A kind of multi-thread material interposer
Technical field
The present invention relates to mechanical automation equipment technical field, especially a kind of multi-thread material is automatically inserted into mechanism.
Background technique
Sheath is also referred to as plastic housing, belongs to one kind of Wiring harness connector.There are number row and ordered series of numbers inner hole inside plastic housing, for being inserted into band
There is the wire rod of metal connector, play the role of connection, is widely used in the industries such as automobile, household electrical appliance, communication apparatus.
Currently, the wire rod insertion plastic housing overwhelming majority uses artificial inserted mode, wire rod of manually taking is inserted into plastic housing hole one by one
It is interior.This production method is high to worker's degree of dependence, and production efficiency is lower, production cost is higher.
Summary of the invention
The technical problem to be solved by the present invention is to wire rod insertion plastic housing process can only single insertion production efficiency it is low, to mention
Mechanism is automatically inserted into for a kind of multi-thread material.
In order to solve the above technical problems, the technical solution adopted in the present invention is as follows:
A kind of multi-thread material interposer, including workbench are equipped with insertion shift mechanism on the table, are inserted into shift mechanism and insert
Enter mechanism to connect and drive interposer mobile, interposer is equipped with cable clamp mechanism, and cable clamp mechanism is with insertion machine
Structure is mobile.Cable clamp mechanism clamps multiple wire rods and realizes inserting for plastic housing under the drive of interposer and insertion shift mechanism
Enter.
The cable clamp mechanism, including mounting plate, mounting plate are fixed on the connecting plate II of interposer;In mounting plate
It is equipped at least two groups clamp assemblies, the clamp assemblies, including clamping jaw unit, linking arm, wire rod grip block;Clamping jaw unit
It is equipped with linking arm on each clamping jaw, is equipped with wire rod grip block on each linking arm, two wire rod grip blocks are oppositely arranged.Clamping
The setting of component enables more wire rods to be processed simultaneously, improves working efficiency.
To realize that clamping function, the clamping jaw unit are Pneumatic clamping jaw or electronic clamping jaw.
The insertion shift mechanism, including X-axis displacement power unit, X-axis guide rail and connecting plate I, X-axis guide rail are positioned on work
Platform lower end surface, connecting plate I are connect in X-axis guide rail and with X-axis displacement power unit, and X-axis shifts power unit and drives connection
Plate I slides in X-axis guide rail, and insertion shift mechanism is mainly to drive interposer and cable clamp mechanism in the shifting of X-direction
It is dynamic.
The X-axis shifts power unit, including X-axis displacement motor, main synchronous pulley I, from synchronous pulley I, synchronous belt I,
Link block;Displacement motor is located at workbench upper surface, and the output shaft of X-axis displacement motor is connect with main synchronous pulley I, main synchronization
Belt wheel I is sequentially connected with from synchronous pulley I by synchronous belt I, is hinged on workbench upper surface from synchronous pulley I;Link block
The shift holes that one end is fixed on synchronous belt I, the other end passes through on workbench are connect with connecting plate I, drive connecting plate I in X-axis
It is slided on guide rail.
In order to realize the movement of X-direction, it can also be ball wire rod mechanism or straight-line electric that the X-axis, which shifts power unit,
Machine.
The interposer, including Y-axis shift assembly, and the Y-axis shifts assembly, including Y-axis shifts power unit, Y-axis
Guide rail, connecting plate II;Y-axis guide rail is on connecting plate I and vertical with X-axis guide rail setting direction;Connecting plate II is positioned on Y-axis guide rail
On, Y-axis displacement power unit drives connecting plate II to slide in Y-axis guide rail.Interposer is mobile in Y direction, and is being inserted into
It is moved along the x-axis under the action of shift mechanism, the movement in both direction may be implemented in wire rod insertion plastic housing.
The Y-axis shifts power unit, including Y-axis displacement motor, synchronous belt II, main synchronous pulley II, from synchronous pulley
II, ball wire bar pair, Y-axis displacement motor is on connecting plate I, and the output shaft of Y-axis displacement motor and main synchronous pulley II connect
It connects, main synchronous pulley II is sequentially connected by synchronous belt II with from synchronous pulley II, is positioned on ball wire bar pair from synchronous pulley II
Screw rod on, on the connecting plate I, the nut of ball wire bar pair is connect ball wire bar pair with connecting plate II.
To realize that Y-axis is mobile, the Y-axis shifts power unit, can be also ball-screw or linear motor or ball spline
Secondary or cylinder.
The interposer further includes Z axis displacement assembly, and the Z axis shifts assembly, including Z axis shifts power unit, Z
Axle installing plate, the sliding of Z axis mounting plate are connect in Y-axis guide rail and with Y-axis displacement power unit, and Z axis shifts power unit peace
On Z axis mounting plate, connecting plate II is fixedly connected and with Z axis displacement power unit in Z axis movement with Z axis displacement power unit.
According to the demand of production technology, interposer is enable to move in the Z-axis direction.
In order to realize the movement of Z-direction, the Z axis shifts power unit, can also for ball-screw or linear motor or
Ball spline pair or cylinder.
In order to ensure wire rod insertion plastic housing is more accurate, the invention also includes insertion guiding mechanism, insertion guiding mechanism peaces
It matches on the table and with interposer;The insertion guiding mechanism, including lifting assembly, clip claw assembly and guide clip
Pawl, lifting assembly are pacified on the table, and the clip claw assembly is Pneumatic clamping jaw or electronic clamping jaw;Clip claw assembly is positioned on lifting assembly
It is upper and moved up and down with lifting assembly, by having a guide clamping-jaw, each guide clamping-jaw on each clamping jaw of clip claw assembly
On be equipped with a guide groove, two guide groove relative engagements constitute a pilot hole.
The present invention in cable clamp mechanism by being arranged multiple clamp assemblies, and wire gripper is simultaneously simultaneously for multiple clamp assemblies
Under the action of X-axis shifts assembly, Y-axis displacement assembly and Z axis displacement assembly, realizes while being inserted into plastic housing, and in order to ensure
Insertion is accurate, is provided with and is inserted into guiding mechanism, and after the multiple wire rods of wire rod gripper mechanism grips, insertion shift mechanism is mobile in place,
Wire rod is successively inserted in place by interposer by being inserted into guiding mechanism, while being suitable for two or two or more wire rods or is divided
It Cha Ru not plastic housing.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is the structural diagram of the present invention one.
Fig. 2 is structural schematic diagram two of the invention.
Fig. 3 is the structural schematic diagram one of present invention insertion shift mechanism.
Fig. 4 is the structural schematic diagram of interposer of the present invention.
Fig. 5 is the structural schematic diagram of wire rod clamping device of the present invention.
Fig. 6 is the structural schematic diagram of present invention insertion guiding mechanism.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under that premise of not paying creative labor
Embodiment shall fall within the protection scope of the present invention.
As shown in Figs. 1-2, a kind of multi-thread material interposer, including workbench 1 are equipped with insertion shifting machine on workbench 1
Structure 3, insertion shift mechanism 3 connect with interposer 4 and drive interposer 4 mobile, and interposer 4 is equipped with cable clamp machine
Structure 2, cable clamp mechanism 2 is mobile with interposer 4, and insertion guiding mechanism 5 is additionally provided on workbench 1.Cable clamp mechanism folder
Hold the insertion that multiple wire rods realize plastic housing under the drive of interposer and insertion shift mechanism.
Specifically, the cable clamp mechanism 2, as shown in figure 5, including mounting plate 200, mounting plate 200 is fixed on insertion
On the connecting plate II 401 of mechanism 4;At least two groups clamp assemblies, the clamp assemblies, including clamping jaw are equipped on mounting plate 200
Unit 201, linking arm 202, wire rod grip block 203, to realize that clamping function, the clamping jaw unit 201 are Pneumatic clamping jaw or electricity
Dynamic clamping jaw.
It is equipped with linking arm 202 on each clamping jaw of clamping jaw unit 201, is clamped equipped with wire rod on each linking arm 202
Block 203, two wire rod grip blocks 203 are oppositely arranged.The setting of clamp assemblies enables more wire rods to be processed simultaneously, improves work
Efficiency.
Load cell can be used in linking arm as needed, realizes the real-time detection of insertion force and withdrawal force.
The insertion shift mechanism 3, including X-axis displacement power unit, X-axis guide rail 300 and connecting plate I 301, X-axis guide rail
300 are positioned on 1 lower end surface of workbench, and connecting plate I 301 is connect in X-axis guide rail 300 and with X-axis displacement power unit, and X-axis is moved
Position power unit drives connecting plate I to slide in X-axis guide rail 300, and insertion shift mechanism mainly drives interposer and cable
Movement of the clamping device in X-direction.
Specifically, the X-axis shifts power unit, as shown in figure 3, including X-axis displacement motor 302, main synchronous pulley I
303, from synchronous pulley I 304, synchronous belt I 305, link block 306;Displacement motor 302 is located at 1 upper surface of workbench, and X-axis is moved
The output shaft of position motor 302 is connect with main synchronous pulley I 303, and main synchronous pulley I 303 is synchronous with passing through from synchronous pulley I 304
Band I 305 is sequentially connected, and is hinged on 1 upper surface of workbench from synchronous pulley I 304;One end of link block 306 is fixed on synchronous belt I
On 305, the other end pass through workbench 1 on shift holes connect with connecting plate I 301, drive connecting plate I 301 in X-axis guide rail 300
Upper sliding.
In order to realize the movement of X-direction, it can also be ball wire rod mechanism or straight line that the X-axis, which shifts power unit,
Motor.
The interposer 4, as shown in figure 4, including that Y-axis shifts assembly, the Y-axis shifts assembly, including Y-axis displacement is moved
Power unit, Y-axis guide rail 400, connecting plate II 401;Y-axis guide rail 400 on the connecting plate I 301 and with 300 side of setting of X-axis guide rail
To vertical;In Y-axis guide rail 400, Y-axis shifts power unit and drives connecting plate II 401 in Y-axis guide rail 400 connecting plate II 401
Upper sliding.Interposer is mobile in Y direction, and moves along the x-axis under the action of being inserted into shift mechanism, the shifting in both direction
It is dynamic to may be implemented in wire rod insertion plastic housing.
The Y-axis shifts power unit, as shown in figure 4, including Y-axis displacement motor 402, synchronous belt II 403, main synchronous belt
Take turns II 404, from synchronous pulley II 405, ball wire bar pair 406, Y-axis displacement motor 402 is on connecting plate I 301, and Y-axis is moved
The output shaft of position motor 402 is connect with main synchronous pulley II 404, main synchronous pulley II 404 pass through synchronous belt II 403 with from synchronous
Belt wheel II 405 is sequentially connected, and from synchronous pulley II 405 on the screw rod of ball wire bar pair 406, ball wire bar pair 406 is positioned on
On connecting plate I 301, the nut of ball wire bar pair 406 is connect with connecting plate II 401.
To realize that Y-axis is mobile, the Y-axis shifts power unit, can also be linear motor or ball spline pair or cylinder.
The interposer 4 further includes Z axis displacement assembly, and the Z axis shifts assembly, including Z axis shifts power unit, Z
Axle installing plate 407, the sliding of Z axis mounting plate 407 are connect in Y-axis guide rail 400 and with Y-axis displacement power unit, and Z axis displacement is dynamic
On Z axis mounting plate 407, connecting plate II 401 is fixedly connected with Z axis displacement power unit and shifts power with Z axis power unit
Unit is mobile in Z axis.According to the demand of production technology, interposer is enable to move in the Z-axis direction.
In order to realize the movement of Z-direction, it can also be linear motor or ball spline that the Z axis, which shifts power unit,
Secondary or cylinder.
In order to ensure wire rod insertion plastic housing is more accurate, the invention also includes insertion guiding mechanisms 5, as shown in fig. 6, insertion
Guiding mechanism can use up-down mode, traversing mode, lifting-open-close ways, traversing-open-close ways, fixation according to the actual situation
Mode etc., the present embodiment preferably lifting-open-close ways.
Insertion guiding mechanism 5 matches on workbench 1 and with interposer 4;The insertion guiding mechanism 5, including
Lifting assembly 500, clip claw assembly 501 and guide clamping-jaw 502, lifting assembly 500 is on workbench 1, the clip claw assembly 501
For Pneumatic clamping jaw or electronic clamping jaw;Clip claw assembly 501 moves up and down on lifting assembly 500 and with lifting assembly 500, is pressing from both sides
By there is a guide clamping-jaw 502 on each clamping jaw of claw assembly 501, a guide groove is equipped on each guide clamping-jaw 502
503, two guide grooves, 503 relative engagement constitutes a pilot hole.
After the multiple wire rods of wire rod gripper mechanism grips, insertion shift mechanism is mobile in place, and interposer passes through insertion guiding
Wire rod is successively inserted in place by mechanism, is inserted into plastic housing while suitable for two or two or more wire rods or respectively.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
In the technical scope disclosed by the present invention, any changes or substitutions that can be easily thought of by anyone skilled in the art,
It should be covered by the protection scope of the present invention.