CN216338219U - Low-gram-weight suspension fabric - Google Patents

Low-gram-weight suspension fabric Download PDF

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CN216338219U
CN216338219U CN202122863338.8U CN202122863338U CN216338219U CN 216338219 U CN216338219 U CN 216338219U CN 202122863338 U CN202122863338 U CN 202122863338U CN 216338219 U CN216338219 U CN 216338219U
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yarn
warp
weft
yarns
sinking
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单良
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Shaoxing Keqiao District East Textile Industry Innovation Research Institute
Zhejiang Huixian Textile Technology Co ltd
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Shaoxing Keqiao District East Textile Industry Innovation Research Institute
Zhejiang Huixian Textile Technology Co ltd
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Abstract

The utility model relates toA low gram weight suspension fabric is composed of warp yarns and weft yarns; the warp yarns are core-spun yarns; the weft yarn is a Solona filament yarn; the core-spun yarn has a staple fiber-staple fiber cross section layered structure, the surface layer is roving, the core layer is slub yarn, the twist coefficient of the surface layer is 200-300, and the twist coefficient of the core layer is 0; the bunchy yarn is formed by alternately connecting thick sections and thin sections along the length direction, the length of the thin sections is 50-100 mm, the length of the thick sections is 30-50 mm, and the thickness of the thick sections is 1.3-1.8 times that of the thin sections; the low-gram-weight suspension fabric has the warp yarn number of 50-60, the weft yarn number of 40-50, the warp yarn density of 400-450/10 cm, the weft yarn density of 260-300/10 cm, the total tightness of 75% and the gram weight per square meter of 130-150 g/m2. Compared with the existing heavy fabric, the product of the utility model has better drapability, is anti-fouling and quick-drying, and is lighter and thinner.

Description

Low-gram-weight suspension fabric
Technical Field
The utility model belongs to the technical field of spinning, and relates to a low-gram-weight suspension fabric woven by novel structural yarns.
Background
Since the 90 s of the 20 th century, the heavy silk fabric is popular with consumers due to elegant appearance, soft luster and comfortable wearing comfort. The heavy silk fabric takes natural silk fiber as a raw material, the silk consumption is twice of that of the common silk fabric, and the heavy silk fabric has the characteristics of no shrinkage, stiffness, easiness in finishing and the like, but the ready-made clothes are high in price and easy to wrinkle.
Nowadays, heavy cotton fabrics produced by replacing real silk fibers with cotton fibers appear on the market, and the square meter gram weight of the heavy cotton fabrics is 220g/m through various process treatments2In order to ensure the characteristics of difficult deformation of ready-made clothes and the like, the selected fibers are generally thicker and are commonly used for manufacturing clothes such as sweaters and the like, and a small part of the fibers are used for manufacturing T-shirts, but the concept of heavy pure cotton is not widely recognized due to the reasons of rough fabric, poor air permeability, more sweating, smell emission and the like.
Some researchers develop the fabric, for example, patent CN 212289081U discloses a non-deformable draping rib knitting fabric, which includes a fabric base layer and a surface layer, and prevents the fabric from deforming by using weft yarns, polyester linen yarns, elastic yarns, cotton yarns, spandex yarns and the like to increase the surface layer elasticity; some innovations are carried out on the processes of polyester composite yarn compounding technology, polyester/spandex covered yarn technology, surface elastic fabric weaving technology, after finishing and the like, and the draping acetic acid-like four-side elastic fabric is woven, but the process is complex.
Therefore, the research on the fabric which is easy to process, has the style similar to that of heavy silk, is fine and soft in hand feeling, has rich elasticity, drapability and smoothness, is bright in color, has good air permeability, is anti-fouling, quick-drying and is lighter and thinner has very important significance.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the problems in the prior art and provides the fabric which is similar to the style of heavy silk, fine and soft in hand feeling, rich in elasticity, drapability and smoothness, gorgeous in color, good in air permeability, anti-fouling, quick-drying, lighter and thinner.
In order to achieve the purpose, the technical scheme adopted by the utility model is as follows:
a low gram weight suspension fabric is composed of warp yarns and weft yarns; the warp yarns are core-spun yarns; the weft yarn is a Solona filament yarn; the Solona filament is selected as the weft yarn, on one hand, the cross section of the Solona filament is in a special-shaped irregular state, after the fabric woven by the Solona filament is subjected to post-treatment, the gaps among filament fibers can be enlarged, the freedom degree of the movement of the fabric is increased, and the Solona filament fabric is endowed with drapability and fluffy feeling; on the other hand, because the draping coefficient and the fabric weft bending rigidity have obvious positive correlation, the detected sodana filament yarn as weft yarn has small bending rigidity, certain elongation at break and breaking strength and large activating ratio, so that the fabric has small draping coefficient, is easy to bend and has excellent draping performance, and the internal characteristic can strengthen the texture draping of the fabric in appearance and increase the overall dynamic draping performance of the fabric; in addition, the internal molecular structure of the Solona is like a spring, so that the Solona is soft and fluffy, and has excellent crease resistance, which is incomparable with the heavy silk fabric;
the core-spun yarn has a staple fiber-staple fiber cross section layered structure, the surface layer is roving, the core layer is slub yarn, the twist coefficient of the surface layer is 200-300, and the twist coefficient of the core layer is 0; the slub yarn is thin and thick along the length direction and is formed by alternately connecting thick sections and thin sections, the length of each thin section is 50-100 mm, the length of each thick section is 30-50 mm, and the thickness of each thick section is 1.3-1.8 times that of each thin section;
the preparation method of the slub yarn is prior art, the apparatus makes the front roller change the speed or pause on the spinning frame of the ring spinning, thus change the normal draft multiple, for example while spinning the base yarn, the clutch actuation keeps the front roller to operate normally, make the clutch lose the electricity, the front roller stops rotating, and the middle and back rollers are still in operation, pile up the fiber sent out between middle roller and front roller, when the clutch actuates the electricity again, the front roller begins to operate and take away the fiber piled up, will form the slub on the base yarn, or adjust the speed of the front roller fast, slow and not stop rotating and can realize the slub too, change the middle roller in addition, make the middle roller overfeed, can change the draft multiple too and produce the slub;
the preparation process of the core-spun yarn comprises the following steps: the method comprises the steps that a untwisting-twisting method is adopted, a core-spun ring spinning frame with a core-spun function is used, a roving is fed into a drafting zone of the core-spun ring spinning frame to serve as an outer wrapping fiber, slub yarn serves as core yarn, the twist direction of the core-spun ring spinning frame is opposite to that of the core yarn, the twist coefficient is 200-300, the quantitative ratio of the feeding amount (the fiber amount forming surface layer yarn) of the base yarn and the roving of the core yarn is 0.11-0.16, and the core-layer untwisted core-spun yarn with a layered structure is obtained through spinning, wherein fibers forming the core layer yarn and fibers forming the surface layer yarn are short fibers;
the core-spun yarn is spun by taking S-twisted slub yarn as core yarn and simultaneously drafting and twisting rough yarn as the surface layer of the core-spun yarn, and the yarn twisting direction of the core-spun yarn is Z twisting in the spinning process; in the preparation process of the core-spun yarn, firstly, the slub yarn is prepared as a core layer, S twisting is added, then core-spun is carried out, the S twisting of the slub yarn after core-spun is untwisted into untwisted yarn, so that the core yarn of the core-spun yarn is finally in a fiber state, and the drapability of warp yarn in a fabric can be increased in the initial slub shape in the untwisting process; the influence of the spinning process on the shape and structure of the core-spun yarn is specifically as follows:
(a) the utility model adopts the ring spinning technology, the surface layer roving is drawn and twisted and then is coated on the surface of the S-twist bunchy yarn of the core layer, and the core-spun yarn finally presents the twist direction which is the opposite direction of the core layer yarn, namely Z twist, in the coating process, the S-twist bunchy yarn of the core layer starts to be gradually untwisted due to the acting force of the opposite twist direction, in the untwisting process, the bunchy yarn not only moves at a certain linear speed, but also circularly rotates at a certain speed, and the composite motion of the linear operation and the circular motion enables the fiber in the yarn to generate a random orientation structure; the arrangement state of the fibers in the yarn is complex and has great randomness; the two sections of the slub sliver rotate relatively by the early-stage twisting, and the original fiber parallel to the yarn shaft in the sliver is inclined into a spiral line; in the core-spun process, the surface layer and the core layer are two relatively independent bodies, the surface layer fiber bundles are tightly gathered together under the action of tension and centripetal force, and short fibers are difficult to enter the surface layer area by virtue of spinning tension in a twisting triangular area; therefore, in the ring spinning core-spun composite yarn with the staple fibers wrapped by the staple fibers, the internal and external transfer degree is small, and the diameters of all parts of the fiber spiral line are unchanged when the internal and external transfer does not occur; therefore, theoretically, the arrangement state of the fibers in the yarn is assumed to be a cylindrical spiral line, so that the fibers in the yarn show random reverse spiral directional distribution movement in the untwisting process, and finally, the parallel straightening state along the longitudinal direction of the yarn is realized;
(b) the slub yarn of sandwich layer presents the outward appearance of neglecting thick neglected fine, when the effort that the yarn received is opposite rather than relative direction of motion, the frictional force that the roving of cortex and the slub yarn of sandwich layer produced can direct action on the surface fiber of slub yarn, the unsmooth fibre in slub yarn surface can receive the frictional force influence of different degree, lead to in the yarn relative slip between the fibre of free state and the fibre to increase, the loose degree increase in space between fibre and the fibre, fibrous dispersibility and the fibrous performance of cortex further combine in the sandwich layer yarn, make the warp reflect the anomalous fluffiness and the sense of dangling that similar silk has in appearance morphology, the concrete performance is: the longitudinal surface of the warp is smooth, the thickness is uniform, the thickness is changed in a few places, the luster is strong and not dazzling (similar to the pearlescence of silk), the touch is smooth and greasy, and the texture is long-lasting;
the low-gram-weight suspension fabric has the warp yarn number of 50-60, the weft yarn number of 40-50, the warp yarn density of 400-450/10 cm, the weft yarn density of 260-300/10 cm, the total tightness of 75% and the gram weight per square meter of 130-150 g/m2
As a preferred technical scheme:
as described above, in the low-gram-weight draping fabric, the slub yarn is made of Richcel fibers; the Richcel fiber is selected because the Richcel fiber has high strength, high wet modulus, high polymerization degree, high orientation degree and proper elongation, is good in moisture absorption, is close to tencel fiber in performance, is greatly lower in market price than the tencel fiber, is close to modal, meets the requirement of sustainable development, meets the fashionable requirements of people on increasingly pursuing naturalness, comfort, attractiveness and health care, and has good market prospect.
A low gram weight draping fabric as described above, the roving being comprised of richcel fibers; the Richcel fiber is selected because the Richcel fiber has high strength, high wet modulus, high polymerization degree, high orientation degree and proper elongation, has good hygroscopicity, is close to tencel fiber in performance, has a market price greatly lower than that of the tencel fiber, is close to modal, meets the requirement of sustainable development, meets the fashionable requirements of people on increasingly pursuing nature, comfort, beauty and health care, and has good market prospect; the roving is in a loose state, so that the interference on the core layer slub yarn is avoided in the reverse twisting and core-wrapping process.
The low-gram-weight suspension fabric has a structure of five-flying-weft-surface satin weaves, and warps and wefts are interwoven into a plurality of circular weave units; the weaving structure can ensure that the number of the weave points interwoven by the warp yarns and the weft yarns is reduced, the single weave points on two adjacent weft yarns are far away, the single weave points are covered by weft float length lines on two sides of the single weave points on the fabric, the weft float length lines are presented on the surface of the fabric, and the float length lines are long, so compared with plain weave and twill weave, the fabric surface is smooth and even, rich in gloss and soft in texture; the single weave points of the satin weave are distributed uniformly and distributed, and the float length is long, so the fabric density can be higher than the density of plain weave and twill weave fabrics under the condition of the same yarn linear density, but the float length line of the satin weave fabric is not too long in the actual production, therefore, the satin weave with the weave circulation yarn number of 5 is selected, and in order to realize the fabric style of the utility model, the fabric does not show the characteristics of slant, even surface and good luster, the filling surface satin is adopted.
A low grammage suspension fabric as described above, comprising 5 warp yarns and 5 weft yarns per repeat unit; from left to right, 5 warp yarns are respectively named as a first warp yarn, a second warp yarn, a third warp yarn, a fourth warp yarn and a fifth warp yarn; from bottom to top, 5 weft yarns are named first weft yarn, second weft yarn, third weft yarn, fourth weft yarn, and fifth weft yarn, respectively.
As for the first weft yarns, the sinking and floating states of 5 warp yarns are sequentially floating-sinking for the first weft yarns from left to right; for the second weft yarns, the sinking-floating state of the 5 warp yarns is sinking-floating-sinking in sequence from left to right; for the third weft yarn, the sinking-floating state of 5 warp yarns is sinking-floating-sinking in sequence from left to right; for the fourth weft yarn, the sinking-floating state of 5 warp yarns is sinking-floating from left to right in sequence; for the fifth weft yarn, the sinking-floating state of 5 warp yarns is sinking-floating-sinking in sequence from left to right; the weaving structure can ensure that the number of the weave points of the warp yarns and the weft yarns is reduced, the single weave points on two adjacent weft yarns are far away, the single weave points are covered by the weft float length lines on two sides of the single weave points on the fabric, the weft float length lines are all shown on the surface of the fabric, and the float length lines are longer, so the surface is even and smooth, the luster is good, and the drapability is increased.
In the low-gram-weight suspension fabric, the interweaving position of the first weft yarn and the first warp yarn, the interweaving position of the second weft yarn and the fourth warp yarn, the interweaving position of the third weft yarn and the second warp yarn, the interweaving position of the fourth weft yarn and the fifth warp yarn, and the interweaving position of the fifth weft yarn and the third warp yarn form a pattern of the five three-flying-weft-surface satin weave.
The low-gram-weight overhanging fabric has the advantages that the elastic elongation of the low-gram-weight overhanging fabric is 45-60%, the elastic recovery rate is 40-50%, the overhanging coefficient is 35-45%, the wave number is 5-9, the peak amplitude uniformity is 4-5.5%, the peak included angle uniformity is 20-35%, the warp direction wrinkle recovery angle is 159-175%, the weft direction wrinkle recovery angle is 145-165%, the air permeability is 240-350 mm/s, the water absorption rate is 65-70%, the infiltration radius is 30-40 mm, the diffusion rate is 3.5-4.5 mm/s, and the integral liquid water management capacity is 0.8-0.9;
the above parameters are determined according to national standard GB/T6529-: individual combinatorial testing methods, assessment of moisture absorption quick drying of textiles section 2 of GB/T21655.2-2009: and testing by a dynamic water transfer method.
Has the advantages that:
(1) according to the low-gram-weight draping fabric woven by the novel structural yarns, the designed novel structural yarns are used as the core layer of the warp yarn core-spun yarns to change the twisting direction form of the warp yarn core-spun yarns, so that the warp yarns reflect irregular draping feeling in appearance and have the characteristics of fibers in the warp yarns.
(2) The low-gram-weight suspension fabric woven by the novel structural yarns uses the weft yarns with low bending rigidity, certain elongation at break and certain breaking strength, strengthens the texture suspension of the fabric, increases the dynamic suspension performance of the fabric, and keeps the excellent characteristics of the weft yarns.
(3) According to the low-gram-weight draping fabric woven by the novel structure yarns, five three-flying-weft-surface satin weave textures are adopted for weaving, the number of weave points interwoven by weft yarns in the fabric is reduced, the length of the floats is increased properly, and the fabric is guaranteed to have good drapability.
Drawings
FIG. 1 is a diagram of a new construction yarn;
FIG. 2 is a weave diagram of the fabric of the present invention;
FIG. 3 is a drawing of two looping stitch units of the present invention;
FIG. 4 is a reeding diagram of two looping organizing units of the present invention;
FIG. 5 is an organization chart of two cyclic organization units of the present invention;
FIG. 6 is a drawing of a card for two cyclic organization units of the present invention.
Detailed Description
The utility model will be further illustrated with reference to specific embodiments. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
The low-gram-weight suspension fabric is composed of warps and wefts, wherein the number of the warps is 50-60, the number of the wefts is 40-50, the density of the warps is 400-450 pieces/10 cm, the density of the wefts is 260-300 pieces/10 cm, the total tightness is 75%, and the gram weight per square meter is 130-150 g/m2(ii) a The warp yarns are core-spun yarns, and the weft yarns are Solona filaments; the core-spun yarn has a staple fiber-staple fiber cross section layered structure, the surface layer is roving made of Richcel fibers, and the core layer is slub yarn made of Richcel fibers; the twist coefficient of the surface layer is 200-300, and the twist coefficient of the core layer is 0; as shown in figure 1, the slub yarn is gradually thinned and gradually thickened along the length direction and is formed by alternately connecting thick sections and thin sections, the length of each thin section is 50-100 mm, the length of each thick section is 30-50 mm, and the thickness of each thick section is 1.3-1.8 times that of each thin section;
as shown in fig. 2 and 5, the weave structure of the low-gram-weight suspension fabric is five-three-flying-weft-surface satin weave, warp yarns and weft yarns are interwoven into a plurality of circulating weave units, and ■ in the figure represents a warp structure point, namely a point where the warp yarns float on the weft yarns; □ denotes weft construction points, i.e. the points at which the weft floats on the warp yarns; each circulating organization unit comprises 5 warp yarns and 5 weft yarns; from left to right, 5 warp yarns are respectively named as a first warp yarn, a second warp yarn, a third warp yarn, a fourth warp yarn and a fifth warp yarn; from bottom to top, 5 weft yarns are named first weft yarn, second weft yarn, third weft yarn, fourth weft yarn, and fifth weft yarn, respectively. For the first weft yarns, the sinking-floating state of 5 warp yarns is floating-sinking in sequence from left to right; for the second weft yarns, the sinking-floating state of the 5 warp yarns is sinking-floating-sinking in sequence from left to right; for the third weft yarn, the sinking-floating state of 5 warp yarns is sinking-floating-sinking in sequence from left to right; for the fourth weft yarn, the sinking-floating state of 5 warp yarns is sinking-floating from left to right in sequence; for the fifth weft yarn, the sinking-floating state of 5 warp yarns is sinking-floating-sinking in sequence from left to right; the interweaving position of the first weft yarn and the first warp yarn, the interweaving position of the second weft yarn and the fourth warp yarn, the interweaving position of the third weft yarn and the second warp yarn, the interweaving position of the fourth weft yarn and the fifth warp yarn, and the interweaving position of the fifth weft yarn and the third warp yarn form a pattern of five three-flying-weft-surface satin weaves.
The low-gram-weight overhanging fabric has the advantages of 45-60% of elastic elongation, 40-50% of elastic recovery, 35-45% of overhanging coefficient, 5-9% of wave number, 4-5.5% of peak amplitude uniformity, 20-35% of peak included angle uniformity, 159-175% of warp-wise wrinkle recovery angle, 145-165% of weft-wise wrinkle recovery angle, 240-350 mm/s of air permeability, 65-70% of water absorption rate, 30-40 mm of wetting radius, 3.5-4.5 mm/s of diffusion rate and 0.8-0.9 of integral liquid water management capacity.
The low grammage, drapeable fabric of the utility model and its method of manufacture will now be described with reference to specific examples.
Example 1
A preparation method of a low-gram-weight draping fabric comprises the following specific steps:
(1) preparation of raw materials:
the warp is a core-spun yarn, the core-spun yarn has a staple fiber-staple fiber cross section layered structure, the surface layer is roving made of Richcel fibers, and the core layer is slub yarn made of Richcel fibers; the twist factor of the surface layer is 200, and the twist factor of the core layer is 0; the slub yarn is gradually thinned and gradually thickened along the length direction and is formed by alternately connecting thick sections and thin sections, the length of each thin section is 50mm, the length of each thick section is 50mm, and the thickness of each thick section is 1.8 times that of each thin section; the number of the warps is 50;
the weft yarns are Solona filaments, and the number of the weft yarns is 40;
(2) design of low gram weight draping fabric:
designing 5 satin weaves with 3 flying weft surfaces, determining a weaving pattern, firstly determining the weave pattern, and according to the definition of the satin weave, the number of weave circulating warps of the satin weave with the 3 flying weft surfaces is equal to the number of weave circulating wefts, and is equal to 5 of the number of weave circulating, so that a basic weave circulation is that the size of 'horizontal multiplied by vertical' on the checkerboard paper is equal to '5 multiplied by 5', and the basic weave circulation corresponds to 5 warps and 5 wefts respectively: from left to right, 5 warp yarns are respectively named as a first warp yarn, a second warp yarn, a third warp yarn, a fourth warp yarn and a fifth warp yarn; from bottom to top, 5 weft yarns are named a first weft yarn, a second weft yarn, a third weft yarn, a fourth weft yarn and a fifth weft yarn respectively; the weft flying number is 3, namely, one weft yarn is moved upwards from the starting point to the right for 3 cells to obtain a second single tissue point, then a third tissue point is found on the weft yarn which is moved upwards according to the weft flying number, and the like is repeated until a tissue cycle is completed, namely, for the first weft yarn, the sinking and floating states of 5 warp yarns are sequentially floating-sinking from left to right; for the second weft yarns, the sinking-floating state of the 5 warp yarns is sinking-floating-sinking in sequence from left to right; for the third weft yarn, the sinking-floating state of 5 warp yarns is sinking-floating-sinking in sequence from left to right; for the fourth weft yarn, the sinking-floating state of 5 warp yarns is sinking-floating from left to right in sequence; for the fifth weft yarn, the sinking-floating state of 5 warp yarns is sinking-floating-sinking in sequence from left to right; secondly, determining a drafting diagram, as shown in fig. 3, adopting a forward drafting method to perform drafting, and sequentially penetrating all warp yarns in a weave cycle into each heddle one by one, so that the number of the warp yarns in the weave cycle is equal to the required number of the heddles, and is equal to the number of the warp yarns in the drafting cycle, and the number of the warp yarns is 5; as shown in fig. 4, a reeding diagram is determined again, since the number of the weave circulating warp threads is 5, and the number of the reeding passes per reed should be as much as the submultiple or multiple of the number of the weave circulating warp threads, the number of the reeding cycles is determined to be 5, and the number of the reeding passes is also 5; finally, determining a card-drawing, as shown in figure 6, because the drafting pattern adopts a forward drawing method, the card-drawing is completely consistent with the texture pattern, each vertical row of the card-drawing represents a corresponding page (column) of heddles, the number of the heddles in the drafting pattern is 5, the number of the vertical rows of the card-drawing can be determined to be 5, the number of the horizontal rows is equal to the number of the weft yarns in the texture pattern to be 5, the floating and sinking rules of the texture points of the 5 warp yarns in the above texture pattern are filled in the 5 vertical rows of the card-drawing in sequence, the method can complete 5 card patterns of 3 flying weft surface satins, the card patterns control the rising and falling rules of heald frames and the interweaving rules of yarns, and the interweaving positions of the first weft yarns and the first warp yarns, the interweaving positions of the second weft yarns and the fourth warp yarns, the interweaving positions of the third weft yarns and the second warp yarns, the interweaving positions of the fourth weft yarns and the fifth warp yarns and the interweaving positions of the fifth weft yarns and the third warp yarns form five basic flying weft surface satin weave patterns;
the technological parameters are as follows: the density of warp yarns is 400 yarns/10 cm, the density of weft yarns is 300 yarns/10 cm, and the reed number is 80;
the weave circulation is the minimum unit for keeping the warp and weft interweaving rule, the interweaving rule of the whole fabric can be expressed only by using one basic weave circulation, and the basic weave is circulated, so that the satin weave can be obtained;
the weave structure of the low-gram-weight suspension fabric is five-flying-weft-surface satin weave, and the warp yarns and the weft yarns are interwoven into 480 circular weave units;
(3) weaving of low gram weight draping fabric:
selecting a semi-automatic hand sample loom, firstly recording a pattern drawing into the loom, then fixing 400 warps with the length of 2 meters on a loom beam, selecting five pages of heald frames and reed dent with the reed number of 80, respectively and sequentially penetrating the warps into the heald frames and the reed dent according to a designed drafting drawing and a designed reed drawing, wherein a first warp penetrates into one heddle of a first page of heald frame, a second warp penetrates into a second page of heald frame, a third warp penetrates into a third page of heald frame, a fourth warp penetrates into a fourth page of heald frame, a fifth warp penetrates into a fifth page of heald frame, a sixth warp penetrates into the heddle adjacent to the first warp, and the rest is done in the same way until all the warps penetrate into the heald frames; the same reed dent penetrates 5 warp yarns, the first 5 warp yarns penetrate one reed dent, the last 5 warp yarns penetrate into the adjacent reed dent penetrated by the first 5 warp yarns, and the warp yarns are orderly arranged according to the rule until all the warp yarns penetrate into the reed dent; the weft yarn is wound into a tubular pirn so as to be arranged in a shuttle, and the loom performs weaving according to the designed tissue cycle after the warp yarn and the weft yarn are interwoven once per lifting harness frame according to the pattern drawing to form a shed, namely, once weft insertion and beating, so that the required satin fabric, namely the low-gram-weight suspension fabric, is woven.
The obtained low-gram-weight suspension fabric has the total tightness of 75 percent and the gram weight per square meter of 135g/m2The elastic elongation is 55%, the elastic recovery rate is 45%, the draping coefficient is 40%, the wave number is 9, the peak amplitude uniformity is 5.1%, the peak included angle uniformity is 227%, the warp-wise wrinkle recovery angle is 168%, the weft-wise wrinkle recovery angle is 150 °, the air permeability is 298mm/s, the water absorption rate is 37.5%, the wetting radius is 35mm, the diffusion rate is 4.1mm/s, and the overall liquid water management capacity is 0.85.

Claims (8)

1. A low gram weight pendulous surface fabric, formed by warp and woof, characterized by that, the warp is the covering yarn; the weft yarn is a Solona filament yarn;
the core-spun yarn has a staple fiber-staple fiber cross section layered structure, the surface layer is roving, the core layer is slub yarn, the twist coefficient of the surface layer is 200-300, and the twist coefficient of the core layer is 0; the slub yarn is thin and thick along the length direction and is formed by alternately connecting thick sections and thin sections, the length of each thin section is 50-100 mm, the length of each thick section is 30-50 mm, and the thickness of each thick section is 1.3-1.8 times that of each thin section;
the low-gram-weight suspension fabric has the warp yarn number of 50-60, the weft yarn number of 40-50, the warp yarn density of 400-450/10 cm, the weft yarn density of 260-300/10 cm, the total tightness of 75% and the gram weight per square meter of 130-150 g/m2
2. A low grammage draping fabric in accordance with claim 1 wherein the slub yarn is comprised of lyocell fibers.
3. A low grammage drapeable fabric as claimed in claim 1 wherein the roving is comprised of lyocell fibers.
4. The low grammage suspension fabric of claim 1, wherein the weave structure of the low grammage suspension fabric is a five-fly satin weave with three flyings, and the warp and weft are interwoven into a plurality of repeat weave units.
5. A low grammage suspension fabric of claim 4 wherein each repeat unit includes 5 warp yarns and 5 weft yarns; from left to right, 5 warp yarns are respectively named as a first warp yarn, a second warp yarn, a third warp yarn, a fourth warp yarn and a fifth warp yarn; from bottom to top, 5 weft yarns are named first weft yarn, second weft yarn, third weft yarn, fourth weft yarn, and fifth weft yarn, respectively.
6. A low grammage suspension fabric as claimed in claim 5, wherein for the first weft yarns, the sinking state of 5 warp yarns is from left to right in turn floating-sinking; for the second weft yarns, the sinking-floating state of the 5 warp yarns is sinking-floating-sinking in sequence from left to right; for the third weft yarn, the sinking-floating state of 5 warp yarns is sinking-floating-sinking in sequence from left to right; for the fourth weft yarn, the sinking-floating state of 5 warp yarns is sinking-floating from left to right in sequence; for the fifth weft yarn, the sinking-floating state of 5 warp yarns is sinking-floating-sinking in sequence from left to right.
7. The low grammage suspension fabric of claim 6, wherein the interweaving of the first weft yarns with the first warp yarns, the interweaving of the second weft yarns with the fourth warp yarns, the interweaving of the third weft yarns with the second warp yarns, the interweaving of the fourth weft yarns with the fifth warp yarns, and the interweaving of the fifth weft yarns with the third warp yarns form a pattern of the five three-flyer surface satin weave.
8. The low-gram-weight overhanging fabric of claim 1, wherein the low-gram-weight overhanging fabric has an elastic elongation of 45-60%, an elastic recovery of 40-50%, an overhanging coefficient of 35-45%, a wave number of 5-9, a peak amplitude uniformity of 4-5.5%, a peak included angle uniformity of 20-35%, a warp direction wrinkle recovery angle of 159-175%, a weft direction wrinkle recovery angle of 145-165%, an air permeability of 240-350 mm/s, a water absorption rate of 65-70%, a wetting radius of 30-40 mm, a diffusion rate of 3.5-4.5 mm/s, and an overall liquid water management capacity of 0.8-0.9.
CN202122863338.8U 2021-11-19 2021-11-19 Low-gram-weight suspension fabric Active CN216338219U (en)

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