CN109573546A - A kind of ingot turns over ingot device and method - Google Patents
A kind of ingot turns over ingot device and method Download PDFInfo
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- CN109573546A CN109573546A CN201910016084.0A CN201910016084A CN109573546A CN 109573546 A CN109573546 A CN 109573546A CN 201910016084 A CN201910016084 A CN 201910016084A CN 109573546 A CN109573546 A CN 109573546A
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- ingot
- conveyer belt
- rotation
- gag lever
- rotation slot
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- Mechanical Engineering (AREA)
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Abstract
The present invention relates to Casting Equipment technical fields, in particular to a kind of ingot turns over ingot device and method, the device includes conveyer belt, ingot placement conveys on the conveyor belt, rotation slot, gag lever post, rotation slot has the notch opened up towards conveyer belt, parallel with conveying tape feeding direction runs through opening, ingot can pass through in the notch that both ends are located at two rotation slots between two rotation slots, a perforation is equipped in the middle part of rotation slot, gag lever post is telescopic to be set in perforation, gag lever post stretching can limit ingot by passing through between two rotation slots and being locked in rotation slot, rotation slot rotation can be such that the ingot of position in the inner overturns and bypass gag lever post to pass through between two rotation slots.Rotation slot only makes rotating motion, and gag lever post only does expanding-contracting action, and the two cooperates, and eliminates the movement for clamping ingot, so that equipment entirety production cost reduces and improve adaptability, automation degree of equipment is high, high production efficiency.
Description
Technical field
The present invention relates to Casting Equipment technical field, in particular to a kind of ingot turns over ingot device and method.
Background technique
In casting technique, liquid metal or alloy are poured into mold, are through cooling, solidification blocky semi-finished product obtained
Ingot.Ingot after molding be on one side smooth surface, another side be the Z-Correct bump mapping Z-correct with mold, for the ease of stack, need
The front and back sides of ingot are ranked up, but are random from the ingot front and back sides that foundry production line is sent out, thus are needed pair
It carries out turning over ingot to reach required ingot direction.
Authorization Notice No. discloses one kind for the Chinese patent of CN 208150413U and turns over ingot device, it is characterised in that: including
A pair is respectively arranged on the first driving mechanism of the workpiece plate of pipeline two sides, driving workpiece plate clamping movement, and driving workpiece spirals
The second driving mechanism made is rotated, two workpiece plate is respectively equipped with workpiece plate shaft, the synchronous driving of first driving mechanism
Two workpiece plates are close to each other with clamping ingot or to be separated from each other to decontrol ingot, the synchronous driving two of second driving mechanism
Workpiece plate is equidirectional to be rotated around workpiece plate shaft.Existing to turn over ingot device, workpiece plate needs to have rotation and mobile clamping two
Movement needs more complicated structure to guarantee that the fitness of two movements, equipment production cost are higher.
Summary of the invention
In order to overcome the shortcomings in the prior art, the present invention provides that a kind of structure is simplified, the ingot that work efficiency is high turns over ingot
Device.
To achieve the above object, The technical solution adopted by the invention is as follows: a kind of ingot turns over ingot device, including conveying
Band, ingot placement convey on the conveyor belt, it is characterised in that: further include set on conveyer belt two sides rotatable rotation slot,
Telescopic gag lever post, rotation slot are open with the notch opened up towards conveyer belt, run through parallel with conveying tape feeding direction,
Ingot can pass through in the notch that both ends are located at two rotation slots between two rotation slots, and a perforation, limit are equipped in the middle part of rotation slot
Bar is telescopic to be set in perforation, and gag lever post stretching can limit ingot by passing through between two rotation slots and being locked in rotation slot,
Rotation slot rotation can be such that the ingot of position in the inner overturns and bypass gag lever post to pass through between two rotation slots.
Further, rotation slot is driven by the first driving mechanism and is rotated, and the first driving mechanism includes motor, synchronizing shaft, chain
Transmission component, two rotation slots pass through chain drive component and synchronous axis connection respectively, and motor passes through the synchronous driving of synchronizing shaft
Two rotation slot synchronous rotaries.
Further, gag lever post by the second driving mechanism drive, the second driving mechanism include two groups of double-acting cylinders, two
Group double-acting cylinder respectively drives two gag lever posts and stretches, two groups of double-acting cylinders synchronous workings.
It further, further include material sorting device, the material sorting device includes clamping machine, stock stop, and clamping machine includes two pieces
Sandwich panel set on conveyer belt two sides, two pieces of sandwich panels can be towards conveyer belt clamping or separation, and two pieces of sandwich panel clampings are with will be golden
Belonging to ingot to adjust to the uniform location of conveyer belt, stock stop switches in the position that barrier metal ingot passes through and ingot is allowed to pass through,
To limit ingot in the conveying of conveyer belt.
Further, sandwich panel is equipped with the locating piece of protrusion, when sandwich panel clamping, two locating pieces can clamp ingot with
Limitation ingot conveys on the conveyor belt, and the locating piece of sandwich panel is to forming a temporarily providing room between stock stop, in temporarily providing room
Conveyer belt on can only accommodate one block of ingot.
Further, stock stop includes backgauge arm, backgauge cylinder, and backgauge arm one end is set to below conveyer belt by shaft,
The other end is equipped with idler wheel, and backgauge cylinder one end and backgauge arm are pivotally connected, and the other end and a fixed bit are pivotally connected, and backgauge cylinder drives backgauge
Arm rotates around the shaft makes idler wheel rise to the position or drop to the position for allowing ingot to pass through that barrier metal ingot passes through.
Further, material sorting device includes two blocks of material all in one piece plates, and material all in one piece plate is set to conveyer belt two sides, and material all in one piece front edge of board is equipped with one
Necking section, conveyer belt drive ingot to be entered by necking section big end and sent out from small end.
Further, material all in one piece plate further includes position adjustable board, and position adjustable board is fixedly connected with material all in one piece plate, position adjustable board can by bolt with
The connection of one fixed bit, position adjustable board is by the adjustment of bolt and the relative position of fixed bit to adjust the spacing between two blocks of material all in one piece plates.
Further, conveyer belt includes two conveyor chains disposed in parallel, two conveyor chain synchronous operations, ingot
It is set up on two conveyor chains to be conveyed with conveyor chain.
A kind of ingot turns over ingot method, it is characterised in that: ingot device is turned over based on a kind of ingot described in above-mentioned any one,
It is characterized by comprising the following steps:
Step 1, ingot are placed on conveyer belt and convey, and identify ingot front or back upward one by one, form ingot
Front and back sides list entries;
Step 2, the positive and negative surface state of each ingot of ingot front and back sides list entries and default ingot is positive and negative
Face sequence is compared one by one, is then determined not needing to carry out turning over to the block ingot ingot work if they are the same, be determined if not identical
It needs to carry out the block ingot to turn over ingot work, and then makes ingot front and back sides output sequence and default ingot front and back sides sequence
It is identical;
Step 3, if not needing turn over ingot work, when ingot enters between two rotation slots, gag lever post is shunk
In in perforation, rotation slot is remained stationary, and ingot is conveyed with conveyer belt, and the both ends of ingot enter from one end through opening
In the notch of rotation slot, then sent out from through the opening other end, the positive and negative surface state of the ingot of output is constant;
If need to carry out turning over ingot work, when ingot enters between two rotation slots, gag lever post stretches out perforation, due to limit
The limitation of position bar, ingot are locked in rotation slot, then 180 ° of two rotation slot synchronous rotary, and ingot is by rotation slot and limit
Lever bracket is lifted support and is placed on conveyer belt again after upward arc-shaped track overturning, at this point, gag lever post does not stop gold
Belong to ingot direction of advance, ingot is sent out from the other end of rotation slot impenetrating mouth, the positive and negative surface state transformation of the ingot of output;
Successively ingot is not turned over to each ingot or turn over ingot work, realizes ingot front and back sides output sequence and default metal
Ingot front and back sides sequence is identical.
By the above-mentioned description of this invention it is found that compared with prior art, a kind of ingot provided by the invention turns over ingot dress
It sets, rotation slot only makes rotating motion, and gag lever post only does expanding-contracting action, and the two cooperates, the movement for clamping ingot is eliminated,
So that equipment entirety production cost reduces and improves adaptability;Material sorting device protects every block of ingot in the position of conveyer belt
It holds one and shows the stable operation for guaranteeing to turn over ingot process;Equipment can realize fully-automatic production, improve working efficiency, reduce manually at
This.
Detailed description of the invention
Fig. 1 is that a kind of ingot of the present invention turns over ingot device rotation slot partial structure diagram.
Fig. 2 is that a kind of ingot of the present invention turns over ingot device rotation slot part schematic view of the front view.
Fig. 3 is Fig. 2 partial enlargement diagram of the present invention.
Fig. 4 is that a kind of ingot of the present invention turns over ingot device material sorting device partial structural diagram one.
Fig. 5 is that a kind of ingot of the present invention turns over ingot device stock stop partial cross-sectional structural diagram.
Fig. 6 is that a kind of ingot of the present invention turns over ingot device material sorting device partial structural diagram two.
Fig. 7 is that a kind of ingot of the present invention turns over ingot device overall structure diagram.
In figure identify correspondence it is as follows: conveyer belt 1, conveyor chain 11, rotation slot 2, notch 21, through opening 22, perforate 23,
Gag lever post 3, the first driving mechanism 4, motor 41, synchronizing shaft 42, chain drive component 43, the second driving mechanism 5, double-acting cylinder
51, material sorting device 6, material all in one piece plate 61, necking section 611, position adjustable board 612, clamping machine 62, sandwich panel 621, locating piece 622, stock stop
63, backgauge arm 631, backgauge cylinder 632, idler wheel 633, detection device 7.
Specific embodiment
Below by way of specific embodiment, the invention will be further described.
Shown in referring to Figure 1 to Figure 7, a kind of ingot turns over ingot device, including conveyer belt 1, rotation slot 2, gag lever post 3, first
Driving mechanism 4, the second driving mechanism 5, material sorting device 6, detection device 7.
Conveyer belt 1 includes two conveyor chains 11 disposed in parallel, and two conveyor chains 11 are run simultaneously, and ingot is set up
In, to convey with conveyor chain 11, the length of ingot is longer than the spacing and ingot of two conveyor chains 11 on two conveyor chains 11
Both ends stretched out outside two conveyor chains 11 respectively.
There are two rotation slot 2 is set, the two sides of conveyer belt 1 are respectively arranged on, rotation slot 2 does not contact when rotating with conveyer belt 1, turns
There is dynamic slot 2 notch 21 opened up towards conveyer belt 1, run through parallel with 1 conveying direction of conveyer belt to be open 22, and ingot is defeated
Send band 1 that can pass through in the notch 21 that both ends are located at two rotation slots 2 between two rotation slots 2 when running, rotation slot 2 is by the first driving
The driving rotation of mechanism 4, the first driving mechanism 4 include motor 41, synchronizing shaft 42, chain drive component 43, and two rotation slots 2 are distinguished
It is connect by chain drive component 43 with synchronizing shaft 42, motor 41 passes through synchronous driving two rotation slots, 2 synchronous rotary of synchronizing shaft 42.
A perforation 23 is equipped in the middle part of rotation slot 2, gag lever post 3 is telescopic to be set in perforation 23, and the stretching of gag lever post 3 can limit
For ingot by passing through between two rotation slots 2 and being locked in rotation slot 2, rotation slot 2, which rotates, can make the ingot overturning of position in the inner
And around gag lever post 3 to pass through between two rotation slots 2, gag lever post 3 passes through the second driving mechanism driving 5, the second driving mechanism 5 packet
Two groups of double-acting cylinders 51 are included, two groups of double-acting cylinders 51 respectively drive two gag lever posts 3 and stretch, and two groups of double-acting cylinders 51 are same
Walk work.
Material all in one piece fills 6 and sets including material all in one piece plate 61, clamping machine 62, stock stop 63, and conveyer belt 1 successively drives ingot to pass through material all in one piece
Plate 61, clamping machine 62, stock stop 63, material all in one piece plate 61 are equipped with two pieces, and material all in one piece plate 61 is set to conveyer belt two sides, and 61 front end of material all in one piece plate is set
There is a necking section 611, conveyer belt 1 drives ingot to be entered by 611 big end of necking section and sent out from small end, and material all in one piece plate 61 further includes
Position adjustable board 612, position adjustable board 612 are fixedly connected with material all in one piece plate 61, and position adjustable board 612 can be connect by bolt with a fixed bit, positioning
Plate 612 is by the adjustment of bolt and the relative position of fixed bit to adjust the spacing between two blocks of material all in one piece plates 61;
Clamping machine 62 includes two pieces of sandwich panels 621 for being set to 1 two sides of conveyer belt, and two pieces of sandwich panels 621 can be towards conveyer belt
Clamping or separation, adjusting ingot to the uniform location of conveyer belt 1, stock stop 63 is stopping for two pieces of 621 clampings of sandwich panel
The position switching that ingot passes through and ingot is allowed to pass through, to limit ingot in the conveying of conveyer belt 1, sandwich panel 621
Locating piece 622 equipped with protrusion, when 621 clamping of sandwich panel, two locating pieces 622 can clamp ingot and conveyed with limiting ingot
It is conveyed on band 1, the locating piece 622 of sandwich panel 621 is to forming a temporarily providing room between stock stop 63, the conveyer belt in temporarily providing room
One block of ingot can be only accommodated on 1;
Stock stop 63 includes backgauge arm 631, backgauge cylinder 632, and 631 one end of backgauge arm is set under conveyer belt 1 by shaft
Side, the other end are equipped with idler wheel 633, and 632 one end of backgauge cylinder and backgauge arm 631 are pivotally connected, and the other end and a fixed bit are pivotally connected, backgauge
Cylinder 632, which drives backgauge arm 631 to rotate around the shaft, makes idler wheel 633 rise to the position or drop to permission that barrier metal ingot passes through
The position that ingot passes through.
Detection device 7 is used to detect the positive and negative surface state of ingot, detection device 7 be located at material sorting device 6 and rotation slot 2 it
Between.
A kind of ingot turns over ingot method, including the following steps:
Step 1, ingot casting and forming are placed on conveyer belt 1, i.e., ingot is placed between two conveyor chains 11,
Ingot first passes through material all in one piece plate 61 first, is necking section 611 since material all in one piece plate 61 has front end, will be along contracting when ingot passes through
Mouth section 611 is mobile toward the middle part between two conveyor chains 11, carries out the coarse adjustment of ingot lateral position;
The idler wheel 633 of step 2, stock stop 63 is in lifting position, and need to be pre-placed one piece at idler wheel 633 and be blocked
And the correct ingot in position, when ingot reach stock stop 63 when, since previous block of ingot is blocked, latter block of metal
Ingot then will in the operation of conveyer belt 1 with previous block of ingot close to and it is parallel be arranged side by side, play parallel to ingot
The adjustment in direction, clamping machine 62 work, and two pieces of sandwich panels 621 are close towards conveyer belt 1, and latter block of ingot is located at two protrusions
Positioning is clamped between locating piece 622, clamping while accurately adjusts the lateral position of latter block of ingot;
The backgauge cylinder 632 of step 3, stock stop 63 drives backgauge arm 631 to rotate, and then declines idler wheel 633, by
In previous block of ingot of the barrier effect for losing idler wheel 633 as conveyer belt 1 continues to convey, and latter block of ingot is because of quilt
The clamping of locating piece 622 of sandwich panel 621 can't move, and after previous block of ingot is sent out, backgauge cylinder 632 drives backgauge arm
631 rotations make the rising of idler wheel 633 be again at blocking position, and sandwich panel 621 is separated from each other, and latter block of ingot is with conveyer belt 1
It is transported at idler wheel 633 and is blocked again, at this point, replying state returns to step 2 and repeat the material all in one piece to the step 2 initial stage
Step;
Step 4, the ingot block-by-block that material all in one piece is completed carry out the identification of front and back sides by detection device 7, and form ingot
Front and back sides list entries;
Step 5, the positive and negative surface state of each ingot of ingot front and back sides list entries and default ingot is positive and negative
Face sequence is compared one by one, is then determined not needing to carry out turning over to the block ingot ingot work if they are the same, be determined if not identical
It needs to carry out the block ingot to turn over ingot work, and then makes ingot front and back sides output sequence and default ingot front and back sides sequence
It is identical;
Step 6, if not needing turn over ingot work, when ingot enters between two rotation slots 2, gag lever post 3 is received
It shrinks in perforation 23, rotation slot 2 remains stationary, and ingot is conveyed with conveyer belt 1, and the both ends of ingot are from through the one of opening
End enters in the notch 21 of rotation slot 2, then sends out from through 22 other ends of opening, ingot is not in contact with each other with rotation slot 2, defeated
The positive and negative surface state of ingot out is constant;
If need to carry out turning over ingot work, when ingot enters between two rotation slots 2, the double cropping of the second driving mechanism 5
It is worked asynchronously with cylinder and two gag lever posts 3 is stretched out to the perforation 23 of two rotation slots respectively, due to the limitation of gag lever post 3, ingot
It is locked in rotation slot 2, then the motor 41 of the first driving mechanism 4 drives two turns by synchronizing shaft 42 and chain drive component 43
Dynamic 180 ° of 2 synchronous rotary of slot, ingot is lifted by rotation slot 2 and gag lever post 3 to be supported after upward arc-shaped track overturning again
It is secondary to be placed on conveyer belt 1, at this point, barrier metal ingot direction of advance, ingot do not run through opening from rotation slot to gag lever post 3
22 other end is sent out, the positive and negative surface state transformation of the ingot of output;
Step 6 is repeated, successively ingot is not turned over to each ingot or turns over ingot work, realizes that ingot front and back sides export sequence
It arranges identical as default ingot front and back sides sequence.
It above are only a kind of specific embodiment of the invention, but the design concept of the present invention is not limited to this, all benefits
It is made a non-material change to the present invention, should all be belonged to behavior that violates the scope of protection of the present invention with this design.
Claims (10)
1. a kind of ingot turns over ingot device, including conveyer belt, ingot placement conveys on the conveyor belt, it is characterised in that: also wraps
Rotatable rotation slot, the telescopic gag lever post set on conveyer belt two sides are included, rotation slot has the slot opened up towards conveyer belt
Mouth, run through parallel with conveying tape feeding direction are open, and ingot can be in the notch that both ends are located at two rotation slots from two rotations
Pass through between slot, a perforation is equipped in the middle part of rotation slot, gag lever post is telescopic to be set in perforation, and gag lever post stretching can limit ingot
By passing through between two rotation slots and being locked in rotation slot, rotation slot rotation can be such that the ingot of position in the inner overturns and bypass limit
Bar between two rotation slots to pass through.
2. a kind of ingot turns over ingot device according to claim 1, it is characterised in that: the rotation slot is by the first driving mechanism
Driving rotation, the first driving mechanism includes motor, synchronizing shaft, chain drive component, and two rotation slots pass through chain drive respectively
Component passes through synchronizing shaft two rotation slot synchronous rotaries of synchronous driving with synchronous axis connection, motor.
3. a kind of ingot turns over ingot device according to claim 1, it is characterised in that: the gag lever post passes through the second driving machine
Structure driving, the second driving mechanism include two groups of double-acting cylinders, and two groups of double-acting cylinders respectively drive two gag lever posts and stretch, and two
Group double-acting cylinder synchronous working.
4. a kind of ingot turns over ingot device according to claim 1, it is characterised in that: it further include material sorting device, the material all in one piece
Device includes clamping machine, stock stop, and clamping machine includes two pieces of sandwich panels for being set to conveyer belt two sides, and two pieces of sandwich panels can be towards defeated
Band clamping or separation are sent, adjusting ingot to the uniform location of conveyer belt, stock stop is stopping gold for two pieces of sandwich panel clampings
Belong to the position switching that ingot passes through and ingot is allowed to pass through, to limit ingot in the conveying of conveyer belt.
5. a kind of ingot turns over ingot device according to claim 4, it is characterised in that: sandwich panel is equipped with the positioning of protrusion
Block, when sandwich panel clamping, two locating pieces can clamp ingot and be conveyed on the conveyor belt with limiting ingot, the locating piece of sandwich panel
To a temporarily providing room is formed between stock stop, one block of ingot can be only accommodated on the conveyer belt in temporarily providing room.
6. a kind of ingot turns over ingot device according to claim 4, it is characterised in that: stock stop includes backgauge arm, backgauge gas
Cylinder, backgauge arm one end are set to below conveyer belt by shaft, and the other end is equipped with idler wheel, and backgauge cylinder one end and backgauge arm are pivotally connected,
The other end and a fixed bit are pivotally connected, and backgauge cylinder, which drives backgauge arm to rotate around the shaft, makes idler wheel rise to what barrier metal ingot passed through
Position drops to the position for allowing ingot to pass through.
7. a kind of ingot turns over ingot device according to claim 4, it is characterised in that: material sorting device includes two blocks of material all in one piece plates,
Material all in one piece plate is set to conveyer belt two sides, and material all in one piece front edge of board is equipped with a necking section, and conveyer belt drives ingot to be entered by necking section big end
And it is sent out from small end.
8. a kind of ingot turns over ingot device according to claim 7, it is characterised in that: the material all in one piece plate further includes position adjustable board,
Position adjustable board is fixedly connected with material all in one piece plate, and position adjustable board can be connect by bolt with a fixed bit, position adjustable board by the adjustment of bolt with
The relative position of fixed bit is to adjust the spacing between two blocks of material all in one piece plates.
9. a kind of ingot turns over ingot device according to claim 1, it is characterised in that: the conveyer belt includes two and sets in parallel
The conveyor chain set, two conveyor chain synchronous operations, ingot are set up on two conveyor chains to convey with conveyor chain.
10. a kind of ingot turns over ingot method, it is characterised in that: turned over based on a kind of ingot described in claim 1-9 any one
Ingot device, it is characterised in that: include the following steps:
Step 1, ingot are placed on conveyer belt and convey, and identify ingot front or back upward one by one, and it is positive and negative to form ingot
Face list entries;
Step 2, by the positive and negative surface state of each ingot of ingot front and back sides list entries and default ingot front and back sides sequence
Column are compared one by one, are then determined not needing to carry out turning over to the block ingot ingot work if they are the same, are determined to need if not identical
The block ingot is carried out to turn over ingot work, and then makes ingot front and back sides output sequence and default ingot front and back sides sequence phase
Together;
Step 3, if not needing turn over ingot work, when ingot enters between two rotation slots, gag lever post is shunk in wearing
In hole, rotation slot is remained stationary, and ingot is conveyed with conveyer belt, and the both ends of ingot enter rotation from through one end of opening
In the notch of slot, then sent out from through the opening other end, the positive and negative surface state of the ingot of output is constant;
If need to carry out turning over ingot work, when ingot enters between two rotation slots, gag lever post stretches out perforation, due to gag lever post
Limitation, ingot is locked in rotation slot, then 180 ° of two rotation slot synchronous rotary, and ingot is by rotation slot and limit lever bracket
It lifts support to be placed on conveyer belt again after upward arc-shaped track overturning, at this point, gag lever post not barrier metal ingot
Direction of advance, ingot are sent out from the other end of rotation slot impenetrating mouth, the positive and negative surface state transformation of the ingot of output;
Successively ingot is not turned over to each ingot or turn over ingot work, is realizing ingot front and back sides output sequence and default ingot just
Reverse side sequence is identical.
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CN113022958A (en) * | 2021-02-24 | 2021-06-25 | 武汉轻工大学 | Turning device and strip cigarette package production line |
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