CN109652161A - A kind of environmental protection stretches liquid and preparation method thereof - Google Patents
A kind of environmental protection stretches liquid and preparation method thereof Download PDFInfo
- Publication number
- CN109652161A CN109652161A CN201910016650.8A CN201910016650A CN109652161A CN 109652161 A CN109652161 A CN 109652161A CN 201910016650 A CN201910016650 A CN 201910016650A CN 109652161 A CN109652161 A CN 109652161A
- Authority
- CN
- China
- Prior art keywords
- juice
- gumbo
- taro
- following
- suds
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M159/00—Lubricating compositions characterised by the additive being of unknown or incompletely defined constitution
- C10M159/02—Natural products
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M177/00—Special methods of preparation of lubricating compositions; Chemical modification by after-treatment of components or of the whole of a lubricating composition, not covered by other classes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/24—Metal working without essential removal of material, e.g. forming, gorging, drawing, pressing, stamping, rolling or extruding; Punching metal
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Detergent Compositions (AREA)
Abstract
The present invention discloses a kind of environmental protection and stretches liquid and preparation method thereof, it is described to stretch taro juice 30-35%, gumbo juice 34-36% and the suds 30-35% that liquid includes weight percent, the stretching liquid is used for the manufacture of stainless steel products, stainless steel products yield rate is up to 100%, and surface of stainless steel product it is bright, without line, uniformly, it saves simultaneously and stretches subsequent cleaning process, it is energy-saving to reach on 95%.
Description
Technical field
The invention belongs to metal working technical areas, and in particular to a kind of environmental protection stretches liquid and preparation method thereof, the stretching
Liquid is used for the manufacture of stainless steel products.
Background technique
The stainless steel products of various difference styles involved in daily life is handsome in appearance, durable, hygienic, economical because of its
And it is accepted by people.Each family, dining room, dining room, military camp, are almost also seen everywhere all over the world.With stainless steel products
The continuous improvement of the complexity and quality of moulding, also from simple to complex, difficulty increases punching stretch technique, to stainless steel products
The quality requirement of drawing oil is harsher.Originally the aqueous solution emulsification drawing oil used has been unable to meet technique requirement, it is necessary to grind
Fixture has the stainless steel products drawing oil of excellent greasy property and wear-resistant tensile property, to meet production needs.
Stainless steel drawing oil usually selects high-quality mineral base oil, compounds high-performance sulfurized lard and sulfide aliphatic acid ester is
Host agent reconciles, and stretches suitable for the stretching of the metal products such as stainless steel, steel alloy, deep drawn, bulging, multiple tracks stretches, punching
The techniques such as pressure, play lubrication, cooling effect.With fabulous wear resistence, extreme pressure property, it not will cause workpiece plucking, pull, improve
Workpiece finish, effectively extension Life of Punch Die;Easy cleaning;Free from extraneous odour does not stimulate skin.
CN107619698A discloses a kind of stainless steel products drawing oil, component and content are as follows: base oil, 81.5-
95.7%;Nonactive sulfurized fatty, 2-5%;T202,0.5-2.5%;Phosphate, 0.5-2.0%;T747,0.3-
1.0%;Synthetic ester oiliness improver, 1.0-8.0%.
CN108570346A discloses a kind of stainless steel high temperature drawing oil, raw material by weight percentage for example under: basis
Oily 55-60%, antioxidant 0.1-0.5%, sulphur agent 10-15%, antiwear additive 3-5% and lubricant 20-30%.The antioxidant is
Phenol type antioxidant, the sulphur agent are the mixture of sulfurized lard and sulfide aliphatic acid ester, mixed proportion 1:1, the antiwear additive
For SULFURIZED CALCIUM ALKYL PHENATE WITH HIGH BASE NUMBER, the lubricant is the mixture of petroleum sodium sulfonate and zinc stearate, mixed proportion 2:1.
Currently, the vulcanizing agents such as phosphorus, sulphur are added in common drawing oil, it is unfriendly to environment, and stretched oil processing
Stainless steel products needs to clean using cleaning agent, added with sulfuric acid, nitric acid, hydrochloric acid etc. in the cleaning agent of part, not only to the easy band of environment
It pollutes, liquid waste processing is got up at high cost, and is also consumed by the energy such as a large amount of water and electricity.
Therefore, it is necessary to study a kind of environmental protection, the stretching liquid cleaned without cleaning or a small amount of clear water, are keeping stretching
Oil to the benefit of stainless steel products outside, can also be water-saving, energy saving, shorten and working hour and improve efficiency, it is especially more friendly to environmental protection.
Summary of the invention
The object of the present invention is to provide a kind of environmental protection to stretch liquid, which does not contain mineral oil, base oil, plant
Oil, antioxidant, antiwear additive, sulphur agent sulfurized lard and sulfide aliphatic acid ester etc., as the lubricant of stainless steel products processing, not only
Can guarantee stainless steel products does not occur pulling, abrade in the state of so thin, line is permanent, thickness uniformly, explosion and perforation ask
Topic, and safety and environmental protection, it is energy-saving.
Environmental protection of the invention stretches liquid, is mainly made of raw material soap, taro and gumbo.
In one embodiment, environmental protection of the invention stretches liquid, includes suds 30-35%, taro juice 30-35% and autumn
Certain herbaceous plants with big flowers juice 34-36%, is weight percentage.
In a preferred embodiment, environmental protection of the invention stretches liquid, includes suds 31%, taro juice 33% and gumbo juice
36%, it is weight percentage.
In the above-described embodiment, environmental protection of the invention stretches liquid, and the taro juice is made by following methods, this method packet
Include following steps:
1) taro is cleaned and minces, the 90-110 times of clear water measured, preferably 100 times amounts are added;
2) it heats and stirs simultaneously, boil 20-40 minutes, preferably 30 minutes;
3) 120 mesh filter screens are used, filtering removes filter residue, and it is stand-by to obtain filtrate taro juice.
The gumbo juice is made by following methods, method includes the following steps:
1) gumbo is cleaned and minces, the 110-130 times of clear water measured, preferably 120 times amounts are added;
2) it heats and stirs simultaneously, boil 20-40 minutes, preferably 30 minutes;
3) 120 mesh filter screens are used, filtering removes filter residue, and it is stand-by to obtain filtrate gumbo juice.
The suds are made by following methods, method includes the following steps:
1) soap is cut into small pieces, the 20-30 times of clear water measured, preferably 25 times amounts is added;
2) it heats and stirs simultaneously, until soap-cake melts completely/dissolves to obtain the final product.
In one embodiment, environmental protection of the invention stretches liquid, by suds 31%, taro juice 33% and gumbo juice
36% composition, is weight percentage, wherein
The taro juice is made by following methods, and this approach includes the following steps
1) taro is cleaned and minces, the clear water of 100 times of amounts is added;
2) it heats and stirs simultaneously, boil 30 minutes;
3) 120 mesh filter screens are used, filtering removes filter residue, and filtrate is taro juice,
The gumbo juice is made by following methods, method includes the following steps:
1) gumbo is cleaned and minces, the clear water of 120 times of amounts is added;
2) it heats and stirs simultaneously, boil 30 minutes;
3) 120 mesh filter screens are used, filtering removes filter residue, and filtrate is gumbo juice,
The suds are made by following methods, method includes the following steps:
1) soap is cut into 3cm or so fritter, the clear water of 25 times of amounts is added;
2) it heats and stirs simultaneously, until soap-cake melts completely to get suds.
The object of the invention is also to provide a kind of methods for preparing environmental protection of the invention and stretching liquid, including following step
It is rapid:
1, the preparation of taro juice, comprising the following steps:
1) taro is cleaned and minces, the 90-110 times of clear water measured, preferably 100 times amounts are added;
2) it heats and stirs simultaneously, boil 20-40 minutes, preferably 30 minutes;
3) 120 mesh filter screens are used, filtering removes filter residue, and it is stand-by to obtain filtrate, that is, taro juice.
2, the preparation of gumbo juice, comprising the following steps:
1) gumbo is cleaned and minces, the 110-130 times of clear water measured, preferably 120 times amounts are added;
2) it heats and stirs simultaneously, boil 20-40 minutes, preferably 30 minutes;
3) 120 mesh filter screens are used, filtering removes filter residue, and it is stand-by to obtain filtrate, that is, gumbo juice.
3, the preparation of suds, comprising the following steps:
1) soap is cut into small pieces, the 30-40 times of clear water measured, preferably 25 times amounts is added;
2) it heats and stirs simultaneously, until soap-cake melts completely, obtains suds.
4, the preparation of liquid is stretched, comprising:
By weight, suds 30-35%, taro juice 30-35% and gumbo juice 34-36%, take step 1 taro juice,
The gumbo juice of step 2 and the suds mixing of step 3, stirring, 75-85 DEG C of temperature of holding, preferably 80 DEG C or so, after mixing evenly
Stop heating, naturally cools to room temperature and obtain stretching liquid.
The method of aforementioned present invention, it is preferred that the weight percent of suds, taro juice and gumbo juice is suds
31%, taro juice 33% and gumbo juice 36%.
Technical effect advantage of the invention is:
1, stretching liquid of the invention, stretched suitable for the stretching of the metal products such as stainless steel, steel alloy, deep drawn, bulging,
The techniques such as multiple tracks stretching, punching press, play lubrication, cooling effect.With fabulous wear resistence, extreme pressure property, workpiece drawing not will cause
Hair is pulled, and workpiece finish is improved, effectively extension Life of Punch Die;
2, using stretching liquid stretching and punching stainless steel products of the invention, subsequent technique is without cleaning, relative to drawing oil
Technique saves cleaning agent, ejected wash water, reduces energy consumption, reduces work hours, and improves entire processing efficiency, 98% or more energy conservation, environmental protection
It lowers consumption up to 95% or more.
3, using stretching liquid stretching and punching stainless steel products of the invention, yield rate is up to 100%.
4, stretching liquid of the invention compares currently used drawing oil, free from environmental pollution, environmentally protective.
Specific embodiment
1 environmental protection of embodiment stretches liquid
Stretch formula of liquid: suds 31%, taro juice 33% and gumbo juice 36% are weight percentage.
Preparation process:
1, the preparation of taro juice:
1) 0.5KG taro is cleaned and minces, 50KG clear water is added;
2) it heats and stirs simultaneously, boil 30 minutes;
3) 120 mesh filter screens are used, filtering removes filter residue, and filtrate is taro juice,
2, the preparation of gumbo juice,
1) 0.5KG gumbo is cleaned and minces, 60KG clear water is added;
2) it heats and stirs simultaneously, boil 30 minutes;
3) 120 mesh filter screens are used, filtering removes filter residue, and filtrate is gumbo juice,
3, the preparation of suds
1) 2KG soap is cut into 3cm or so fritter, 50KG clear water is added;
2) it heats and stirs simultaneously, until soap-cake melts completely/dissolves to get suds.
4, the preparation of liquid is stretched
The taro juice, the gumbo juice of step 2 and the suds of step 3 for taking step 1, it is mixed by the weight ratio for stretching formula of liquid
It closes, stirring is kept for 80 DEG C of temperature or so, after mixing evenly, stops heating, natural cooling stretches liquid.
With: stainless steel products manufacture on use, stretching liquid of the invention is applied to or is dipped in or is sprayed on stainless steel
Expect surface, is stretched, punch forming, without being cleaned with the cleaning solution containing cleaning agent, directly carrying out subsequent trimming, soldering
With polishing etc. processes, obtain stainless steel products.Yield rate is up to 100%.Surface of stainless steel product is bright, without line, uniformly.Show this
The stretching liquid of invention has fabulous wear resistence, extreme pressure property, not will cause stainless steel work-piece plucking, pulls, and improves stainless steel work
Part finish.
Embodiment environmental protection stretches liquid
Its formula see the table below
Among the above, technique of the preparation process of the stretching liquid of embodiment 2-4 with embodiment 1.
The stretching liquid of embodiment 2-4 is used for the manufacture of stainless steel products, effect and embodiment 1 to be suitable.
The stretching liquid of embodiment 1-4, due to the subsequent cleaning process of drawing process section in no such as drawing oil manufacturing process, no
But cleaning process and the cleaning solution containing cleaning agent are saved, but also accordingly reduces energy consumption, manpower and the water of cleaning process,
Make 98% or more the manufacturing process energy conservation of entire stainless steel products, environmental protection lowers consumption up to 95% or more.Simultaneously as using the present invention
Stretching liquid traditional drawing oil is substituted, so that entire stainless steel products technique is become environmentally protective.
Embodiment described above is merely preferred embodiments of the present invention, but protection scope of the present invention not office
Be limited to this, anyone skilled in the art in the technical scope disclosed by the present invention, technology according to the present invention
Scheme and its spirit are substantially subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (7)
1. a kind of environmental protection stretches liquid, mainly it is made of raw material taro, gumbo and soap.
2. as described in claim 1 stretch liquid, include taro juice 30-35%, gumbo juice 34-36% and suds 30-35%,
It is weight percentage.
3. as claimed in claim 2 stretch liquid, comprising taro juice 33%, gumbo juice 36% and with suds 31%, attach most importance to
Measure percentage.
4. stretching liquid as claimed in claim 2 or claim 3: where
The taro juice is made by following methods, method includes the following steps:
1) taro is cleaned and minces, the 90-110 times of clear water measured is added;
2) it heats, stir, boil 20-40 minutes;
3) 120 mesh filter screens are used, filtering removes filter residue, obtain filtrate up to taro juice,
The gumbo juice is made by following methods, method includes the following steps:
1) gumbo is cleaned and minces, the 110-130 times of clear water measured is added;
2) it heats, stir, boil 20-40 minutes;
3) 120 mesh filter screens are used, filtering removes filter residue, obtain filtrate up to gumbo juice,
The suds are made by following methods, method includes the following steps:
1) soap is cut into small pieces, the 20-30 times of clear water measured is added;
2) it heats, stir, until soap-cake is dissolved completely to get suds.
5. stretching liquid as claimed in claim 4, wherein
The taro juice is made by following methods, method includes the following steps:
1) taro is cleaned and minces, the clear water of 100 times of amounts is added;
2) it heats, stir, boil 30 minutes;
3) 120 mesh filter screens are used, filtering removes filter residue, and filtrate is taro juice,
The gumbo juice is made by following methods, method includes the following steps:
1) gumbo is cleaned and minces, the clear water of 120 times of amounts is added;
2) it heats, stir, boil 30 minutes;
3) 120 mesh filter screens are used, filtering removes filter residue, and filtrate is gumbo juice,
The suds are made by following methods, method includes the following steps:
1) soap is cut into small pieces, the clear water of 25 times of amounts is added;
2) it heats, stir, until soap-cake is dissolved completely to get suds.
6. a kind of method that the environmental protection for preparing Claims 2 or 3 stretches liquid, comprising the following steps:
1, the preparation of taro juice, comprising the following steps:
1) taro is cleaned and minces, the 90-110 times of clear water measured is added;
2) it heats and stirs, boil 20-40 minutes;
3) 120 mesh filter screens are used, filtering removes filter residue, and obtaining filtrate is that taro juice is stand-by,
2, the preparation of gumbo juice, comprising the following steps:
1) gumbo is cleaned and minces, the 110-130 times of clear water measured is added;
2) it heats and stirs, boil 20-40 minutes;
3) 120 mesh filter screens are used, filtering removes filter residue, and obtaining filtrate is that gumbo juice is stand-by,
3, the preparation of suds, comprising the following steps:
1) soap is cut into small pieces, the 30-40 times of clear water measured is added;
2) it heats and stirs, until soap-cake dissolves completely, obtains suds,
4, it stretches the preparation of liquid: including
By weight, it takes the suds of the taro juice of step 1, the gumbo juice of step 2 and step 3 to mix, stirs, keep temperature
75-85 DEG C, stop heating after mixing evenly, naturally cools to room temperature and obtain stretching liquid.
7. method as claimed in claim 6, comprising the following steps:
1, the preparation of taro juice, comprising the following steps:
1) taro is cleaned and minces, the clear water of 100 times of amounts is added;
2) it heats and stirs, boil 30 minutes;
3) 120 mesh filter screens are used, filtering removes filter residue, and obtaining filtrate is that taro juice is stand-by,
2, the preparation of gumbo juice, comprising the following steps:
1) gumbo is cleaned and minces, the clear water of 120 times of amounts is added;
2) it heats and stirs, boil 30 minutes;
3) 120 mesh filter screens are used, filtering removes filter residue, and pre- reserved filtrate is that gumbo juice is stand-by
3, the preparation of suds, comprising the following steps:
1) soap is cut into small pieces, the clear water of 25 times of amounts is added;
2) it heats and stirs simultaneously, until soap-cake dissolves completely, obtains suds,
4, stretch liquid preparation, include:
By weight, it takes the suds of the taro juice of step 1, the gumbo juice of step 2 and step 3 to mix, stirs, keep temperature 80
DEG C or so, stop heating after mixing evenly, naturally cools to room temperature and obtain stretching liquid.
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