CN1096333A - Tri-isopolyester co-weaving fine denier filament yarn imitating nature silk and production technology thereof - Google Patents
Tri-isopolyester co-weaving fine denier filament yarn imitating nature silk and production technology thereof Download PDFInfo
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- CN1096333A CN1096333A CN 93115138 CN93115138A CN1096333A CN 1096333 A CN1096333 A CN 1096333A CN 93115138 CN93115138 CN 93115138 CN 93115138 A CN93115138 A CN 93115138A CN 1096333 A CN1096333 A CN 1096333A
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Abstract
A kind of tri-isopolyester co-weaving fine denier filament yarn imitating nature silk and production technology thereof are used for selecting for use and to the raw material selected for use processing and the process in process, belong to textile emulation silk raw material.The invention is characterized in: do organizine with three different terylene cospinning fine denier filaments, the fine denier polyester low-stretch yarn is done the fabric that tram is made into, and fabric construction is for changing plain weave.Its production technology organizine twist is 7～10 sth. made by twisting, adopts the low-temperature steam typing, carries out the typing of low temperature machine slurry behind the warping technology, and weft yarn twist is 7～10 sth. made by twisting, the steam typing, and fabric post-treatment adopts the pre-complete loose formula overfeeding arrangement of shrinking, with slight alkali decrement processing.Save sand washing, sanding operation, be new way of production emulation silk kind developing.
Description
The present invention relates to the emulation silk and the manufacturing technique method thereof of the preparation of a kind of three different terylene cospinning fine denier filaments, be used for selecting for use and, belong to textile emulation silk raw material to the raw material selected for use processing and process in process.
It is more at present to weave the technology of emulation silk with terylene thread, advanced has: the new technology (patent No. 85109103A) of 1, copying silk broadcloth with polyester filament, it is mainly handled the filament raw material heat denatured, reduced the rigidity and the heat-shrinkable of fiber, the structure of fiber itself, performance etc. are all less than changing; 2, silk latitude crape (is seen literary composition " design of dacron simulation silk fabrics silk latitude crape ", publish in " silk magazine " 90 year fifth phase P.43-P.45), the fibrous raw material of silk latitude crape adopts 56dtex(50D) have light to wash silk, the triangle heterotypic fibre is made warp, 83dtex(75D) 72 fine denier filaments are made latitude, the broadwise twist 26 sth. made by twisting/cm, organizine is not starched; 3, golden blue yarn (is seen literary composition " the blue yarn process of dacron simulation silk fabrics gold ", publish in " silk magazine " 89 year the 12nd phase P.34-P.37), the fibrous raw material of the blue yarn of gold adopts 75.5dtex(68D)/36 filament terylene make warp, 83.3dtex(75D)/72 filament is made latitude, the broadwise twist 28 sth. made by twisting/cm, organizine is not starched, and silk latitude crape, golden blue yarn require all that good white silk dyes, aftertreatment technology, particularly alkali decrement treatment, sand washing and sanding.
The disadvantages of background technology part is: 1, with the imitated silk broadcloth of polyester filament, because the structure of filament fiber, performance do not change, so though fabric is soft, the feel of fabric, gas permeability, elasticity all do not improve, and method is time-consuming, and cost height, management difficulty are big; 2, silk latitude crape, golden blue yarn weft yarn twist are 26-28 sth. made by twisting/cm, need secondary twisting, and the equipment consumption is big, and production efficiency is low, consume high; 3, organizine is not starched, and easily produces electrostatic interaction in the fabric, and altar adds difficulty of weaving; 4, aftertreatment technology such as sand washing, sanding complexity; 5, the finished product feel is poor, gloss difference, no young pilose antler etc.
The objective of the invention is to overcome the weak point of above-mentioned background technology and a kind of tri-isopolyester co-weaving fine denier filament yarn imitating nature silk and production technology thereof are provided.It can save sand washing, sanding is handled, and fabric can reach the effect of real silk fabric at aspects such as feel, slippage, drapability, outward appearances.
The present invention realizes by following measure: make organizine with three different terylene cospinning fine denier filaments, with the fabric that the fine denier polyester low-stretch yarn is made into as tram, fabric construction is for changing the emulation silk of plain weave.The organizine twist is a 7-10 sth. made by twisting, and 70-75 ℃ of low-temperature steam typing 1 hour adopted in the twisting back, finalizes the design two days naturally again, carries out the typing of low temperature machine slurry behind the warping technology, and the twist of tram is a 7-10 sth. made by twisting, adopts 110 ℃, steam typing 1 hour, and typing is four days naturally; Fabric post-treatment adopts the pre-complete loose formula overfeeding arrangement of shrinking, with slight alkali decrement processing.
The present invention does organizine with 75D/48F three different terylene cospinning fine denier filaments, and 75D/72F fine denier polyester low-stretch yarn is done tram.
Three different terylene cospinning fine denier filaments (being called for short three different terylene threads) are to use composite spinning method, with terylene and modified dacron is raw material, on the twin-screw composite spinning machine, use specific composite spinneret pack to make, three different terylene thread single fiber diameters are 0.015-0.022mm, 48 filaments in every rhizoid, the fibre diameter thickness does not wait, below iso-fineness, different contraction, different cross section situation more as can be seen:
| The iso-fineness ratio | Degree of shrinkage | The fibre section shape | |
| The ordinary polyester silk | 1 | 8％ | Circular |
| The special polyester silk | 1 | 8％ | Triangle |
| The three different wheel silks of washing | 2.5 | 13.2% | Cast and triangle |
Different fiber has increased the resilience of fiber, make fabric sofetening, different shrinkage factors increases fabric longitude and latitude layer Qu Bo, can between fabric face and fiber, produce irregular hole and space, the fabric space increases, and forms the multilayered structure perpendicular to the fabric plane, makes fabric that fluffy sense be arranged, surface area also increases thereupon, makes fabric become abundant, plentiful, sliding glutinous; Different fiber shapes makes light shine the diffraction that produces different directions on the fabric, so fabric has the sub dued lustre of real silk.Because the property of three different terylene threads makes fabric can save numerous and diverse technologies such as sand washing, sanding in postfinishing process.
Production process route:
Warp-wise: raw material is fastidious-and reeling-twisting-steam typing-typing-warping-low temperature machine is starched and is finalized the design-weave naturally
Broadwise: raw material is fastidious-reeling-twisting-steam finalize the design-finalize the design naturally-shake winding-weave
The back arrangement: complete loose formula is shunk-concise-complete loose formula pre-setting-alkali decrement processing-finished product typing in advance
Organizine is to change plain weave with 75D/48F three different terylene cospinning fine denier filaments, the fabric that tram is made into 75D/72F fine denier polyester low-stretch yarn, fabric construction.If organizine, tram are all used three different terylene threads, fabric feeling is stiffening.
General silk-like fabric, organizine, weft yarn twist are at 20-30 sth. made by twisting, and for the used organizine of the present invention, the too high feel that will influence finished product of weft yarn twist, it is scared easily to cross low fabric, so the twist of organizine, tram only needs 7-10 sth. made by twisting; General silk-like fabric could produce the crepe de Chine effect with 2 left-hand lays, 2 right-laid, and the present invention only needs unidirectional twist, and loom also only needs to use single box for this reason, has reduced operational sequence.
For solving the untwisting moment of torsion after silk thread is twisted, the typing of employing steam, make silk thread stable because of the distortion that twisting produces, because three different terylene threads produce different contraction when being higher than 80 ℃, setting temperature 70-75 ℃ for well, for guaranteeing the effect of finalizing the design, steam shaping time 1 hour is again through two days typing naturally.For solve warp-wise tension force inhomogeneous and cause through willow, logical line is not well, when weaving, organizine easily fluffs, problems such as broken end joint difficulty, increased the typing of low temperature machine slurry in organizine is handled, drying tube temperature also must be less than 80 ℃, because temperature is low, organizine is difficult for oven dry, therefore starching silk thread speed should be more slowly, be generally 7-10 rice/minute, in slurries, add 1% soft lubricant simultaneously, 0.3% antistatic agent, after the typing of low temperature machine slurry, the organizine producing balanced forces has reduced through the willow defect, it is not well to have improved the logical strand of organizine, situations such as easily fluffing, broken end.
Tram also carries out steam typing 1 hour, 110 ℃ of setting temperatures, and natural shaping time four days, thus solve bent winding defect.
Adopt the pre-complete loose formula overfeeding arrangement of shrinking in the fabric post-treatment operation, with slight alkali decrement processing, make the abundant backtwisting of fabric, the filament contraction difference is fluffy state, has saved sand washing, sanding operation.
Basic characteristics of the present invention are: adopt three different terylene cospinning fine denier filaments to do the organizine of fabric, because three opposite sex (iso-fineness, different contraction, different cross section), and adopt specific technology, produce the silk-like fabric that reaches the real silk effect.
Below in conjunction with embodiment this explanation is further set forth: the outer width of cloth 89cm of fabric, interior width of cloth 88cm, organizine 75D/48F three different terylene cospinning fine denier filaments, through close 82/cm, tram 75D/72F fine denier polyester low-stretch yarn, 66/cm of filling density, fabric construction is for changing plain weave, every weight per square meter 144g.
Main technologic parameters
Reeling twisted filament warping machines slurry quilling is weaved
Type K091 K091 ZK78 type K144 type five drying cylinders 8101 K611-110
110 rev/mins 9160 rev/mins 45 rev/mins 10 meters/minute 2500 rev/min of 166 shuttles of the speed of a motor vehicle/minute
The loom shuttle box is a single box.
Organizine is handled: with 75D/48F three different terylene threads, 7264 of total quantity of warps are worn button with No. 18 reed 4, twist into 8 sth. made by twisting, sth. made by twisting is to being unidirectional, 72 ℃ of steam typings one hour, through typing naturally in two days, it was low-temperature shaped to starch silk on pulp grinder again, slurry silk thread speed is 10 meters/minute, 75 ℃ of drying tube temperatures add 1% soft lubricant in the slurries, 0.3% antistatic agent.
Tram is handled: with 75D/72F fine denier polyester low-stretch yarn, twists into 8 sth. made by twisting, twists with the fingers, finalized the design 1 hour to being unidirectional, and 110 ℃ of temperature, typing is four days naturally, and tram is worn the magnetic eye in shuttle be three.
During looming weaving, because fabric is always through the density height, latitude is big, causes opening unclear, walk the unstable and easy-to-draw broken end of shuttle, opening time is 320 ° for this reason, and front-axle beam is higher than back rest 8.5cm, shed opening 0.4cm can improve opening sharpness like this, has reduced broken end and has pressed from both sides rough point.
Postfinishing process adopts the pre-complete loose formula overfeeding arrangement of shrinking, and then through low-temperature shaped, carries out the processing of alkali decrement, and it is recessed to make fabric face be irregular hole after arrangement, under the effect of light diffraction, is the young pilose antler sense.This fabric does not need with time-consuming sand washing, sanding operation, and the thermal contraction in arrangement can make fabric reach the dacron silk fabrics with real silk style.
The present invention has compared following advantage with background technology:
1. fabric has the softness of real silk, smooth feel, and gloss is soft, flexible and velvet sense;
2. twisting equipment consumption is little, and the production efficiency height consumes lowly, and cost is low;
3. save sand washing, the sanding operation of fabric post-treatment, be new way of production emulation silk kind developing.
Claims (5)
1, a kind of tri-isopolyester co-weaving fine denier filament yarn imitating nature silk is characterized in that: do organizine with three different terylene cospinning fine denier filaments, the fine denier polyester low-stretch yarn is done the fabric that tram is made into, and fabric construction is for changing plain weave.
2, tri-isopolyester co-weaving fine denier filament yarn imitating nature silk according to claim 1 is characterized in that: do organizine with 75D/48F three different terylene cospinning fine denier filaments, 75D/72F fine denier polyester low-stretch yarn is done tram.
3, a kind of production technology with the tri-isopolyester co-weaving fine denier filament yarn imitating nature silk, the reeling that comprises terylene thread, twisting, typing, warping, shake winding, weave and back technological process such as arrangement, it is characterized in that: the twist of organizine is 7～10 sth. made by twisting, 70～75 ℃ of low-temperature steam typings 1 hour are adopted in the twisting back, naturally finalized the design two days again, carry out the typing of low temperature machine slurry behind the warping technology; The twist of tram is 7～10 sth. made by twisting, adopts 110 ℃ of steam typings 1 hour, finalizes the design four days naturally again; Fabric post-treatment adopts the pre-complete loose formula overfeeding arrangement of shrinking, with slight alkali decrement processing.
4, the production technology of tri-isopolyester co-weaving fine denier filament yarn imitating nature silk according to claim 3 is characterized in that: add 1% soft lubricant, 0.3% antistatic agent in the slurries during typing of organizine low temperature machine slurry.
5, the production technology of tri-isopolyester co-weaving fine denier filament yarn imitating nature silk according to claim 3 is characterized in that: the slurry silk thread speed of organizine low temperature machine slurry typing is 7～10 meters/minute.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 93115138 CN1031951C (en) | 1993-12-17 | 1993-12-17 | Tri-isopolyester co-weaving fine denier filament yarn imitating nature silk and producing tech. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 93115138 CN1031951C (en) | 1993-12-17 | 1993-12-17 | Tri-isopolyester co-weaving fine denier filament yarn imitating nature silk and producing tech. |
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| Publication Number | Publication Date |
|---|---|
| CN1096333A true CN1096333A (en) | 1994-12-14 |
| CN1031951C CN1031951C (en) | 1996-06-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 93115138 Expired - Fee Related CN1031951C (en) | 1993-12-17 | 1993-12-17 | Tri-isopolyester co-weaving fine denier filament yarn imitating nature silk and producing tech. |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101787603A (en) * | 2010-03-27 | 2010-07-28 | 浙江越隆控股集团有限公司 | Scale-shaped composite silk and production process thereof |
| CN101906712A (en) * | 2010-07-16 | 2010-12-08 | 浙江天圣控股集团有限公司 | Production method of ultra-light-alkali decrementing rate polyester imitated silk fabric |
| CN102011244A (en) * | 2010-12-14 | 2011-04-13 | 浙江正凯集团有限公司 | Simulated silk flash fabric and preparation method thereof |
| CN102560931A (en) * | 2010-12-13 | 2012-07-11 | 香港纺织及成衣研发中心 | Fiber fabric relaxation method |
| CN102704144A (en) * | 2011-03-28 | 2012-10-03 | 徐州斯尔克纤维科技股份有限公司 | Composite filament silk-like fabric and process thereof |
| CN102704146A (en) * | 2011-03-28 | 2012-10-03 | 徐州斯尔克纤维科技股份有限公司 | Imitated filament fabric production equipment |
| CN102817140A (en) * | 2012-07-23 | 2012-12-12 | 苏州迪盛织造整理有限公司 | Environment-friendly type fine-denier composite filament stripe-derivative mixed fabric and weaving method thereof |
| CN103306005A (en) * | 2013-05-14 | 2013-09-18 | 徐州斯尔克纤维科技股份有限公司 | Manufacturing method for woven imitation knitting rib fabric |
| CN106087470A (en) * | 2016-06-21 | 2016-11-09 | 湖州新隆龙丝绸印花有限公司 | A kind of environment-friendly type terylene fabric sand washing dyeing |
| CN107075754A (en) * | 2014-10-08 | 2017-08-18 | 森博多织株式会社 | The manufacture method and pile fabric products of raw silk making herbs into wool head fabric products |
| CN115418776A (en) * | 2022-10-11 | 2022-12-02 | 江苏博雅达纺织有限公司 | Twisted satin fabric and preparation method thereof |
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| CN102134768B (en) * | 2011-04-19 | 2013-04-17 | 温州大学 | Silk imitated polyester filament different shrinkage air multi-textured yarns |
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1993
- 1993-12-17 CN CN 93115138 patent/CN1031951C/en not_active Expired - Fee Related
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101787603B (en) * | 2010-03-27 | 2011-05-04 | 浙江越隆控股集团有限公司 | Scale-shaped composite silk and production process thereof |
| CN101787603A (en) * | 2010-03-27 | 2010-07-28 | 浙江越隆控股集团有限公司 | Scale-shaped composite silk and production process thereof |
| CN101906712A (en) * | 2010-07-16 | 2010-12-08 | 浙江天圣控股集团有限公司 | Production method of ultra-light-alkali decrementing rate polyester imitated silk fabric |
| CN102560931B (en) * | 2010-12-13 | 2014-10-15 | 香港纺织及成衣研发中心 | Fiber fabric relaxation method |
| CN102560931A (en) * | 2010-12-13 | 2012-07-11 | 香港纺织及成衣研发中心 | Fiber fabric relaxation method |
| CN102011244A (en) * | 2010-12-14 | 2011-04-13 | 浙江正凯集团有限公司 | Simulated silk flash fabric and preparation method thereof |
| CN102011244B (en) * | 2010-12-14 | 2011-12-21 | 浙江正凯集团有限公司 | Preparation method of simulated silk flash fabric |
| CN102704144A (en) * | 2011-03-28 | 2012-10-03 | 徐州斯尔克纤维科技股份有限公司 | Composite filament silk-like fabric and process thereof |
| CN102704146A (en) * | 2011-03-28 | 2012-10-03 | 徐州斯尔克纤维科技股份有限公司 | Imitated filament fabric production equipment |
| CN102817140A (en) * | 2012-07-23 | 2012-12-12 | 苏州迪盛织造整理有限公司 | Environment-friendly type fine-denier composite filament stripe-derivative mixed fabric and weaving method thereof |
| CN103306005A (en) * | 2013-05-14 | 2013-09-18 | 徐州斯尔克纤维科技股份有限公司 | Manufacturing method for woven imitation knitting rib fabric |
| CN107075754A (en) * | 2014-10-08 | 2017-08-18 | 森博多织株式会社 | The manufacture method and pile fabric products of raw silk making herbs into wool head fabric products |
| CN106087470A (en) * | 2016-06-21 | 2016-11-09 | 湖州新隆龙丝绸印花有限公司 | A kind of environment-friendly type terylene fabric sand washing dyeing |
| CN106087470B (en) * | 2016-06-21 | 2018-07-03 | 绍兴市柯桥区众诚印染有限公司 | A kind of environment-friendly type terylene fabric sand washing dyeing |
| CN115418776A (en) * | 2022-10-11 | 2022-12-02 | 江苏博雅达纺织有限公司 | Twisted satin fabric and preparation method thereof |
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| Publication number | Publication date |
|---|---|
| CN1031951C (en) | 1996-06-05 |
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