CN109759304A - A kind of special-shaped line coating processes - Google Patents
A kind of special-shaped line coating processes Download PDFInfo
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- CN109759304A CN109759304A CN201910056536.8A CN201910056536A CN109759304A CN 109759304 A CN109759304 A CN 109759304A CN 201910056536 A CN201910056536 A CN 201910056536A CN 109759304 A CN109759304 A CN 109759304A
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- special
- shaped line
- degrees celsius
- preheating
- working plate
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Abstract
The present invention proposes a kind of special-shaped line coating processes, comprising the following steps: workpiece is inserted on working plate by first step worker；Second step the pre-heat treatment, third step coating processing, the 4th step curing process；The 5th air-cooled cooling of step.This coating processes coats special-shaped line instead of the pure manual application of worker, by this technique, and working efficiency greatly improves, and the quality of workpiece is guaranteed；Meanwhile it reducing labour and correspondingly reducing labour cost.
Description
Technical field
The present invention relates to a kind of special-shaped line coating processes.
Background technique
Special-shaped line be applied to motor on, its material is copper, by shaping mechanism at comprising have terminal line, intercoil connection,
Asterism line.Special-shaped line needs to coat epoxy powder in the fabrication process, does insulation processing.And existing paint-on technique is work
The pure manual application of people；Its working efficiency is low, workpiece quality does not guarantee, high production cost.
Therefore, it is badly in need of wanting a kind of new special-shaped line coating processes at present, solves the above problems.
Summary of the invention
In view of the above-mentioned problems, the present invention proposes a kind of special-shaped line coating processes, working efficiency is high, workpiece quality has guarantor
Card, production cost are low.
A kind of special-shaped line coating processes, comprising the following steps: workpiece is inserted on working plate by the first step, worker；Second
Step, by the working plate in the above-mentioned first step by carrier chain conveying preheating furnace in preheat, preheating temperature 150 degrees Celsius-
200 degrees Celsius, preheating time is 40 minutes；Third step, working plate preheating are come out of the stove, and working plate is transplanted on coating by manipulator
In machine, working plate is immersed in epoxy powder, epoxy powder is coated on special-shaped line by moving repeatedly；The
Above-mentioned coated special-shaped line is transplanted on carrier chain by four steps by manipulator, and working plate passes through carrier chain again and enters solidification
Curing process is carried out in continuous tunnel furnace, for solidification temperature at 150 degrees Celsius -200 degrees Celsius, curing time is 40 minutes；5th
The good special-shaped line of above-mentioned curing process is sent by carrier chain to cooling treatment area, carries out air-cooled processing 20 minutes by step；6th
Step, special-shaped line on working plate is unloaded, arranges, be packaged.
It further limits, the preheating furnace is continuous tunnel furnace, and preheating temperature is 190 degrees Celsius.
It further limits, the solidification temperature of the special-shaped line is 190 degrees Celsius.
The invention has the benefit that this coating processes coats abnormity instead of the pure manual application of worker, by this technique
Line, working efficiency greatly improve, and the quality of workpiece is guaranteed；Meanwhile it reducing labour and correspondingly reducing labour cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the present embodiment assembly line；
Fig. 2 is the structural schematic diagram of the present embodiment coating machine；
Fig. 3 is the partial structural diagram of the present embodiment coating machine；
Fig. 4 is the structural schematic diagram of the present embodiment powder feeder unit；
Wherein, 1, fixed frame；2, panel；3, powder case；4, mechanism is moved forward and backward；41, sliding rail；42, sliding part；5, left and right position
Telephone-moving structure；51, idler wheel；52, drag chain component；521, guide rail；522, drag chain；6, worm screw elevator；7, baffle；8, it is open；
9, mounting platform；10, plug wire tooling bracket；11, mounting plate；12, lifting cylinder；13, carriage；14, preheating furnace；15, solidify
Furnace；16, coating machine；17, manipulator；18, air cooler；19, insertion station；20, delivery area is cached；21, powder feeder unit；22,
Mounting rack；23, explosion-proof dust arrester；24, dust arrester powder inlet；25, dust arrester dust outlet；26, vibrating screen；27, vibrating screen
Powder inlet；28, vibrating screen dust outlet；29, powder feeding case；30, powder feeding case dust outlet；31, powder feeding case powder inlet；32,
Case is manually operated.
Specific embodiment
In order to realize invention technological means, reach purpose and effect is easy to understand, below with reference to specific implementation
Mode, the present invention is further explained.
A kind of special-shaped line coating processes, comprising the following steps: workpiece is inserted on working plate by the first step, worker；Second
Step, by the working plate in the above-mentioned first step by preheating in carrier chain delivery tunnel furnace, preheating temperature at 190 degrees Celsius,
Preheating time is 40 minutes；Third step, working plate preheating are come out of the stove, working plate are transplanted in coating machine by manipulator, by work
Loading board is immersed in epoxy powder, and epoxy powder is coated on special-shaped line by moving repeatedly；4th step, passes through
Above-mentioned coated special-shaped line is transplanted on carrier chain by manipulator, working plate pass through again carrier chain enter solidification continuous tunnel furnace in into
Row curing process, for solidification temperature at 190 degrees Celsius, curing time is 40 minutes；5th step, by good different of above-mentioned curing process
Shape line is sent by carrier chain to cooling treatment area, and air-cooled processing 20 minutes is carried out；6th step unloads special-shaped line on working plate,
It arranges, be packaged.
The production equipment that this technique uses is further described with reference to Fig. 1-Fig. 4.Special-shaped line coats assembly line,
Including carriage 13, preheating furnace 14, curing oven 15, coating machine 16, manipulator 17 and air cooler 18.Preheating furnace 14 and curing oven
15 are separately mounted on carriage 13；Sequentially by special-shaped line coating, it on the carriage 13, is set respectively in the front of preheating furnace 14
It is equipped with insertion station 19 and caching delivery area 20；The coating machine 16 is set to the exit of preheating furnace 14, described air-cooled to set
Standby 18 are set to the exit of curing oven 15.Manipulator 17 is set between preheating furnace 14 and coating machine 16.The one of coating machine 16
Side is additionally provided with powder feeder unit 21, for powder supply and recycling powder.Carriage 13 includes motor and carrier chain, is turned by motor
It moves to drive carrier chain to operate, to realize drive workpiece.
See that Fig. 2 and Fig. 3, coating machine 16 include fixed frame 1, the panel for having middle part with opening 8 is horizontally disposed on fixed frame 1
2, the top of panel 2 is provided with mounting platform 9 and plug wire tooling bracket 10.Lifting cylinder 12, translation gas are distinguished on mounting platform 9
Cylinder and mounting plate 11.Plug wire tooling bracket 10 is connect with mounting plate 11, and lifting cylinder 12 is vertically arranged and mounting plate 11 connects, band
Dynamic plug wire tooling bracket 10 moves up and down.Flat-removing air cyclinder is horizontally disposed and connect with mounting plate 11, can be driven by mounting plate 11
Plug wire tooling bracket 10 is moved forward and backward.
The lower section of panel 2 is provided with powder case 3, moves forward and backward mechanism 4, left and right displacement mechanism 5 and oscilaltion mechanism, powder case
3 be placed in the lower section of the panel 2 and its bottom be fixed on and move forward and backward mechanism 4 sliding connection connecting plate on, move forward and backward
Mechanism 4 connect with the left and right displacement mechanism 5 and drives 3 left and right displacement of powder case by left and right displacement mechanism 5, and oscilaltion mechanism is set
In the lower section for moving forward and backward mechanism 4 and 3 upper and lower displacement of powder case can be driven.
Wherein, move forward and backward mechanism 4 include two vertical levels setting sliding rail 41 and be set to two one slide rails 41 it
Between and the sliding part 42 that is connect with the connecting plate.Left and right displacement mechanism 5 includes the idler wheel 51 being fixedly connected respectively with sliding rail 41
And it is fixed on 522 component 52 of drag chain on fixed frame 1,522 component 52 of drag chain includes the guide rail 521 being transversely and horizontally set
And the drag chain 522 in guide rail 521 is set, drag chain 522 is connect with a wherein one slide rail 41.Oscilaltion mechanism includes two
It is set to the worm screw elevator 6 of 42 lower section of sliding part.
Manipulator 17 is transferred out station board from preheating furnace 14, is inserted on plug wire tooling bracket 10, plug wire tooling
After bracket 10 adjusts good position, lifting cylinder 12 descends through opening 8 with it and is put into powder case 3 and carries out upper powder coating.After the completion,
Lifting cylinder 12 rises return with it, and flat-removing air cyclinder is forward released it again, and manipulator 17 connects away, is transferred in curing oven 15.
The power source for moving forward and backward mechanism 4 is cylinder.This worm screw elevator 6 uses hand.Powder case 3 needs to clear up
When, first the height of powder case 3 is lowered by worm screw elevator 6, at the opening 8 of panel 2.It is driven again by cylinder
Sliding rail 41 of the sliding part 42 along two sides is slided to designated position, finally, pushing powder case 3 to the position being convenient to clean by idler wheel 51
It sets.
See that Fig. 4, powder feeder unit 21 include mounting rack 22 and the manual operation case 32 for being fixed on 22 side of mounting rack.It is installing
On frame 22, it is sequentially installed with explosion-proof dust arrester 23, vibrating screen 26 and powder feeding case 29 from top to bottom；Confession is provided on manual operation case 32
The through-hole and bottom that both hands protrude into case offer control box dust outlet, and control box dust outlet passes through delivery pipe and powder feeding
Case 29 is connected to, and explosion-proof dust arrester 23 includes dust arrester powder inlet 24 and dust arrester dust outlet 25, dust arrester powder inlet
24 are connected to by connecting leg with the powder feeding case dust outlet 30 being located on powder feeding case 29；Vibrating screen 26 includes vibrating screen powder inlet
27 and vibrating screen dust outlet 28, dust arrester dust outlet 25 be connected to vibrating screen powder inlet 27 by connecting leg, vibrating screen powder
End outlet 28 is connected to the powder feeding case powder inlet 31 being located on powder feeding case 29.
Powder bag is put into manual operation case 32, and worker, which protrudes into case, opens powder bag in powder feeding powder feeding case 29；It is anti-
Quick-fried dust arrester 23 draws the powder that coating is fallen in powder feeding case 29, and powder is sent into vibrating screen 26 from explosion-proof dust arrester 23 again
Impurity is filtered out by the vibration motor being mounted on mounting rack 22, garbled powder is re-fed into powder case 3.
Working principle: worker inserts special-shaped line one by one on station, puts caching delivery area 20 and passes through conveying again
Frame 13 is delivered to preheating furnace 14 and is preheated；It has preheated and has been delivered to the exit of preheating furnace 14 coating is transferred to by manipulator 17
It is coated in machine 16, has coated and the progress curing process of curing oven 15 is transferred to by manipulator 17 again, it is defeated again after the completion of solidification
It sees off.Air cooler 18 is industrial air-conditioning, carries out air-cooled cooling to the workpiece come out from curing oven 15, last workpiece is transported.
Claims (3)
1. a kind of special-shaped line coating processes, it is characterised in that: the following steps are included: the first step, workpiece is inserted into tooling by worker
On plate；Working plate in the above-mentioned first step is conveyed in preheating furnace by carrier chain and is preheated by second step, and preheating temperature exists
150 degrees Celsius -200 degrees Celsius, preheating time is 40 minutes；Third step, working plate preheating is come out of the stove, by manipulator by tooling
Plate is transplanted in coating machine, and working plate is immersed in epoxy powder, is coated epoxy powder by moving repeatedly
On special-shaped line；Above-mentioned coated special-shaped line is transplanted on carrier chain by the 4th step by manipulator, and working plate passes through defeated again
It send chain to enter in solidification continuous tunnel furnace and carries out curing process, solidification temperature is in 150 degrees Celsius -200 degrees Celsius, curing time
40 minutes；The good special-shaped line of above-mentioned curing process is sent by carrier chain to cooling treatment area, carries out air-cooled processing 20 by the 5th step
Minute；6th step unloads special-shaped line on working plate, arranges, is packaged.
2. a kind of special-shaped line coating processes according to claim 1, it is characterised in that: the preheating furnace is continuous tunnel furnace,
Preheating temperature is 190 degrees Celsius.
3. a kind of special-shaped line coating processes according to claim 1, it is characterised in that: the solidification temperature of the special-shaped line is
190 degrees Celsius.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910056536.8A CN109759304A (en) | 2019-01-18 | 2019-01-18 | A kind of special-shaped line coating processes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910056536.8A CN109759304A (en) | 2019-01-18 | 2019-01-18 | A kind of special-shaped line coating processes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109759304A true CN109759304A (en) | 2019-05-17 |
Family
ID=66454913
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910056536.8A Pending CN109759304A (en) | 2019-01-18 | 2019-01-18 | A kind of special-shaped line coating processes |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109622312A (en) * | 2019-01-18 | 2019-04-16 | 巨力自动化设备（浙江）有限公司 | Special-shaped line coats assembly line |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101549341A (en) * | 2008-04-03 | 2009-10-07 | 杜道龙 | Process for coating inner wall and outer wall of pipeline and equipment |
| CN102142746A (en) * | 2010-11-22 | 2011-08-03 | 常州市裕成富通电机有限公司 | Insulation process of motor stator punching sheet for electric vehicle |
| CN103736635A (en) * | 2013-12-19 | 2014-04-23 | 河北世纪金属结构有限公司 | Bellows hot plastic coating processing technology |
| CN104174571A (en) * | 2014-08-04 | 2014-12-03 | 盐城市嘉士德工贸有限公司 | Plastic coating technology for transmission pipeline |
| CN105097142A (en) * | 2014-05-19 | 2015-11-25 | 上海精成电器成套有限公司 | Plastic dipping processing technology for bare bus of insulating bus duct |
-
2019
- 2019-01-18 CN CN201910056536.8A patent/CN109759304A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101549341A (en) * | 2008-04-03 | 2009-10-07 | 杜道龙 | Process for coating inner wall and outer wall of pipeline and equipment |
| CN102142746A (en) * | 2010-11-22 | 2011-08-03 | 常州市裕成富通电机有限公司 | Insulation process of motor stator punching sheet for electric vehicle |
| CN103736635A (en) * | 2013-12-19 | 2014-04-23 | 河北世纪金属结构有限公司 | Bellows hot plastic coating processing technology |
| CN105097142A (en) * | 2014-05-19 | 2015-11-25 | 上海精成电器成套有限公司 | Plastic dipping processing technology for bare bus of insulating bus duct |
| CN104174571A (en) * | 2014-08-04 | 2014-12-03 | 盐城市嘉士德工贸有限公司 | Plastic coating technology for transmission pipeline |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109622312A (en) * | 2019-01-18 | 2019-04-16 | 巨力自动化设备（浙江）有限公司 | Special-shaped line coats assembly line |
| CN109622312B (en) * | 2019-01-18 | 2023-12-12 | 巨力自动化设备（浙江）有限公司 | Special-shaped wire coating assembly line |
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Application publication date: 20190517 |