CN109576582A - A kind of high-intensitive, high-wearing feature has both toughness cutter ring of disc cutter and preparation method thereof - Google Patents
A kind of high-intensitive, high-wearing feature has both toughness cutter ring of disc cutter and preparation method thereof Download PDFInfo
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- CN109576582A CN109576582A CN201811524535.3A CN201811524535A CN109576582A CN 109576582 A CN109576582 A CN 109576582A CN 201811524535 A CN201811524535 A CN 201811524535A CN 109576582 A CN109576582 A CN 109576582A
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- 238000002360 preparation method Methods 0.000 title claims abstract description 34
- 239000004615 ingredient Substances 0.000 claims abstract description 41
- 239000000463 material Substances 0.000 claims abstract description 41
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 31
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 29
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 29
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 29
- 229910052720 vanadium Inorganic materials 0.000 claims abstract description 29
- 229910052758 niobium Inorganic materials 0.000 claims abstract description 27
- 238000005242 forging Methods 0.000 claims description 92
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 92
- 229910000831 Steel Inorganic materials 0.000 claims description 70
- 239000010959 steel Substances 0.000 claims description 70
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 52
- 238000004321 preservation Methods 0.000 claims description 36
- 229910052742 iron Inorganic materials 0.000 claims description 32
- 239000011572 manganese Substances 0.000 claims description 28
- 238000000465 moulding Methods 0.000 claims description 28
- 238000003723 Smelting Methods 0.000 claims description 26
- 229910052786 argon Inorganic materials 0.000 claims description 26
- 239000007789 gas Substances 0.000 claims description 26
- 239000010955 niobium Substances 0.000 claims description 26
- 238000010583 slow cooling Methods 0.000 claims description 26
- 238000010792 warming Methods 0.000 claims description 23
- 238000010438 heat treatment Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 17
- 238000013021 overheating Methods 0.000 claims description 15
- 229910000604 Ferrochrome Inorganic materials 0.000 claims description 13
- 229910000592 Ferroniobium Inorganic materials 0.000 claims description 13
- 229910000519 Ferrosilicon Inorganic materials 0.000 claims description 13
- 238000010891 electric arc Methods 0.000 claims description 13
- DALUDRGQOYMVLD-UHFFFAOYSA-N iron manganese Chemical compound [Mn].[Fe] DALUDRGQOYMVLD-UHFFFAOYSA-N 0.000 claims description 13
- ZFGFKQDDQUAJQP-UHFFFAOYSA-N iron niobium Chemical compound [Fe].[Fe].[Nb] ZFGFKQDDQUAJQP-UHFFFAOYSA-N 0.000 claims description 13
- PNXOJQQRXBVKEX-UHFFFAOYSA-N iron vanadium Chemical compound [V].[Fe] PNXOJQQRXBVKEX-UHFFFAOYSA-N 0.000 claims description 13
- 238000002791 soaking Methods 0.000 claims description 13
- 108010038629 Molybdoferredoxin Proteins 0.000 claims description 11
- HBELESVMOSDEOV-UHFFFAOYSA-N [Fe].[Mo] Chemical compound [Fe].[Mo] HBELESVMOSDEOV-UHFFFAOYSA-N 0.000 claims description 11
- 230000007850 degeneration Effects 0.000 claims description 2
- 238000012545 processing Methods 0.000 claims description 2
- 238000004080 punching Methods 0.000 claims description 2
- 238000007670 refining Methods 0.000 claims description 2
- 238000012360 testing method Methods 0.000 abstract description 15
- 229910045601 alloy Inorganic materials 0.000 abstract description 5
- 239000000956 alloy Substances 0.000 abstract description 5
- 239000011159 matrix material Substances 0.000 abstract description 3
- 239000002244 precipitate Substances 0.000 abstract description 3
- 229910052799 carbon Inorganic materials 0.000 abstract description 2
- 238000005299 abrasion Methods 0.000 description 6
- 238000011835 investigation Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000011435 rock Substances 0.000 description 3
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000009863 impact test Methods 0.000 description 2
- 239000002075 main ingredient Substances 0.000 description 2
- 239000011733 molybdenum Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000005204 segregation Methods 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 230000005641 tunneling Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/22—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for drills; for milling cutters; for machine cutting tools
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/04—Making ferrous alloys by melting
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/22—Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/24—Ferrous alloys, e.g. steel alloys containing chromium with vanadium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/26—Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/06—Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
- E21D9/08—Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Crystallography & Structural Chemistry (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Thermal Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Forging (AREA)
Abstract
The present invention provides a kind of high-intensitive, high-wearing feature and has both toughness cutter ring of disc cutter and preparation method thereof, the material for preparing the hobboing cutter cutter ring includes each ingredient of following weight percent: C 0.48-0.55%, Si 0.9-1.2%, Mn 0.2-0.37%, Cr 4.8-5.3%, Mo 1.45-1.7%, V 0.4-0.7%, Nb 0.01-0.05%, P < 0.02%, S < 0.001%, surplus Fe, it can make that matrix is pure, proeutectoid carbide Dispersed precipitate using technical solution of the present invention, no bulk primary carbide cutter ring alloy.Under same test condition, the hardness of hobboing cutter cutter ring provided by the invention is higher by 10% than the hardness of high-carbon cutter ring, and intensity improves 20%, and wearability improves 25%, and impact flexibility and temper resistance also make moderate progress.
Description
Technical field
The invention belongs to cutter ring and machining field, in particular to a kind of high-intensitive, high-wearing feature has both toughness dish type
Hobboing cutter cutter ring and preparation method thereof.
Background technique
Rock tunnel(ling) machine (shield machine or TBM) is advanced tunneling equipment, is that construction important in Tunnel Engineering is set
It is standby, it is mainly used for the fields such as subway tunnel, hydraulic engineering, tunnel over strait, defence engineering and Urban Buried Pipeline Network.Work progress
The middle effect of rolling using the cutter being installed on cutterhead carries out broken rock, and disk cutter circle is current most commonly used shield knife
Tool, disk cutter are often run under strong extruding, large torque, thump, the high adverse circumstances worn, and are failed in constructing tunnel
The components of maximum probability, dish type cutter ring dominant failure mode are as follows: abrasion, heel and toe wear, cracking, crimping etc..The mistake of cutter ring
Effect directly affects construction period and construction cost.Therefore, the quality especially hardness and wearability of dish type cutter ring are proposed higher
It is required that while guarantee sufficiently ductile, avoid the generation of dish type cutter ring cracking phenomena in work progress.
Domestic cutter ring of disc cutter material mainly includes 9Cr2Mo, 6Cr4W2Mo2V, 40CrNiMo, 4Cr5MoSiV1 steel
Deng furthermore X50CrVMo5-1 (DIN standard) steel uses wide steel grade also as external Disc Cutter Ring Material and makes extensively at home
With.Perhaps high abrasion resistance or toughness are high for these materials, but are difficult to meet the requirement to complex working condition, such as in quartz content
The high high cutter ring of location rock strength is prone to wear, and is easy to cause cutter ring to crack in the location of soft or hard unevenness, therefore high rigidity,
High abrasion, high-ductility alloy are of great significance for the application range and service life that improve disk cutter circle.
Chinese invention patent CN106566983B discloses high-performance flange-type hob Disc Cutter Ring Material and its production technology, system
The main ingredient for making the hobboing cutter Disc Cutter Ring Material is C 0.35-0.42%, Mn 0.2-0.5%, Si 0.8-1.2%, Cr 5.0-
5.5%, Mo 1.8-2.5%, V 0.8-1.2%, Co 2.0-2.5%, Ni < 0.30%, P≤0.01%, S≤0.005% and
The Fe of dosage.The hardness of the cutter ring processed with this Disc Cutter Ring Material reaches 58~60HRC, ballistic work ak14~16J/cm2, compared with H13
Steel hardness is higher and toughness also improves, and improves cutter ring service life.But Disc Cutter Ring Material described in the patent, it is easy in forging
There is large-sized primary carbide and easy to crack, due to being added to expensive Co element, production work is at high cost.
Chinese invention patent CN 1670235A, discloses shield engine disk type hobbing cutter ring and its manufacturing method, manufactures the rolling
The main ingredient of knife Disc Cutter Ring Material is C 0.38-0.45%, Mn 0.4-0.8%, Si 0.2-1.2%, Cr 4.0-6.0%, Mo
1.0-2.0%, V 0.8-2.0%, 0.005%≤P≤0.03%, 0.005%≤S≤0.03% and dosage Fe.The cutter ring
Hardness be 55~57HRC, impact value akFor 18-20J/cm2, according to cutter ring ingredient described in the patent, easily occur in forging
Large-sized primary carbide, open hardness is only 55~57HRC, and sulfur content is higher, finally will affect cutter ring of disc cutter
Degree of purity, wear-resisting property and toughness.
In order to meet application of shield cutter under the conditions of severe geology, it is desirable that shield cutter ring not only hardness high abrasion but also
Good toughness, the Disc Cutter Ring Material reported at present are not able to satisfy above-mentioned requirements.
Summary of the invention
In view of the above-mentioned problems, the present invention, which provides a kind of high-intensitive, high-wearing feature, has both toughness cutter ring of disc cutter and its system
Preparation Method, the hobboing cutter cutter ring have high-wearing feature, high rigidity and high tenacity.
Specific technical solution of the present invention is as follows:
The present invention provides a kind of high-intensitive, high-wearing feature and has both toughness cutter ring of disc cutter, prepares the hobboing cutter cutter ring
Material includes each ingredient of following weight percent: C 0.48-0.55%, Si 0.9-1.2%, Mn 0.2-0.37%, Cr
4.8-5.3%, Mo 1.45-1.7%, V 0.4-0.7%, Nb 0.01-0.05%, P < 0.02%, S < 0.001%, surplus are
Fe。
Further to improve, the material for preparing the hobboing cutter cutter ring includes each ingredient of following weight percent: C 0.5-
0.53%, Si 1.05-1.15%, Mn 0.25-0.3%, Cr 5.0-5.1%, Mo 1.5-1.6%, V 0.5-0.62%, Nb
0.02-0.03%, P < 0.02%, S < 0.001%, surplus Fe.
Further to improve, the material for preparing the hobboing cutter cutter ring includes each ingredient of following weight percent: C
0.52%, Si 1.1%, Mn 0.27%, Cr 5.1%, Mo 1.55%, V 0.55%, Nb 0.03%, P < 0.02%, S <
0.001%, surplus Fe.
Another aspect of the present invention provides the preparation method that a kind of high-intensitive, high-wearing feature has both toughness cutter ring of disc cutter,
This method comprises the following steps:
1) refine: by scrap iron or iron block investment electric arc furnaces, high-temperature molten steel is poured into LF furnace by smelting acquisition high-temperature molten steel
It is interior, according to the material and following weight percent C 0.48-0.55%, Si 0.9-1.2%, Mn for preparing the hobboing cutter cutter ring
0.2-0.37%, Cr 4.8-5.3%, Mo 1.45-1.7%, V 0.4-0.7%, Nb 0.01-0.05%, P < 0.02%, S <
0.001%, surplus Fe, ingredient are added ferrosilicon, manganese iron, ferrochrome, molybdenum-iron, vanadium iron and ferro-niobium, are refined;
2) it deaerates: being de-gassed by VD furnace;
3) it is poured: being poured under protection of argon gas, form steel ingot;Under protection of argon gas, it prevents from dissolving in atmosphere in steel
Oxygen;
4) electroslag remelting: by steel ingot electroslag remelting under protection of argon gas;Improve the solidification item of steel by control melting system
Part, to reduce element segregation, reduce the defects of loose shrinkage cavity, improve ingot casting compactness;
5) it forges: will be forged by the steel ingot of electroslag remelting, obtain forging blank;
6) cutter ring forms: forging blank being processed into cutter ring blank by punching, die forging or twirl ring technique;
7) it is heat-treated: cutter ring blank shove charge is heat-treated;The type of cooling is cold/air-cooled using water cooling/mist, plays thin
Change the effect of crystal grain, uniform formation;
8) nodularization degeneration processing spheroidizing: is carried out to the cutter ring blank after Overheating Treatment.
By process above, proeutectoid carbide nodularization in cutter ring can be made, be uniformly distributed, hardness height, toughness height.
Further to improve, step 1) smelting temperature is 1720-1880 DEG C.
It is further to improve, forging specifically comprises the processes of: heating temperature is 1230-1255 DEG C when forging, and starting forging temperature is
1185-1230 DEG C, 840-890 DEG C of final forging temperature, it is preferable that heating temperature is 1240-1250 DEG C when forging, and starting forging temperature is
1200-1215 DEG C, 860-880 DEG C of final forging temperature.
Further to improve, cutter ring is molding specifically comprises the processes of: forging blank is kept the temperature at 1220-1300 DEG C,
It is kept the temperature at preferably 1250-1270 DEG C, after soaking time is 3-6h, is punched out and preforming, starts molding temperature
It is 1200-1250 DEG C, preferably 1210-1230 DEG C, is then processed into cutter ring blank on twisting ring machine or die forging machine, it is after molding
Cutter ring slab temperature is 840-870 DEG C, preferably 850-860 DEG C.
It is further to improve, heat treatment specifically comprises the processes of: cutter ring blank is fitted into high-temperature heater, in 630-720
DEG C to warm 1-2h, preferably it is warming up to 1020-1050 DEG C of heat preservation 1-2h, is then quickly cooled to warm 1-2h in 670-680 DEG C
440-500 DEG C, preferably 450-470 DEG C.
It is further to improve, spheroidizing specifically comprises the processes of: fill the cutter ring blank through Overheating Treatment in 410-450 DEG C
Furnace is warming up to 870-880 DEG C of heat preservation 5-10h, with less than 25 DEG C speed slow cooling to 655-720 DEG C, preferably 680-700, and heat preservation
4-8h, then with the speed slow cooling less than 25 DEG C to 430-500 DEG C, preferably 440-460 DEG C, come out of the stove air-cooled.
Further to improve, high-intensitive, high-wearing feature provided by the invention has both the preparation side of toughness cutter ring of disc cutter
Method includes the following steps:
1) refine: by scrap iron or iron block investment electric arc furnaces, smelting acquisition high-temperature molten steel, smelting temperature is 1800 DEG C;
High-temperature molten steel is poured into LF furnace, according to the material and following weight percent C 0.48-0.55% for preparing the hobboing cutter cutter ring,
Si 0.9-1.2%, Mn 0.2-0.37%, Cr 4.8-5.3%, Mo 1.45-1.7%, V 0.4-0.7%, Nb 0.01-
Ferrosilicon, manganese iron, ferrochrome, molybdenum-iron, vanadium iron and ferro-niobium is added in 0.05%, P < 0.02%, S < 0.001%, surplus Fe, ingredient, into
Row refining;
2) it deaerates: being de-gassed by VD furnace;
3) it is poured: being poured under protection of argon gas, form steel ingot;
4) electroslag remelting: by steel ingot electroslag remelting under protection of argon gas;
5) it forges: will be forged by the steel ingot of electroslag remelting, heating temperature is 1248 DEG C when forging, and starting forging temperature is
1205 DEG C, 865 DEG C of acquisition forging blanks of final forging temperature;
6) cutter ring form: forging blank is kept the temperature at 1260 DEG C, soaking time be 4h after, be punched out and in advance at
Type, starting molding temperature is 1220 DEG C, is then processed into cutter ring blank, cutter ring hair after molding on twisting ring machine or die forging machine
Base temperature is 855 DEG C;
7) it is heat-treated: cutter ring blank being fitted into high-temperature heater, in 675 DEG C to warm 1.5h, is warming up to 1035 DEG C of heat preservations
Then 1.5h is quickly cooled to 460 DEG C;
8) spheroidizing: by the cutter ring blank through Overheating Treatment in 435 DEG C of shove charges, 875 DEG C of heat preservation 7h are warming up to, with 15 DEG C
Speed slow cooling is come out of the stove air-cooled to 685 DEG C of heat preservation 5.5h, then with 10 DEG C of speed slow cooling to 455 DEG C.
High-intensitive, high-wearing feature provided by the present invention has both toughness cutter ring of disc cutter and preparation method thereof, has
Following advantages: can make that matrix is pure, proeutectoid carbide Dispersed precipitate using technical solution of the present invention, no bulk primary carbide knife
Enclose alloy.Under same test condition, the hardness of hobboing cutter cutter ring provided by the invention is higher by 10% than the hardness of high-carbon cutter ring, by force
Degree improves 20%, and wearability improves 25%, and impact flexibility and temper resistance also make moderate progress.
Detailed description of the invention
Fig. 1 is the mirco structure figure that the present invention is high-intensitive, high-wearing feature has both toughness cutter ring of disc cutter;
Fig. 2 is the abrasion test that the present invention is high-intensitive, high-wearing feature has both toughness cutter ring of disc cutter;
Fig. 3 is the temper resistance test that the present invention is high-intensitive, high-wearing feature has both toughness cutter ring of disc cutter;
Fig. 4 is the v-notch impact ductility test that the present invention is high-intensitive, high-wearing feature has both toughness cutter ring of disc cutter;
Fig. 5 is the U-shaped notch impact toughness test that the present invention is high-intensitive, high-wearing feature has both toughness cutter ring of disc cutter.
Specific embodiment
Embodiment 1 is to embodiment 8
The ingredient that the preparation that various embodiments of the present invention provide is high-intensitive, high-wearing feature has both toughness cutter ring of disc cutter material
And the weight percent of each ingredient is shown in Table 1.
Each embodiment of table 1 prepares the ingredient and weight percent (%) of hobboing cutter Disc Cutter Ring Material
The method for preparing cutter ring using the cutter ring alloy in above embodiments are as follows:
1) refine: by scrap iron or iron block investment electric arc furnaces, smelting acquisition high-temperature molten steel, smelting temperature is 1800 DEG C;
High-temperature molten steel is poured into LF furnace, the material and following weight percent C of the hobboing cutter cutter ring are prepared according to each embodiment
0.48-0.55%, Si 0.9-1.2%, Mn 0.2-0.37%, Cr 4.8-5.3%, Mo 1.45-1.7%, V 0.4-
Ferrosilicon, manganese iron, ferrochrome, molybdenum is added in 0.7%, Nb 0.01-0.05%, P < 0.02%, S < 0.001%, surplus Fe, ingredient
Iron, vanadium iron and ferro-niobium, are refined;
2) it deaerates: being de-gassed by VD furnace;
3) it is poured: being poured under protection of argon gas, form steel ingot;
4) electroslag remelting: by steel ingot electroslag remelting under protection of argon gas;
5) it forges: will be forged by the steel ingot of electroslag remelting, heating temperature is 1248 DEG C when forging, and starting forging temperature is
1205 DEG C, 865 DEG C of acquisition forging blanks of final forging temperature;
6) cutter ring form: forging blank is kept the temperature at 1260 DEG C, soaking time be 4h after, be punched out and in advance at
Type, starting molding temperature is 1220 DEG C, is then processed into cutter ring blank, cutter ring hair after molding on twisting ring machine or die forging machine
Base temperature is 855 DEG C;
7) it is heat-treated: cutter ring blank being fitted into high-temperature heater, in 675 DEG C to warm 1.5h, is warming up to 1035 DEG C of heat preservations
Then 1.5h is quickly cooled to 460 DEG C;
8) spheroidizing: by the cutter ring blank through Overheating Treatment in 435 DEG C of shove charges, 875 DEG C of heat preservation 7h are warming up to, with 15 DEG C
Speed slow cooling is come out of the stove air-cooled to 685 DEG C of heat preservation 5.5h, then with 10 DEG C of speed slow cooling to 455 DEG C.
Embodiment 9
The ingredient that the preparation that the embodiment of the present invention 9 provides is high-intensitive, high-wearing feature has both toughness cutter ring of disc cutter material
And the weight percent of each ingredient is as follows:
C 0.55%, Si 0.9%, Mn 0.35%, Cr 5.3%, Mo 1.7%, V 0.4%, Nb 0.03%, P
0.009%, S 0.0006%, surplus Fe.
High-intensitive, high-wearing feature have both toughness cutter ring of disc cutter the preparation method comprises the following steps:
1) refine: by scrap iron or iron block investment electric arc furnaces, smelting acquisition high-temperature molten steel, smelting temperature is 1720 DEG C;
High-temperature molten steel is poured into LF furnace, the material and following weight percent C of the hobboing cutter cutter ring are prepared according to each embodiment
0.55%, Si 0.9%, Mn 0.35%, Cr 5.3%, Mo 1.7%, V 0.4%, Nb 0.03%, P 0.009%, S
0.0006%, surplus Fe, ingredient are added ferrosilicon, manganese iron, ferrochrome, molybdenum-iron, vanadium iron and ferro-niobium, are refined;
2) it deaerates: being de-gassed by VD furnace;
3) it is poured: being poured under protection of argon gas, form steel ingot;
4) electroslag remelting: by steel ingot electroslag remelting under protection of argon gas;
5) it forges: will be forged by the steel ingot of electroslag remelting, heating temperature is 1230 DEG C when forging, and starting forging temperature is
1185 DEG C, 840 DEG C of acquisition forging blanks of final forging temperature;
6) cutter ring form: forging blank is kept the temperature at 1220 DEG C, soaking time be 6h after, be punched out and in advance at
Type, starting molding temperature is 1200 DEG C, is then processed into cutter ring blank, cutter ring hair after molding on twisting ring machine or die forging machine
Base temperature is 840 DEG C;
7) it is heat-treated: cutter ring blank being fitted into high-temperature heater, in 630 DEG C to warm 2h, is warming up to 1020 DEG C of heat preservation 1h,
Then it is cooled to 440 DEG C using quick;
8) spheroidizing: by the cutter ring blank through Overheating Treatment in 410 DEG C of shove charges, 870 DEG C of heat preservation 10h are warming up to, with 15
DEG C speed slow cooling is come out of the stove air-cooled to 655 DEG C of heat preservation 4h, then with 10 DEG C of speed slow cooling to 430 DEG C.
Embodiment 10
The ingredient that the preparation that the embodiment of the present invention 10 provides is high-intensitive, high-wearing feature has both toughness cutter ring of disc cutter material
And the weight percent of each ingredient is as follows:
C 0.52%, Si 1.1%, Mn 0.27%, Cr 5.1%, Mo 1.55%, V 0.55%, Nb 0.03%, P
0.009%, S 0.0001%, surplus Fe.
High-intensitive, high-wearing feature have both toughness cutter ring of disc cutter the preparation method comprises the following steps:
1) refine: by scrap iron or iron block investment electric arc furnaces, smelting acquisition high-temperature molten steel, smelting temperature is 1880 DEG C;
High-temperature molten steel is poured into LF furnace, the material and following weight percent C of the hobboing cutter cutter ring are prepared according to each embodiment
0.52%, Si 1.1%, Mn 0.27%, Cr 5.1%, Mo 1.55%, V 0.55%, Nb 0.03%, P 0.009%, S
0.0001%, surplus Fe, ingredient are added ferrosilicon, manganese iron, ferrochrome, molybdenum-iron, vanadium iron and ferro-niobium, are refined;
2) it deaerates: being de-gassed by VD furnace;
3) it is poured: being poured under protection of argon gas, form steel ingot;
4) electroslag remelting: by steel ingot electroslag remelting under protection of argon gas;
5) it forges: will be forged by the steel ingot of electroslag remelting, heating temperature is 1255 DEG C when forging, and starting forging temperature is
1230 DEG C, 890 DEG C of acquisition forging blanks of final forging temperature;
6) cutter ring form: forging blank is kept the temperature at 1300 DEG C, soaking time be 3h after, be punched out and in advance at
Type, starting molding temperature is 1250 DEG C, is then processed into cutter ring blank, cutter ring hair after molding on twisting ring machine or die forging machine
Base temperature is 870 DEG C;
7) it is heat-treated: cutter ring blank being fitted into high-temperature heater, in 720 DEG C to warm 1h, is warming up to 1050 DEG C of heat preservation 1h,
Then it is cooled to 500 DEG C using quick;
8) spheroidizing: by the cutter ring blank through Overheating Treatment in 450 DEG C of shove charges, then heating to 880 DEG C of heat preservation 5h, with
20 DEG C of speed slow cooling are come out of the stove air-cooled to 720 DEG C of heat preservation 4h, then with 10 DEG C of speed slow cooling to 500 DEG C.
Embodiment 11
The ingredient that the preparation that the embodiment of the present invention 11 provides is high-intensitive, high-wearing feature has both toughness cutter ring of disc cutter material
And the weight percent of each ingredient is as follows:
C 0.52%, Si 1.1%, Mn 0.27%, Cr 5.1%, Mo 1.55%, V 0.55%, Nb 0.03%, P
0.009%, S 0.0001%, surplus Fe.
High-intensitive, high-wearing feature have both toughness cutter ring of disc cutter the preparation method comprises the following steps:
1) refine: by scrap iron or iron block investment electric arc furnaces, smelting acquisition high-temperature molten steel, smelting temperature is 1760 DEG C;
High-temperature molten steel is poured into LF furnace, the material and following weight percent C of the hobboing cutter cutter ring are prepared according to each embodiment
0.52%, Si 1.1%, Mn 0.27%, Cr 5.1%, Mo 1.55%, V 0.55%, Nb 0.03%, P 0.009%, S
0.0001%, surplus Fe, ingredient are added ferrosilicon, manganese iron, ferrochrome, molybdenum-iron, vanadium iron and ferro-niobium, are refined;
2) it deaerates: being de-gassed by VD furnace;
3) it is poured: being poured under protection of argon gas, form steel ingot;
4) electroslag remelting: by steel ingot electroslag remelting under protection of argon gas;
5) it forges: will be forged by the steel ingot of electroslag remelting, heating temperature is 1240 DEG C when forging, and starting forging temperature is
1200 DEG C, 860 DEG C of acquisition forging blanks of final forging temperature;
6) cutter ring form: forging blank is kept the temperature at 1250 DEG C, soaking time be 4h after, be punched out and in advance at
Type, starting molding temperature is 1210 DEG C, is then processed into cutter ring blank, cutter ring hair after molding on twisting ring machine or die forging machine
Base temperature is 850 DEG C;
7) it is heat-treated: cutter ring blank being fitted into high-temperature heater, in 670 DEG C to warm 1.2h, is warming up to 1030 DEG C of heat preservations
Then 1.2h is quickly cooled to 450 DEG C;
8) spheroidizing: by the cutter ring blank blank through Overheating Treatment in 420 DEG C of shove charges, being warming up to 870 DEG C of heat preservation 6h, with
15 DEG C of speed slow cooling are come out of the stove air-cooled to 650 DEG C of heat preservation 5h, then with 15 DEG C of speed slow cooling to 440 DEG C.
Embodiment 12
The ingredient that the preparation that the embodiment of the present invention 12 provides is high-intensitive, high-wearing feature has both toughness cutter ring of disc cutter material
And the weight percent of each ingredient is as follows:
C 0.52%, Si 1.1%, Mn 0.27%, Cr 5.1%, Mo 1.55%, V 0.55%, Nb 0.03%, P
0.009%, S 0.0001%, surplus Fe.
High-intensitive, high-wearing feature have both toughness cutter ring of disc cutter the preparation method comprises the following steps:
1) refine: by scrap iron or iron block investment electric arc furnaces, smelting acquisition high-temperature molten steel, smelting temperature is 1820 DEG C;
High-temperature molten steel is poured into LF furnace, the material and following weight percent C of the hobboing cutter cutter ring are prepared according to each embodiment
0.52%, Si 1.1%, Mn 0.27%, Cr 5.1%, Mo 1.55%, V 0.55%, Nb 0.03%, P 0.009%, S
0.0001%, surplus Fe, ingredient are added ferrosilicon, manganese iron, ferrochrome, molybdenum-iron, vanadium iron and ferro-niobium, are refined;
2) it deaerates: being de-gassed by VD furnace;
3) it is poured: being poured under protection of argon gas, form steel ingot;
4) electroslag remelting: by steel ingot electroslag remelting under protection of argon gas;
5) it forges: will be forged by the steel ingot of electroslag remelting, heating temperature is 1250 DEG C when forging, and starting forging temperature is
1215 DEG C, 880 DEG C of acquisition forging blanks of final forging temperature;
6) cutter ring form: forging blank is kept the temperature at 1270 DEG C, soaking time be 5h after, be punched out and in advance at
Type, starting molding temperature is 1230 DEG C, is then processed into cutter ring blank, cutter ring hair after molding on twisting ring machine or die forging machine
Base temperature is 860 DEG C;
7) it is heat-treated: cutter ring blank being fitted into high-temperature heater, in 680 DEG C to warm 1h, is warming up to 1040 DEG C of heat preservation 1h,
Then it is cooled to 470 DEG C using quick;
8) spheroidizing: by the cutter ring blank through Overheating Treatment in 440 DEG C of shove charges, then heating to 874 DEG C of heat preservation 8h, with
20 DEG C of speed slow cooling are come out of the stove air-cooled to 700 DEG C of heat preservation 6h, then with 5 DEG C of speed slow cooling to 460 DEG C.
Embodiment 13
The ingredient that the preparation that the embodiment of the present invention 13 provides is high-intensitive, high-wearing feature has both toughness cutter ring of disc cutter material
And the weight percent of each ingredient is as follows:
C 0.52%, Si 1.1%, Mn 0.27%, Cr 5.1%, Mo 1.55%, V 0.55%, Nb 0.03%, P
0.009%, S 0.0001%, surplus Fe.
High-intensitive, high-wearing feature have both toughness cutter ring of disc cutter the preparation method comprises the following steps:
1) refine: by scrap iron or iron block investment electric arc furnaces, smelting acquisition high-temperature molten steel, smelting temperature is 1800 DEG C;
High-temperature molten steel is poured into LF furnace, the material and following weight percent C of the hobboing cutter cutter ring are prepared according to each embodiment
0.52%, Si 1.1%, Mn 0.27%, Cr 5.1%, Mo 1.55%, V 0.55%, Nb 0.03%, P 0.009%, S
0.0001%, surplus Fe, ingredient are added ferrosilicon, manganese iron, ferrochrome, molybdenum-iron, vanadium iron and ferro-niobium, are refined;
2) it deaerates: being de-gassed by VD furnace;
3) it is poured: being poured under protection of argon gas, form steel ingot;
4) electroslag remelting: by steel ingot electroslag remelting under protection of argon gas;
5) it forges: will be forged by the steel ingot of electroslag remelting, heating temperature is 1248 DEG C when forging, and starting forging temperature is
1205 DEG C, 865 DEG C of acquisition forging blanks of final forging temperature;
6) cutter ring form: forging blank is kept the temperature at 1260 DEG C, soaking time be 4h after, be punched out and in advance at
Type, starting molding temperature is 1220 DEG C, is then processed into cutter ring blank, cutter ring hair after molding on twisting ring machine or die forging machine
Base temperature is 855 DEG C;
7) it is heat-treated: cutter ring blank being fitted into high-temperature heater, in 675 DEG C to warm 1.5h, is warming up to 1035 DEG C of heat preservations
Then 1.5h is quickly cooled to 460 DEG C;
8) spheroidizing: by the cutter ring blank through Overheating Treatment in 435 DEG C of shove charges, 875 DEG C of heat preservation 7h are warming up to, with 15 DEG C
Speed slow cooling is come out of the stove air-cooled to 685 DEG C of heat preservation 5.5h, then with 10 DEG C of speed slow cooling to 455 DEG C.
Reference examples 1-8
The ingredient that the preparation that each reference examples of the present invention provide is high-intensitive, high-wearing feature has both toughness cutter ring of disc cutter material
And the weight percent of each ingredient is shown in Table 2.
Each reference examples of table 2 prepare the ingredient and weight percent (%) of hobboing cutter Disc Cutter Ring Material
The method for preparing cutter ring using the cutter ring alloy in the above reference examples are as follows:
1) refine: by scrap iron or iron block investment electric arc furnaces, smelting acquisition high-temperature molten steel, smelting temperature is 1800 DEG C;
High-temperature molten steel is poured into LF furnace, the material and following weight percent C of the hobboing cutter cutter ring are prepared according to each reference examples
0.48-0.55%, Si 0.9-1.2%, Mn 0.2-0.37%, Cr 4.8-5.3%, Mo 1.45-1.7%, V 0.4-
Ferrosilicon, manganese iron, ferrochrome, molybdenum is added in 0.7%, Nb 0.01-0.05%, P < 0.02%, S < 0.001%, surplus Fe, ingredient
Iron, vanadium iron and ferro-niobium, are refined;
2) it deaerates: being de-gassed by VD furnace;
3) it is poured: being poured under protection of argon gas, form steel ingot;
4) electroslag remelting: by steel ingot electroslag remelting under protection of argon gas;
5) it forges: will be forged by the steel ingot of electroslag remelting, heating temperature is 1248 DEG C when forging, and starting forging temperature is
1205 DEG C, 865 DEG C of acquisition forging blanks of final forging temperature;
6) cutter ring form: forging blank is kept the temperature at 1260 DEG C, soaking time be 4h after, be punched out and in advance at
Type, starting molding temperature is 1220 DEG C, is then processed into cutter ring blank, cutter ring hair after molding on twisting ring machine or die forging machine
Base temperature is 855 DEG C;
7) it is heat-treated: cutter ring blank being fitted into high-temperature heater, in 675 DEG C to warm 1.5h, is warming up to 1035 DEG C of heat preservations
Then 1.5h is quickly cooled to 460 DEG C;
8) spheroidizing: by the cutter ring blank through Overheating Treatment in 435 DEG C of shove charges, 875 DEG C of heat preservation 7h are warming up to, with 15 DEG C
Speed slow cooling is come out of the stove air-cooled to 685 DEG C of heat preservation 5.5h, then with 10 DEG C of speed slow cooling to 455 DEG C.
Reference examples 9
The ingredient that the preparation that reference examples 9 of the present invention provide is high-intensitive, high-wearing feature has both toughness cutter ring of disc cutter material
And the weight percent of each ingredient is as follows:
C 0.52%, Si 1.1%, Mn 0.27%, Cr 5.1%, Mo 1.55%, V 0.55%, Nb 0.03%, P
0.009%, S 0.0001%, surplus Fe.
High-intensitive, high-wearing feature have both toughness cutter ring of disc cutter the preparation method comprises the following steps:
1) refine: by scrap iron or iron block investment electric arc furnaces, smelting acquisition high-temperature molten steel, smelting temperature is 1700 DEG C;
High-temperature molten steel is poured into LF furnace, the material and following weight percent C of the hobboing cutter cutter ring are prepared according to each embodiment
0.52%, Si 1.1%, Mn 0.27%, Cr 5.1%, Mo 1.55%, V 0.55%, Nb 0.03%, P 0.009%, S
0.0001%, surplus Fe, ingredient are added ferrosilicon, manganese iron, ferrochrome, molybdenum-iron, vanadium iron and ferro-niobium, are refined;
2) it deaerates: being de-gassed by VD furnace;
3) it is poured: being poured under protection of argon gas, form steel ingot;
4) it forges: will be forged by the steel ingot of electroslag remelting, heating temperature is 1220 DEG C when forging, and starting forging temperature is
1180 DEG C, 900 DEG C of acquisition forging blanks of final forging temperature;
5) cutter ring form: forging blank is kept the temperature at 1210 DEG C, soaking time be 5h after, be punched out and in advance at
Type, starting molding temperature is 1180 DEG C, is then processed into cutter ring blank, cutter ring hair after molding on twisting ring machine or die forging machine
Base temperature is 880 DEG C;
6) it is heat-treated: cutter ring blank being fitted into high-temperature heater, in 620 DEG C to warm 1.5h, is warming up to 1000 DEG C of heat preservations
Then 2h is quickly cooled to 430 DEG C;
7) spheroidizing: by the cutter ring blank through Overheating Treatment in 400 DEG C of shove charges, 890 DEG C of heat preservation 7.5h are warming up to, with 50
DEG C speed slow cooling is come out of the stove air-cooled to 650 DEG C of heat preservation 6h, then with 30 DEG C of speed slow cooling to 420 DEG C.
Reference examples 10
The ingredient that the preparation that reference examples 10 of the present invention provide is high-intensitive, high-wearing feature has both toughness cutter ring of disc cutter material
And the weight percent of each ingredient is as follows:
C 0.52%, Si 1.1%, Mn 0.27%, Cr 5.1%, Mo 1.55%, V 0.55%, Nb 0.03%, P
0.009%, S 0.0001%, surplus Fe.
High-intensitive, high-wearing feature have both toughness cutter ring of disc cutter the preparation method comprises the following steps:
1) refine: by scrap iron or iron block investment electric arc furnaces, smelting acquisition high-temperature molten steel, smelting temperature is 1900 DEG C;
High-temperature molten steel is poured into LF furnace, the material and following weight percent C of the hobboing cutter cutter ring are prepared according to each embodiment
0.52%, Si 1.1%, Mn 0.27%, Cr 5.1%, Mo 1.55%, V 0.55%, Nb 0.03%, P 0.009%, S
0.0001%, surplus Fe, ingredient are added ferrosilicon, manganese iron, ferrochrome, molybdenum-iron, vanadium iron and ferro-niobium, are refined;
2) it deaerates: being de-gassed by VD furnace;
3) it is poured: being poured under protection of argon gas, form steel ingot;
4) electroslag remelting: by steel ingot electroslag remelting under protection of argon gas;
5) it forges: will be forged by the steel ingot of electroslag remelting, heating temperature is 1260 DEG C when forging, and starting forging temperature is
1240 DEG C, 830 DEG C of acquisition forging blanks of final forging temperature;
6) cutter ring form: forging blank is kept the temperature at 1310 DEG C, soaking time be 5h after, be punched out and in advance at
Type, starting molding temperature is 1260 DEG C, is then processed into cutter ring blank, cutter ring hair after molding on twisting ring machine or die forging machine
Base temperature is 830 DEG C;
7) spheroidizing: by the cutter ring blank through Overheating Treatment in 460 DEG C of shove charges, 860 DEG C of heat preservation 7.5h are warming up to, with 30
DEG C speed slow cooling is come out of the stove air-cooled to 730 DEG C of heat preservation 6h, then with 40 DEG C of speed slow cooling to 510 DEG C.
High-intensitive, high-wearing feature has both the investigation of toughness cutter ring of disc cutter mechanical property
1 mirco structure of test example
From figure 1 it appears that high-intensitive, high-wearing feature provided by the invention has both toughness cutter ring of disc cutter segregation base
This elimination, fine microstructures are uniform, on matrix Dispersed precipitate short grained carbide.
The investigation of 2 wearability of test example
Using rubber foot wheel abrasion tester carry out wear test, comparing embodiment 1-13, reference examples 1-10 hobboing cutter cutter ring,
The wearability of H13 fashioned iron and X50CrVMo5-1.Test result is shown in Fig. 2.
From figure 2 it can be seen that hobboing cutter cutter ring provided by the invention has extraordinary wearability.
The investigation of 3 temper resistance of test example
Example 1-13, the hobboing cutter cutter ring of reference examples 1-10, H13 fashioned iron and X50CrVMo5-1 are placed in 620 DEG C, survey each
The hardness number (HRC) of sample, testing result is shown in Fig. 3.
From figure 3, it can be seen that the hardness that the present invention provides hobboing cutter cutter ring significantly improves, hardness number (HRC) reaches 57.5-
63.6。
The investigation of 4 impact flexibility of test example
Example 1-13, the hobboing cutter cutter ring of reference examples 1-10, H13 fashioned iron and X50CrVMo5-1 carry out " V-type " notch
Impact test, test result are shown in Fig. 4.
Figure 4, it is seen that the toughness of hobboing cutter cutter ring provided by the invention significantly improves, impact flexibility Akv reaches
6.3-11.8J/cm2。
Example 1-13, the hobboing cutter cutter ring of reference examples 1-10, H13 fashioned iron and X50CrVMo5-1 carry out " U-shaped " notch
Impact test, test result are shown in Fig. 5.
From figure 5 it can be seen that the toughness of hobboing cutter cutter ring provided by the invention significantly improves, impact flexibility Aku reaches
18.7-28.9J/cm2。
Embodiment described above is only that the preferred embodiment of the present invention is described, not to the scope of the present invention into
Row limits, and without departing from the spirit of the design of the present invention, those of ordinary skill in the art make technical solution of the present invention
Various changes and improvements out, should fall within the scope of protection determined by the claims of the present invention.
Claims (10)
1. a kind of high-intensitive, high-wearing feature has both toughness cutter ring of disc cutter, which is characterized in that prepare the material of the hobboing cutter cutter ring
Material includes each ingredient of following weight percent: C 0.48-0.55%, Si 0.9-1.2%, Mn 0.2-0.37%, Cr 4.8-
5.3%, Mo 1.45-1.7%, V 0.4-0.7%, Nb 0.01-0.05%, P < 0.02%, S < 0.001%, surplus Fe.
2. high-intensitive, high-wearing feature according to claim 1 has both toughness cutter ring of disc cutter, which is characterized in that preparation
The material of the hobboing cutter cutter ring includes each ingredient of following weight percent: C 0.5-0.53%, Si 1.05-1.15%, Mn
0.25-0.3%, Cr 5.0-5.1%, Mo 1.5-1.6%, V 0.5-0.62%, Nb 0.02-0.03%, P < 0.01%, S <
0.0005%, surplus Fe.
3. high-intensitive, high-wearing feature according to claim 2 has both toughness cutter ring of disc cutter, which is characterized in that preparation
The material of the hobboing cutter cutter ring includes each ingredient of following weight percent: C 0.52%, Si 1.1%, Mn 0.27%, Cr
5.1%, Mo 1.55%, V 0.55%, Nb 0.03%, P < 0.005%, S < 0.0002%, surplus Fe.
4. a kind of high-intensitive, high-wearing feature described in claim 1 has both the preparation method of toughness cutter ring of disc cutter, feature
It is, the preparation method includes the following steps:
1) refine: by scrap iron or iron block investment electric arc furnaces, smelting acquisition high-temperature molten steel pours into high-temperature molten steel in LF furnace,
According to the material and following weight percent C 0.48-0.55%, Si 0.9-1.2%, Mn 0.2- for preparing the hobboing cutter cutter ring
0.37%, Cr 4.8-5.3%, Mo 1.45-1.7%, V 0.4-0.7%, Nb 0.01-0.05%, P < 0.02%, S <
0.001%, surplus Fe, ingredient are added ferrosilicon, manganese iron, ferrochrome, molybdenum-iron, vanadium iron and ferro-niobium, are refined;
2) it deaerates: being de-gassed by VD furnace;
3) it is poured: being poured under protection of argon gas, form steel ingot;
4) electroslag remelting: by steel ingot electroslag remelting under protection of argon gas;
5) it forges: will be forged by the steel ingot of electroslag remelting, obtain forging blank;
6) cutter ring forms: forging blank being processed into cutter ring blank by punching, die forging or twirl ring technique;
7) it is heat-treated: cutter ring blank shove charge is heat-treated;
8) nodularization degeneration processing spheroidizing: is carried out to the cutter ring blank after Overheating Treatment.
5. the preparation method according to claim 4, which is characterized in that step 1) smelting temperature is 1720-1880 DEG C.
6. preparation method according to claim 5, which is characterized in that forging specifically comprises the processes of: heating temperature when forging
It is 1230-1255 DEG C, starting forging temperature is 1185-1230 DEG C, 840-890 DEG C of final forging temperature, it is preferable that heating temperature is when forging
1240-1250 DEG C, starting forging temperature is 1200-1215 DEG C, 860-880 DEG C of final forging temperature.
7. preparation method as claimed in claim 6, which is characterized in that cutter ring is molding specifically comprises the processes of: forging blank exists
Kept the temperature at 1220-1300 DEG C, kept the temperature at preferably 1250-1270 DEG C, soaking time be 3-6h after, be punched out and
Preforming, starting molding temperature is 1200-1250 DEG C, preferably 1210-1230 DEG C, is then added on twisting ring machine or die forging machine
For work at cutter ring blank, cutter ring slab temperature after molding is 840-870 DEG C, preferably 850-860 DEG C.
8. preparation method as claimed in claim 7, which is characterized in that heat treatment specifically comprises the processes of: cutter ring blank to be packed into
In high-temperature heater, in 630-720 DEG C to warm 1-2h, 1020-1050 DEG C preferably is warming up to warm 1-2h in 670-680 DEG C
1-2h is kept the temperature, 440-500 DEG C, preferably 450-470 DEG C are then quickly cooled to.
9. preparation method as claimed in claim 8, which is characterized in that spheroidizing specifically comprises the processes of: will be through Overheating Treatment
Cutter ring blank in 410-450 DEG C of shove charge, 870-880 DEG C of heat preservation 5-10h is warming up to, with less than 25 DEG C speed slow cooling to 655-
720 DEG C, preferably 680-700 keep the temperature 4-8h, then with the speed slow cooling less than 25 DEG C to 430-500 DEG C, preferably 440-460
DEG C, it comes out of the stove air-cooled.
10. preparation method as claimed in claim 9, which is characterized in that described method includes following steps:
1) refine: by scrap iron or iron block investment electric arc furnaces, smelting acquisition high-temperature molten steel, smelting temperature is 1800 DEG C;It will be high
Warm molten steel pours into LF furnace, according to the material and following weight percent C 0.48-0.55%, Si for preparing the hobboing cutter cutter ring
0.9-1.2%, Mn 0.2-0.37%, Cr 4.8-5.3%, Mo 1.45-1.7%, V 0.4-0.7%, Nb 0.01-
Ferrosilicon, manganese iron, ferrochrome, molybdenum-iron, vanadium iron and ferro-niobium is added in 0.05%, P < 0.02%, S < 0.001%, surplus Fe, ingredient, into
Row refining;
2) it deaerates: being de-gassed by VD furnace;
3) it is poured: being poured under protection of argon gas, form steel ingot;
4) electroslag remelting: by steel ingot electroslag remelting under protection of argon gas;
5) it forges: will be forged by the steel ingot of electroslag remelting, heating temperature is 1248 DEG C when forging, starting forging temperature 1205
DEG C, 865 DEG C of acquisition forging blanks of final forging temperature;
6) cutter ring forms: forging blank is kept the temperature at 1260 DEG C, after soaking time is 4h, is punched out and preforming,
Starting molding temperature is 1220 DEG C, is then processed into cutter ring blank, cutter ring blank after molding on twisting ring machine or die forging machine
Temperature is 855 DEG C;
7) it is heat-treated: cutter ring blank being fitted into high-temperature heater, in 675 DEG C to warm 1.5h, is warming up to 1035 DEG C of heat preservation 1.5h,
Then quickly it is cooled to 460 DEG C;
8) spheroidizing: by the cutter ring blank through Overheating Treatment in 435 DEG C of shove charges, 875 DEG C of heat preservation 7h are warming up to, with 15 DEG C of speed
Slow cooling is come out of the stove air-cooled to 685 DEG C of heat preservation 5.5h, then with 10 DEG C of speed slow cooling to 455 DEG C.
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CN111235481A (en) * | 2020-01-21 | 2020-06-05 | 广东达济科技有限公司 | Casting alloy for plastic mold and preparation method thereof |
CN113667893A (en) * | 2021-08-10 | 2021-11-19 | 北京科技大学 | Wear-resistant TBM cutter ring and preparation method and application thereof |
CN115821160A (en) * | 2022-12-09 | 2023-03-21 | 株洲中车天力锻业有限公司 | Hard rock TBM shield cutter ring material and preparation process thereof |
CN117051330A (en) * | 2023-08-04 | 2023-11-14 | 威海天润新材料科技有限公司 | Steel for tunnel excavator hob ring for extremely hard rock and preparation method thereof |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108728756A (en) * | 2018-06-30 | 2018-11-02 | 中铁工程装备集团隧道设备制造有限公司 | A kind of high-performance hobboing cutter Disc Cutter Ring Material and preparation method thereof |
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2018
- 2018-12-13 CN CN201811524535.3A patent/CN109576582B/en active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108728756A (en) * | 2018-06-30 | 2018-11-02 | 中铁工程装备集团隧道设备制造有限公司 | A kind of high-performance hobboing cutter Disc Cutter Ring Material and preparation method thereof |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111235481A (en) * | 2020-01-21 | 2020-06-05 | 广东达济科技有限公司 | Casting alloy for plastic mold and preparation method thereof |
CN113667893A (en) * | 2021-08-10 | 2021-11-19 | 北京科技大学 | Wear-resistant TBM cutter ring and preparation method and application thereof |
CN115821160A (en) * | 2022-12-09 | 2023-03-21 | 株洲中车天力锻业有限公司 | Hard rock TBM shield cutter ring material and preparation process thereof |
CN115821160B (en) * | 2022-12-09 | 2024-02-13 | 株洲中车天力锻业有限公司 | Hard rock TBM shield cutter ring material and preparation process thereof |
CN117051330A (en) * | 2023-08-04 | 2023-11-14 | 威海天润新材料科技有限公司 | Steel for tunnel excavator hob ring for extremely hard rock and preparation method thereof |
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