CN109622312A - Special-shaped line coats assembly line - Google Patents
Special-shaped line coats assembly line Download PDFInfo
- Publication number
- CN109622312A CN109622312A CN201910057159.XA CN201910057159A CN109622312A CN 109622312 A CN109622312 A CN 109622312A CN 201910057159 A CN201910057159 A CN 201910057159A CN 109622312 A CN109622312 A CN 109622312A
- Authority
- CN
- China
- Prior art keywords
- powder
- special
- case
- shaped line
- preheating furnace
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011248 coating agent Substances 0.000 claims abstract description 33
- 238000000576 coating method Methods 0.000 claims abstract description 33
- 238000003780 insertion Methods 0.000 claims abstract description 5
- 230000037431 insertion Effects 0.000 claims abstract description 5
- 239000000843 powder Substances 0.000 claims description 82
- 239000000428 dust Substances 0.000 claims description 43
- 230000007246 mechanism Effects 0.000 claims description 39
- 238000006073 displacement reaction Methods 0.000 claims description 19
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 238000004378 air conditioning Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C19/00—Apparatus specially adapted for applying particulate materials to surfaces
- B05C19/04—Apparatus specially adapted for applying particulate materials to surfaces the particulate material being projected, poured or allowed to flow onto the surface of the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C19/00—Apparatus specially adapted for applying particulate materials to surfaces
- B05C19/06—Storage, supply or control of the application of particulate material; Recovery of excess particulate material
Abstract
The invention proposes special-shaped lines to coat assembly line, including carriage, preheating furnace, curing oven, coating machine and air cooler, the preheating furnace and curing oven are separately mounted on carriage；Sequentially by special-shaped line coating, on the carriage, insertion station and caching delivery area have been respectively arranged in front in preheating furnace；The coating machine is set to the exit of preheating furnace, and the air cooler is set to the exit of curing oven.In its new process for being applied to special-shaped line coating；Measure special-shaped line by the gross, orderly entering coats in production line, raising production efficiency.
Description
Technical field
The present invention relates to powder coating equipment technical field, in particular to a kind of assembly line for being coated to special-shaped line.
Background technique
Special-shaped line be applied to motor on, its material is copper, by shaping mechanism at comprising have terminal line, intercoil connection,
Asterism line.Special-shaped line needs to coat epoxy powder in the fabrication process, does insulation processing.And existing paint-on technique is work
The pure manual application of people；Its working efficiency is low, workpiece quality does not guarantee, high production cost.Accordingly, it is desirable to provide with new coating
The production line of process matching.
Summary of the invention
The present invention proposes that a kind of special-shaped line coats assembly line, in the new process applied to special-shaped line coating；Make special-shaped line can
To measure by the gross, orderly enter in coating production line, improves production efficiency.
The technical scheme of the present invention is realized as follows: special-shaped line coats assembly line, including carriage, preheating furnace, solidification
Furnace, coating machine and air cooler, the preheating furnace and curing oven are separately mounted on carriage；By special-shaped line coating sequence, institute
It states on carriage, has been respectively arranged in front with insertion station and caching delivery area in preheating furnace；The coating machine is set to pre-
The exit of hot stove, the air cooler are set to the exit of curing oven.
Further setting, further includes manipulator, the manipulator is set between preheating furnace and coating machine.
Further setting, the side of the coating machine are additionally provided with powder feeder unit, the powder feeder unit include mounting rack and
It is fixed on the manual operation case of mounting rack side, on the mounting rack, is sequentially installed with explosion-proof dust arrester, vibrating screen from top to bottom
With powder feeding case；It is provided with the through-hole protruded into case for both hands on the manual operation case and bottom offers control box powder and goes out
Mouthful, the control box dust outlet is connected to by delivery pipe with the powder feeding case, and the explosion-proof dust arrester includes dust arrester powder
Last import and dust arrester dust outlet, the dust arrester powder inlet pass through connecting leg and the powder feeding case powder on the powder feeding case
Last outlet；The vibrating screen includes vibrating screen powder inlet and vibrating screen dust outlet, the dust arrester dust outlet
It is connected to vibrating screen powder inlet by connecting leg, the vibrating screen dust outlet and the powder feeding case powder inlet being located on powder feeding case
Connection.
Further setting, the coating machine includes fixed frame, and being horizontally disposed on the fixed frame has middle part with opening
Panel, is provided with mounting platform and plug wire tooling bracket above the panel, lifting cylinder, flat respectively on the mounting platform
Cylinder and mounting plate, the plug wire tooling bracket is moved to connect with mounting plate, the lifting cylinder and flat-removing air cyclinder respectively with installation
Plate connects and can drive plug wire tooling bracket up and down by mounting plate or be moved forward and backward；Powder is provided with below the panel
Case moves forward and backward mechanism, left and right displacement mechanism and oscilaltion mechanism, and the powder case is placed in the lower section of the panel and its bottom
It is fixed on and moves forward and backward on the connecting plate of mechanism sliding connection, the mechanism that moves forward and backward is connect with the left and right displacement mechanism
And powder case left and right displacement is driven by left and right displacement mechanism, the oscilaltion mechanism is placed in the lower section for moving forward and backward mechanism and energy band
Dynamic powder case upper and lower displacement.
Further setting, it is described to move forward and backward the sliding rail and be set to two cunnings that mechanism includes two vertical levels settings
The sliding part being connect between rail and with the connecting plate.
Further setting, the left and right displacement mechanism include the idler wheel being fixedly connected respectively with sliding rail and are fixed on fixation
Drag chain component on frame, the drag chain component includes the guide rail being transversely and horizontally set and the drag chain that is arranged in guide rail, described
Drag chain is connect with a wherein one slide rail.
Further setting, the oscilaltion mechanism includes two worm screw elevators being set to below sliding part.
Working principle: worker inserts special-shaped line one by one on station, puts caching delivery area and passes through carriage again
Preheating furnace is delivered to be preheated；It has preheated and has been delivered to the exit of preheating furnace and is transferred in coating machine and is applied by manipulator
It covers, has coated and curing oven progress curing process is transferred to by manipulator again, transferred out again after the completion of solidification.Air cooler is
Industrial air-conditioning carries out air-cooled cooling to the workpiece come out from curing oven, and last workpiece is transported.
In summary: manually special-shaped line being placed on special-shaped line coating assembly line one by one, then measured by the gross, orderly
Enter coating production line in, improve production efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the present embodiment assembly line；
Fig. 2 is the structural schematic diagram of the present embodiment coating machine；
Fig. 3 is the partial structural diagram of the present embodiment coating machine；
Fig. 4 is the structural schematic diagram of the present embodiment powder feeder unit；
Wherein, 1, fixed frame；2, panel；3, powder case；4, mechanism is moved forward and backward；41, sliding rail；42, sliding part；5, left and right position
Telephone-moving structure；51, idler wheel；52, drag chain component；521, guide rail；522, drag chain；6, worm screw elevator；7, baffle；8, it is open；
9, mounting platform；10, plug wire tooling bracket；11, mounting plate；12, lifting cylinder；13, carriage；14, preheating furnace；15, solidify
Furnace；16, coating machine；17, manipulator；18, air cooler；19, insertion station；20, delivery area is cached；21, powder feeder unit；22,
Mounting rack；23, explosion-proof dust arrester；24, dust arrester powder inlet；25, dust arrester dust outlet；26, vibrating screen；27, vibrating screen
Powder inlet；28, vibrating screen dust outlet；29, powder feeding case；30, powder feeding case dust outlet；31, powder feeding case powder inlet；32,
Case is manually operated.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
As Figure 1-Figure 4, special-shaped line coats assembly line, including carriage 13, preheating furnace 14, curing oven 15, coating machine
16, manipulator 17 and air cooler 18.Preheating furnace 14 and curing oven 15 are separately mounted on carriage 13；It is coated by special-shaped line suitable
Sequence on the carriage 13, has been respectively arranged in front with insertion station 19 and caching delivery area 20 in preheating furnace 14；The painting
The exit that machine 16 is set to preheating furnace 14 is covered, the air cooler 18 is set to the exit of curing oven 15.Manipulator 17 is set
It is placed between preheating furnace 14 and coating machine 16.The side of coating machine 16 is additionally provided with powder feeder unit 21, for powder supply and recycling powder
End.Carriage 13 includes motor and carrier chain, drives carrier chain to operate by motor rotation, to realize drive workpiece.
See that Fig. 2 and Fig. 3, coating machine 16 include fixed frame 1, the panel for having middle part with opening 8 is horizontally disposed on fixed frame 1
2, the top of panel 2 is provided with mounting platform 9 and plug wire tooling bracket 10.Lifting cylinder 12, translation gas are distinguished on mounting platform 9
Cylinder and mounting plate 11.Plug wire tooling bracket 10 is connect with mounting plate 11, and lifting cylinder 12 is vertically arranged and mounting plate 11 connects, band
Dynamic plug wire tooling bracket 10 moves up and down.Flat-removing air cyclinder is horizontally disposed and connect with mounting plate 11, can be driven by mounting plate 11
Plug wire tooling bracket 10 is moved forward and backward.
The lower section of panel 2 is provided with powder case 3, moves forward and backward mechanism 4, left and right displacement mechanism 5 and oscilaltion mechanism, powder case
3 be placed in the lower section of the panel 2 and its bottom be fixed on and move forward and backward mechanism 4 sliding connection connecting plate on, move forward and backward
Mechanism 4 connect with the left and right displacement mechanism 5 and drives 3 left and right displacement of powder case by left and right displacement mechanism 5, and oscilaltion mechanism is set
In the lower section for moving forward and backward mechanism 4 and 3 upper and lower displacement of powder case can be driven.
Wherein, move forward and backward mechanism 4 include two vertical levels setting sliding rail 41 and be set to two one slide rails 41 it
Between and the sliding part 42 that is connect with the connecting plate.Left and right displacement mechanism 5 includes the idler wheel 51 being fixedly connected respectively with sliding rail 41
And it is fixed on 522 component 52 of drag chain on fixed frame 1,522 component 52 of drag chain includes the guide rail 521 being transversely and horizontally set
And the drag chain 522 in guide rail 521 is set, drag chain 522 is connect with a wherein one slide rail 41.Oscilaltion mechanism includes two
It is set to the worm screw elevator 6 of 42 lower section of sliding part.
Manipulator 17 is transferred out station board from preheating furnace 14, is inserted on plug wire tooling bracket 10, plug wire tooling
After bracket 10 adjusts good position, lifting cylinder 12 descends through opening 8 with it and is put into powder case 3 and carries out upper powder coating.After the completion,
Lifting cylinder 12 rises return with it, and flat-removing air cyclinder is forward released it again, and manipulator 17 connects away, is transferred in curing oven 15.
The power source for moving forward and backward mechanism 4 is cylinder.This worm screw elevator 6 uses hand.Powder case 3 needs to clear up
When, first the height of powder case 3 is lowered by worm screw elevator 6, at the opening 8 of panel 2.It is driven again by cylinder
Sliding rail 41 of the sliding part 42 along two sides is slided to designated position, finally, pushing powder case 3 to the position being convenient to clean by idler wheel 51
It sets.
See that Fig. 4, powder feeder unit 21 include mounting rack 22 and the manual operation case 32 for being fixed on 22 side of mounting rack.It is installing
On frame 22, it is sequentially installed with explosion-proof dust arrester 23, vibrating screen 26 and powder feeding case 29 from top to bottom；Confession is provided on manual operation case 32
The through-hole and bottom that both hands protrude into case offer control box dust outlet, and control box dust outlet passes through delivery pipe and powder feeding
Case 29 is connected to, and explosion-proof dust arrester 23 includes dust arrester powder inlet 24 and dust arrester dust outlet 25, dust arrester powder inlet
24 are connected to by connecting leg with the powder feeding case dust outlet 30 being located on powder feeding case 29；Vibrating screen 26 includes vibrating screen powder inlet
27 and vibrating screen dust outlet 28, dust arrester dust outlet 25 be connected to vibrating screen powder inlet 27 by connecting leg, vibrating screen powder
End outlet 28 is connected to the powder feeding case powder inlet 31 being located on powder feeding case 29.
Powder bag is put into manual operation case 32, and worker, which protrudes into case, opens powder bag in powder feeding powder feeding case 29；It is anti-
Quick-fried dust arrester 23 draws the powder that coating is fallen in powder feeding case 29, and powder is sent into vibrating screen 26 from explosion-proof dust arrester 23 again
Impurity is filtered out by the vibration motor being mounted on mounting rack 22, garbled powder is re-fed into powder case 3.
Working principle: worker inserts special-shaped line one by one on station, puts caching delivery area 20 and passes through conveying again
Frame 13 is delivered to preheating furnace 14 and is preheated；It has preheated and has been delivered to the exit of preheating furnace 14 coating is transferred to by manipulator 17
It is coated in machine 16, has coated and the progress curing process of curing oven 15 is transferred to by manipulator 17 again, it is defeated again after the completion of solidification
It sees off.Air cooler 18 is industrial air-conditioning, carries out air-cooled cooling to the workpiece come out from curing oven 15, last workpiece is transported.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (7)
1. special-shaped line coats assembly line, characterized in that including carriage, preheating furnace, curing oven, coating machine and air cooler, institute
It states preheating furnace and curing oven is separately mounted on carriage；Sequentially by special-shaped line coating, on the carriage, before preheating furnace
Side is respectively arranged with insertion station and caching delivery area；The coating machine is set to the exit of preheating furnace, described air-cooled to set
The standby exit for being set to curing oven.
2. special-shaped line according to claim 1 coats assembly line, characterized in that further include manipulator, the manipulator is set
It is placed between preheating furnace and coating machine.
3. special-shaped line according to claim 1 coats assembly line, characterized in that the side of the coating machine is additionally provided with confession
Powder device, the powder feeder unit include mounting rack and the manual operation case for being fixed on mounting rack side, on the mounting rack, from upper
Explosion-proof dust arrester, vibrating screen and powder feeding case are sequentially installed under；It is provided on the manual operation case and is protruded into case for both hands
Through-hole and bottom offer control box dust outlet, and the control box dust outlet is connected by delivery pipe and the powder feeding case
Logical, the explosion-proof dust arrester includes dust arrester powder inlet and dust arrester dust outlet, and the dust arrester powder inlet passes through
Connecting leg is connected to the powder feeding case dust outlet being located on the powder feeding case；The vibrating screen includes vibrating screen powder inlet and vibration
Dynamic sieve dust outlet, the dust arrester dust outlet are connected to vibrating screen powder inlet by connecting leg, and the vibrating screen powder goes out
Mouth is connected to the powder feeding case powder inlet being located on powder feeding case.
4. special-shaped line according to claim 1 coats assembly line, characterized in that the coating machine includes fixed frame, described
It is horizontally disposed with the panel for having middle part with opening on fixed frame, is provided with mounting platform and plug wire tooling support above the panel
Frame, lifting cylinder, flat-removing air cyclinder and mounting plate, the plug wire tooling bracket are connect with mounting plate respectively on the mounting platform,
The lifting cylinder and flat-removing air cyclinder connect respectively with mounting plate and can by mounting plate drive plug wire tooling bracket above and below or
It is moved forward and backward；It is provided with powder case below the panel, moves forward and backward mechanism, left and right displacement mechanism and oscilaltion mechanism, institute
State powder case be placed in the panel lower section and its bottom be fixed on and move forward and backward mechanism sliding connection connecting plate on, before described
Displacement mechanism connect with the left and right displacement mechanism and drives powder case left and right displacement, the oscilaltion by left and right displacement mechanism afterwards
Mechanism is placed in the lower section for moving forward and backward mechanism and can drive powder case upper and lower displacement.
5. special-shaped line according to claim 4 coats assembly line, characterized in that the mechanism that moves forward and backward includes two perpendicular
To horizontally disposed sliding rail and the sliding part for being set between two one slide rails and being connect with the connecting plate.
6. special-shaped line according to claim 5 coats assembly line, characterized in that the left and right displacement mechanism include respectively with
The idler wheel that sliding rail is fixedly connected and the drag chain component being fixed on fixed frame, the drag chain component includes being transversely and horizontally set
Guide rail and the drag chain being arranged in guide rail, the drag chain are connect with a wherein one slide rail.
7. special-shaped line according to claim 6 coats assembly line, characterized in that the oscilaltion mechanism includes two and sets
The worm screw elevator being placed in below sliding part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910057159.XA CN109622312B (en) | 2019-01-18 | 2019-01-18 | Special-shaped wire coating assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910057159.XA CN109622312B (en) | 2019-01-18 | 2019-01-18 | Special-shaped wire coating assembly line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109622312A true CN109622312A (en) | 2019-04-16 |
| CN109622312B CN109622312B (en) | 2023-12-12 |
Family
ID=66062915
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910057159.XA Active CN109622312B (en) | 2019-01-18 | 2019-01-18 | Special-shaped wire coating assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109622312B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111299085A (en) * | 2020-03-26 | 2020-06-19 | 苏州微比特自动化有限公司 | Online dip-coating curing device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111299085A (en) * | 2020-03-26 | 2020-06-19 | 苏州微比特自动化有限公司 | Online dip-coating curing device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109622312B (en) | 2023-12-12 |
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