in mixing drum 8
Collect loose fibre bundle, fibre bundle.In Fig. 4, the rotation direction of the mixing drum 8 be it is clockwise, then the fiber is caught
The direction for catching mouth 14 is consistent with the rotation direction of mixing drum 8, also towards clockwise direction, 13 outwardly-facing surface of peel plate
It is provided with the first needle tooth 15, is provided with the second needle tooth 16 on the inner wall of 9 circumferential surface of outer cylinder.
During carrying out fiber mixing, various fibers are added the present invention from feed hopper 3, and enter from feed inlet 4 and mix
Inside cotton machine main body 1, first motor 10 start, drive mixing drum 8 constantly rotate, mixing drum 8 in the course of rotation,
The also continuous rotation of peel plate 13；Peel plate 13 constantly removes the fiber at feed inlet 4, and extremely by the entrainment of fiber dispersion
Between outer cylinder 9 and mixing drum 8.Blocking, conglomeration fiber is torn by the first needle tooth 15 and the second needle tooth 16, further
Shredding is the fibre bundle of fluffy dispersion, and also completes certain premixing in the process；Simultaneously because 15 He of the first needle tooth
Second needle tooth 16 has certain Carding Function to fibrous raw material, and the link between each fiber filament can be made to weaken, also easily facilitated
Subsequent mixing.After the first needle tooth 15 and the processing of the second needle tooth 16, dispersion, fluffy tuftlet, little Cong fiber are rolled in mixing
Successively enter inside mixing drum 8 by fiber capturing mouth 14, fiber entry 12 in 8 rotation processes of cylinder, carries out secondary mixing, this
When various fibers between there is better mixture homogeneity.The present invention can make conglomeration, blocking compared with traditional cotton blender machine
Fiber raw material is more loose, improves adaptability and the mixed uniformity to raw material.Meanwhile cotton blender machine of the invention
Main body 1 is compact-sized, a tractor serves several purposes, occupied area are small.
The mixed organization being arranged in the mixing drum 8 of cotton blender machine main body 1 of the present invention can be rod-type agitating paddle, adaptation is beaten
Hand etc., but preferably way is, and mixed organization of the present invention includes the more mixing thorns extended along 8 length direction of mixing drum
Rod 23 and the striking rod radially extended along mandrel 7 being arranged on mandrel 7, the both ends of the mixing thorn rod 23 are rolled with mix respectively
Two end faces of cylinder 8 are affixed.As shown in Figure 4, the quantity of the mixing thorn rod 23 is 4, naturally it is also possible to be more.Mixed
During closing the constantly rotation of roller 8, fibrous raw material is constantly stirred under the synergy of mixing thorn rod 23 and striking rod
Mix mixing.
Since rigidity of the different fibers to stirring differs greatly, on this basis, in order to reduce fibre damage, improve it is general
Property.The better structure of cotton blender machine main body 1 of the present invention is that the mixing thorn rod 23 is made of rubber, and mixing thorn rod 23 includes rod
Body 24 and the nematophore 25 that 24 surface of nunchakus body is arranged in, the nematophore 25 are made of the bottom of cone section and spherical top section.In this way
As soon as nunchakus body 24 and nematophore 25 have certain flexibility, thorn is hooked with conventional rigidity and is compared, it being capable of effective textile fabric damage
Wound is especially suitable for the mixing of long fibered raw material.The nunchakus body 24 is provided centrally with the inflation extended along 24 length direction of nunchakus body
One end of chamber, the mixing thorn rod 23 is provided with valve inside 26, and the operating side of the valve inside 26 is located at 8 end face of mixing drum
On outer wall.So, inflation/deflation can be carried out to the inside of nunchakus body 24 by valve inside 26, to adjust the hard of mixing thorn rod 23
Degree, such as: inflation saturation, then hardness is bigger；Inflate less, then hardness becomes smaller.Therefore, the fiber that can adapt to unlike material is former
Material has regulatory function in a certain range.
Certainly, after completion of the mixing, for the ease of taking out fiber, on the circumferential surface of 9 following side of outer cylinder of the present invention and
The circumferential surface of mixing drum 8 is respectively arranged with outer discharge door 27 and interior discharge door 28 able to turn on or off.It, will be interior after opening outer discharge door 27
Discharge door 28 turns to the position opposite with outer discharge door 27, and opens and can remove raw material.Certainly, discharge door is arranged
Realize that continuous discharge is also feasible in other positions, or by continuing to improve.For the ease of to mixing drum 8 in examine
It repairs, maintenance door 29 able to turn on or off, the setting of certain maintenance door 29 is additionally provided on the end face of 8 one end of mixing drum of the present invention
It should not influence the leakproofness of mixing drum 8.
In addition to this, the present invention at the aspect of cotton blender machine main body 1 another difference is that, can also be the mandrel 7
Inside the length direction of mandrel 7 is provided with axocoel 30, that is to say, that mandrel 7 is hollow shaft, is provided on the circumferential surface of mandrel 7
It is connected to the axis hole 31 of 7 outside and axocoel 30 of mandrel, is provided with one layer of stainless steel filtering net 32 on the inner wall of the mandrel 7.The core
One end of axis 7 is provided with the pump drainage mouth being connected to axocoel 30, and the pump drainage mouth is connected to negative pressure device, and the negative pressure device is exactly
For the gas inside pump drainage cotton blender machine main body 1, make the equipment for forming negative pressure in cotton blender machine main body 1 briefly can be just
It is a negative-pressure air fan.After setting in this way, negative pressure device is opened, and negative pressure is formed in mixing drum 8, air is by feeding
Bucket 3 supplements inwardly, therefore can effectively avoid flyings and dust phenomenon, and after the filtering of stainless steel filtering net 32, impurity, broken
Fiber etc. can be successively extracted by axis hole 31, axocoel 30 and pump drainage mouth, carry out subsequent processing.It should be noted that the present invention
In order to clearly carry out structural representation in Fig. 2, the mounting groove 17 is recessed more, should actually use evagination as far as possible
The mounting groove 17 of form, to ensure smoothness that air-flow and impurity pass through.
On the one hand the present invention can further suppress the impurity such as debris according to the stronger negative pressure equipment of extracting force
It is overflowed from feed hopper 3, furthermore it is also possible to generate one towards the thrust inside cotton blender machine main body 1 to fibrous raw material, makes charging more
What is added is smooth.In addition, one can be generated towards mixing drum 8 from the fiber entry 12 of mixing drum 8 when extracting force is larger
Internal thrust, under the double action of thrust and centrifugal force, the fiber inside mixing drum 8 is in the similar state to suspend,
In this state, the mixing of fiber is easily facilitated.
In order to further increase safety of the invention, mandrel 7 of the present invention is on the circumferential surface of negative pressure device one end
It is additionally provided with the first safety valve 33 being connected to inside and outside mandrel 7, connection mixing rolling is provided on the end face of described 8 one end of mixing drum
The second safety valve 34 inside and outside cylinder 8.After setting in this way, once at feed inlet 4, axocoel 30, axis hole 31 etc. occur it is stifled
Plug, negative pressure equipment can be in continuous higher load condition, and the first safety valve 33 and the second safety valve 34 can be opened at this time, will
Ambient atmos fill into, to prevent the case where negative pressure equipment is burnt out.And staff can also be according to the first safety valve 33
The position that state judgement blocking with the second safety valve 34 occurs, reduces the difficulty of maintenance.
(2) at 2 aspect of dust-extraction unit of the invention, as shown in fig. 7, dust-extraction unit of the present invention 2 includes dust cleaning case
35, the dust cleaning case 35 is internally provided with multiple vertical dedusting partitions 36, as shown in Figure 7, the quantity of dedusting partition 36
It is two.Certainly it can also be more, the quantity of the dedusting partition 36 is at least two under normal circumstances, the dedusting partition
36 will be divided into multiple dust storage chambers inside dust cleaning case 35, and opposite 35 front of dust cleaning case of each dust storage chamber is provided with one can
The hermatic door 37 of opening and closing.The top of 35 side of dust cleaning case is provided with air inlet 38, and the top of the other side is provided with air outlet
39.A dedusting strainer 40, multiple dedustings are mounted at the top of each Zhang Suoshu dedusting partition 36 and air outlet 39
The mesh aperture of strainer 40 gradually becomes smaller along the direction of air inlet 38 towards air outlet 39, realizes multistage filtering, categorical filtering.Example
Such as: the aperture of the dedusting strainer 40 in left side is suitable for filtering debris in Fig. 7, and the aperture of intermediate dedusting strainer 40 was suitable for
Large granular impurity is filtered, and 40 aperture of dedusting strainer on right side is suitable for filter small particles impurity.The air outlet 39 and negative pressure wind
The input end of machine 41 is connected to, and the outlet end of the negative-pressure air fan 41 is in communication with the outside.The air inlet 38 passes through pump drainage pipeline 42
It is connected to cotton blender machine main body 1, for adsorbing the dust in cotton blender machine main body 1.
Dust-extraction unit 2 of the invention in use, the end of pump drainage pipeline 42 is drawn to cotton blender machine main body and is generated
The position that flyings are serious, dust is more, at feed hopper 3, dust-extraction unit 2 of the present invention can be fitted in respectively in this case
The enterprising enforcement of the conventional cotton blender machine main body of kind is used.Negative-pressure air fan 41 is opened, under the action of negative-pressure air fan 41, flyings and dust can
Successively enter inside dust cleaning case 35 by pump drainage pipeline 42, air inlet 38, carries out classification processing.The setting of 36 top of dedusting partition
Dedusting strainer 40 can filter out the impurity such as debris, dust, and impurity, which is fallen, to be completed to collect in dust storage chamber, open hermatic door 37
Afterwards, quickly impurity can be cleared up, it is easy to use.
For the ease of under the impurity brush that will be attached on dedusting strainer 40, the present invention can also be further improved, described to remove
Cleaning mechanism is additionally provided with inside dirt case 35, the cleaning mechanism includes the rotation for transversely sequentially passing through each dedusting strainer 40
Axis 43, the rotation axis 43 are driven by the deashing motor 44 being fixed on 35 inner wall of dust cleaning case.It is right in the rotation axis 43
Answer the quantity of dedusting strainer 40 that more floating rules 45 are set.The radially extending along rotation axis 43 of floating rule 45, and one end is corresponding solid
Each dedusting strainer 40 is scheduled in the rotation axis 43 of 38 side of air inlet.The floating rule 45 is towards the one of dedusting strainer 40
Side is provided with strainer cleaning bristle 46.When work, deashing motor 44 works once at regular intervals, and the movement of deashing motor 44 is driven
Turn moving axis 43, to drive floating rule 45, strainer cleaning bristle 46 sweeps down the impurity on dedusting strainer 40.
Certainly, dust-extraction unit 2 is in addition to aforesaid way is used alone, and dust-extraction unit 2 of the invention is preferably and this hair
Bright cotton blender machine main body 1 is used cooperatively.That is, the negative pressure device is dust-extraction unit 2, the air inlet 38 passes through pump drainage
Pipeline 42 is connected to the pump drainage mouth on mandrel 7.In addition, by the pump drainage mouth of 1 mandrel 7 of cotton blender machine main body of the present invention and dust-extraction unit
After pump drainage pipeline 42 is connected to, using dust-extraction unit 2 as the negative pressure device of cotton blender machine main body 1, make to be formed inside cotton blender machine main body 1 negative
Pressure can more efficiently avoid flyings phenomenon, improve charging stability and the uniformity of fiber mixing.
(3) in the improvement in terms of charging, as shown in figure 4, feed hopper of the present invention 3 includes bucket body 47, the bucket body
Top in 47 is provided with multiple vertical feed spacers 48, the feed spacer 48 by the top of bucket body 47 be divided into it is multiple into
Expect room, the quantity of the feed spacer 48 can be designed specifically according to the actual situation, such as: for two kinds of raw fibres
More feed spacers 48 also can be set in speech, a settable feed spacer 48 for more kinds of raw materials.But general feelings
The quantity of the feed spacer 48 is three under condition, can meet most of fiber mixing demand.48 lower section of feed spacer
It is provided with conveyer belt 49 in bucket body 47, the with body surface of the conveyer belt 49 is provided with pin curtain 50, the bottom of conveyer belt 49 and mixed
The feed inlet 4 of cotton machine main body 1 is opposite.Each described indoor lower part of charging is provided with a feeding roller 51, the feeding
Roller 51 is by the synchronous driving of the second motor being fixed on 3 lateral wall of feed hopper.
Charging is added by the top of feed hopper 3 during use, by different fibrous raw materials in feed hopper 3 of the invention
In the feed space of bucket 3, the second electric motor starting drives each feeding roller 51 to rotate synchronously, and feeding roller 51 is by stable continuous of fiber
It conveys, and is fallen on conveyer belt 49 downward.The pin curtain 50 being arranged in 49 with body surface of conveyer belt can be by fibrous raw material from feeding
It removes and is delivered at 1 feed inlet 4 of cotton blender machine main body of lower section on roller 51.Feed hopper 3 of the invention and traditional cotton blender machine phase
, stability higher than, the degree of automation of charging, continuity are more preferable, greatly reduce the labor intensity of staff, improve
The economic benefit of enterprise.
In order to improve synchronism, the stability of feeding roller 51, the second motor of the invention preferably adopts the driving of feeding roller 51
With such as under type, in conjunction with shown in Figure 4 and 5, one end of the feeding roller 51 is stretched out outside feed hopper 3 and is fixedly installed follower belt
52 are taken turns, is provided with drive pulley 53 on the power output end of second motor.The drive pulley 53 and follower belt
It is sequentially connected between wheel 52 by the second belt 54, and the second belt 54 is S-shaped successively around driven pulley 52, this mode
Stability is more preferable.
Claims (10)
1. a kind of environmental protection cotton blender machine, including rack, the cotton blender machine main body (1) being arranged on the rack and for cotton blender machine main body
(1) dust-extraction unit (2) that the flyings generated are cleared up；Feed hopper (3) are arranged in the top of the cotton blender machine main body (1), described
Feed hopper (3) is connected to the feed inlet (4) of cotton blender machine main body (1)；The rack includes chassis (5) and is arranged on chassis (5)
Two vertical side frames (6)；
It is characterized by: the dust-extraction unit (2) includes dust cleaning case (35), the dust cleaning case (35) to be internally provided with multiple perpendicular
To dedusting partition (36), the dedusting partition (36) will be divided into multiple dust storage chambers inside dust cleaning case (35), each dust
The opposite dust cleaning case in room (35) front is provided with a hermatic door (37) able to turn on or off；The top of dust cleaning case (35) side
It is provided with air inlet (38), the top of the other side is provided with air outlet (39)；The top of each Zhang Suoshu dedusting partition (36) and
A dedusting strainer (40), the input end company of the air outlet (39) and negative-pressure air fan (41) are mounted at air outlet (39)
Logical, the outlet end of the negative-pressure air fan (41) is in communication with the outside；The air inlet (38) is connected to mixed by pump drainage pipeline (42)
Cotton machine main body (1), for adsorbing the dust in cotton blender machine main body (1).
2. environmental protection cotton blender machine according to claim 1, it is characterised in that: the quantity of the dedusting partition (36) is at least two
, the mesh aperture of multiple dedusting strainers (40) gradually becomes smaller along the direction of air inlet (38) towards air outlet (39).
3. environmental protection cotton blender machine according to claim 2, it is characterised in that: be additionally provided with cleaning inside the dust cleaning case (35)
Mechanism, the cleaning mechanism include the rotation axis (43) for transversely sequentially passing through each dedusting strainer (40), the rotation axis
(43) it is driven by the deashing motor (44) being fixed on dust cleaning case (35) inner wall；Dedusting filter is corresponded on the rotation axis (43)
More floating rules (45) are arranged in the quantity of net (40)；Floating rule (45) the radially extending along rotation axis (43), and one end is corresponding solid
Each dedusting strainer (40) is scheduled in the rotation axis (43) of air inlet (38) side；The floating rule (45) is filtered towards dedusting
The side of net (40) is provided with strainer cleaning bristle (46).
4. it is according to claim 3 environmental protection cotton blender machine, it is characterised in that: the cotton blender machine main body (1) include mandrel (7),
Mixing drum (8) and outer cylinder (9), the mandrel (7) extends transversely, and both ends are fixed on side frame (6)；It is described mixed
It closes roller (8) to be coaxially set in mandrel (7) outside and be rotatably assorted with mandrel (7) composition, mixing drum (8) is by first motor (10)
Driving, mixing drum (8) is interior to be provided with mixed organization；The bottom of the outer cylinder (9) is fixed at chassis by chassis (11)
(5) on, and outer cylinder (9) is coaxially set in outside the side of mixing drum (8) and constitutes with mixing drum (8) and is rotatably assorted, described
The feed inlet (4) of cotton blender machine main body (1) is located at the top of outer cylinder (9)；It is evenly arranged on the circumferential surface of the mixing drum (8) more
A fiber entry (12) is provided with a peel plate (13) at each described fiber entry (12)；The peel plate (13)
Tiltedly extended outwardly by one end of fiber entry (12) towards the other end, and the outer one end of peel plate (13) and mixing drum (8) it
Between constitute fiber capturing mouth (14)；The direction of the fiber capturing mouth (14) is consistent with the rotation direction of mixing drum (8), described
Peel plate (13) outwardly-facing surface is provided with the first needle tooth (15), is provided with the second needle tooth on the inner wall of outer cylinder (9) circumferential surface
(16)。
5. environmental protection cotton blender machine according to claim 4, it is characterised in that: on the circumferential surface of the mandrel (7) there are two settings
The mounting groove (17) of annular, the position of the mounting groove (17) is opposite with the both ends of mixing drum (8), and mixing drum (8)
Both ends are connect by the bearing (18) being arranged in mounting groove (17) with mandrel (7).
6. environmental protection cotton blender machine according to claim 5, it is characterised in that: set on the end face of described mixing drum (8) one end
It is equipped with connector (19), a circle ring gear (20) is provided on the circumferential surface of the connector (19)；The first motor (10) is fixed
It is arranged on chassis (5), and the power output end of first motor (10) is provided with gear (21)；The gear (21) and ring gear
(20) it is sequentially connected between by the first belt (22).
7. environmental protection cotton blender machine according to claim 6, it is characterised in that: the mixed organization includes more along mixing drum
(8) mixing thorn rod (23) that length direction extends and the striking rod radially extended along mandrel (7) being arranged on mandrel (7), institute
The both ends for stating mixing thorn rod (23) are affixed with two end faces of mixing drum (8) respectively.
8. environmental protection cotton blender machine according to claim 7, it is characterised in that: mixing thorn rod (23) is made of rubber, and
Mixing thorn rod (23) includes the nematophore (25) of nunchakus body (24) and setting on nunchakus body (24) surface, and the nematophore (25) is by cone
Bottom section and spherical top section are constituted；The nunchakus body (24) is provided centrally with the inflatable chamber extended along nunchakus body (24) length direction,
One end of mixing thorn rod (23) is provided with valve inside (26), and the operating side of the valve inside (26) is located at mixing drum (8)
On the outer wall of end face.
9. environmental protection cotton blender machine according to claim 8, it is characterised in that: length of the inside of the mandrel (7) along mandrel (7)
Degree direction is provided with axocoel (30), and the external axis hole with axocoel (30) of connection mandrel (7) is provided on the circumferential surface of mandrel (7)
(31), one layer of stainless steel filtering net (32) is provided on the inner wall of the mandrel (7)；One end of the mandrel (7) is provided with and axis
The pump drainage mouth of chamber (30) connection, the pump drainage mouth are connected to negative pressure device；The negative pressure device be dust-extraction unit (2), it is described into
Air port (38) is connected to by pump drainage pipeline (42) with the pump drainage mouth on mandrel (7).
10. environmental protection cotton blender machine according to claim 9, it is characterised in that: the mandrel (7) is close to negative pressure device one end
It is additionally provided with the first safety valve (33) being connected to inside and outside mandrel (7) on circumferential surface, is arranged on the end face of described mixing drum (8) one end
There is the second safety valve (34) inside and outside connection mixing drum (8).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811622084.7A CN109652874B (en) | 2018-12-28 | 2018-12-28 | Environment-friendly cotton mixing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811622084.7A CN109652874B (en) | 2018-12-28 | 2018-12-28 | Environment-friendly cotton mixing machine |
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| CN109652874A true CN109652874A (en) | 2019-04-19 |
| CN109652874B CN109652874B (en) | 2020-04-17 |
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ID=66117994
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811622084.7A Active CN109652874B (en) | 2018-12-28 | 2018-12-28 | Environment-friendly cotton mixing machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110802022A (en) * | 2019-07-22 | 2020-02-18 | 黑龙江如柏科技有限公司 | Separation and dust removal device and separation and dust removal method for cereal plant straws |
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| US656433A (en) * | 1899-11-24 | 1900-08-21 | Gustave Verbruggen | Mixing-machine for hair, &c. |
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| CN109652874B (en) | 2020-04-17 |
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Effective date of registration: 20200324 Address after: 312000 west side of the second floor, No.9, Dazha Road, Shengzhou Economic Development Zone, Shaoxing City, Zhejiang Province Applicant after: SHENGZHOU QIANXIN MACHINERY Co.,Ltd. Address before: 312400 Tianma 21, Xiazhou Village, Huangze Town, Shengzhou City, Shaoxing City, Zhejiang Province Applicant before: Liu Guojun |
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Effective date of registration: 20200529 Address after: 226500, No. 999, Wanshou South Road, Chengnan South Street, Nantong City, Jiangsu province (room 3A08-439, building 8, Rugao hi tech Zone, Rugao) Patentee after: RUGAO LANTU KNITTING CLOTHING Co.,Ltd. Address before: 312000 west side of the second floor, No.9, Dazha Road, Shengzhou Economic Development Zone, Shaoxing City, Zhejiang Province Patentee before: SHENGZHOU QIANXIN MACHINERY Co.,Ltd. |
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