CN109440235A - A kind of automation cotton blender machine - Google Patents
A kind of automation cotton blender machine Download PDFInfo
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- CN109440235A CN109440235A CN201811620969.3A CN201811620969A CN109440235A CN 109440235 A CN109440235 A CN 109440235A CN 201811620969 A CN201811620969 A CN 201811620969A CN 109440235 A CN109440235 A CN 109440235A
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- cotton blender
- blender machine
- mandrel
- mixing drum
- main body
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 79
- 125000006850 spacer group Chemical group 0.000 claims abstract description 18
- 238000000605 extraction Methods 0.000 claims abstract description 17
- 230000009187 flying Effects 0.000 claims abstract description 9
- 230000001360 synchronised effect Effects 0.000 claims abstract description 3
- 238000002156 mixing Methods 0.000 claims description 102
- 239000000835 fiber Substances 0.000 claims description 49
- 239000000203 mixture Substances 0.000 claims description 9
- 238000001914 filtration Methods 0.000 claims description 8
- 230000008520 organization Effects 0.000 claims description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- 239000004753 textile Substances 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 2
- 239000000428 dust Substances 0.000 description 16
- 239000002994 raw material Substances 0.000 description 14
- 239000012535 impurity Substances 0.000 description 12
- 238000004140 cleaning Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 7
- 230000006872 improvement Effects 0.000 description 5
- 238000005192 partition Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000007789 sealing Methods 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 4
- 238000007667 floating Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 230000005465 channeling Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- -1 debris Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 210000004209 hair Anatomy 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 230000004630 mental health Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000009711 regulatory function Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G13/00—Mixing, e.g. blending, fibres; Mixing non-fibrous materials with fibres
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The present invention relates to textile technology fields.It is designed to provide a kind of automation cotton blender machine for feeding high degree of automation.The technical scheme adopted by the invention is that: a kind of automation cotton blender machine, the dust-extraction unit cleared up including rack, the cotton blender machine main body being arranged on the rack and flyings for being generated to cotton blender machine main body；The feed hopper includes bucket body, and the intracorporal top of bucket is provided with multiple vertical feed spacers, and the top of bucket body is divided into multiple feed spaces by the feed spacer；Conveyer belt is provided in bucket body below feed spacer, the with body surface of the conveyer belt is provided with pin curtain, and the bottom of conveyer belt is opposite with the feed inlet of cotton blender machine main body；Each described indoor lower part of charging is provided with a feeding roller, and the feeding roller is by the synchronous driving of the second motor being fixed on feed hopper lateral wall.The present invention improves the degree of automation of cotton blender machine charging, reduces the labor intensity of staff.
Description
Technical field
The present invention relates to textile technology fields, and in particular to a kind of automation cotton blender machine.
Background technique
Cotton blender machine is a kind of widely used equipment of field of textiles, and its role is to mix a variety of different fibers
It closes, with performance, the reduction textile cost etc. for improving textile.Fiber is by sources broadly divided into natural fiber and artificial fiber,
Common natural fiber is such as: cotton, fiber crops, animal wool.And artificial fiber is such as: glass fibre, nylon fiber.Currently, existing
Cotton blender machine in use, the problem of being widely present such as: even if 1, fiber is after shredding, however it remains the phenomenon that conglomeration, lead
Cause that existing cotton blender machine or mixed effect are poor, cause that mixing is uneven or production efficiency is extremely low, incorporation time is long.2, existing
Some cotton blender machines the degree of automation in terms of charging is low, needs to cooperate a large amount of manual operation, has seriously affected production efficiency.3,
In the process of work, flyings are serious for cotton blender machine, and the loss such as various debris, impurity influence staff in workshop
Physical and mental health.
Summary of the invention
The purpose of the present invention is to provide a kind of automation cotton blender machines for feeding high degree of automation.
For achieving the above object, the technical scheme adopted by the invention is that: a kind of automation cotton blender machine, including machine
The dust-extraction unit that frame, the cotton blender machine main body being arranged on the rack and the flyings for generating to cotton blender machine main body are cleared up；Institute
The top setting feed hopper of cotton blender machine main body is stated, the feed hopper is connected to the feed inlet of cotton blender machine main body；The rack includes
Chassis and two vertical side frames being arranged on chassis；
The feed hopper includes setting bucket body, and the intracorporal top of bucket is provided with multiple vertical feed spacers, described
The top of bucket body is divided into multiple feed spaces by feed spacer；Conveyer belt is provided in bucket body below feed spacer, it is described defeated
The with body surface of band is sent to be provided with pin curtain, the bottom of conveyer belt is opposite with the feed inlet of cotton blender machine main body；Each described charging
Indoor lower part is provided with a feeding roller, and the feeding roller is same by the second motor being fixed on feed hopper lateral wall
Step driving.
Preferably, the quantity of the feed spacer is three.
Preferably, driven pulley, second electricity are stretched out outside feed hopper and be fixedly installed in one end of the feeding roller
Drive pulley is provided on the power output end of machine；It is passed between the drive pulley and driven pulley by the second belt
Dynamic connection, and the second belt is S-shaped successively around driven pulley.
Preferably, the cotton blender machine main body includes mandrel, mixing drum and outer cylinder, and the mandrel extends transversely, and two
End is fixed on side frame；The mixing drum is coaxially set in outside mandrel and is rotatably assorted with mandrel composition, mixing rolling
Cylinder is driven by first motor, and mixed organization is provided in mixing drum；Chassis is fixedly installed by chassis in the bottom of the outer cylinder
On, and outer cylinder is coaxially set in outside the side of mixing drum and is rotatably assorted with mixing drum composition, the cotton blender machine main body
Feed inlet is located at the top of outer cylinder；Multiple fiber entries are evenly arranged on the circumferential surface of the mixing drum, each described fibre
Dimension inlet is provided with a peel plate；The peel plate is tiltedly extended outwardly by one end of fiber entry towards the other end, and is shelled
Fiber capturing mouth is constituted between one end outer from plate and mixing drum；The direction of the fiber capturing mouth turns with mixing drum
Dynamic direction is consistent, and the peel plate outwardly-facing surface is provided with the first needle tooth, is provided with second on the inner wall of the outer cylinder circumferential surface
Needle tooth.
Preferably, on the circumferential surface of the mandrel be arranged there are two annular mounting groove, the position of the mounting groove with mix
The both ends of roller are opposite, and the both ends of mixing drum pass through the bearing being arranged in mounting groove and connect with mandrel.
Preferably, it is provided with connector on the end face of described mixing drum one end, is provided on the circumferential surface of the connector
One circle ring gear；The first motor is fixed on chassis, and the power output end of first motor is provided with first gear；Institute
It states and is sequentially connected between first gear and ring gear by the first belt.
Preferably, the mixed organization includes more along the mixing thorn rods of mixing drum length direction extension and is arranged in core
The both ends of the striking rod radially extended along mandrel on axis, the mixing thorn rod are affixed with two end faces of mixing drum respectively.
Preferably, the mixing thorn rod is made of rubber, and mixing thorn rod includes nunchakus body and the thorn that nunchakus body surface is arranged in
Body, the nematophore are made of the bottom of cone section and spherical top section；The nunchakus body is provided centrally with along nunchakus body length direction
One end of the inflatable chamber of extension, the mixing thorn rod is provided with valve inside, and the operating side of the valve inside is located at mixing drum end
On the outer wall in face.
Preferably, the inside of the mandrel is provided with axocoel, the company of being provided on the circumferential surface of mandrel along the length direction of mandrel
Lead to the axis hole of mandrel exterior and axocoel, is provided with one layer of stainless steel filtering net on the inner wall of the mandrel；One end of the mandrel is set
It is equipped with the pump drainage mouth being connected to axocoel, the pump drainage mouth is connected to negative pressure device.
Preferably, the mandrel is additionally provided with the first safety inside and outside connection mandrel on the circumferential surface of negative pressure device one end
Valve, the second safety valve being provided on the end face of described mixing drum one end inside and outside connection mixing drum.
Beneficial effects of the present invention embody a concentrated reflection of: improving the degree of automation of cotton blender machine charging, reduce work people
The labor intensity of member.Specifically, feed hopper of the invention during use, by different fibrous raw materials by feed hopper
Top is added in the feed space of feed hopper, the second electric motor starting, and each feeding roller is driven to rotate synchronously, and feeding roller is stable by fiber
It continuously conveys, and is fallen on the conveyor belt downward.The pin curtain being arranged in conveyer belt with body surface can be by fibrous raw material from feeding
It removes and is delivered at the cotton blender machine main body feed inlet of lower section on roller.Feed hopper of the invention compared with traditional cotton blender machine, into
The degree of automation of material is higher, stability, continuity are more preferable, greatly reduces the labor intensity of staff, improves enterprise
The economic benefit of industry.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the portion A enlarged drawing in Fig. 1；
Fig. 3 is the portion B enlarged drawing in Fig. 1；
Fig. 4 is the C-C direction view of structure shown in Fig. 1；
Fig. 5 is the scheme of installation of the second belt；
Fig. 6 is the portion D enlarged drawing in Fig. 4；
Fig. 7 is the schematic diagram of internal structure of dust-extraction unit.
Specific embodiment
A kind of automation cotton blender machine as shown in figs. 1-7 including rack, the cotton blender machine main body 1 being arranged on the rack and is used
In the dust-extraction unit 2 that the flyings generated to cotton blender machine main body 1 are cleared up.Feed hopper is arranged in the top of the cotton blender machine main body 1
3, the feed hopper 3 is connected to the feed inlet 4 of cotton blender machine main body 1.The rack include chassis 5 and be arranged on chassis 5 two
A vertical side frame 6.That is, being mixed present invention generally comprises cotton blender machine main body 1, dust-extraction unit 2 and feed hopper 3 composition
For mixing to various fiber raw materials, dust-extraction unit 2 is used for the dust, broken generated in mixed process cotton machine main body 1
The impurity such as fiber are purged, and feed hopper 3 is used to improve the automation of the charging of cotton blender machine 1.The main body of improvements of the invention
Present three broad aspect: 1, cotton blender machine main body 1；2, dust-extraction unit 2；3, feed hopper 3.Each improvement can be applied independently existing
On cotton blender machine, naturally it is also possible to combination of two or even three big improvements together combined application on cotton blender machine.
(1) from the point of view of the improvement in terms of cotton blender machine main body 1, as shown in Figure 1, cotton blender machine main body 1 of the present invention includes core
Axis 7, mixing drum 8 and outer cylinder 9, the mandrel 7, mixing drum 8 and outer cylinder 9 are set gradually from the inside to the outside.7 edge of mandrel
It is laterally extended, and both ends are fixed on side frame 6.The mixing drum 8 be coaxially set in mandrel 7 it is outer and with 7 structure of mandrel
At being rotatably assorted, that is to say, that mandrel 7 of the invention is fixed, and mixing drum 8 is able to carry out rotation.About mixing
The mounting means of roller 8, the present invention preferably uses, in conjunction with shown in Fig. 1 and 2, on the circumferential surface of the mandrel 7 there are two settings
The mounting groove 17 of annular, the position of the mounting groove 17 is opposite with the both ends of mixing drum 8, and the both ends of mixing drum 8 pass through
The bearing 18 being arranged in mounting groove 17 is connect with mandrel 7, and the surface of protrusion mandrel 7 may be selected in the mounting groove 17, can also be with
It is the form of indent.Such fit system makes mixing drum 8 more smooth in the course of rotation, and is not susceptible in core
Channeling bit on axis 7.Certainly, it is also feasible for being installed in place mandrel 7 and mixing drum 8 in such a way that other play phase same-action
's.
The mixing drum 8 of cotton blender machine main body 1 of the present invention is driven by first motor 10, is provided with mixing machine in mixing drum 8
Structure.Conventional driving method is for example: gear ring is arranged on the circumferential surface of the mixing drum 8, utilizes one and gear ring meshed gears
By the power transmission of first motor 10 to mixing drum 8.But consider that the present invention also needs to install outer cylinder 9, in order to avoid interference, originally
It invents better way and is also possible that described 8 one end of mixing drum, be namely provided with connection on the end face of right end as shown in figure 1
First 19, the use of connector 19 is tubular, interferes to avoid to mandrel 7.A circle tooth is provided on the circumferential surface of the connector 19
Ring 20.The first motor 10 is fixed on chassis 5, and the power output end of first motor 10 is provided with gear 21.Institute
It states and is sequentially connected between gear 21 and ring gear 20 by the first belt 22.
About the installation of outer cylinder 9, the bottom of outer cylinder 9 of the present invention is fixedly installed on chassis 5 by chassis 11, and outer cylinder
9 coaxially be set in the side of mixing drum 8 outside and with mixing drum 8 composition be rotatably assorted, that is to say, that mixing drum 8 with outside
Cylinder 9 is also to be relatively rotatable to each other, but it should guarantee the air-tightness of seam crossing between the two, simplest sealing means be exactly
Lubricating oil is filled in the gap of the two, forms oil film seal.It can certainly be the setting elastic sealing element at the gap of the two,
Elastic sealing element side and mixing drum 8 are fixed, and side is pressed on outer cylinder 9.Certainly, forming sealing using other modes is also
Feasible, details are not described herein again due to relatively simple for the sealing structure.The feed inlet 4 of the cotton blender machine main body 1 is located at outer cylinder 9
Top.As shown in Fig. 4 and 6, multiple fiber entries 12 are evenly arranged on the circumferential surface of mixing drum 8 of the present invention, each
A peel plate 13 is provided at the fiber entry 12.The peel plate 13 is oblique towards the other end by one end of fiber entry 12
Extend outwardly, and constitute fiber capturing mouth 14 between the outer one end and mixing drum 8 of peel plate 13, for towards mixing drum 8
It is interior to collect loose fibre bundle, fibre bundle.In Fig. 4, the rotation direction of the mixing drum 8 is clockwise, the then fiber
The direction for capturing mouth 14 is consistent with the rotation direction of mixing drum 8, also towards clockwise direction, the table of the peel plate 13 outwardly
Face is provided with the first needle tooth 15, is provided with the second needle tooth 16 on the inner wall of 9 circumferential surface of outer cylinder.
During carrying out fiber mixing, various fibers are added the present invention from feed hopper 3, and enter from feed inlet 4 and mix
Inside cotton machine main body 1, first motor 10 starts, and drives mixing drum 8 constantly to rotate, process of the mixing drum 8 in rotation
In, the also continuous rotation of peel plate 13；Peel plate 13 constantly removes the fiber at feed inlet 4, and the folder that fiber is dispersed
Band is between outer cylinder 9 and mixing drum 8.Blocking, conglomeration fiber is torn by the first needle tooth 15 and the second needle tooth 16, by into
One step shredding is the fibre bundle of fluffy dispersion, and also completes certain premixing in the process；Simultaneously because the first needle tooth
15 and second needle tooth 16 to fibrous raw material have certain Carding Function, the link between each fiber filament can be made to weaken, also more
Convenient for subsequent mixing.After the first needle tooth 15 and the processing of the second needle tooth 16, dispersion, fluffy tuftlet, little Cong fiber are mixed
It closes in 8 rotation process of roller and successively enters inside mixing drum 8 by fiber capturing mouth 14, fiber entry 12, carry out secondary mixed
It closes, there is between various fibers better mixture homogeneity at this time.The present invention compared with traditional cotton blender machine, can make conglomeration,
Blocking fiber raw material is more loose, improves adaptability and the mixed uniformity to raw material.Meanwhile it is of the invention
Cotton blender machine main body 1 is compact-sized, a tractor serves several purposes, occupied area are small.
The mixed organization being arranged in the mixing drum 8 of cotton blender machine main body 1 of the present invention can be rod-type agitating paddle, adaptation is beaten
Hand etc., but preferably way is, and mixed organization of the present invention includes the more mixing thorns extended along 8 length direction of mixing drum
Rod 23 and the striking rod radially extended along mandrel 7 being arranged on mandrel 7, the both ends of the mixing thorn rod 23 respectively with mix
Two end faces of roller 8 are affixed.As shown in Figure 4, the quantity of the mixing thorn rod 23 is 4, naturally it is also possible to be more.?
During the constantly rotation of mixing drum 8, fibrous raw material constantly carries out under the synergy of mixing thorn rod 23 and striking rod
It is stirred.
Since rigidity of the different fibers to stirring differs greatly, on this basis, in order to reduce fibre damage, improve it is general
Property.The better structure of cotton blender machine main body 1 of the present invention is that the mixing thorn rod 23 is made of rubber, and mixing thorn rod 23 includes rod
Body 24 and the nematophore 25 that 24 surface of nunchakus body is arranged in, the nematophore 25 are made of the bottom of cone section and spherical top section.In this way
As soon as nunchakus body 24 and nematophore 25 have certain flexibility, thorn is hooked with conventional rigidity and is compared, it being capable of effective textile fabric damage
Wound is especially suitable for the mixing of long fibered raw material.The nunchakus body 24 is provided centrally with the inflation extended along 24 length direction of nunchakus body
One end of chamber, the mixing thorn rod 23 is provided with valve inside 26, and the operating side of the valve inside 26 is located at 8 end face of mixing drum
On outer wall.So, inflation/deflation can be carried out to the inside of nunchakus body 24 by valve inside 26, to adjust the hard of mixing thorn rod 23
Degree, such as: inflation saturation, then hardness is bigger；Inflate less, then hardness becomes smaller.Therefore, the fiber that can adapt to unlike material is former
Material has regulatory function in a certain range.
Certainly, after completion of the mixing, for the ease of taking out fiber, on the circumferential surface of 9 following side of outer cylinder of the present invention and
The circumferential surface of mixing drum 8 is respectively arranged with outer discharge door 27 and interior discharge door 28 able to turn on or off.It, will be interior after opening outer discharge door 27
Discharge door 28 turns to the position opposite with outer discharge door 27, and opens and can remove raw material.Certainly, discharge door is set
It sets in other positions, or realizes that continuous discharge is also feasible by continuing to improve.For the ease of to mixing drum 8 in carry out
It overhauls, is additionally provided with maintenance door 29 able to turn on or off on the end face of 8 one end of mixing drum of the present invention, certain maintenance door 29 is set
Set the leakproofness that should not influence mixing drum 8.
In addition to this, the present invention at the aspect of cotton blender machine main body 1 another difference is that, can also be the mandrel 7
Inside the length direction of mandrel 7 is provided with axocoel 30, that is to say, that mandrel 7 is hollow shaft, is provided on the circumferential surface of mandrel 7
It is connected to the axis hole 31 of 7 outside and axocoel 30 of mandrel, is provided with one layer of stainless steel filtering net 32 on the inner wall of the mandrel 7.The core
One end of axis 7 is provided with the pump drainage mouth being connected to axocoel 30, and the pump drainage mouth is connected to negative pressure device, and the negative pressure device is exactly
For the gas inside pump drainage cotton blender machine main body 1, make the equipment for forming negative pressure in cotton blender machine main body 1 briefly can be just
It is a negative-pressure air fan.After setting in this way, negative pressure device is opened, and negative pressure is formed in mixing drum 8, air is by feeding
Bucket 3 supplements inwardly, therefore can effectively avoid flyings and dust phenomenon, and after the filtering of stainless steel filtering net 32, impurity, broken
Fiber etc. can be successively extracted by axis hole 31, axocoel 30 and pump drainage mouth, carry out subsequent processing.It should be noted that the present invention
In order to clearly carry out structural representation in Fig. 2, the mounting groove 17 is recessed more, should actually use evagination as far as possible
The mounting groove 17 of form, to ensure smoothness that air-flow and impurity pass through.
On the one hand the present invention can further suppress the impurity such as debris according to the stronger negative pressure equipment of extracting force
It is overflowed from feed hopper 3, furthermore it is also possible to generate one towards the thrust inside cotton blender machine main body 1 to fibrous raw material, makes charging more
What is added is smooth.In addition, one can be generated towards mixing drum 8 from the fiber entry 12 of mixing drum 8 when extracting force is larger
Internal thrust, under the double action of thrust and centrifugal force, the fiber inside mixing drum 8 is in the similar state to suspend,
In this state, the mixing of fiber is easily facilitated.
In order to further increase safety of the invention, mandrel 7 of the present invention is on the circumferential surface of negative pressure device one end
It is additionally provided with the first safety valve 33 being connected to inside and outside mandrel 7, connection mixing is provided on the end face of described 8 one end of mixing drum
The second safety valve 34 inside and outside roller 8.After setting in this way, once at feed inlet 4, axocoel 30, axis hole 31 etc. occur
Blocking, negative pressure equipment can be in continuous higher load condition, and the first safety valve 33 and the second safety valve 34 can be opened at this time,
Ambient atmos are filled into, to prevent the case where negative pressure equipment is burnt out.And staff can also be according to the first safety valve
33 and second safety valve 34 state judgement blocking occur position, reduce the difficulty of maintenance.
(2) at 2 aspect of dust-extraction unit of the invention, as shown in fig. 7, dust-extraction unit of the present invention 2 includes dust cleaning case
35, the dust cleaning case 35 is internally provided with multiple vertical dedusting partitions 36, as shown in Figure 7, the quantity of dedusting partition 36
It is two.Certainly it can also be more, the quantity of the dedusting partition 36 is at least two under normal circumstances, the dedusting partition
36 will be divided into multiple dust storage chambers inside dust cleaning case 35, and opposite 35 front of dust cleaning case of each dust storage chamber is provided with one can
The hermatic door 37 of opening and closing.The top of 35 side of dust cleaning case is provided with air inlet 38, and the top of the other side is provided with air outlet
39.A dedusting strainer 40, multiple dedustings are mounted at the top of each Zhang Suoshu dedusting partition 36 and air outlet 39
The mesh aperture of strainer 40 gradually becomes smaller along the direction of air inlet 38 towards air outlet 39, realizes multistage filtering, categorical filtering.Example
Such as: the aperture of the dedusting strainer 40 in left side is suitable for filtering debris in Fig. 7, and the aperture of intermediate dedusting strainer 40 was suitable for
Large granular impurity is filtered, and 40 aperture of dedusting strainer on right side is suitable for filter small particles impurity.The air outlet 39 and negative pressure wind
The input end of machine 41 is connected to, and the outlet end of the negative-pressure air fan 41 is in communication with the outside.The air inlet 38 passes through pump drainage pipeline 42
It is connected to cotton blender machine main body 1, for adsorbing the dust in cotton blender machine main body 1.
Dust-extraction unit 2 of the invention in use, the end of pump drainage pipeline 42 is drawn to cotton blender machine main body and is generated
The position that flyings are serious, dust is more, at feed hopper 3, dust-extraction unit 2 of the present invention can be fitted in respectively in this case
The enterprising enforcement of the conventional cotton blender machine main body of kind is used.Negative-pressure air fan 41 is opened, under the action of negative-pressure air fan 41, flyings and dust can
Successively enter inside dust cleaning case 35 by pump drainage pipeline 42, air inlet 38, carries out classification processing.Dedusting every
The dedusting strainer 40 of 36 top of plate setting can filter out the impurity such as debris, dust, and impurity is fallen in dust storage chamber
It completes to collect, after opening hermatic door 37, can quickly clear up impurity, it is easy to use.
For the ease of under the impurity brush that will be attached on dedusting strainer 40, the present invention can also be further improved, described to remove
Cleaning mechanism is additionally provided with inside dirt case 35, the cleaning mechanism includes the rotation for transversely sequentially passing through each dedusting strainer 40
Axis 43, the rotation axis 43 are driven by the deashing motor 44 being fixed on 35 inner wall of dust cleaning case.It is right in the rotation axis 43
Answer the quantity of dedusting strainer 40 that more floating rules 45 are set.The radially extending along rotation axis 43 of floating rule 45, and one end is corresponding solid
Each dedusting strainer 40 is scheduled in the rotation axis 43 of 38 side of air inlet.The floating rule 45 is towards dedusting strainer 40
Side is provided with strainer cleaning bristle 46.When work, deashing motor 44 works once at regular intervals, and deashing motor 44 acts
Rotation axis 43 is driven, to drive floating rule 45, strainer cleaning bristle 46 sweeps down the impurity on dedusting strainer 40.
Certainly, dust-extraction unit 2 is in addition to aforesaid way is used alone, and dust-extraction unit 2 of the invention is preferably and this hair
Bright cotton blender machine main body 1 is used cooperatively.That is, the negative pressure device is dust-extraction unit 2, the air inlet 38 passes through pump drainage
Pipeline 42 is connected to the pump drainage mouth on mandrel 7.In addition, by the pump drainage mouth of 1 mandrel 7 of cotton blender machine main body of the present invention and dust-extraction unit
After pump drainage pipeline 42 is connected to, using dust-extraction unit 2 as the negative pressure device of cotton blender machine main body 1, make to be formed inside cotton blender machine main body 1 negative
Pressure can more efficiently avoid flyings phenomenon, improve charging stability and the uniformity of fiber mixing.
(3) in the improvement in terms of charging, as shown in figure 4, feed hopper of the present invention 3 includes setting bucket body 47, it is described
Top in bucket body 47 is provided with multiple vertical feed spacers 48, and the top of bucket body 47 is divided into more by the feed spacer 48
The quantity of a feed space, the feed spacer 48 can be designed specifically according to the actual situation, such as: it is directed to two kinds of raw material fibres
For dimension, more feed spacers 48 are also can be set in a settable feed spacer 48 for more kinds of raw materials.But one
As in the case of the quantity of the feed spacer 48 be three, most of fiber mixing demand can be met.Under feed spacer 48
It is provided with conveyer belt 49 in the bucket body 47 of side, the with body surface of the conveyer belt 49 is provided with pin curtain 50, the bottom of conveyer belt 49
It is opposite with the feed inlet 4 of cotton blender machine main body 1.Each described indoor lower part of charging is provided with a feeding roller 51, described
Feeding roller 51 is by the synchronous driving of the second motor being fixed on 3 lateral wall of feed hopper.
Feed hopper 3 of the invention during use, by different fibrous raw materials by the top of feed hopper 3 be added into
In the feed space of hopper 3, the second electric motor starting drives each feeding roller 51 to rotate synchronously, and feeding roller 51 is by stable continuous of fiber
Conveying downward, and fall on conveyer belt 49.The pin curtain 50 being arranged in 49 with body surface of conveyer belt can by fibrous raw material from feed
It removes and is delivered at 1 feed inlet 4 of cotton blender machine main body of lower section on material roller 51.Feed hopper 3 of the invention and traditional cotton blender machine
It compares, the degree of automation of charging is higher, stability, continuity are more preferable, greatly reduces the labor intensity of staff, mentions
The economic benefit of Gao Liao enterprise.
In order to improve synchronism, the stability of feeding roller 51, the second motor of the invention preferably adopts the driving of feeding roller 51
With such as under type, in conjunction with shown in Figure 4 and 5, one end of the feeding roller 51 is stretched out outside feed hopper 3 and is fixedly installed follower belt
52 are taken turns, is provided with drive pulley 53 on the power output end of second motor.The drive pulley 53 and follower belt
It is sequentially connected between wheel 52 by the second belt 54, and the second belt 54 is S-shaped successively around driven pulley 52, this side
Formula stability is more preferable.
Claims (10)
1. a kind of automation cotton blender machine, including rack, the cotton blender machine main body (1) being arranged on the rack and for cotton blender machine main body
(1) dust-extraction unit (2) that the flyings generated are cleared up；Feed hopper (3) are arranged in the top of the cotton blender machine main body (1), described
Feed hopper (3) is connected to the feed inlet (4) of cotton blender machine main body (1)；The rack includes chassis (5) and is arranged on chassis (5)
Two vertical side frames (6)；
It is characterized by: the feed hopper (3) includes setting bucket body (47), it is perpendicular that the top in the bucket body (47) is provided with multiple
To feed spacer (48), the top of bucket body (47) is divided into multiple feed spaces by the feed spacer (48)；Feed spacer
(48) it being provided with conveyer belt (49) in the bucket body (47) below, the with body surface of the conveyer belt (49) is provided with pin curtain (50),
The bottom of conveyer belt (49) and the feed inlet (4) of cotton blender machine main body (1) are opposite；Each described indoor lower part of charging is respectively provided with
There is a feeding roller (51), the feeding roller (51) is driven by the second motor being fixed on feed hopper (3) lateral wall is synchronous
It is dynamic.
2. automation cotton blender machine according to claim 1, it is characterised in that: the quantity of the feed spacer (48) is three
?.
3. automation cotton blender machine according to claim 2, it is characterised in that: charging is stretched out in one end of the feeding roller (51)
It struggles against (3) outside and is fixedly installed driven pulley (52), be provided with drive pulley on the power output end of second motor
(53)；It is sequentially connected between the drive pulley (53) and driven pulley (52) by the second belt (54), and the second skin
Band (54) is S-shaped successively to bypass driven pulley (52).
4. automation cotton blender machine according to claim 3, it is characterised in that: the cotton blender machine main body (1) includes mandrel
(7), mixing drum (8) and outer cylinder (9), the mandrel (7) extends transversely, and both ends are fixed on side frame (6)；Institute
It states mixing drum (8) to be coaxially set in mandrel (7) outside and be rotatably assorted with mandrel (7) composition, mixing drum (8) is by first motor
(10) it drives, is provided with mixed organization in mixing drum (8)；The bottom of the outer cylinder (9) is fixed at by chassis (11)
On chassis (5), and outer cylinder (9) is coaxially set in outside the side of mixing drum (8) and constitutes with mixing drum (8) and is rotatably assorted,
The feed inlet (4) of the cotton blender machine main body (1) is located at the top of outer cylinder (9)；It is uniformly arranged on the circumferential surface of the mixing drum (8)
There are multiple fiber entries (12), is provided with a peel plate (13) at each described fiber entry (12)；The peel plate
(13) tiltedly extended outwardly by one end of fiber entry (12) towards the other end, and one end and mixing drum that peel plate (13) is outer
(8) fiber capturing mouth (14) are constituted between；The direction and the rotation direction one of mixing drum (8) of the fiber capturing mouth (14)
It causes, peel plate (13) outwardly-facing surface is provided with the first needle tooth (15), and the is provided on the inner wall of outer cylinder (9) circumferential surface
Two needle teeth (16).
5. automation cotton blender machine according to claim 4, it is characterised in that: be provided with two on the circumferential surface of the mandrel (7)
The position of the mounting groove (17) of a annular, the mounting groove (17) is opposite with the both ends of mixing drum (8), and mixing drum (8)
Both ends connect by the way that bearing (18) in mounting groove (17) is arranged with mandrel (7).
6. automation cotton blender machine according to claim 5, it is characterised in that: on the end face of described mixing drum (8) one end
It is provided with connector (19), a circle ring gear (20) is provided on the circumferential surface of the connector (19)；The first motor (10) is solid
It is fixed to be arranged on chassis (5), and the power output end of first motor (10) is provided with gear (21)；The gear (21) and ring gear
(20) it is sequentially connected between by the first belt (22).
7. automation cotton blender machine according to claim 6, it is characterised in that: the mixed organization includes more along mixing rolling
Mixing thorn rod (23) that cylinder (8) length direction extends and the striking rod radially extended along mandrel (7) being arranged on mandrel (7),
The both ends of mixing thorn rod (23) are affixed with two end faces of mixing drum (8) respectively.
8. automation cotton blender machine according to claim 7, it is characterised in that: mixing thorn rod (23) is made of rubber,
And mixing thorn rod (23) includes nunchakus body (24) and setting in the nematophore (25) on nunchakus body (24) surface, the nematophore (25) is by cone
Bottom section and spherical top section constitute；The nunchakus body (24) is provided centrally with the inflation extended along nunchakus body (24) length direction
One end of chamber, mixing thorn rod (23) is provided with valve inside (26), and the operating side of the valve inside (26) is located at mixing drum
(8) on the outer wall of end face.
9. automation cotton blender machine according to claim 8, it is characterised in that: the inside of the mandrel (7) is along mandrel (7)
Length direction is provided with axocoel (30), and the external axis hole with axocoel (30) of connection mandrel (7) is provided on the circumferential surface of mandrel (7)
(31), one layer of stainless steel filtering net (32) is provided on the inner wall of the mandrel (7)；One end of the mandrel (7) is provided with and axis
The pump drainage mouth of chamber (30) connection, the pump drainage mouth are connected to negative pressure device.
10. automation cotton blender machine according to claim 9, it is characterised in that: the mandrel (7) is close to negative pressure device one end
Circumferential surface on be additionally provided with the first safety valve (33) inside and outside connection mandrel (7), set on the end face of described mixing drum (8) one end
The second safety valve (34) being equipped with inside and outside connection mixing drum (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811620969.3A CN109440235B (en) | 2018-12-28 | 2018-12-28 | Automatic change cotton mixer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811620969.3A CN109440235B (en) | 2018-12-28 | 2018-12-28 | Automatic change cotton mixer |
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| Publication Number | Publication Date |
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| CN109440235A true CN109440235A (en) | 2019-03-08 |
| CN109440235B CN109440235B (en) | 2020-04-10 |
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ID=65538467
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811620969.3A Active CN109440235B (en) | 2018-12-28 | 2018-12-28 | Automatic change cotton mixer |
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| Country | Link |
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| CN (1) | CN109440235B (en) |
Cited By (3)
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| CN113403761A (en) * | 2021-05-25 | 2021-09-17 | 佛山健发纺织制品有限公司 | Method for manufacturing functional cotton |
| CN114659215A (en) * | 2022-03-29 | 2022-06-24 | 联合优发生物质能源徐州有限公司 | Biomass particle processing is with ventilation dust collector |
| CN117071116A (en) * | 2023-10-13 | 2023-11-17 | 泰兴市倩雯纺织品有限公司 | Circulation type cotton mixing machine |
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| CN109440235B (en) | 2020-04-10 |
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Effective date of registration: 20200316 Address after: 312400 West Side of Second Floor, No. 9 Dacheng Road, Shengzhou Economic Development Zone, Shaoxing City, Zhejiang Province Applicant after: SHENGZHOU QIANXIN MACHINERY Co.,Ltd. Address before: 312400 Tianma 21, Xiazhou Village, Huangze Town, Shengzhou City, Shaoxing City, Zhejiang Province Applicant before: Liu Guojun |
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Effective date of registration: 20200608 Address after: 226500, No. 999, Wanshou South Road, Chengnan South Street, Nantong City, Jiangsu province (room 3A08-439, building 8, Rugao hi tech Zone, Rugao) Patentee after: RUGAO LANTU KNITTING CLOTHING Co.,Ltd. Address before: 312400 West Side of Second Floor, No. 9 Dacheng Road, Shengzhou Economic Development Zone, Shaoxing City, Zhejiang Province Patentee before: SHENGZHOU QIANXIN MACHINERY Co.,Ltd. |