CN105345200A - Full-automatic feeding cable tin coating machine conducting tin coating in tin spraying manner - Google Patents
Full-automatic feeding cable tin coating machine conducting tin coating in tin spraying manner Download PDFInfo
- Publication number
- CN105345200A CN105345200A CN201510713481.5A CN201510713481A CN105345200A CN 105345200 A CN105345200 A CN 105345200A CN 201510713481 A CN201510713481 A CN 201510713481A CN 105345200 A CN105345200 A CN 105345200A
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- China
- Prior art keywords
- tin
- cylinder
- scaling powder
- cable
- cavity
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0646—Solder baths
- B23K3/0653—Solder baths with wave generating means, e.g. nozzles, jets, fountains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/082—Flux dispensers; Apparatus for applying flux
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
Abstract
The invention discloses a full-automatic feeding cable tin coating machine conducting tin coating in a tin spraying manner. The full-automatic feeding cable tin coating machine comprises tool clamps, a feeding mechanism, a turnover mechanism, a grabbing mechanism, two flux adding devices and a tin sprayer. The feeding mechanism comprises a feeding conveying guide rail, a lifting table and a stop device. The grabbing mechanism comprises a grabbing device and a three-dimensional drive system. The tool clamps loaded with cables pass the feeding conveying guide rail and is then lifted through the lifting table. Locating baffles on the tool clamps are turned over through the turnover mechanism so that the cables can be fixed. The grabbing device is driven by the three-dimensional drive system to grab the tool clamps, so that the tool clamps together with the cables on the tool clamps are moved to the flux adding devices and then fed to the tin coating machine. By the adoption of the full-automatic feeding cable tin coating machine conducting tin coating in the tin spraying manner, even under the condition that molten tin in a tin pot is reduced, the tin coating lengths of the ends of the cables coated with the tin in different batches can be the same, so that the tin coating quality of the cables is guaranteed.
Description
Technical field:
The present invention relates to cable processing technique field, in particular to a kind of with tin machine on the cable of the fully automatic feeding spraying tin in tin mode.
Background technology:
At electronic technology field, tin-spraying machine or upper tin machine are a kind of conventional equipment, such as, Authorization Notice No. is a kind of automatic tinning device for cables disclosed in the utility model of CN201887319U, comprise base, switch board, tin stove, bracing frame and horizontal guide rail, also comprise upright slide rail, cylinder, connecting plate, scoop tin device, fixture, fixed head, horizontal guide rail is provided with some fixtures, in fixture, clamp a fixed head, the middle part of fixed head offers wire casing; In the front of tin stove, the top of base is provided with upright slide rail, and connecting plate one end is arranged on upright slide rail, above upright slide rail, be provided with cylinder, is connected with one horizontally disposedly scoops tin device at the other end of connecting plate.Cable location is fixed up by the fixed head on fixture by this utility model, and during upper tin, the tin device that scoops filling tin liquor moves up, and cable and damper ends enters to scoop in tin device carries out tin sticky.On above-mentioned in tin process, described in scoop tin device horizontal positioned.
On cable in tin process, in order to by cable transmission or be transported to tin-spraying machine or upper tin machine, prior art is normally used is chain transmitting device, comprise the chain of closed hoop, chain connects outside closed hoop at the brace of link dials line block, dials wire casing line block being arranged and places cable, during work, by needing the cable carrying out terminal process to be placed in the wire casing of toothed disc drive, bringing in tin machine and carrying out cable processing process.But insert wire casing due to cable and do not carry out fastening, the phenomenon easily causing cable to depart from slot in fill process occurs; affect cable wire-stripping tin plating in upper tin machine; impact is formed on product quality, also needs to carry out closed-down manual and clear up, affect production efficiency.
Summary of the invention:
Technical problem solved by the invention: first, tin machine on cable of the prior art, by treating that the cable and damper ends of upper tin is immersed in horizontally disposed scooping in tin device and carries out upper tin to cable and damper ends, although the horizontal positioned scooping tin device can ensure that the same batch of upper tin degree of depth going up the cable and damper ends of tin is identical simultaneously, but, after repeatedly going up tin, along with the minimizing of tin liquor, the horizontal plane scooping tin liquor in tin device is difficult to ensure at sustained height, and then cause the upper tin degree of depth of the cable and damper ends of tin on different batches different, so, the quality of tin on cable is affected; Second, in prior art, by cable transmission or be transferred to upper tin machine or tin-spraying machine chain transmitting device used, inserting wire casing due to cable does not carry out fastening, the phenomenon easily causing cable to depart from slot in fill process occurs, affect cable in upper tin machine on normally the carrying out of tin, impact is formed on product quality; Outside, staff also needs shutdown to be cleared up by manual mode, affects production efficiency.
For solving the problems of the technologies described above, the invention provides following technical scheme:
With a tin machine on the cable spraying the fully automatic feeding of tin in tin mode, comprise frock clamp, feeding mechanism, switching mechanism, grasping mechanism, first add scaling powder device, second and add scaling powder device, tin-spraying machine;
Described frock clamp comprises base plate, the wire casing be arranged on base plate, clamping cable in described wire casing; Described base plate is fixed with mount pad, and mount pad is positioned at the front end place of base plate; Described mount pad offers bayonet socket, engaging cover plate in bayonet socket, cover plate is positioned at above cable; Described mount pad is articulated with positioning baffle, and positioning baffle is positioned at the front end place of mount pad, and positioning baffle can turn over turnback on the end face of cover plate around the articulated section of itself and mount pad, compressing cover plate, and then makes cover plate oppress cable; The side of described positioning baffle is provided with swingle, and swingle and positioning baffle are structure as a whole;
Described feeding mechanism comprises pan feeding conveying, lifting platform, retention device; Described pan feeding conveying comprises the guide-rail plate arranged in opposite directions for a pair, the conveyer belt be arranged on pair of guide rails plate madial wall; Described lifting platform is arranged between pair of guide rails plate, and lifting platform is positioned at the output of pan feeding conveying; Described retention device is arranged between pair of guide rails plate, and retention device is positioned at the output of pan feeding conveying, and retention device is positioned at the side of lifting platform, and retention device comprises for being blocked in the block that pan feeding conveying runs;
Described switching mechanism is positioned at the side of lifting platform, and described switching mechanism comprises section bar support, section bar Connection Block, telescopic cylinder, rotation clamping cylinder, lift cylinder; Described section bar support is arranged on section bar Connection Block, described lift cylinder is arranged on section bar support, described telescopic cylinder is arranged on the piston rod of lift cylinder, described rotation clamping cylinder is arranged on the piston rod of telescopic cylinder, telescopic cylinder drives rotation clamping cylinder to move horizontally, and the end of described rotation clamping cylinder is provided with the chuck of clamping swingle;
Described grasping mechanism comprises grabbing device, X direction guiding rail and Y-direction guide rail, X drives cylinder, Z-direction lift cylinder to driving cylinder, Y-direction; Described grabbing device is arranged on the piston rod of Z-direction lift cylinder, described Z-direction lift cylinder is arranged on X on the piston driving cylinder, Z-direction lift cylinder is slidably fitted on X direction guiding rail, X is arranged on X direction guiding rail to driving cylinder, described X direction guiding rail is arranged on Y-direction and drives on the piston of cylinder, described X direction guiding rail is slidably fitted on Y-direction guide rail, and Y-direction drives cylinder to be arranged on Y-direction guide rail; Described grabbing device is positioned at feeding mechanism, first and adds the top that scaling powder device, second adds scaling powder device, tin-spraying machine, and grabbing device can add scaling powder device, second at feeding mechanism, first and add between scaling powder device, tin-spraying machine and move;
Described first adds the side that scaling powder device is arranged on feeding mechanism, described first adds that scaling powder device comprises the first support, the first bracket be arranged on the first support, the first scaling powder be arranged on the first bracket hold cavity, is plugged in the first scaling powder and holds the first scaling powder sponge in cavity, be arranged on first on the first support and carry sponge cylinder; It is rectangular-shaped that described first scaling powder holds cavity, and the first scaling powder holds the open top of cavity, and the first scaling powder holds the open-topped side of cavity and offers first and be stained with agent gap, and the first scaling powder holds in cavity deposits scaling powder; The open top that described first scaling powder sponge holds cavity by the first scaling powder is inserted the first scaling powder and is held in cavity, described first piston rod carrying sponge cylinder connects the top of the first scaling powder sponge, and first carries sponge cylinder can order about the first scaling powder sponge and hold in cavity at the first scaling powder and be elevated;
Described tin-spraying machine adds scaling powder device and second first and adds between scaling powder device; Described tin-spraying machine comprises tin pot, temperature controller, drive source mount pad, motor, screw mandrel, turbofan; Described tin pot fills Xi Shui, is provided with the heater heated Xi Shui in tin pot; Described temperature controller is for monitoring the temperature of Xi Shui in tin pot; Described drive source mount pad is fixed on tin pot left side top, and described motor and screw mandrel are arranged on drive source mount pad, and motor drives screw mandrel to rotate by belt transmissioning mode, described temperature controller electrical connection motor; Described screw mandrel is vertically arranged, and screw mandrel bottom is stretched in the tin water of tin pot, and screw mandrel bottom connects turbofan; Be provided with tin water extraction in described tin pot and rise passage, the bottom that tin water extraction rises passage is submerged in Xi Shuizhong, described turbofan is arranged on the bottom that tin water extraction rises passage, the top that tin water extraction rises passage projects upwards the end face of tin pot, the top that tin water extraction rises passage is provided with spray tin head, and spray tin head is provided with the spray Xi Kou of spray tin downwards;
Described second add that scaling powder device comprises the second support, installs the second bracket on the secondary support bracket, the second scaling powder be arranged on the second bracket holds cavity, be plugged in the second scaling powder hold the second scaling powder sponge in cavity, install on the secondary support bracket second carry sponge cylinder; It is rectangular-shaped that described second scaling powder holds cavity, and the second scaling powder holds the open top of cavity, and the second scaling powder holds the open-topped side of cavity and offers second and be stained with agent gap, and the second scaling powder holds in cavity deposits scaling powder; The open top that described second scaling powder sponge holds cavity by the second scaling powder is inserted the second scaling powder and is held in cavity, described second piston rod carrying sponge cylinder connects the top of the second scaling powder sponge, and second carries sponge cylinder can order about the second scaling powder sponge and hold in cavity at the second scaling powder and be elevated.
By technique scheme, of the present invention as follows with the operation principle of tin machine on the cable of the fully automatic feeding spraying tin in tin mode:
The first, first staff will treat that the cable of upper tin is arranged in frock clamp, particularly, treats that the cable clamp of tin is in wire casing, and the certain distance in the front end of base plate is given prominence on the cable top need going up tin, and cable is positioned at mount pad bayonet socket; Afterwards, cover plate is fastened in bayonet socket by staff.
The second, the frock clamp being provided with cable is thrown in pan feeding conveying by staff, is proceeded to the output of pan feeding conveying by the conveyer belt driving frock clamp in pan feeding conveying along pair of guide rails plate.
3rd, when frock clamp is to the output of pan feeding conveying, the block of retention device limits it and moves ahead; Afterwards, lifting platform orders about frock clamp rising.
4th, the telescopic cylinder in switching mechanism, lift cylinder are used for by chuck close to swingle, rotate clamping cylinder and carry out 180 degree of rotations to swingle after chuck clamping swingle.Positioning baffle turn on cover plate by the front of mount pad, and compressing positioning baffle on the cover board makes cover plate oppress cable, and so, cable is positioned on frock clamp.Cable behind positioning baffle location can together enter upper process of tin flow process along with frock clamp of the present invention.
5th, X drives cylinder, Z-direction lift cylinder to drive to driving cylinder, Y-direction, and grabbing device moves as horizontal cross, horizontally vertically moves, elevating movement, grabbing device captures the frock clamp on lifting platform, and transfer them to first and add scaling powder device place, first carries sponge cylinder mentions holding in cavity at the first scaling powder the first scaling powder sponge adsorbing scaling powder, and the cable top of outstanding frock clamp is stained with agent gap by first and attaches scaling powder on the first scaling powder sponge.
6th, frock clamp is transferred to tin-spraying machine place by grabbing device, and tin-spraying machine carries out upper tin to the top of cable; The operation principle of tin-spraying machine is as follows: turn on the power switch at control panel, temperature controller is shown as an actual temperature, a design temperature, staff adds Xi Shui, after tin coolant-temperature gage reaches design temperature after presetting a design temperature inside tin pot, motor switch is opened automatically, electric machine rotation, rotated by belt drives screw mandrel, screw mandrel sends power to turbofan; Operation principle due to turbofan is centrifugal, namely, the wind face of getting of turbofan becomes 90 degree with outlet air surface, turbine produces centrifugal force and rises passage in by Xi Shui from pumping in tin pot to tin water extraction by rotating, again through spray Xi Kou ejection, the Xi Shui of ejection carries out upper tin to the cable and damper ends be positioned at below spray tin mouth.
7th, grabbing device clamping tooling fixture also transfers them to second and adds scaling powder device place, second carries sponge cylinder mentions holding in cavity at the second scaling powder the second scaling powder sponge adsorbing scaling powder, and the cable top of going up tin of outstanding frock clamp is stained with agent gap by second and attaches scaling powder on the second scaling powder sponge.
8th, frock clamp is transferred to next station by grabbing device.
By technique scheme, Xi Shui reduces in tin pot with the tin-spraying machine in tin machine on the cable spraying tin in tin mode even if of the present invention, the upper tin length of the cable and damper ends of tin on different batches also can be made identical, to ensure the quality of tin on cable.
By technique scheme, treat that the cable companion frock clamp of tin is by near feeding mechanism automatic transport to switching mechanism, is automatically overturn the positioning baffle on frock clamp by switching mechanism, is fixed on by cable on frock clamp; Afterwards, be more automatically transferred to first by grasping mechanism and add scaling powder device.Whole feeding process prosthetic participates in, and is full-automatic process.In addition, the phenomenon generation causing cable disengaging slot in fill process can effectively avoiding upper tin machine chain transmitting device used in prior art to cause with tin machine on the cable of the fully automatic feeding spraying tin in tin mode of the present invention, and then normally the carrying out, with the efficiency of the quality and production that improve product of tin on guarantee cable.
Illustrate the one of technique scheme as the present invention, tin process on above-mentioned scaling powder can help and promote in process of tin on cable, has protective effect simultaneously, stops oxidation reaction.Specifically, scaling powder mainly contains the effect of several aspect such as " auxiliary heat conduction ", " removal oxide ", " reducing soldered material surface tension ", " remove soldered material surface and oil contaminant, increase bonding area ", " preventing from reoxidizing ".Soldering flux applying again after the present invention's tin on cable terminates, can remove oxide effectively, reduces tin place material surface tension force on cable.
Illustrate the one of grasping mechanism as the present invention, described grabbing device comprises clamp cylinder and is arranged on chuck jaws on clamp cylinder piston, folder cover plate slide unit cylinder and the folder cover plate cylinder that is arranged on folder cover plate slide unit cylinder piston rod and the cover plate jaw, folder finished product lift cylinder and the folder finished product cylinder be arranged on folder finished product lift cylinder piston rod that are arranged on folder cover plate cylinder piston and the finished product jaw, the frame support body that are arranged on folder finished product cylinder piston; Described frame support body comprises front side board, back side panel, left plate, right plate, described clamp cylinder is arranged on the bottom surface of front side board, described folder cover plate slide unit cylinder is arranged on the madial wall of back side panel, and described folder finished product lift cylinder is arranged on the lateral wall of right plate; Described frame support body is arranged on the piston rod of Z-direction lift cylinder.
As described above, in grabbing device chuck jaws for capturing frock clamp from lifting platform.After on the cable on frock clamp, tin completes, staff, by the positioning baffle on artificial or automatic equipment rotary tooling fixture, makes positioning baffle reset; Afterwards, the cover plate jaw in grabbing device, from gripping cover plate frock clamp, makes cover plate depart from mount pad bayonet socket; Afterwards, the finished product jaw in grabbing device from gripping cable frock clamp, and is moved to predetermined station; Afterwards, cover plate is reset on frock clamp by cover plate jaw, and the frock clamp of sky is shifted out upper tin machine by chuck jaws again.
Illustrate the one of feeding mechanism as the present invention, described lifting platform comprises base for supporting, jacking cylinder, linear bearing, guide rod, top board, floating junction; Described jacking cylinder is arranged on base for supporting, and top board is arranged on the piston rod of jacking cylinder by floating junction, and jacking air cylinder driven top board is elevated; Described linear bearing is arranged on base for supporting, and described guide rod is vertically plugged in linear bearing, and the top of guide rod connects top board.
Illustrate the one of feeding mechanism as the present invention, described retention device comprises stop cylinder, and described block is arranged on the piston rod of stop cylinder, stops that air cylinder driven block is elevated between pair of guide rails plate.As described above, when frock clamp moves to predetermined station on pan feeding conveying, under the induction of sensor, stop that air cylinder driven block rises to stop moving ahead of frock clamp.
Illustrate the one of frock clamp as the present invention, a strip through hole offered by described cover plate, is provided with torsion spring in strip through hole, and under the compressing of positioning baffle, described torsion spring and cover plate oppress cable jointly.Torsion spring auxiliary cover plate can oppress cable better, and then improves the validity of cable location.
Illustrate the one of frock clamp as the present invention, described positioning baffle comprises about a pair flipping block, the baffle plate be arranged on a pair flipping block that arrange; A pair flipping block is articulated on the left and right sides wall of mount pad; Square gap all offered by the left and right sides wall of described mount pad, and described flipping block overturns in square gap.Described flipping block can limit the upset amplitude of positioning baffle with coordinating of square gap.
As the present invention, the one of frock clamp is illustrated, described baffle plate is offered cable gap.By above-mentioned improvement, staff by the process of cable clamp in wire casing, described cable gap plays guide-localization effect to cable.
As the present invention, the one of frock clamp is illustrated, described base plate is provided with handle.Described handle facilitates staff to take.
Illustrate the one of tin-spraying machine as the present invention, described spray tin head is provided with baffle plate, and described baffle plate is positioned at the front of spray Xi Kou.Described baffle plate is for stopping that tin water projection to the cable and damper ends from spray tin mouth Jet with downward flow direction need other parts of tin.
Accompanying drawing illustrates:
Below in conjunction with accompanying drawing, the present invention is described further:
Fig. 1 structural representation that frock clamp 10 runs on feeding mechanism 20 involved by the present invention;
Fig. 2 is the structural representation of lifting platform 22 lifting frock clamp 10 in Fig. 1;
The structural representation of Fig. 3 frock clamp 10 involved by the present invention;
The structural representation of Fig. 4 switching mechanism 40 involved by the present invention;
Fig. 5 is the structural representation in Fig. 4 in switching mechanism 40 flipchart 3 during positioning baffle 15;
Fig. 6 grabbing device 30 involved by the present invention captures the structural representation of frock clamp 10 from lifting platform 22;
The structural representation of the chuck jaws 310 clamping tooling fixture 10 in Fig. 7 grabbing device 30 involved by the present invention;
The structural representation of cover plate jaw 322 clamping tooling fixture 10 cover plate 14 in Fig. 8 grabbing device 30 involved by the present invention;
Structural representation on finished product jaw 332 clamping tooling fixture 10 in Fig. 9 grabbing device 30 involved by the present invention during cable 90;
The structural representation that on finished product jaw 332 clamping tooling fixture 10 in Figure 10 grabbing device 30 involved by the present invention, cable is after 90s;
Figure 11 is the first structural representation adding scaling powder device 50 involved by the present invention;
The structural representation of Figure 12 tin-spraying machine 60 involved by the present invention;
The structural representation at Figure 13 another visual angle of tin-spraying machine 60 involved by the present invention.
Symbol description in figure:
10, frock clamp; 11, base plate; 12, wire casing; 13, mount pad; 131, square gap; 14, cover plate; 141, strip through hole; 15, positioning baffle; 151, swingle; 152, baffle plate; 1520, cable gap; 153, flipping block; 16, handle;
20, feeding mechanism; 21, pan feeding conveying; 211, guide-rail plate; 212, conveyer belt; 22, lifting platform; 221, base for supporting; 222, jacking cylinder; 223, linear bearing; 224, guide rod; 225, top board; 226, floating junction; 23, retention device; 231, block; 232, cylinder is stopped;
30, grabbing device; 31, clamp cylinder; 310, chuck jaws; 32, cover plate slide unit cylinder is pressed from both sides; 321, cover plate cylinder is pressed from both sides; 322, cover plate jaw; 33, finished product lift cylinder is pressed from both sides; 331, finished product cylinder is pressed from both sides; 332, finished product jaw; 34, frame support body;
40, switching mechanism; 41, section bar support; 42, section bar Connection Block; 43, telescopic cylinder; 44, clamping cylinder is rotated; 45, lift cylinder; 46, chuck;
50, first adds scaling powder device; 51, the first support; 52, the first bracket; 53, the first scaling powder holds cavity; 530, first is stained with agent gap; 54, the first scaling powder sponge; 55, first sponge cylinder is carried;
60, tin-spraying machine; 61, tin pot; 610, tin water extraction rises passage; 611, tin head is sprayed; 612, Xi Kou is sprayed; 613, baffle plate; 63, drive source mount pad; 64, motor; 65, screw mandrel;
90, cable.
Detailed description of the invention:
Composition graphs 1 to Fig. 6, a kind of with tin machine on the cable of the fully automatic feeding spraying tin in tin mode, comprise frock clamp 10, feeding mechanism 20, switching mechanism 40, grasping mechanism, first add scaling powder device 50, second and add scaling powder device, tin-spraying machine 60.
As Fig. 3, described frock clamp 10 comprises base plate 11, the wire casing 12 be arranged on base plate, clamping cable 90 in described wire casing; Described base plate is fixed with mount pad 13, mount pad is positioned at the front end place of base plate; Described mount pad offers bayonet socket, engaging cover plate 14 in bayonet socket, cover plate is positioned at above cable; Described mount pad is articulated with positioning baffle 15, positioning baffle is positioned at the front end place of mount pad, and positioning baffle can turn over turnback on the end face of cover plate around the articulated section of itself and mount pad, compressing cover plate, and then makes cover plate oppress cable.
In above-mentioned frock clamp 10, a strip through hole 141 offered by described cover plate 14, is provided with torsion spring in strip through hole, and under the compressing of positioning baffle 15, described torsion spring and cover plate oppress cable jointly.
In above-mentioned frock clamp 10, described positioning baffle 15 comprises about a pair flipping block 153, the baffle plate 152 be arranged on a pair flipping block that arrange; A pair flipping block is articulated on the left and right sides wall of mount pad 13; Square gap 131 all offered by the left and right sides wall of described mount pad, and described flipping block overturns in square gap.
In above-mentioned frock clamp 10, described baffle plate 152 offers cable gap 1520.
In above-mentioned frock clamp 10, described base plate 11 is provided with handle 16.
In above-mentioned frock clamp 10, the side of described positioning baffle is provided with swingle 151, and swingle and positioning baffle are structure as a whole.
Composition graphs 1, Fig. 2, described feeding mechanism 20 comprises pan feeding conveying 21, lifting platform 22, retention device 23; Described pan feeding conveying comprises the guide-rail plate 211 arranged in opposite directions for a pair, the conveyer belt 212 be arranged on pair of guide rails plate madial wall; Described lifting platform is arranged between pair of guide rails plate, and lifting platform is positioned at the output of pan feeding conveying; Described retention device is arranged between pair of guide rails plate, and retention device is positioned at the output of pan feeding conveying, and retention device is positioned at the side of lifting platform, and retention device comprises for being blocked in the block 231 that pan feeding conveying runs.
In above-mentioned feeding mechanism 20, described lifting platform 22 comprises base for supporting 221, jacking cylinder 222, linear bearing 223, guide rod 224, top board 225, floating junction 226; Described jacking cylinder is arranged on base for supporting, and top board is arranged on the piston rod of jacking cylinder by floating junction, and jacking air cylinder driven top board is elevated; Described linear bearing is arranged on base for supporting, and described guide rod is vertically plugged in linear bearing, and the top of guide rod connects top board.
In above-mentioned feeding mechanism 20, described retention device 23 comprises and stops cylinder 232, and described block 231 is arranged on the piston rod of stop cylinder, stops that air cylinder driven block is elevated between pair of guide rails plate 211.
As Fig. 4, Fig. 5, described switching mechanism 40 is positioned at the side of lifting platform, and described switching mechanism comprises section bar support 41, section bar Connection Block 42, telescopic cylinder 43, rotates clamping cylinder 44, lift cylinder 45; Described section bar support is arranged on section bar Connection Block, described lift cylinder is arranged on section bar support, described telescopic cylinder is arranged on the piston rod of lift cylinder, described rotation clamping cylinder is arranged on the piston rod of telescopic cylinder, telescopic cylinder drives rotation clamping cylinder to move horizontally, and the end of described rotation clamping cylinder is provided with the chuck 46 of clamping swingle.
Described grasping mechanism comprises grabbing device 30, X direction guiding rail and Y-direction guide rail, X drives cylinder, Z-direction lift cylinder to driving cylinder, Y-direction; Described grabbing device is arranged on the piston rod of Z-direction lift cylinder, described Z-direction lift cylinder is arranged on X on the piston driving cylinder, Z-direction lift cylinder is slidably fitted on X direction guiding rail, X is arranged on X direction guiding rail to driving cylinder, described X direction guiding rail is arranged on Y-direction and drives on the piston of cylinder, described X direction guiding rail is slidably fitted on Y-direction guide rail, and Y-direction drives cylinder to be arranged on Y-direction guide rail; Described grabbing device is positioned at feeding mechanism, first and adds the top that scaling powder device, second adds scaling powder device, tin-spraying machine, and grabbing device can add scaling powder device, second at feeding mechanism, first and add between scaling powder device, tin-spraying machine and move.
In above-mentioned grasping mechanism, composition graphs 6 to Figure 10, described grabbing device 30 comprises clamp cylinder 31 and the chuck jaws 310, folder cover plate slide unit cylinder 32 and the folder cover plate cylinder 321 be arranged on folder cover plate slide unit cylinder piston rod that are arranged on clamp cylinder piston and the cover plate jaw 322, folder finished product lift cylinder 33 and the folder finished product cylinder 331 be arranged on folder finished product lift cylinder piston rod that are arranged on folder cover plate cylinder piston and the finished product jaw 332, the frame support body 34 that are arranged on folder finished product cylinder piston; Described frame support body comprises front side board, back side panel, left plate, right plate, described clamp cylinder is arranged on the bottom surface of front side board, described folder cover plate slide unit cylinder is arranged on the madial wall of back side panel, and described folder finished product lift cylinder is arranged on the lateral wall of right plate; Described frame support body is arranged on the piston rod of Z-direction lift cylinder.
As Figure 11, described first adds the side that scaling powder device 50 is arranged on feeding mechanism, described first adds that scaling powder device comprises the first support 51, the first bracket 52 be arranged on the first support, the first scaling powder be arranged on the first bracket hold cavity 53, is plugged in the first scaling powder and holds the first scaling powder sponge 54 in cavity, be arranged on first on the first support and carry sponge cylinder 55; It is rectangular-shaped that described first scaling powder holds cavity, and the first scaling powder holds the open top of cavity, and the first scaling powder holds the open-topped side of cavity and offers first and be stained with agent gap 530, first scaling powder and hold in cavity and deposit scaling powder; The open top that described first scaling powder sponge holds cavity by the first scaling powder is inserted the first scaling powder and is held in cavity, described first piston rod carrying sponge cylinder connects the top of the first scaling powder sponge, and first carries sponge cylinder can order about the first scaling powder sponge and hold in cavity at the first scaling powder and be elevated.
Described tin-spraying machine 60 adds scaling powder device 50 and second first and adds between scaling powder device.As Figure 12, Figure 13, described tin-spraying machine 60 comprises tin pot 61, temperature controller, drive source mount pad 63, motor 64, screw mandrel 65, turbofan; Described tin pot fills Xi Shui, is provided with the heater heated Xi Shui in tin pot; Described temperature controller is for monitoring the temperature of Xi Shui in tin pot; Described drive source mount pad is fixed on tin pot left side top, and described motor and screw mandrel are arranged on drive source mount pad, and motor drives screw mandrel to rotate by belt transmissioning mode, described temperature controller electrical connection motor; Described screw mandrel is vertically arranged, and screw mandrel bottom is stretched in the tin water of tin pot, and screw mandrel bottom connects turbofan; Be provided with tin water extraction in described tin pot and rise passage 610, the bottom that tin water extraction rises passage is submerged in Xi Shuizhong, described turbofan is arranged on the bottom that tin water extraction rises passage, the top that tin water extraction rises passage projects upwards the end face of tin pot, the top that tin water extraction rises passage is provided with spray tin head 611, and spray tin head is provided with the spray tin mouth 612 of spray tin downwards.
In above-mentioned tin-spraying machine 60, described spray tin head 611 is provided with baffle plate 613, and described baffle plate is positioned at the front of spray tin mouth 612.
With reference to Figure 11, described second add that scaling powder device comprises the second support, installs the second bracket on the secondary support bracket, the second scaling powder be arranged on the second bracket holds cavity, be plugged in the second scaling powder hold the second scaling powder sponge in cavity, install on the secondary support bracket second carry sponge cylinder; It is rectangular-shaped that described second scaling powder holds cavity, and the second scaling powder holds the open top of cavity, and the second scaling powder holds the open-topped side of cavity and offers second and be stained with agent gap, and the second scaling powder holds in cavity deposits scaling powder; The open top that described second scaling powder sponge holds cavity by the second scaling powder is inserted the second scaling powder and is held in cavity, described second piston rod carrying sponge cylinder connects the top of the second scaling powder sponge, and second carries sponge cylinder can order about the second scaling powder sponge and hold in cavity at the second scaling powder and be elevated.
In actual production, of the present invention as follows with the workflow of tin machine on the cable of the fully automatic feeding spraying tin in tin mode:
The first, first staff will treat that the cable 90 of upper tin is arranged in frock clamp 10, particularly, treats that the cable clamp of tin is in wire casing 12, and the certain distance in the front end of base plate 11 is given prominence on the cable top need going up tin, and cable is positioned at mount pad 13 bayonet socket; Afterwards, cover plate 14 is fastened in bayonet socket by staff.
The second, the frock clamp 10 being provided with cable is thrown in pan feeding conveying 21 by staff, drives frock clamp to proceed to the output of pan feeding conveying along pair of guide rails plate 211 by the conveyer belt 212 in pan feeding conveying.
3rd, during the output of frock clamp 10 to pan feeding conveying 21, the block 231 of retention device 23 limits it and moves ahead; Afterwards, lifting platform 22 orders about frock clamp 10 and rises.
4th, the telescopic cylinder 43 in switching mechanism 40, lift cylinder 45 for by chuck 46 close to swingle 151, rotate clamping cylinder 44 until chuck clamping swingle after 180 degree of rotations are carried out to swingle.Positioning baffle 15 turn on cover plate 14 by the front of mount pad 13, and compressing positioning baffle on the cover board makes cover plate oppress cable 90, and so, cable is positioned on frock clamp 10.
5th, X drives cylinder, Z-direction lift cylinder to drive to driving cylinder, Y-direction, and grabbing device 30 moves as horizontal cross, horizontally vertically moves, elevating movement, grabbing device 30 captures the frock clamp 10 on lifting platform 22, and transfer them to first and add scaling powder device 50 place, first carries sponge cylinder 55 mentions holding at the first scaling powder the first scaling powder sponge 54 adsorbing scaling powder in cavity 53, and cable 90 top of outstanding frock clamp 10 is stained with agent gap 530 by first and attaches scaling powder on the first scaling powder sponge.
6th, frock clamp 10 is transferred to tin-spraying machine place by grabbing device 30, and tin-spraying machine carries out upper tin to the top of cable 90;
7th, grabbing device 30 clamping tooling fixture 10 also transfers them to second and adds scaling powder device place, second carries sponge cylinder mentions holding in cavity at the second scaling powder the second scaling powder sponge adsorbing scaling powder, and the cable top of going up tin of outstanding frock clamp is stained with agent gap by second and attaches scaling powder on the second scaling powder sponge.
8th, staff, by the positioning baffle 15 on artificial or automatic equipment rotary tooling fixture, makes positioning baffle reset; Afterwards, the cover plate jaw 322 in grabbing device 30, from gripping cover plate 14 frock clamp, makes cover plate depart from mount pad 13 bayonet socket; Afterwards, the finished product jaw 332 in grabbing device 30 from gripping cable 90 frock clamp 10, and is moved to predetermined station; Afterwards, cover plate 14 is reset on frock clamp 10 by cover plate jaw 322, and the frock clamp 10 of sky is shifted out upper tin machine by chuck jaws 310 again.
Above content is only better embodiment of the present invention, and for those of ordinary skill in the art, according to thought of the present invention, all will change in specific embodiments and applications, this description should not be construed as limitation of the present invention.
Claims (9)
1., with a tin machine on the cable spraying the fully automatic feeding of tin in tin mode, comprise frock clamp (10), feeding mechanism (20), grasping mechanism, first add scaling powder device (50), second and add scaling powder device, tin-spraying machine (60);
Described frock clamp (10) comprises base plate (11), the wire casing (12) be arranged on base plate, clamping cable (90) in described wire casing; Described base plate is fixed with mount pad (13), mount pad is positioned at the front end place of base plate; Described mount pad offers bayonet socket, engaging cover plate (14) in bayonet socket, cover plate is positioned at above cable; Described mount pad is articulated with positioning baffle (15), positioning baffle is positioned at the front end place of mount pad, and positioning baffle can turn over turnback on the end face of cover plate around the articulated section of itself and mount pad, compressing cover plate, and then makes cover plate oppress cable;
Described feeding mechanism (20) comprises pan feeding conveying (21), lifting platform (22), retention device (23); Described pan feeding conveying comprises the guide-rail plate (211) arranged in opposite directions for a pair, the conveyer belt (212) be arranged on pair of guide rails plate madial wall; Described lifting platform is arranged between pair of guide rails plate, and lifting platform is positioned at the output of pan feeding conveying; Described retention device is arranged between pair of guide rails plate, and retention device is positioned at the output of pan feeding conveying, and retention device is positioned at the side of lifting platform, and retention device comprises for being blocked in the block (231) that pan feeding conveying runs;
Described grasping mechanism comprises grabbing device (30), X direction guiding rail and Y-direction guide rail, X drives cylinder, Z-direction lift cylinder to driving cylinder, Y-direction; Described grabbing device is arranged on the piston rod of Z-direction lift cylinder, described Z-direction lift cylinder is arranged on X on the piston driving cylinder, Z-direction lift cylinder is slidably fitted on X direction guiding rail, X is arranged on X direction guiding rail to driving cylinder, described X direction guiding rail is arranged on Y-direction and drives on the piston of cylinder, described X direction guiding rail is slidably fitted on Y-direction guide rail, and Y-direction drives cylinder to be arranged on Y-direction guide rail; Described grabbing device is positioned at feeding mechanism, first and adds the top that scaling powder device, second adds scaling powder device, tin-spraying machine, and grabbing device can add scaling powder device, second at feeding mechanism, first and add between scaling powder device, tin-spraying machine and move;
Described first adds the side that scaling powder device (50) is arranged on feeding mechanism, described first adds that scaling powder device comprises the first support (51), the first bracket (52) be arranged on the first support, the first scaling powder be arranged on the first bracket hold cavity (53), is plugged in the first scaling powder and holds the first scaling powder sponge (54) in cavity, be arranged on first on the first support and carry sponge cylinder (55); It is rectangular-shaped that described first scaling powder holds cavity, and the first scaling powder holds the open top of cavity, and the first scaling powder holds the open-topped side of cavity and offers first and be stained with agent gap (530), and the first scaling powder holds in cavity deposits scaling powder; The open top that described first scaling powder sponge holds cavity by the first scaling powder is inserted the first scaling powder and is held in cavity, described first piston rod carrying sponge cylinder connects the top of the first scaling powder sponge, and first carries sponge cylinder can order about the first scaling powder sponge and hold in cavity at the first scaling powder and be elevated;
Described tin-spraying machine (60) adds scaling powder device and second first and adds between scaling powder device;
Described second add that scaling powder device comprises the second support, installs the second bracket on the secondary support bracket, the second scaling powder be arranged on the second bracket holds cavity, be plugged in the second scaling powder hold the second scaling powder sponge in cavity, install on the secondary support bracket second carry sponge cylinder; It is rectangular-shaped that described second scaling powder holds cavity, and the second scaling powder holds the open top of cavity, and the second scaling powder holds the open-topped side of cavity and offers second and be stained with agent gap, and the second scaling powder holds in cavity deposits scaling powder; The open top that described second scaling powder sponge holds cavity by the second scaling powder is inserted the second scaling powder and is held in cavity, described second piston rod carrying sponge cylinder connects the top of the second scaling powder sponge, and second carries sponge cylinder can order about the second scaling powder sponge and hold in cavity at the second scaling powder and be elevated;
It is characterized in that: also comprise switching mechanism (40);
The side of described positioning baffle is provided with swingle (151), and swingle and positioning baffle are structure as a whole;
Described switching mechanism (40) is positioned at the side of lifting platform, and described switching mechanism comprises section bar support (41), section bar Connection Block (42), telescopic cylinder (43), rotates clamping cylinder (44), lift cylinder (45); Described section bar support is arranged on section bar Connection Block, described lift cylinder is arranged on section bar support, described telescopic cylinder is arranged on the piston rod of lift cylinder, described rotation clamping cylinder is arranged on the piston rod of telescopic cylinder, telescopic cylinder drives rotation clamping cylinder to move horizontally, and the end of described rotation clamping cylinder is provided with the chuck (46) of clamping swingle;
Described tin-spraying machine (60) comprises tin pot (61), temperature controller, drive source mount pad (63), motor (64), screw mandrel (65), turbofan; Described tin pot fills Xi Shui, is provided with the heater heated Xi Shui in tin pot; Described temperature controller is for monitoring the temperature of Xi Shui in tin pot; Described drive source mount pad is fixed on tin pot left side top, and described motor and screw mandrel are arranged on drive source mount pad, and motor drives screw mandrel to rotate by belt transmissioning mode, described temperature controller electrical connection motor; Described screw mandrel is vertically arranged, and screw mandrel bottom is stretched in the tin water of tin pot, and screw mandrel bottom connects turbofan; Be provided with tin water extraction in described tin pot and rise passage (610), the bottom that tin water extraction rises passage is submerged in Xi Shuizhong, described turbofan is arranged on the bottom that tin water extraction rises passage, the top that tin water extraction rises passage projects upwards the end face of tin pot, the top that tin water extraction rises passage is provided with spray tin head (611), and spray tin head is provided with the spray Xi Kou (612) of spray tin downwards.
2. a kind of with tin machine on the cable of the fully automatic feeding spraying tin in tin mode as claimed in claim 1, it is characterized in that: described grabbing device (30) comprises clamp cylinder (31) and is arranged on the chuck jaws (310) on clamp cylinder piston, the folder cover plate cylinder (321) pressing from both sides cover plate slide unit cylinder (32) and be arranged on folder cover plate slide unit cylinder piston rod and the cover plate jaw (322) be arranged on folder cover plate cylinder piston, the folder finished product cylinder (331) pressing from both sides finished product lift cylinder (33) and be arranged on folder finished product lift cylinder piston rod and the finished product jaw (332) be arranged on folder finished product cylinder piston, frame support body (34), described frame support body comprises front side board, back side panel, left plate, right plate, described clamp cylinder is arranged on the bottom surface of front side board, described folder cover plate slide unit cylinder is arranged on the madial wall of back side panel, and described folder finished product lift cylinder is arranged on the lateral wall of right plate, described frame support body is arranged on the piston rod of Z-direction lift cylinder.
3. a kind of with tin machine on the cable of the fully automatic feeding spraying tin in tin mode as claimed in claim 1, it is characterized in that: described lifting platform (22) comprises base for supporting (221), jacking cylinder (222), linear bearing (223), guide rod (224), top board (225), floating junction (226); Described jacking cylinder is arranged on base for supporting, and top board is arranged on the piston rod of jacking cylinder by floating junction, and jacking air cylinder driven top board is elevated; Described linear bearing is arranged on base for supporting, and described guide rod is vertically plugged in linear bearing, and the top of guide rod connects top board.
4. a kind of with tin machine on the cable of the fully automatic feeding spraying tin in tin mode as claimed in claim 1, it is characterized in that: described retention device (23) comprises and stops cylinder (232), described block (231) is arranged on the piston rod of stop cylinder, stops that air cylinder driven block is elevated between pair of guide rails plate (211).
5. a kind of with tin machine on the cable of the fully automatic feeding spraying tin in tin mode as claimed in claim 1, it is characterized in that: a strip through hole (141) offered by described cover plate (14), in strip through hole, torsion spring is installed, under the compressing of positioning baffle (15), described torsion spring and cover plate oppress cable jointly.
6. a kind of with tin machine on the cable of the fully automatic feeding spraying tin in tin mode as claimed in claim 1, it is characterized in that:
Described positioning baffle (15) comprises about a pair flipping block (153), the baffle plate (152) be arranged on a pair flipping block that arrange; A pair flipping block is articulated on the left and right sides wall of mount pad (13); The left and right sides wall of described mount pad is all offered square gap (131), described flipping block overturns in square gap.
7. a kind of with tin machine on the cable of the fully automatic feeding spraying tin in tin mode as claimed in claim 6, it is characterized in that: described baffle plate (152) is offered cable gap (1520).
8. a kind of with tin machine on the cable of the fully automatic feeding spraying tin in tin mode as claimed in claim 1, it is characterized in that: described base plate (11) is provided with handle (16).
9. a kind of with tin machine on the cable of the fully automatic feeding spraying tin in tin mode as claimed in claim 1, it is characterized in that: described spray tin head (611) is provided with baffle plate (613), described baffle plate is positioned at the front of spray Xi Kou (612).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510713481.5A CN105345200A (en) | 2015-10-28 | 2015-10-28 | Full-automatic feeding cable tin coating machine conducting tin coating in tin spraying manner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510713481.5A CN105345200A (en) | 2015-10-28 | 2015-10-28 | Full-automatic feeding cable tin coating machine conducting tin coating in tin spraying manner |
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| Publication Number | Publication Date |
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| CN105345200A true CN105345200A (en) | 2016-02-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510713481.5A Pending CN105345200A (en) | 2015-10-28 | 2015-10-28 | Full-automatic feeding cable tin coating machine conducting tin coating in tin spraying manner |
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| CN (1) | CN105345200A (en) |
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| CN112756852A (en) * | 2020-12-24 | 2021-05-07 | 上海骄成机电设备有限公司 | Wire harness welding control method and device |
| CN114535737A (en) * | 2022-02-09 | 2022-05-27 | 田讯电子(烟台)有限公司 | Automatic welding production line for data lines |
| CN117359915A (en) * | 2023-11-01 | 2024-01-09 | 嘉兴天浩实业有限公司 | Production and processing device for composite material box shell |
| CN117359915B (en) * | 2023-11-01 | 2024-04-26 | 嘉兴天浩实业有限公司 | Production and processing device for composite material box shell |
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