CN109571854A - A kind of spool automatic producing device - Google Patents

A kind of spool automatic producing device Download PDF

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Publication number
CN109571854A
CN109571854A CN201910049387.2A CN201910049387A CN109571854A CN 109571854 A CN109571854 A CN 109571854A CN 201910049387 A CN201910049387 A CN 201910049387A CN 109571854 A CN109571854 A CN 109571854A
Authority
CN
China
Prior art keywords
spool
component
iron core
injection molding
clamping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910049387.2A
Other languages
Chinese (zh)
Other versions
CN109571854B (en
Inventor
谭玄玄
修威
张雨
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Topstar Technology Co Ltd
Original Assignee
Guangdong Topstar Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Topstar Technology Co Ltd filed Critical Guangdong Topstar Technology Co Ltd
Priority to CN201910049387.2A priority Critical patent/CN109571854B/en
Publication of CN109571854A publication Critical patent/CN109571854A/en
Application granted granted Critical
Publication of CN109571854B publication Critical patent/CN109571854B/en
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Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/03Injection moulding apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/76Cores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/1769Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/38Cutting-off equipment for sprues or ingates
    • B29C45/382Cutting-off equipment for sprues or ingates disposed outside the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/42Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/42Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
    • B29C2045/425Single device for unloading moulded articles and loading inserts into the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00Tubular articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Robotics (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention discloses a kind of spool automatic producing devices.It includes injection molding machine and rack, and injection molding machine is used for injection molding spool;Iron core group arrangement, for assembling iron core and iron hoop;Core assembly can be transferred to transfer component by robot and transfer component, robot;Three-coordinate manipulator and shearing component, it is all set in rack, three-coordinate manipulator is for the core assembly on transfer component to be placed in injection molding machine, additionally it is possible to the spool taking-up after injection molding is transferred to shearing component, shearing component can cut off the cast gate of the spool after injection molding;Spool after excision cast gate can be transferred to transfer component by three-coordinate manipulator;Spool after shearing pouring gate on transfer component can also be transferred to depoling component by robot;Depoling component deviates from the iron core in the spool after shearing pouring gate.It is low that the present invention solves above-mentioned working efficiency existing in the prior art, at high cost, worker's great work intensity, the high problem of danger coefficient.

Description

A kind of spool automatic producing device
Technical field
The present invention relates to spool production technical field more particularly to a kind of spool automatic producing devices.
Background technique
In the prior art, it when production is molded spool, needs manually to fill iron hoop on iron core, thus by iron core and iron Ring is embedded in mold together, and after injection molding, spool and iron hoop are integrally formed, manually together by spool after molding and iron core It takes out, then passes through artificial removal's cast gate.Or it needs manually to take out to be placed on together by spool after molding and iron core to cut cast gate Tooling or equipment on cut off cast gate.When deferrization core, be still by manually utilize tooling spool is successively demoulded, or will Spool is transferred in a certain equipment and is demoulded.
Above-mentioned working method, each process are that individual tooling or individual equipment are completed, and need workpiece constantly each Shifted between a station, manual working intensity is big, and production efficiency is low, at high cost, worker in operation, danger coefficient It is high.
Summary of the invention
The purpose of the present invention is to provide a kind of spool automatic producing devices, above-mentioned existing in the prior art for solving Working efficiency is low, at high cost, worker's great work intensity, the high problem of danger coefficient.
To achieve this purpose, the present invention adopts the following technical scheme:
A kind of spool automatic producing device is provided, comprising:
Injection molding machine and rack, the injection molding machine are used for injection molding spool;
Iron core group arrangement, is set in rack, and for assembling iron core and iron hoop, the iron hoop is assembled on the iron core Form core assembly;
Robot and transfer component, are all set in the rack, and the robot can transfer the core assembly To the transfer component;
Three-coordinate manipulator and shearing component, the three-coordinate manipulator and the shearing component are all set in the rack On, the three-coordinate manipulator can be moved back and forth relative to the injection molding machine along X, Y and Z-direction;
The three-coordinate manipulator is used to for the core assembly on the transfer component being placed in the injection molding machine, The spool after injection molding can also be taken out and be transferred to the shearing component, the shearing component can cut off the institute after injection molding State the cast gate of spool;
The spool after excision cast gate can be transferred to the transfer component by the three-coordinate manipulator;
The spool after shearing pouring gate on the transfer component can also be transferred to depoling component by the robot;
The depoling component is set in rack, and the depoling component is by the iron in the spool after shearing pouring gate Core abjection.
Preferably, the three-coordinate manipulator includes:
X is set in rack to slide assemblies;
Y-direction slide assemblies are slideably positioned in the X on slide assemblies, and the X can drive the Y to slide assemblies To slide assemblies along X to reciprocatingly sliding;
Z-direction slide assemblies are slideably positioned on the Y-direction slide assemblies, and Y-direction slide assemblies can drive the Z-direction sliding Dynamic component reciprocatingly slides along Y-direction;
Manipulator is set on the Z-direction slide assemblies, and the Z-direction slide assemblies are able to drive the manipulator along Z-direction It reciprocatingly slides.
Preferably, the manipulator includes:
Support plate is set on the Z-direction slide assemblies, and the first clamping group and the second clamping are provided in the support plate Group, the first clamping group is for clamping the core assembly, and the second clamping group is for clamping injection molding in the injection molding machine The spool afterwards;
First actuator, first actuator are set in the support plate, and can drive the second clamping group Close to or far from the support plate.
Preferably, the shearing component includes:
Fixed frame is sheared, one end is set to the X on slide assemblies;
Second actuator is set on the shearing fixed frame, and the output end of second actuator is provided with shear knife, The shear knife is used to cut off the cast gate after being molded on spool.
Preferably, the transfer component includes transfer fixed plate, and first be set in the transfer fixed plate is put Position is placed in set and second, and the first placement position is poured for placing the core assembly, the second placement position for placing shearing The spool after mouthful.
Preferably, the iron core group arrangement includes:
Vibrating disk is set in the rack, and the iron hoop to be assembled is placed in the vibrating disk;
Slideway and installation position, one end of the slideway are connected to the vibrating disk, and the other end is connected to the installation position, institute The installation position can be delivered to through the slideway for the iron hoop by stating vibrating disk;
It is pressed clamp assemblies, is set to the top of the installation position, the press fitting clamp assemblies can clamp the iron core And the iron core is driven to move downward, assemble the iron core and the iron hoop of the installation position.
Preferably, the press fitting clamp assemblies include:
Support column is set in the rack;
It is pressed fixed plate, is set on the support column;
It is pressed cylinder, is set in the press fitting fixed plate, the output end of the press fitting cylinder is connected with the plate that is fixedly clamped, At least one clamping piece is provided on the plate that is fixedly clamped, the clamping piece is for clamping the iron core to be assembled.
Preferably, the depoling component includes:
Depoling fixed plate, is set in rack;
Slide assemblies are set in the depoling fixed plate;
Clamping transfer component and lower clamp assemblies, are all set on the slide assemblies, and the clamping transfer component passes through The slide assemblies will be transferred to the lower clamp assemblies with cored spool, and the clamping transfer component can clamp described The upper end of spool, the lower clamp assemblies are used to clamp the lower end of the iron core;
Pull down component, the drop-down component is set in the depoling fixed plate, for drive the lower clamp assemblies to Lower movement disengages the iron core and the spool.
Beneficial effects of the present invention: iron hoop assembly is formed by iron core group on iron core by iron core group arrangement in the present invention Part is realized the automatic assembling of the two by this component, core assembly is transferred to transfer component by robot, for subsequent note It is moulded into spool use.Transfer component upper core component is transferred in the mold of injection molding machine by three-coordinate manipulator, for note Spool is moulded to use.Meanwhile the spool after being molded in injection machine mould is taken out transfer shearing component by three-coordinate manipulator, it is clipped After component shear removal cast gate, transfers and be placed on transfer component.Robot back and forth transports between depoling component and transfer component During dynamic, transfer removal cast gate and the spool with core assembly from transfer component to depoling component are realized, meanwhile, by de- Core assembly deviates from iron core from spool, and iron core is transferred to transfer component by robot, for iron core group arrangement to iron core again It is secondary to carry out assembly iron hoop.
By the interoperation of above-mentioned various components, make a series of actions of injection molding spool, i.e. assembly iron hoop, transfer Core assembly takes out the spool after being molded, removal cast gate and deviates from iron core and all realizes automatic operation.Wherein above-mentioned robot It is simultaneously operable with three-coordinate manipulator, improves working efficiency, reduce production cost, meanwhile, also reduce manual working Amount and working strength, improve production security.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of spool automatic producing device of the invention;
Fig. 2 is the structural schematic diagram of core assembly of the invention;
Fig. 3 is the structural schematic diagram of three-coordinate manipulator of the invention;
Fig. 4 is the structural schematic diagram of an angle of manipulator of the invention;
Fig. 5 is the structural schematic diagram of another angle of manipulator of the invention;
Fig. 6 is the structural schematic diagram of shearing component of the invention;
Fig. 7 is the partial structural diagram of shearing component of the invention;
Fig. 8 is the structural schematic diagram of transfer component of the invention;
Fig. 9 is the structural schematic diagram of iron core group arrangement of the invention;
Figure 10 is the structural schematic diagram of press fitting clamp assemblies of the invention.
Figure 11 is the structural schematic diagram of vibrating disk of the invention, slideway, installation position and stopping element;
Figure 12 is the structural schematic diagram of installation position of the invention;
Figure 13 is the schematic enlarged-scale view at the I of Figure 11 of the invention;
Figure 14 is the structural schematic diagram of depoling component of the invention;
Figure 15 is the structural schematic diagram of an angle of slide assemblies of the invention;
Figure 16 is the structural schematic diagram of another angle of slide assemblies of the invention;
Figure 17 is the structural schematic diagram of an angle of clamping transfer component of the invention;
Figure 18 is the structural schematic diagram of another angle of clamping transfer component of the invention;
Figure 19 is the structural schematic diagram of iron core supporting block of the invention;
Figure 20 is the structural schematic diagram of robot of the invention;
Figure 21 is the partial structural diagram of robot of the invention.
In figure: 1, injection molding machine;
2, rack;
3, spool;
4, iron core group arrangement;41, vibrating disk;42, slideway;43, installation position;431, iron hoop supporting block;4311, the first U Shape slot;4312, step;432, support base is installed;433, sensor;
44, it is pressed clamp assemblies;441, support column;442, it is pressed fixed plate;443, it is pressed cylinder;444, it is fixedly clamped Plate;445, stopping element;4451, backstop cylinder;4452, baffle plate;446, clamping piece;
5, iron core;
6, iron hoop;
7, three-coordinate manipulator;71, X is to slide assemblies;711, the first driving assembly;712, the first sliding rail;
72, Y-direction slide assemblies;
73, Z-direction slide assemblies;731, third sliding rail;732, manipulator fixed frame;
74, manipulator;741, support plate;742, the first clamping group;7421, the first clamping jaw cylinder;7422, the first clamping Block;
743, the second clamping group;7431, gripping and fixed plate;7432, the second clamping jaw cylinder;7433, the second grip block;
744, the first actuator;
8, shearing component;81, fixed frame is sheared;82, the second actuator;83, shear knife;
9, transfer component;91, transfer fixed plate;
92, first position is placed;921, placement plate;922, the first bracket;923, the second bracket;924, third actuator; 925, fourth drive member;926, supporting plate is supported;
93, second position is placed;931, third bracket;932, the 4th bracket;
10, depoling component;
101, depoling fixed plate;
102, slide assemblies;1021, the 5th actuator;1022, the 4th sliding rail;1023, mobile support plate is clamped;
103, clamping transfer component;1031, mobile fixed plate is clamped;1032, the 6th actuator;1033, the 4th clamping jaw gas Cylinder;1034, positioning plate;10341, the second U-lag;1035, the first buffer;1036, the second buffer;1037, third buffers Device;1038, the 4th clamping jaw air cylinder fixed plate;
104, lower clamp assemblies;1041, the 5th clamping jaw cylinder;
105, component is pulled down;1051, actuator support plate;1052, the 7th actuator;1053, iron core supporting block;10531, Third U-lag;10532, raised;1054, actuator support column;
11, robot;111, the 6th clamping jaw cylinder;112, robot fixed plate;
12, core assembly.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
As shown in Figure 1, providing a kind of spool automatic producing device in the present embodiment, including injection molding machine 1, rack 2, iron core Group arrangement 4, transfer component 9, three-coordinate manipulator 7, shearing component 8, robot 11 and depoling component 10.
Wherein, injection molding machine 1 is connected to rack 2, is used for injection molding spool 3.Iron core group arrangement 4 is set in rack 2, For assembling iron core 5 and iron hoop 6, iron hoop 6 is assembled to formation core assembly 12 on iron core 5 and (is illustrated in figure 2 core assembly 12 Structural schematic diagram).Robot 11 and transfer component 9 are all set in rack 2, and core assembly 12 can be transferred to by robot 11 Transfer component 9.Three-coordinate manipulator 7 and shearing component 8 are all set in rack 2, and three-coordinate manipulator 7 can be relative to injection molding Machine 1 is moved back and forth along X, Y and Z-direction.Three-coordinate manipulator 7 is used to the core assembly 12 on transfer component 9 being placed in injection molding machine 1 It is interior, additionally it is possible to the taking-up of spool 3 after injection molding to be transferred to shearing component 8, shearing component 8 can cut off the spool 3 after injection molding Cast gate.Spool 3 after excision cast gate can also be transferred to transfer component 9 by three-coordinate manipulator 7.Robot 11 can also will in Turn the spool 3 on component 9 after shearing pouring gate and is transferred to depoling component 10.Depoling component 10 is set in rack 2, depoling component 10 Iron core 5 in spool 3 after shearing pouring gate is deviate from.
Iron hoop 6 is assembled by iron core group arrangement 4 in the present embodiment and forms core assembly 12 on iron core 5, passes through this Component realizes the automatic assembling of the two, and core assembly 12 is transferred to transfer component 9 by robot 11, is molded into for subsequent Spool 3 uses.9 upper core component 12 of transfer component is transferred in the mold of injection molding machine 1 by three-coordinate manipulator 7, for Spool 3 is molded to use.Meanwhile the spool 3 after being molded in 1 mold of injection molding machine is taken out transfer shearing component by three-coordinate manipulator 7 8, after clipped 8 shear removal cast gate of component, transfers and be placed on transfer component 9.Above-mentioned shearing component 8 is disposed in proximity to rack The position at 2 edges, the cast gate after shearing can be fallen in the storage box of 2 side of rack as shown in fig. 1.
Robot 11 is realized from transfer component 9 to de- between depoling component 10 and transfer component 9 in reciprocatory movement The transfer of core assembly 10 removal cast gate and the spool 3 for having core assembly 12, meanwhile, by depoling component 10 by iron core 5 from spool 3 Iron core 5 is transferred to transfer component 9 by middle abjection, robot 11, so that iron core group arrangement 4 carries out assembly iron to iron core 5 again Ring 6.
By the interoperation of above-mentioned various components, make a series of actions of injection molding spool 3, i.e. assembly iron hoop 6, shifting Spool 3, removal cast gate and abjection iron core 5 after sending core assembly 12, taking out injection molding all realize automatic operation.Wherein, on It states robot 11 and three-coordinate manipulator 7 is simultaneously operable, improve working efficiency, reduce production cost, meanwhile, also reduce Labor workload and working strength, improve production security.
Injection molding machine 1 in the present embodiment is conventional injection molding machine 1, and rack 2 is set to the side of injection molding machine 1, and with injection molding machine 1 Connection, rack 2 are used to support above-mentioned various components.
As shown in Figure 3 and Figure 4, above-mentioned three-coordinate manipulator 7 includes X sliding to slide assemblies 71, Y-direction slide assemblies 72, Z-direction Dynamic component 73 and manipulator 74.Wherein, X is set in rack 2 to slide assemblies 71.Y-direction slide assemblies 72 be slideably positioned in X to On slide assemblies 71, X can drive Y-direction slide assemblies 72 along X to reciprocatingly sliding to slide assemblies 71.Z-direction slide assemblies 73 are sliding Dynamic to be set on Y-direction slide assemblies 72, Y-direction slide assemblies 72 can drive Z-direction slide assemblies 73 to reciprocatingly slide along Y-direction.It is mechanical Hand 74 is set on Z-direction slide assemblies 73, and Z-direction slide assemblies 73 are able to drive manipulator 74 and reciprocatingly slide along Z-direction.
Core assembly 12 on transfer component 9 can be placed in injection molding machine 1 by manipulator 74, place core assembly 12 The spool 3 after injection molding can be taken out afterwards from injection molding machine 1 and be transferred to shearing component 8.
As shown in figure 3, X to slide assemblies 71 include the first driving assembly 711, and along X to the first sliding rail 712 of setting, First sliding rail 712 is two, and along X to being arranged in parallel.Y-direction slide assemblies 72 are by the first sliding block on the first sliding rail 712 It reciprocatingly slides, the first driving assembly 711 is set in rack 2, and output end is provided with synchronous pulley, drives Y-direction by belt Slide assemblies 72 and Z-direction slide assemblies 73 are along X to reciprocatingly sliding.
The structure of Y-direction slide assemblies 72 and the structure of X to slide assemblies 71 are substantially similar, and Y-direction slide assemblies 72 are existing There is the structure in technology.
Z-direction slide assemblies 73 include third sliding rail 731 and third sliding block, and third sliding block is fixed on Y-direction driving assembly, energy Enough to reciprocatingly slide along Y-direction, third sliding rail 731 can reciprocatingly slide along third sliding block.It is solid that manipulator is provided on third sliding rail 731 Determine frame 732, manipulator 74 is set to the lower end of manipulator fixed frame 732.
As shown in Figure 4 and Figure 5, above-mentioned manipulator 74 includes support plate 741, the first clamping group 742, the second clamping group 743 With the first actuator 744, wherein support plate 741 is set on manipulator fixed frame 732, the first clamping group 742 and the second clamping Group 743 is all set in support plate 741, and the first clamping group 742 is for clamping core assembly 12, and the second clamping group 743 is for pressing from both sides Hold the spool 3 in injection molding machine 1 after injection molding.
First actuator 744 is set in support plate 741, and the second clamping group 743 can be driven close to or far from support Plate 741.
First clamping group 742 includes the first clamping jaw cylinder 7421, and the first clamping jaw cylinder 7421 is set in support plate 741, First clamping jaw cylinder 7421 is two, and two 7421 upper and lower positions of the first clamping jaw cylinder are arranged in a staggered manner, to facilitate two iron cores Component 12 is put into the mold of injection molding machine 1 simultaneously.The first grip block 7422, Mei Ge is provided on first clamping jaw cylinder 7421 Two the first grip blocks 7422 on one clamping jaw cylinder 7421 are for clamping core assembly 12.
Second clamping group 743 is set to the lower section of the first clamping group 742, and the second clamping group 743 includes being set to support plate Gripping and fixed plate 7431 on 741, and it is set to the second clamping jaw cylinder 7432 of gripping and fixed plate 7431.
Above-mentioned first actuator 744 is cylinder, and cylinder drives gripping and fixed plate 7431 and the second clamping jaw cylinder 7432 can Close to or far from support plate 741.The direction of motion of cylinder is Y-direction in the present embodiment.
The second grip block 7433, each first grip block 7422 and second are provided on the clamping jaw of second clamping jaw cylinder 7432 Elastic cushion is provided on grip block 7433.
On first grip block 7422 be arranged elastic component be for prevent to 5 surface of iron core generate scratch and scratch, meanwhile, reduce In clamping process, noise that the first grip block 7422 is contacted with iron core 5.It is to prevent that elastic component is arranged on second grip block 7433 During spool 3 after clamping injection molding, the outer surface of spool 3 is caused to abrade or be scratched.
Above-mentioned second clamping jaw cylinder 7432 is two, and two 7432 upper and lower positions of the second clamping jaw cylinder are arranged in parallel, such as Fig. 5 It is shown.Because injection molding machine 1 is molded two spools 3 simultaneously, two the second clamping jaw cylinders 7432 of setting are worked at the same time, can be clamped simultaneously Two spools 3 improve production efficiency.Specifically, the quantity of above-mentioned first clamping jaw cylinder 7421 and the second clamping jaw cylinder 7432 can To be adjusted according to actual needs.
As shown in Figure 6 and Figure 7, shearing component 8 includes the shearing fixed frame 81 being set in rack 2, and is located at X to sliding The one end of component 71 far from injection molding machine 1.Shearing fixed frame 81 is L-type support, and one end is set to X to slide assemblies 71, another The length direction at end is arranged along Y-direction.At least one second actuator 82, two the second actuators are provided on shearing fixed frame 81 82 interval pre-determined distances setting, between the two every pre-determined distance according to be molded latter two through cast gate connection spool 3 between away from From decision.Second actuator 82 is cylinder, is provided with shear knife 83 on each second actuator 82, for spool after removal injection molding Cast gate on 3.
As shown in figure 8, above-mentioned transfer component 9 includes that transfer fixed plate 91, first places position 92 and the second placement position 93.Its In, transfer fixed plate 91 is set in rack 2.First placement position 92 and the second placement position 93 are all set in transfer fixed plate 91 On, the first placement position 92 is for placing core assembly 12, and the second placement position 93 is for placing the spool 3 after shearing pouring gate.
First placement position 92 includes the placement plate 921 being set in transfer fixed plate 91, is provided with first in placement plate 921 Be provided on bracket 922 and the second bracket 923, the first bracket 922 and the second bracket 923 with matched first groove of iron core 5, First bracket 922 and the second bracket 923 are respectively used to the both ends of support core assembly 12.First bracket 922 is fixed on placement plate 921, the first bracket 922 and the second bracket 923 are provided with third to the first pre-determined distance, one end of the second bracket 923 is spaced along X Actuator 924, the output end of third actuator 924 are connected to the second bracket 923, and the second bracket 923 can be driven along iron core 5 Length direction move back and forth be referred to X to.
Side close to the first bracket 922 is provided with fourth drive member 925, and the output end of fourth drive member 925 is provided with Supporting plate 926 is supported, supports supporting plate 926 positioned at the first bracket 922 and the second bracket 923 between, is provided with the on support supporting plate 926 The iron core 5 of two grooves, core assembly 12 is set in the second groove, and the second supporting plate can be along the length of the iron core 5 of core assembly 12 Direction is spent to move back and forth relative to placement plate 921.Adjustment support supporting plate 926 protects the Support Position of the iron core 5 of core assembly 12 Demonstrate,prove the stabilization for the core assembly 12 being placed on the first placement position 92.
Above-mentioned third actuator 924 and fourth drive member 925 can be identical, can also be different.Third driving in the present embodiment Part 924 and fourth drive member 925 are identical, are cylinder.
Second, which places position 93, includes third bracket 931 and the 4th bracket 932, and third bracket 931 and the 4th bracket 932 are all provided with It is placed in transfer fixed plate 91, third bracket 931 and the 4th bracket 932 are along X to being spaced the second pre-determined distance, third bracket 931 The spool 3 with cored 5 is used to support with the 4th bracket 932.Third bracket 931 and the 4th bracket 932 are used in the present embodiment The both ends of the iron core 5 of the spool 3 of supporting part cored 5.It also can be set on above-mentioned third bracket 931 and the 4th bracket 932 Cylinder, structure is similar with the above-mentioned structure in the second bracket 921, both adjustable third bracket 931 and the 4th bracket 932 Between the second pre-determined distance, to adapt to the spool 3 of different size.
Above-mentioned first, which places position 92 and second, places position and quantity of the position 93 in transfer fixed plate 91, can basis Actual needs is adjusted.
As Figure 9-Figure 11, above-mentioned iron core group arrangement 4 includes vibrating disk 41, slideway 42, installation position 43 and press fitting folder Hold component 44, wherein vibrating disk 41 is set in rack 2, and iron hoop 6 to be assembled is placed in vibrating disk 41.One end of slideway 42 It is connected to vibrating disk 41, the other end of slideway 42 is connected to installation position 43, and iron hoop 6 is delivered to installation through slideway 42 by vibrating disk 41 Position 43.Press fitting clamp assemblies 44 are set to the top of installation position 43, and press fitting clamp assemblies 44 can clamp iron core 5 and with dynamic iron core 5 move downward, and assemble iron core 5 and the iron hoop 6 of installation position 43.
Specifically, as shown in Figure 10 and Figure 11, above-mentioned vibrating disk 41 is two, and the vibrating disk 41 in the present embodiment is existing Conventional structure in technology, details are not described herein.There are two slideways 42, each slideway 42 to distinguish for setting parallel for each vibrating disk 41 It is connected to an installation position 43.Vibration of the iron hoop 6 through vibrating disk 41 in vibrating disk 41 makes iron hoop 6 under the influence of centrifugal force Can self-vibration Moving plate 41 enter slideway 42 in.
The lower section of slideway 42 is provided with slideway supporting block, slideway supporting block is used to support slideway 42, while guaranteeing slideway 42 keep stablizing in 41 vibration processes of vibrating disk.
Press fitting clamp assemblies 44 include the support column 441 being set in rack 2, and press fitting is provided on support column 441 and is fixed Plate 442 is pressed in fixed plate 442 and is provided with press fitting cylinder 443, and the output end that press fitting cylinder 443 drives, which is connected to, to be fixedly clamped Plate 444 is provided at least one clamping piece 446 on the plate 444 that is fixedly clamped, and clamping piece 446 is for clamping iron core 5 to be assembled. Clamping piece 446 in the present embodiment is clamping jaw cylinder.
Press fitting clamp assemblies 44 further include guide post, and one end of guide post is connected to the plate 444 that is fixedly clamped, and are pressed fixed plate 442 On be provided with guide sleeve, the other end of guide post is arranged in guide sleeve.Guide post in the present embodiment is two, is set to press fitting cylinder 443 Two sides.Above-mentioned clamping piece 446 be set side by side there are two, two iron cores 5, every group of press fitting clamp assemblies 44 can be clamped simultaneously Two iron cores 5 can be disposably assembled simultaneously.
Press fitting clamp assemblies 44 in the present embodiment are two groups, are all set in press fitting fixed plate 442.When assembly iron core 5 When with iron hoop 6, manually to the built-in iron hoop 6 of vibrating disk 41, and iron core 5 is manually placed on clamping iron core 5 on clamping piece 446, led to Over-voltage clamping component 44 clamps iron core 5.
As shown in figure 12, above-mentioned installation position 43 includes iron hoop supporting block 431 and the installation support base being set in rack 2 432, iron hoop supporting block 431 is set on installation support base 432, and iron hoop supporting block 431 is connected to slideway 42, iron hoop supporting block 431 are used to support iron hoop 6 to be installed.Specifically, the first U-lag 4311, the first U-lag are provided in iron hoop supporting block 431 4311 are arranged step 4312 along inner wall, and step 4312 is used to support iron hoop 6.
It further include the sensor 433 for detecting the iron hoop 6 in the first U-lag 4311, the first U-lag on installation position 43 4311 slot bottom is provided with through-hole, and sensor 433 is set in through-hole.
As shown in figure 13, press fitting clamp assemblies 44 further include stopping element 445, and stopping element 445 includes being set to rack 2 On backstop cylinder 4451, the output end of backstop cylinder 4451 is provided with baffle plate 4452, and baffle plate 4452 is set to slideway 42 And first between U-lag 4311, and through-hole is provided on baffle plate 4452, the iron hoop 6 on slideway 42 can via through holes enter the first U It in shape slot 4311, and is supported through the step of iron hoop supporting block 431 4312, prevents iron hoop 6 from falling.
After the sensor 433 in the first U-lag 4311 has detected iron hoop 6, the through-hole and slideway 42 of baffle plate 4452 It is not connected to, baffle plate 4452 is for the subsequent iron hoop 6 on backstop slideway 42.
Meanwhile being pressed 5 downlink of iron core that clamp assemblies 44 drive clamping, press fitting cylinder 443 pushes the iron core 5 of clamping downward Movement assembles iron core 5 and iron hoop 6.
As shown in figure 14, above-mentioned depoling component 10 includes depoling fixed plate 101, slide assemblies 102, clamping transfer component 103, lower clamp assemblies 104 and drop-down component 105.Wherein, depoling fixed plate 101 is set in rack 2.
Slide assemblies 102 are set in depoling fixed plate 101.Clamping transfer component 103 and lower clamp assemblies 104 are respectively provided with In on slide assemblies 102, the spool 3 with cored 5 is transferred to lower clamping by slide assemblies 102 by clamping transfer component 103 Component 104, clamping transfer component 103 can clamp the upper end of the spool 3 after injection molding, and lower clamp assemblies 104 are for clamping iron core 5 Lower end.Drop-down component 105 is set to depoling fixed plate 101, for driving lower clamp assemblies 104 to move downward, make iron core 5 with Spool 3 after injection molding disengages.
It is capable of clamping band cored 5 by the way that clamping transfer component 103 in depoling fixed plate 101 is arranged in the present embodiment Spool 3, and clamping transfer component 103 is transferred at lower clamp assemblies 104 by slide assemblies 102, at this point, lower clamp assemblies 104 clamp the lower end of iron core 5, pull downward on iron core 5 by pulling down component 105, separate iron core 5 with spool 3.Above-mentioned depoling Component 10 can be realized automatic depoling, and structure is simple, and easy to operate, and manufacturing cost is low, can fully achieve automatically working, Production efficiency is greatly improved, the labor intensity of worker is reduced.
As shown in Figure 15 and Figure 16, above-mentioned slide assemblies 102 include the 5th actuator 1021, the 4th sliding rail the 1022, the 4th Sliding block and the mobile support plate 1023 of clamping, wherein the 5th actuator 1021 is set in core plate fixed plate.4th sliding rail 1022 is set It is placed in depoling fixed plate 101.Four-slider is slidably connected with the 4th sliding rail 1022.It clamps mobile support plate 1023 and is set to the On Four-slider, the driving of the 5th actuator 1021 clamps mobile support plate 1023 and moves back and forth along the 4th sliding rail 1022, clamping transfer Component 103 is set in the mobile support plate 1023 of clamping.
As shown in Figure 17 and Figure 18, above-mentioned clamping transfer component 103 includes clamping mobile fixed plate 1031, the 6th actuator 1032 and the 4th clamping jaw cylinder 1033, wherein clamp mobile fixed plate 1031, the 6th actuator 1032 and the 4th clamping jaw cylinder 1033 are all set in the mobile support plate 1023 of clamping.6th actuator 1032 drives the 4th clamping jaw cylinder 1033 along the vertical direction It moves back and forth, the 4th clamping jaw cylinder 1033 is used for the spool 3 of clamping band cored 5.
Specifically, the 6th actuator 1032 is guide rod cylinder, and it is solid that the output end of guide rod cylinder is connected with the 4th clamping jaw cylinder Fixed board 1038, the 4th clamping jaw cylinder 1033 are arranged in the 4th clamping jaw air cylinder fixed plate 1038.
As shown in figure 14, it clamps mobile fixed plate 1031 and is provided with the first buffer 1035, clamp mobile support plate 1023 On be provided with the second buffer 1036, the first buffer 1035 is used to limit and buffer the limes superiors position of the 4th clamping jaw cylinder 1033 It sets, the second buffer 1036 is used to limit and buffer the lower limit position of the 4th clamping jaw cylinder 1033.
Third buffer 1037 is provided in depoling fixed plate 101, third buffer 1037 is set to the 4th sliding rail 1022 And close to one end of the 5th clamping jaw cylinder 1041, mobile support plate 1023 is clamped along the 4th sliding rail 1022 fortune for limiting and buffering It is dynamic.
As shown in Figure 14 and Figure 15, clamping transfer component 103 further includes positioning plate 1034, and positioning plate 1034 is set to clamping In mobile support plate 1023, the second U-lag 10341 is provided on positioning plate 1034, under the spool 3 with cored 5 spool 3 End is set in the second U-lag 10341.
Lower clamp assemblies 104 include the 5th clamping jaw cylinder 1041 being set in depoling fixed plate 101, the 5th clamping jaw cylinder The lower end of the iron core 5 of 1041 spool 3 for clamping non-depoling.
Pulling down component 105 includes actuator support plate 1051 and the 7th actuator 1052, wherein actuator support plate 1051 It is set to the lower section of depoling fixed plate 101.7th actuator 1052 is set in actuator support plate 1051, the 7th actuator 1052 output end connects cored supporting block 1053, and iron core supporting block 1053 is used to support the end of iron core 5.
As shown in figure 19, third U-lag 10531 is provided in iron core supporting block 1053, iron core 5 is arranged in third U-lag In 10531.Specifically, protrusion 10532 is circumferentially provided on the cell wall of third U-lag 10531, iron core 5 is pushed into along third U-shaped In slot 10531, this end of iron core 5 is provided with ladder slot structure, and protrusion 10532 can prevent iron core 5 along the vertical direction from the 3rd U Abjection in shape slot 10531.
Pulling down component 105 further includes actuator support column 1054, and the both ends of actuator support column 1054 are connected to machine Frame 2 and actuator support plate 1051, actuator support column 1054 are set to the two sides of the output end of the 7th actuator 1052.
Above-mentioned robot 11 is six-joint robot, and specific structure is as shown in figure 20.As shown in figure 21, above-mentioned robot 11 There are four the 6th clamping jaw cylinders 111 for output end installation, and the position of the 6th clamping jaw cylinder 111 is set to output end and is provided with robot Fixed plate 112, the two sides in robot fixed plate 112 are respectively provided with there are two the 6th clamping jaw cylinder 111.
The work process of above-mentioned spool automatic producing device is as follows:
Before injection molding machine 1 is started to work, by the way that manually iron hoop 6 is put into the vibrating disk 41 of 12 component of core assembly, pass through Iron hoop 6 is delivered to installation position 43 by the vibration of vibrating disk 41.Manually iron core 5 is placed on clamping piece 446, passes through clamping piece 446 clamping, press fitting cylinder 443 drive 5 downlink of iron core, assemble iron core 5 and iron hoop 6 forms core assembly 12.
Later, core assembly 12 is transferred to the first placement position 92 of transfer component 9 by six-joint robot, passes through three and sits The the first clamping group 742 for marking manipulator 7 is placed the core assembly 12 on position 92 for first and is transferred in the mold of injection molding machine 1.
The spool 3 completed through the injection molding of injection molding machine 1, the second clamping group 743 of three-coordinate manipulator 7 is by the spool 3 after injection molding It is taken out from mold.Spool 3 after injection molding is transferred to shearing component 8 after clipped knife 83 is sheared and cut by three-coordinate manipulator 7 Except cast gate, at this point, two spools 3 separate.Three-coordinate manipulator 7 by mold injection molding complete spool 3 remove after, i.e., with Core assembly 12 is again placed in mold afterwards.
The spool 3 of cast gate is cut off still with cored 5, be placed on transfer component 9 second places position 93.Pass through six axis machines Spool 3 with cored 5 is transferred to depoling component 10 by people, clamps the yarn with cored 5 by the 4th clamping jaw cylinder 1033 The pipe shaft of pipe 3, driving spool 3 by slide assemblies 102 later, clamp assemblies 104 are mobile downwardly together.Pass through lower clamp assemblies 104 the 5th clamping jaw cylinder 1041 clamps the lower end of iron core 5, pulls downward on iron core 5 by the 7th actuator 1052, makes iron core 5 and spool 3 disengage.
What the core assembly 12 that iron core group arrangement 4 assembles was transferred to transfer component 9 by above-mentioned six-joint robot first puts Set 92, meanwhile, the second placement position 93 is transferred to depoling component 10 and is used to remove iron core 5 with cored 5 spool 3.Six Axis robot completes two movements, improves production efficiency in two-way process.
Obviously, the above embodiment of the present invention is just for the sake of clearly illustrating examples made by the present invention, and being not is pair The restriction of embodiments of the present invention.For those of ordinary skill in the art, may be used also on the basis of the above description To make other variations or changes in different ways.There is no necessity and possibility to exhaust all the enbodiments.It is all this Made any modifications, equivalent replacements, and improvements etc., should be included in the claims in the present invention within the spirit and principle of invention Protection scope within.

Claims (8)

1. a kind of spool automatic producing device characterized by comprising
Injection molding machine (1) and rack (2), the injection molding machine (1) are used for injection molding spool (3);
Iron core group arrangement (4) is set on rack (2), for assembling iron core (5) and iron hoop (6), iron hoop (6) assembly Core assembly (12) are formed on to the iron core (5);
Robot (11) and transfer component (9), are all set on the rack (2), and the robot (11) can be by the iron Core assembly (12) is transferred to the transfer component (9);
Three-coordinate manipulator (7) and shearing component (8), the three-coordinate manipulator (7) and the shearing component (8) are all set in On the rack (2), the three-coordinate manipulator (7) can be moved back and forth relative to the injection molding machine (1) along X, Y and Z-direction;
The three-coordinate manipulator (7) is used to the core assembly (12) on the transfer component (9) being placed in the note In molding machine (1), additionally it is possible to which the spool (3) taking-up after injection molding is transferred to the shearing component (8), the shearing component (8) cast gate of the spool (3) after injection molding can be cut off;
The spool (3) after excision cast gate can be transferred to the transfer component (9) by the three-coordinate manipulator (7);
The spool (3) after shearing pouring gate on the transfer component (9) can also be transferred to depoling by the robot (11) Component (10);
The depoling component (10) is set on rack (2), and the depoling component (10) is by the spool (3) after shearing pouring gate In the iron core (5) abjection.
2. spool automatic producing device according to claim 1, which is characterized in that the three-coordinate manipulator (7) includes:
X is set on rack (2) to slide assemblies (71);
Y-direction slide assemblies (72) are slideably positioned in the X on slide assemblies (71), and the X can drive to slide assemblies (71) The Y-direction slide assemblies (72) are moved along X to reciprocatingly sliding;
Z-direction slide assemblies (73) are slideably positioned on the Y-direction slide assemblies (72), and Y-direction slide assemblies (72) can drive institute Z-direction slide assemblies (73) are stated to reciprocatingly slide along Y-direction;
Manipulator (74) is set on the Z-direction slide assemblies (73), and the Z-direction slide assemblies (73) are able to drive the machine Tool hand (74) reciprocatingly slides along Z-direction.
3. spool automatic producing device according to claim 2, which is characterized in that the manipulator (74) includes:
Support plate (741) is set on the Z-direction slide assemblies (73), is provided with the first clamping group on the support plate (741) (742) and the second clamping group (743), the first clamping group (742) are used to clamp the core assembly (12), second folder Group (743) are held for clamping the spool (3) in the injection molding machine (1) after injection molding;
First actuator (744), first actuator (744) are set on the support plate (741), and can drive described Second clamping group (743) is close to or far from the support plate (741).
4. spool automatic producing device according to claim 2, which is characterized in that the shearing component (8) includes:
It shears fixed frame (81), one end is set to the X on slide assemblies (71);
Second actuator (82) is set on the shearing fixed frame (81), the output end setting of second actuator (82) Have shear knife (83), the shear knife (83) is used to cut off the cast gate after being molded on spool (3).
5. spool automatic producing device according to claim 1, which is characterized in that the transfer component (9) includes transfer Position (93) are placed in fixed plate (91), and the first placement position (92) being set on the transfer fixed plate (91) and second, institute The first placement position (92) is stated for placing the core assembly (12), second places position (93) for placing the institute after shearing pouring gate State spool (3).
6. spool automatic producing device according to claim 1, which is characterized in that the iron core group arrangement (4) includes:
Vibrating disk (41) is set on the rack (2), and the iron hoop (6) to be assembled is placed in the vibrating disk (41);
One end of slideway (42) and installation position (43), the slideway (42) is connected to the vibrating disk (41), and the other end is connected to The iron hoop (6) can be delivered to the installation position through the slideway (42) by the installation position (43), the vibrating disk (41) (43);
It is pressed clamp assemblies (44), is set to the top of the installation position (43), the press fitting clamp assemblies (44) can clamp The iron core (5) simultaneously drives the iron core (5) to move downward, and makes the iron hoop of the iron core (5) Yu the installation position (43) (6) it assembles.
7. spool automatic producing device according to claim 6, which is characterized in that press fitting clamp assemblies (44) packet It includes:
Support column (441) is set on the rack (2);
It is pressed fixed plate (442), is set on the support column (441);
It is pressed cylinder (443), is set on the press fitting fixed plate (442), the output end of press fitting cylinder (443) is connected with Be fixedly clamped plate (444), at least one clamping piece (446), the clamping piece are provided on the plate that is fixedly clamped (444) (446) for clamping the iron core (5) to be assembled.
8. spool automatic producing device according to claim 1, which is characterized in that the depoling component (10) includes:
Depoling fixed plate (101) is set on rack (2);
Slide assemblies (102) are set on the depoling fixed plate (101);
Clamping transfer component (103) and lower clamp assemblies (104), are all set on the slide assemblies (102), and the clamping moves Spool (3) with cored (5) is transferred to the lower clamp assemblies by the slide assemblies (102) by sending component (103) (104), clamping transfer component (103) can clamp the upper end of the spool (3), and the lower clamp assemblies (104) are used for Clamp the lower end of the iron core (5);
Pull down component (105), the drop-down component (105) is set on the depoling fixed plate (101), for drive it is described under Clamp assemblies (104) move downward, and disengage the iron core (5) and the spool (3).
CN201910049387.2A 2019-01-18 2019-01-18 Automatic production equipment for bobbins Active CN109571854B (en)

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CN110103423A (en) * 2019-04-29 2019-08-09 广东拓斯达科技股份有限公司 Automatic processing device and automatic processing method
CN110884034A (en) * 2019-12-09 2020-03-17 广东拓斯达科技股份有限公司 Automatic plastic chair injection molding production line and plastic chair production method

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CN107186949A (en) * 2017-05-26 2017-09-22 东莞钱工智能科技有限公司 A kind of protective sleeve for cervical vertebra health care exercise integration apparatus
CN206825841U (en) * 2017-05-11 2018-01-02 上海鼎湘自动化科技有限公司 A kind of internal tooth housing Gate of Plastics automatic cut-off device
CN209409119U (en) * 2019-01-18 2019-09-20 广东拓斯达科技股份有限公司 A kind of spool automatic producing device

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KR20020027104A (en) * 2000-10-06 2002-04-13 황재석 A pencil for case of injection molding machine and the pencil for case
CN202572783U (en) * 2011-12-13 2012-12-05 苏州山沃机械科技有限公司 Energy-saving high-efficiency injection molding machine
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CN110884034A (en) * 2019-12-09 2020-03-17 广东拓斯达科技股份有限公司 Automatic plastic chair injection molding production line and plastic chair production method

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