CN109650937A - 一种风淬钢渣烧结的透水砖 - Google Patents
一种风淬钢渣烧结的透水砖 Download PDFInfo
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- 239000002893 slag Substances 0.000 title claims abstract description 37
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 36
- 239000010959 steel Substances 0.000 title claims abstract description 36
- 239000011449 brick Substances 0.000 title claims abstract description 30
- 238000005245 sintering Methods 0.000 title claims abstract description 26
- 238000010791 quenching Methods 0.000 title claims abstract description 22
- 230000000171 quenching effect Effects 0.000 title claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 42
- 239000000843 powder Substances 0.000 claims abstract description 30
- 239000004744 fabric Substances 0.000 claims abstract description 27
- 239000011230 binding agent Substances 0.000 claims abstract description 19
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000004927 clay Substances 0.000 claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000011148 porous material Substances 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims abstract description 7
- 238000000465 moulding Methods 0.000 claims abstract description 6
- 238000003756 stirring Methods 0.000 claims abstract description 6
- 239000003086 colorant Substances 0.000 claims abstract description 3
- 239000002245 particle Substances 0.000 claims description 7
- 238000002360 preparation method Methods 0.000 claims description 5
- 229920000609 methyl cellulose Polymers 0.000 claims description 4
- 239000001923 methylcellulose Substances 0.000 claims description 4
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims 1
- -1 phenolic aldehyde Chemical class 0.000 claims 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 10
- 239000004568 cement Substances 0.000 abstract description 9
- 150000004645 aluminates Chemical class 0.000 abstract description 7
- 235000019353 potassium silicate Nutrition 0.000 abstract description 5
- 239000000377 silicon dioxide Substances 0.000 abstract description 5
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 abstract description 5
- 230000006835 compression Effects 0.000 abstract description 4
- 238000007906 compression Methods 0.000 abstract description 4
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- 230000035699 permeability Effects 0.000 abstract description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 5
- 239000005011 phenolic resin Substances 0.000 description 5
- 229920001568 phenolic resin Polymers 0.000 description 5
- 238000005457 optimization Methods 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
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- 239000000203 mixture Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000009738 saturating Methods 0.000 description 1
- 230000000192 social effect Effects 0.000 description 1
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Abstract
本发明公开了一种风淬钢渣烧结的透水砖，属于建筑材料领域。它由基料与面料构成，其中基料由如下重量分数比组分构成：钢渣：85‑93％；粘结剂：5‑10％；造孔剂:1.5‑5％；其中面料如下重量份数比的组分构成：钢渣：85‑93％；粘结剂：5‑10％；造孔剂:1.5‑5％；色料：1‑2％；其中粘结剂由如下组份比组成：水玻璃0‑40％；硅溶胶0‑40％；粘土粉5‑50％；氧化铝粉5‑50％；铝酸盐水泥5‑60％。该透水砖制备按照普通的二次布料工艺，即基料和面料分别搅拌，二次布料，成型后经1000‑1150℃烧结而得产品。本发明得到的透水砖具有透水性优异、抗压强度、耐磨性、耐候性强等优点。
Description
技术领域
本领域属于建筑材料领域，具体涉及一种利用风淬钢渣烧结的道路透水砖。
背景技术
目前铺设路面的透水砖有水泥基路面免烧透水砖和陶瓷烧结透水砖。水泥基透水砖虽然生产成本低，但其抗压强度低、耐磨性差且抗冻性差等特点，其应用被限制。钢渣是冶金企业排放的工业废料，随着冶炼生产规模的不断扩大，每年将产生大量的钢渣，如不经过加工再利用，则会占用土地，造成环境污染，同时也给排放企业带来巨大经济负担，严重制约了企业的良性发展。因此，利用钢渣为原料生产烧结透水砖，解决钢渣的大宗量应用，实现节能环保，具有巨大的经济意义和社会意义。
发明内容
为克服现有技术的不足，本发明要解决的技术问题是提供一种风淬钢渣烧结的透水砖，以期实现钢渣废物再利用，同时提高该钢渣透水砖透水性以及抗压强度。
为了实现上述目的，本发明是通过以下技术方案予以实现的。
本发明一种风淬钢渣烧结的透水砖，其由基料与面料构成；其中基料由如下重量份数比组分构成：
风淬钢渣：85-93％
粘结剂：5-10％
造孔剂:1.5-5％；
其中面料由如下重量份数比组分构成：
所述基料与面料重量比为6-10:1；
所述的粘结剂由如下重量份数比组分构成：
作为一种优化，所述的基料风淬钢渣粒径为3-5毫米，所述的面料风淬钢渣粒径为1-1.5毫米。
作为一种优化，所述的造孔剂为酚醛树脂或甲基纤维素。
作为一种优化，所述的面料与基料中的粘土粉粒径小于75微米，氧化铝粉粒径小于10微米。
作为一种优化，所述的色料为无机颜料。
本发明同时提供上述风淬钢渣烧结透水砖的制备方法，具体是：按照普通的二次布料工艺，即基料和面料分别搅拌，二次布料，成型后经1000-1150℃烧结而得产品。
与现有技术相比，本发明具有以下技术效果：
1、本发明得到的风淬钢渣烧结透水砖具有透水性优异，抗压强度、耐磨性、耐候性强等优点。
2、本发明风淬钢渣烧结的透水砖，采用钢渣代替砂石原料，充分实现了资源的再利用，减少矿山的开采，从而保护了环境。
具体实施方式
以下结合具体实施例详述本发明，但本发明不局限于下述实施例。
实施例1
一、基料组分重量百分比如下：
粒径4-5mm的钢渣：85％，粘结剂10％，造孔剂甲基纤维素5％
其中基料粘结剂组分重量百分比如下：
水玻璃40％，粘土粉45％，氧化铝粉5％，铝酸盐水泥10％
粘土粉颗粒小于75微米，氧化铝粉小于10微米。
二、面料组分重量百分比如下：
粒径为1-1.5mm的钢渣85％，粘结剂10％，甲基纤维素3％，无机色料2％
其中面料粘结剂组分重量百分比如下：
水玻璃40％，粘土粉45％，氧化铝粉5％，铝酸盐水泥10％
粘土粉颗粒小于75微米，氧化铝粉小于10微米。
烧结透水砖制备方法按照普通的二次布料工艺，即基料和面料分别搅拌，二次布料，成型后经1000℃烧结而得产品。产品按照GB/T25993-2010“透水路面砖和透水路面板”测试，测试结果见表1。
实施例2
一、基料组分重量百分比如下：
粒径3-4mm的钢渣：90％，粘结剂8％，造孔剂酚醛树脂2％
其中基料粘结剂组分重量百分比如下：
硅溶胶40％，粘土粉5％，氧化铝粉50％，铝酸盐水泥5％
粘土粉颗粒小于75微米，氧化铝粉小于10微米。
二、面料组分重量百分比如下：
粒径1-1.5mm的钢渣90％，粘结剂8％，酚醛树脂1％，无机色料1％
其中面料粘结剂组分重量分数比如下：
硅溶胶40％，粘土粉5％，氧化铝粉50％，铝酸盐水泥5％
粘土粉颗粒小于75微米，氧化铝粉小于10微米。
烧结透水砖制备方法按照普通的二次布料工艺，即基料和面料分别搅拌，二次布料，成型后经1050℃烧结而得产品。产品按照GB/T25993-2010“透水路面砖和透水路面板”测试，测试结果见表1。
实施例3
一、基料组分重量分数比如下：
粒径4-5mm的钢渣：93％，粘结剂5％，造孔剂酚醛树脂2％
其中基料粘结剂组分重量分数比如下：
水玻璃10％，硅溶胶10％，粘土粉35％，氧化铝粉15％，铝酸盐水泥30％
粘土粉颗粒小于75微米，氧化铝粉小于10微米。
二、面料组分重量分数比如下：
粒径1-1.5mm的钢渣93％，粘结剂5％，酚醛树脂1％，无机色料1％
其中面料粘结剂组分重量分数比如下：
水玻璃10％，硅溶胶10％，粘土粉35％，氧化铝粉15％，铝酸盐水泥30％
粘土粉颗粒小于75微米，氧化铝粉小于10微米。
烧结透水砖制备方法按照普通的二次布料工艺，即基料和面料分别搅拌，二次布料，成型后经1150℃烧结而得产品。产品按照GB/T25993-2010“透水路面砖和透水路面板”测试，测试结果见表1。
表1.风淬钢渣烧结透水砖的性能
Claims (6)
1.一种风淬钢渣烧结的透水砖，其特征在于，其由基料与面料构成；
其中基料由如下重量份数比组分构成：
风淬钢渣： 85-93％
粘结剂： 5-10％
造孔剂: 1.5-5％；
其中面料由如下重量份数比组分构成：
所述基料与面料重量比为6-10:1；
所述的粘结剂由如下重量份数比组分构成：
2.根据权利要求1所述的风淬钢渣烧结的透水砖，其特征在于，所述的基料风淬钢渣粒径为3-5毫米，所述的面料风淬钢渣粒径为1-1.5毫米。
3.根据权利要求1所述的风淬钢渣烧结的透水砖，其特征在于，所述的造孔剂为酚醛树脂或甲基纤维素。
4.根据权利要求1所述的风淬钢渣烧结的透水砖，其特征在于，所述的面料与基料中的粘土粉粒径小于75微米，氧化铝粉粒径小于10微米。
5.根据权利要求1所述的风淬钢渣烧结的透水砖，其特征在于，所述的色料为无机颜料。
6.根据权利要求1-5任一所述风淬钢渣烧结透水砖的制备方法，其特征在于，按照普通的二次布料工艺，即基料和面料分别搅拌，二次布料，成型后经1000-1150℃烧结而得产品。
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