CN109652874B

CN109652874B - Environment-friendly cotton mixing machine

Info

Publication number: CN109652874B
Application number: CN201811622084.7A
Authority: CN
Inventors: 刘国军
Original assignee: Shengzhou Qianxin Machinery Co ltd
Current assignee: RUGAO LANTU KNITTING CLOTHING Co.,Ltd.
Priority date: 2018-12-28
Filing date: 2018-12-28
Publication date: 2020-04-17
Anticipated expiration: 2038-12-28
Also published as: CN109652874A

Abstract

The invention relates to the technical field of spinning. Aim at provides the environmental protection cotton mixer that can reduce the workshop pollution. The technical scheme adopted by the invention is as follows: an environment-friendly cotton mixer comprises a frame, a cotton mixer main body arranged on the frame and a dust removal device used for cleaning flying cotton generated by the cotton mixer main body; the dust removal device comprises a dust removal box, a plurality of vertical dust removal partition plates are arranged in the dust removal box, the dust removal partition plates divide the interior of the dust removal box into a plurality of dust collection chambers, an air inlet is formed in the upper part of one side of the dust removal box, and an air outlet is formed in the upper part of the other side of the dust removal box; each dust removal baffle's upper portion and air outlet department all install a dust removal filter screen, the air outlet communicates with negative-pressure air fan's entrance point. The cotton mixer can clean flying and impurities generated by the cotton mixer main body, purifies the environment of a production workshop, and is beneficial to physical and psychological health of workers.

Description

Environment-friendly cotton mixing machine

Technical Field

The invention relates to the technical field of spinning, in particular to an environment-friendly cotton mixing machine.

Background

The cotton mixer is a device widely used in the field of textile, and is used for mixing various fibers so as to improve the performance of textiles, reduce the cost of the textiles and the like. The fibers are mainly divided into natural fibers and artificial fibers according to the source, and the common natural fibers are as follows: cotton, hemp, animal hair, and the like. And artificial fibers such as: glass fibers, nylon fibers, and the like. At present, the existing cotton blender is widely used for solving the problems that: 1. even after the fibers are opened, the fibers still have the phenomenon of agglomeration, so that the existing cotton mixer has poor mixing effect and uneven mixing, or has extremely low production efficiency and long mixing time. 2. The existing cotton mixing machine has low automation degree in the aspect of feeding, needs to be matched with a large amount of manual operation, and seriously influences the production efficiency. 3. In the working process of the cotton mixing machine, the cotton flying is serious, and various broken fibers, impurities and the like escape in a production workshop to influence the physical and psychological health of workers.

Disclosure of Invention

The invention aims to provide an environment-friendly cotton mixer capable of reducing workshop pollution.

In order to achieve the purpose of the invention, the technical scheme adopted by the invention is as follows: an environment-friendly cotton mixer comprises a frame, a cotton mixer main body arranged on the frame and a dust removal device used for cleaning flying cotton generated by the cotton mixer main body; the top of the cotton mixing machine main body is provided with a feed hopper, and the feed hopper is communicated with a feed inlet of the cotton mixing machine main body; the frame comprises a chassis and two vertical side frames arranged on the chassis;

the dust removal device comprises a dust removal box, a plurality of vertical dust removal partition plates are arranged in the dust removal box, the dust removal partition plates divide the interior of the dust removal box into a plurality of dust collection chambers, and the front surface of the dust removal box, opposite to each dust collection chamber, is provided with a sealing door capable of being opened and closed; the upper part of one side of the dust removing box is provided with an air inlet, and the upper part of the other side of the dust removing box is provided with an air outlet; the upper part and the air outlet of each dust removal partition plate are respectively provided with a dust removal filter screen, the air outlet is communicated with the inlet end of a negative pressure fan, and the outlet end of the negative pressure fan is communicated with the outside; the air inlet is connected to the cotton mixer main body through a pumping and discharging pipeline and used for adsorbing dust in the cotton mixer main body.

Preferably, the number of the dust removing separation plates is at least two, and the aperture of the meshes of the dust removing filter screens gradually decreases along the direction from the air inlet to the air outlet.

Preferably, the dust removal box is internally provided with a cleaning mechanism, the cleaning mechanism comprises a rotating shaft which sequentially penetrates through each dust removal filter screen along the transverse direction, and the rotating shaft is driven by a dust removal motor fixedly arranged on the inner wall of the dust removal box; a plurality of scraping rods are arranged on the rotating shaft corresponding to the dedusting filter screens; the scraping rod extends along the radial direction of the rotating shaft, and one end of the scraping rod is correspondingly fixed on the rotating shaft at one side of each dust removal filter screen close to the air inlet; one side of the scraping rod facing the dust removal filter screen is provided with filter screen cleaning bristles.

Preferably, the cotton mixing machine body comprises a mandrel, a mixing drum and an outer cylinder, the mandrel extends transversely, and two ends of the mandrel are fixedly arranged on the side frames; the mixing roller is coaxially sleeved outside the mandrel and forms a rotating fit with the mandrel, the mixing roller is driven by a first motor, and a mixing mechanism is arranged in the mixing roller; the bottom of the outer cylinder is fixedly arranged on the chassis through the underframe, the outer cylinder is coaxially sleeved outside the peripheral side of the mixing drum and forms a rotating fit with the mixing drum, and a feed inlet of the cotton mixing machine body is positioned at the top of the outer cylinder; the peripheral surface of the mixing drum is uniformly provided with a plurality of fiber inlets, and each fiber inlet is provided with a stripping plate; the stripping plate extends from one end of the fiber inlet to the other end in an inclined mode, and a fiber catching opening is formed between the outer end of the stripping plate and the mixing roller; the fiber catching opening is oriented in the same direction as the mixing drum, the outward surface of the stripping plate is provided with first needle teeth, and the inner wall of the circumferential surface of the outer drum is provided with second needle teeth.

Preferably, two annular mounting grooves are formed in the circumferential surface of the mandrel, the mounting grooves are opposite to two ends of the mixing drum, and the two ends of the mixing drum are connected with the mandrel through bearings arranged in the mounting grooves.

Preferably, a connector is arranged on the end face of one end of the mixing roller, and a circle of toothed ring is arranged on the circumferential surface of the connector; the first motor is fixedly arranged on the chassis, and a power output end of the first motor is provided with a first gear; the first gear is in transmission connection with the gear ring through a first belt.

Preferably, the mixing mechanism comprises a plurality of mixing barbed rods extending along the length direction of the mixing drum and beating rods arranged on the core shaft and extending along the radial direction of the core shaft, and two ends of each mixing barbed rod are fixedly connected with two end faces of the mixing drum respectively.

Preferably, the mixed pricking rod is made of rubber, and comprises a rod body and a pricking body arranged on the surface of the rod body, wherein the pricking body is composed of a conical bottom section and a spherical top section; the center of the stick body is provided with an inflation cavity extending along the length direction of the stick body, one end of the mixing prick stick is provided with a valve inside, and the operation end of the valve inside is positioned on the outer wall of the end face of the mixing roller.

Preferably, an axial cavity is formed in the mandrel along the length direction of the mandrel, a shaft hole for communicating the outside of the mandrel with the axial cavity is formed in the circumferential surface of the mandrel, and a layer of stainless steel filter screen is arranged on the inner wall of the mandrel; one end of the mandrel is provided with a pumping and exhausting port communicated with the shaft cavity, and the pumping and exhausting port is communicated with a negative pressure device; the negative pressure device is a dust removal device, and the air inlet is communicated with a pumping and exhausting opening on the mandrel through a pumping and exhausting pipeline.

Preferably, a first safety valve communicated with the inside and the outside of the mandrel is further arranged on the circumferential surface of one end, close to the negative pressure device, of the mandrel, and a second safety valve communicated with the inside and the outside of the mixing drum is arranged on the end surface of one end of the mixing drum.

The beneficial effects of the invention are concentrated and expressed as follows: the flying cotton and impurities generated by the cotton mixing machine main body can be cleaned, the production workshop environment is purified, and the physical and mental health of workers is facilitated. Specifically, in the using process of the dust removing device, the tail end of the pumping and discharging pipeline is drawn to the part of the cotton mixer main body where serious flying and more dust are generated. Then the negative pressure fan is started, and flying dust and dust can enter the dust removal box through the pumping and exhausting pipeline and the air inlet in sequence under the action of the negative pressure fan to be subjected to grading treatment. The dust removal filter screen that dust removal baffle upper portion set up can filter out impurity such as garrulous fibre, dust, and impurity drops and accomplishes the collection in the dust collecting chamber, opens behind the sealing door, can be quick clear up convenient to use with impurity. In addition, after the pumping and discharging port of the spindle of the cotton mixing machine main body is communicated with the pumping and discharging pipeline of the dust removal device, the dust removal device is used as a negative pressure device of the cotton mixing machine main body, so that negative pressure is formed in the cotton mixing machine main body, the flying phenomenon can be avoided more efficiently, and the feeding stability and the fiber mixing uniformity are improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged view of portion A of FIG. 1;

FIG. 3 is an enlarged view of portion B of FIG. 1;

FIG. 4 is a view in the direction C-C of the structure shown in FIG. 1;

FIG. 5 is a schematic view of the installation of a second belt;

FIG. 6 is an enlarged view of portion D of FIG. 4;

fig. 7 is a schematic view of the internal structure of the dust removing device.

Detailed Description

An environment-friendly cotton blender as shown in fig. 1-7 comprises a frame, a cotton blender main body 1 arranged on the frame and a dust removing device 2 used for cleaning flying cotton generated by the cotton blender main body 1. The top of cotton mixer main part 1 sets up feeder hopper 3, feeder hopper 3 communicates with feed inlet 4 of cotton mixer main part 1. The frame comprises a chassis 5 and two vertical side frames 6 arranged on the chassis 5. That is, the invention generally comprises a cotton mixer body 1, a dust removal device 2 and a feed hopper 3, wherein the cotton mixer body 1 is used for mixing various fiber raw materials, the dust removal device 2 is used for removing impurities such as dust, broken fibers and the like generated in the mixing process, and the feed hopper 3 is used for improving the automation of the feeding of the cotton mixer 1. The improvement of the invention is mainly reflected in three aspects: 1. a cotton mixer main body 1; 2. a dust removing device 2; 3. a feed hopper 3. Each improved point can be independently applied to the existing cotton mixer, certainly, the improved points can be combined in pairs, and even three improved points are combined together and applied to the cotton mixer.

From the improvement of the cotton mixer main body 1, as shown in fig. 1, the cotton mixer main body 1 of the invention comprises a mandrel 7, a mixing drum 8 and an outer drum 9, wherein the mandrel 7, the mixing drum 8 and the outer drum 9 are arranged in sequence from inside to outside. The mandrel 7 extends in the transverse direction, and two ends of the mandrel are fixedly arranged on the side frames 6. The mixing drum 8 is coaxially sleeved outside the mandrel 7 and forms a rotating fit with the mandrel 7, namely, the mandrel 7 of the invention is fixed, and the mixing drum 8 can rotate. Regarding the installation manner of the mixing drum 8, the present invention preferably adopts, as shown in fig. 1 and 3, that two annular installation grooves 17 are provided on the circumferential surface of the mandrel 7, the installation grooves 17 are located opposite to the two ends of the mixing drum 8, and the two ends of the mixing drum 8 are connected with the mandrel 7 through bearings 18 arranged in the installation grooves 17, and the installation grooves 17 may be selectively protruded from the surface of the mandrel 7 or may be in a concave form. Such a matching mode enables the mixing drum 8 to rotate more smoothly and is not easy to generate position shifting on the mandrel 7. Of course, it is also possible to fit the mandrel 7 and the mixing drum 8 in place in other ways that serve the same purpose.

A mixing roller 8 of the cotton mixing machine main body 1 is driven by a first motor 10, and a mixing mechanism is arranged in the mixing roller 8. Conventional driving means are for example: the mixing drum 8 is provided with a ring gear on the circumferential surface thereof, and the power of the first motor 10 is transmitted to the mixing drum 8 by a gear engaged with the ring gear. However, considering that the present invention needs to install the outer cylinder 9, in order to avoid interference, it is preferable that a coupling head 19 is disposed at one end of the mixing drum 8, i.e. the end surface at the right end in fig. 2, and the coupling head 19 is tubular to avoid interference with the mandrel 7. A ring of toothed rings 20 is arranged on the circumferential surface of the connecting head 19. The first motor 10 is fixedly arranged on the chassis 5, and a gear 21 is arranged at the power output end of the first motor 10. The gear 21 is in transmission connection with the toothed ring 20 through a first belt 22.

Regarding the installation of the outer cylinder 9, the bottom of the outer cylinder 9 is fixedly arranged on the chassis 5 through the underframe 11, and the outer cylinder 9 is coaxially sleeved outside the periphery of the mixing drum 8 and forms a rotating fit with the mixing drum 8, that is, the mixing drum 8 and the outer cylinder 9 can also relatively rotate, but the air tightness of the joint between the mixing drum 8 and the outer cylinder 9 should be ensured, and the simplest sealing mode is to fill lubricating oil in the gap between the mixing drum and the outer cylinder to form oil film sealing. It is of course also possible to provide an elastic seal in the gap between the two, which is fixed on the one side to the mixing drum 8 and on the other side bears against the outer drum 9. Of course, other ways of forming the seal are possible, and the seal structure will not be described here again for simplicity. The feed inlet 4 of the cotton mixing machine main body 1 is positioned at the top of the outer barrel 9. As shown in fig. 4 and 6, the mixing drum 8 of the present invention is uniformly provided with a plurality of fiber inlets 12 on the circumferential surface, and a stripping plate 13 is provided at each fiber inlet 12. The stripping plate 13 extends from one end of the fiber inlet 12 to the other end in an inclined manner, and a fiber catching port 14 is formed between the outer end of the stripping plate 13 and the mixing drum 8 and used for collecting loose fiber bundles and fiber bundles in the mixing drum 8. In fig. 4, when the mixing drum 8 rotates clockwise, the fiber catching port 14 is oriented in the clockwise direction as well as the rotation direction of the mixing drum 8, the outer surface of the peeling plate 13 is provided with first pins 15, and the inner wall of the circumferential surface of the outer cylinder 9 is provided with second pins 16.

In the process of mixing fibers, various fibers are added from a feed hopper 3 and enter the cotton mixer main body 1 from a feed inlet 4, a first motor 10 is started to drive a mixing roller 8 to rotate continuously, and a stripping plate 13 also rotates continuously in the rotating process of the mixing roller 8; the stripping plate 13 continuously strips the fibers at the feed inlet 4 and dispersedly entrains the fibers between the outer cylinder 9 and the mixing drum 8. The agglomerated and conglomerated fibers are torn by the first needle teeth 15 and the second needle teeth 16 and are further opened into fluffy and dispersed fiber bundles, and certain premixing is also completed in the process; meanwhile, the first needle teeth 15 and the second needle teeth 16 have certain carding function on the fiber raw materials, so that the interlinkage among the fiber yarns can be weakened, and the subsequent mixing is more convenient. After being processed by the first needle teeth 15 and the second needle teeth 16, the dispersed and fluffy small bundles and small bundles of fibers enter the mixing drum 8 through the fiber catching port 14 and the fiber inlet 12 in sequence in the rotation process of the mixing drum 8 to be mixed for the second time, and at the moment, the various fibers have better mixing uniformity. Compared with the traditional cotton mixer, the invention can loosen the conglomerated and blocky fiber raw materials and improve the adaptability to the raw materials and the mixing uniformity. Meanwhile, the cotton mixing machine main body 1 is compact in structure, multipurpose and small in occupied area.

The mixing mechanism arranged in the mixing roller 8 of the cotton mixer main body 1 can be a rod-type stirring paddle, an adaptive beater and the like, but more preferably, the mixing mechanism comprises a plurality of mixing barbed rods 23 extending along the length direction of the mixing roller 8 and beating rods arranged on the mandrel 7 and extending along the radial direction of the mandrel 7, and two ends of the mixing barbed rods 23 are fixedly connected with two end faces of the mixing roller 8 respectively. As shown in fig. 4, the number of the mixing sticks 23 is 4, but may be more. In the process of the continuous rotation of the mixing drum 8, the fiber raw materials are continuously stirred and mixed under the combined action of the mixing pricker rod 23 and the beating rod.

Because different fibers have larger difference of rigidity to stirring, on the basis, the fiber damage is reduced and the universality is improved. The cotton mixer main body 1 of the present invention has a better structure that the mixing pricker 23 is made of rubber, the mixing pricker 23 comprises a pricker body 24 and a pricker body 25 arranged on the surface of the pricker body 24, and the pricker body 25 is composed of a conical bottom section and a spherical top section. Thus, the stick body 24 and the thorn body 25 have certain flexibility, and compared with the conventional rigid hook thorn, the textile fiber damage can be effectively realized, and the method is particularly suitable for mixing long fiber raw materials. An inflation cavity extending along the length direction of the stick body 24 is arranged in the center of the stick body 24, a valve core 26 is arranged at one end of the mixing stick 23, and the operating end of the valve core 26 is positioned on the outer wall of the end face of the mixing drum 8. Thus, the valve core 26 can inflate and deflate the interior of the stick body 24, thereby adjusting the hardness of the hybrid pricker stick 23, for example: when the inflation is saturated, the hardness is higher; if the amount of inflation is small, the hardness becomes small. Therefore, the fiber material can adapt to fiber raw materials of different materials, and has an adjusting function in a certain range.

Of course, after the mixing is completed, in order to facilitate the taking out of the fibers, the outer discharge door 27 and the inner discharge door 28 which can be opened and closed are provided on the peripheral surface of the lower side portion of the outer cylinder 9 and the peripheral surface of the mixing drum 8, respectively. After the outer discharging door 27 is opened, the inner discharging door 28 is rotated to a position opposite to the outer discharging door 27, and the raw material can be removed by opening. Of course, it is also possible to provide the discharge door in other positions, or to achieve continuous discharge by continuing the improvement. In order to facilitate the maintenance of the interior of the mixing drum 8, the end face of one end of the mixing drum 8 is also provided with an openable access door 29, and the arrangement of the access door 29 should not affect the sealing performance of the mixing drum 8.

Besides, another difference of the invention in the aspect of the cotton mixer main body 1 is that a shaft cavity 30 is arranged inside the mandrel 7 along the length direction of the mandrel 7, that is, the mandrel 7 is a hollow shaft, a shaft hole 31 communicating the outside of the mandrel 7 and the shaft cavity 30 is arranged on the circumferential surface of the mandrel 7, and a layer of stainless steel filter screen 32 is arranged on the inner wall of the mandrel 7. One end of the mandrel 7 is provided with a pumping and discharging port communicated with the shaft cavity 30, the pumping and discharging port is communicated with a negative pressure device, the negative pressure device is used for pumping and discharging gas inside the cotton mixing machine main body 1, so that negative pressure is formed in the cotton mixing machine main body 1, and the negative pressure device can be simply a negative pressure fan. Through such setting after, negative pressure device opens, forms the negative pressure in mixing drum 8, and the air is supplemented inwards by feeder hopper 3, consequently can effectually avoid flying and dust phenomenon, and filters the back through stainless steel filter screen 32, and impurity, garrulous fibre etc. can be taken out through shaft hole 31, axle chamber 30 and pump drainage mouth in proper order, carry out subsequent processing. It should be noted that, for the sake of clarity, the installation groove 17 is shown in fig. 2, which is more concave, and actually, the installation groove 17 with a convex shape should be adopted as much as possible to ensure the smoothness of the air flow and the impurities.

According to the invention, if the negative pressure equipment with stronger suction force is adopted, on one hand, impurities such as broken fibers can be further inhibited from overflowing from the feed hopper 3, and on the other hand, a thrust towards the inside of the cotton mixer main body 1 can be generated on fiber raw materials, so that the feeding is smoother. In addition, when the suction force is high, a pushing force towards the inside of the mixing drum 8 is generated from the fiber inlet 12 of the mixing drum 8, and under the double action of the pushing force and the centrifugal force, the fibers inside the mixing drum 8 are in a suspension-like state, so that the fibers are more conveniently mixed.

In order to further improve the safety of the present invention, a first safety valve 33 communicating the inside and the outside of the mandrel 7 is further provided on the circumferential surface of the mandrel 7 near one end of the negative pressure device, and a second safety valve 34 communicating the inside and the outside of the mixing drum 8 is provided on the end surface of one end of the mixing drum 8. With such a configuration, once the feed inlet 4, the shaft cavity 30, the shaft hole 31, etc. are blocked, the negative pressure device is in a continuous high-load state, and at this time, the first safety valve 33 and the second safety valve 34 can be opened to supplement the external gas, thereby preventing the negative pressure device from being burnt out. And the staff can also judge the position of jam according to the states of the first safety valve 33 and the second safety valve 34, thus reducing the difficulty of maintenance.

In the aspect of the dust removing device 2 of the present invention, as shown in fig. 7, the dust removing device 2 of the present invention includes a dust removing box 35, a plurality of vertical dust removing partition plates 36 are disposed inside the dust removing box 35, and as shown in fig. 7, the number of the dust removing partition plates 36 is two. The number of the dust collection partition plates 36 is at least two, the dust collection box 35 is divided into a plurality of dust collection chambers by the dust collection partition plates 36, and the front face of the dust collection box 35 opposite to each dust collection chamber is provided with a sealing door 37 which can be opened and closed. The upper part of one side of the dust removing box 35 is provided with an air inlet 38, and the upper part of the other side is provided with an air outlet 39. Each dust removal baffle 36's upper portion and air outlet 39 department all install a dust removal filter screen 40, and is a plurality of the mesh aperture of dust removal filter screen 40 diminishes gradually towards air outlet 39's direction along air intake 38, realizes multistage filtration, classification filtration. For example: the left-hand screen 40 in fig. 7 has a pore size suitable for filtering broken fibers, the middle screen 40 has a pore size suitable for filtering large particle impurities, and the right-hand screen 40 has a pore size suitable for filtering small particle impurities. The air outlet 39 is communicated with the inlet end of the negative pressure fan 41, and the outlet end of the negative pressure fan 41 is communicated with the outside. The air inlet 38 is connected to the main body 1 of the cotton mixer through a pumping and discharging pipeline 42 and is used for adsorbing dust in the main body 1 of the cotton mixer.

In the use process of the dust removing device 2, the tail end of the pumping and discharging pipeline 42 is drawn to a part with serious flying and more dust of the main body of the cotton mixer, such as the feed hopper 3, in this case, the dust removing device 2 can be adapted to various conventional main bodies of the cotton mixer for use. And starting the negative pressure fan 41, and enabling flying flowers and dust to enter the dust removal box 35 through the pumping and discharging pipeline 42 and the air inlet 38 in sequence under the action of the negative pressure fan 41 for grading treatment. The dust removal filter screen 40 that the upper portion of the dust removal clapboard 36 set up can filter out impurities such as broken fibers and dust, and the impurities fall to complete the collection in the dust collecting chamber, and after the sealing door 37 is opened, the impurities can be cleaned up quickly, and the use is convenient.

In order to facilitate the removal of the impurities attached to the dust removing filter screens 40, the present invention may be further improved, wherein a cleaning mechanism is further disposed inside the dust removing box 35, the cleaning mechanism includes a rotating shaft 43 which sequentially penetrates through each dust removing filter screen 40 along the transverse direction, and the rotating shaft 43 is driven by a dust removing motor 44 fixedly disposed on the inner wall of the dust removing box 35. A plurality of scraping rods 45 are arranged on the rotating shaft 43 corresponding to the number of the dust removing filter screens 40. The scraping rod 45 extends along the radial direction of the rotating shaft 43, and one end of the scraping rod is correspondingly fixed on the rotating shaft 43 at one side of each dust removing filter screen 40 close to the air inlet 38. The side of the scraping bar 45 facing the dust removing screen 40 is provided with screen cleaning bristles 46. When the dust removing device works, the dust removing motor 44 works once every a period of time, the dust removing motor 44 acts to drive the rotating shaft 43, so that the scraping rod 45 is driven, and the filter screen cleaning bristles 46 sweep impurities on the dust removing filter screen 40 down.

Of course, the dust removing device 2 is preferably used in combination with the cotton blender main body 1 of the present invention, except that the dust removing device 2 is used alone in the above-described manner. That is, the negative pressure device is a dust removing device 2, and the air inlet 38 is communicated with a pumping outlet on the mandrel 7 through a pumping pipeline 42. In addition, after the pumping and discharging port of the core shaft 7 of the cotton mixing machine main body 1 is communicated with the pumping and discharging pipeline 42 of the dust removal device, the dust removal device 2 is used as a negative pressure device of the cotton mixing machine main body 1, so that negative pressure is formed inside the cotton mixing machine main body 1, the flying phenomenon can be effectively avoided, and the feeding stability and the fiber mixing uniformity are improved.

In the improvement of feeding, as shown in fig. 4, the feeding hopper 3 of the present invention includes a hopper body 47, a plurality of vertical feeding partitions 48 are disposed at an upper portion inside the hopper body 47, the feeding partitions 48 divide the upper portion of the hopper body 47 into a plurality of feeding chambers, and the number of the feeding partitions 48 may be specifically designed according to actual situations, for example: one feed spacer 48 may be provided for two raw fibers, and more feed spacers 48 may be provided for more raw fibers. However, the number of feed spacers 48 is typically three to meet most fiber mixing requirements. A conveying belt 49 is arranged in the hopper body 47 below the feeding partition plate 48, a needle curtain 50 is arranged on the surface of the belt body of the conveying belt 49, and the bottom of the conveying belt 49 is opposite to the feeding port 4 of the cotton mixer main body 1. The lower part of each feeding chamber is provided with a feeding roller 51, and the feeding rollers 51 are synchronously driven by a second motor fixedly arranged on the outer side wall of the feeding hopper 3.

In the using process of the feed hopper 3, different fiber raw materials are added into the feeding chamber of the feed hopper 3 from the top of the feed hopper 3, the second motor is started to drive the feeding rollers 51 to synchronously rotate, and the feeding rollers 51 stably and continuously convey the fibers downwards and fall on the conveying belt 49. The needle curtain 50 arranged on the surface of the belt body of the conveying belt 49 can strip the fiber raw material from the feeding roller 51 and convey the fiber raw material to the feeding port 4 of the lower cotton mixer main body 1. Compared with the traditional cotton mixer, the feeding hopper 3 has higher automation degree, better stability and better continuity of feeding, greatly reduces the labor intensity of workers and improves the economic benefit of enterprises.

In order to improve the synchronism and stability of the feeding roller 51, the feeding roller 51 is preferably driven by the second motor of the present invention, as shown in fig. 4 and 5, one end of the feeding roller 51 extends out of the feeding hopper 3 and is fixedly provided with a driven pulley 52, and the power output end of the second motor is provided with a driving pulley 53. The driving pulley 53 is in transmission connection with the driven pulley 52 through a second belt 54, and the second belt 54 sequentially rounds the driven pulley 52 in an S shape, so that the stability is better.

Claims

1. An environment-friendly cotton mixer comprises a frame, a cotton mixer main body (1) arranged on the frame and a dust removal device (2) used for cleaning the fly generated by the cotton mixer main body (1); the top of the cotton mixing machine main body (1) is provided with a feed hopper (3), and the feed hopper (3) is communicated with a feed inlet (4) of the cotton mixing machine main body (1); the frame comprises a chassis (5) and two vertical side frames (6) arranged on the chassis (5);

the method is characterized in that: the dust removal device (2) comprises a dust removal box (35), a plurality of vertical dust removal partition plates (36) are arranged in the dust removal box (35), the dust removal partition plates (36) divide the interior of the dust removal box (35) into a plurality of dust collection chambers, and the front face of the dust removal box (35) opposite to each dust collection chamber is provided with a sealing door (37) which can be opened and closed; an air inlet (38) is formed in the upper part of one side of the dust removing box (35), and an air outlet (39) is formed in the upper part of the other side of the dust removing box; the upper part of each dust removal partition plate (36) and the air outlet (39) are respectively provided with a dust removal filter screen (40), the air outlet (39) is communicated with the inlet end of a negative pressure fan (41), and the outlet end of the negative pressure fan (41) is communicated with the outside; the air inlet (38) is connected to the main body (1) of the cotton mixing machine through a pumping and discharging pipeline (42) and is used for adsorbing dust in the main body (1) of the cotton mixing machine; the number of the dust removing separation plates (36) is at least two, and the aperture of the meshes of the dust removing filter screens (40) is gradually reduced along the direction from the air inlet (38) to the air outlet (39); the dust removal box (35) is internally provided with a cleaning mechanism, the cleaning mechanism comprises rotating shafts (43) which transversely penetrate through the dust removal filter screens (40) in sequence, and the rotating shafts (43) are driven by dust removal motors (44) fixedly arranged on the inner wall of the dust removal box (35); a plurality of scraping rods (45) are arranged on the rotating shaft (43) corresponding to the number of the dust removing filter screens (40); the scraping rod (45) extends along the radial direction of the rotating shaft (43), and one end of the scraping rod is correspondingly fixed on the rotating shaft (43) at one side of each dust removal filter screen (40) close to the air inlet (38); one side of the scraping rod (45) facing the dust removal filter screen (40) is provided with filter screen cleaning bristles (46); the cotton mixing machine main body (1) comprises a mandrel (7), a mixing drum (8) and an outer drum (9), wherein the mandrel (7) extends transversely, and two ends of the mandrel are fixedly arranged on the side frames (6); the mixing roller (8) is coaxially sleeved outside the mandrel (7) and forms a rotating fit with the mandrel (7), the mixing roller (8) is driven by a first motor (10), and a mixing mechanism is arranged in the mixing roller (8); the bottom of the outer cylinder (9) is fixedly arranged on the chassis (5) through an underframe (11), the outer cylinder (9) is coaxially sleeved outside the peripheral side of the mixing roller (8) and forms a running fit with the mixing roller (8), and the feed inlet (4) of the cotton mixing machine main body (1) is positioned at the top of the outer cylinder (9); a plurality of fiber inlets (12) are uniformly arranged on the circumferential surface of the mixing drum (8), and a stripping plate (13) is arranged at each fiber inlet (12); the stripping plate (13) extends outwards from one end of the fiber inlet (12) to the other end in an inclined mode, and a fiber catching opening (14) is formed between one end, close to the outside, of the stripping plate (13) and the mixing roller (8); the fiber catching opening (14) faces the same direction as the rotation direction of the mixing drum (8), the outward surface of the stripping plate (13) is provided with first needle teeth (15), and the inner wall of the peripheral surface of the outer drum (9) is provided with second needle teeth (16).

2. The environmentally friendly cotton blender as claimed in claim 1, wherein: the peripheral surface of the mandrel (7) is provided with two annular mounting grooves (17), the positions of the mounting grooves (17) are opposite to the two ends of the mixing drum (8), and the two ends of the mixing drum (8) are connected with the mandrel (7) through bearings (18) arranged in the mounting grooves (17).

3. The environmentally friendly cotton blender as claimed in claim 2, wherein: a connector (19) is arranged on the end face of one end of the mixing roller (8), and a circle of toothed ring (20) is arranged on the circumferential surface of the connector (19); the first motor (10) is fixedly arranged on the chassis (5), and a gear (21) is arranged at the power output end of the first motor (10); the gear (21) is in transmission connection with the gear ring (20) through a first belt (22).

4. The environmentally friendly cotton blender as claimed in claim 3, wherein: the mixing mechanism comprises a plurality of mixing barbed rods (23) extending along the length direction of the mixing roller (8) and beating rods arranged on the core shaft (7) and extending along the radial direction of the core shaft (7), and the two ends of each mixing barbed rod (23) are fixedly connected with the two end faces of the mixing roller (8) respectively.

5. The environmentally friendly cotton blender as claimed in claim 4, wherein: the mixed pricking rod (23) is made of rubber, the mixed pricking rod (23) comprises a rod body (24) and a pricking body (25) arranged on the surface of the rod body (24), and the pricking body (25) consists of a conical bottom section and a spherical top section; the center of the stick body (24) is provided with an inflating cavity extending along the length direction of the stick body (24), one end of the mixing prick stick (23) is provided with a valve core (26), and the operation end of the valve core (26) is positioned on the outer wall of the end face of the mixing roller (8).

6. The environmentally friendly cotton blender as claimed in claim 5, wherein: an axial cavity (30) is formed in the mandrel (7) along the length direction of the mandrel (7), a shaft hole (31) for communicating the outside of the mandrel (7) with the axial cavity (30) is formed in the peripheral surface of the mandrel (7), and a layer of stainless steel filter screen (32) is arranged on the inner wall of the mandrel (7); one end of the mandrel (7) is provided with a pumping and discharging port communicated with the shaft cavity (30), and the pumping and discharging port is communicated with a negative pressure device; the negative pressure device is a dust removal device (2), and the air inlet (38) is communicated with a pumping and discharging port on the mandrel (7) through a pumping and discharging pipeline (42).

7. The environmentally friendly cotton blender as claimed in claim 6, wherein: the peripheral surface of one end, close to the negative pressure device, of the mandrel (7) is further provided with a first safety valve (33) communicated with the inside and the outside of the mandrel (7), and the end surface of one end of the mixing roller (8) is provided with a second safety valve (34) communicated with the inside and the outside of the mixing roller (8).