CN109562586A - Rolling methods and roll-in system - Google Patents

Rolling methods and roll-in system Download PDF

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Publication number
CN109562586A
CN109562586A CN201780047536.0A CN201780047536A CN109562586A CN 109562586 A CN109562586 A CN 109562586A CN 201780047536 A CN201780047536 A CN 201780047536A CN 109562586 A CN109562586 A CN 109562586A
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China
Prior art keywords
roller
gap
control
roll
party
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CN201780047536.0A
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CN109562586B (en
Inventor
中岛章五
铃木薪雄
内山晃臣
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Sintokogio Ltd
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Sintokogio Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B3/00Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs
    • B30B3/04Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs co-operating with one another, e.g. with co-operating cones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B3/00Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0046Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
    • B32B37/0053Constructional details of laminating machines comprising rollers; Constructional features of the rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/0029Details of, or accessories for, presses; Auxiliary measures in connection with pressing means for adjusting the space between the press slide and the press table, i.e. the shut height
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/26Programme control arrangements
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/50Forming devices by joining two substrates together, e.g. lamination techniques
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays

Abstract

The present invention provides rolling methods and roll-in system.The rolling methods of one embodiment include: roller clearance checking process, in this process, on one side rotate the first roller and the second roller, roller gap between the outer peripheral surface of the first roller of more than one position finding and the outer peripheral surface of the second roller of the width direction of the first roller on one side, and the roller gap determined is associated with the foundation of the rotation angle of the first roller and the second roller and is stored;And roll process, in this process, in such a way that roller gap converges on defined mobility scale relative to target value, the position in the opposed direction of the first roller is accordingly adjusted with rotation angle by adjusting mechanism, using the first roller and the second roller for being accordingly adjusted position with rotation angle, the pressurized treatments of treated object are carried out.

Description

Rolling methods and roll-in system
Technical field
This disclosure relates to rolling methods and roll-in system.
Background technique
With being thinned using thin display, solar panel as the light weight of the electronic equipment of representative, in these equipment Used in the membrane elements such as light film, transparent electrode film, the barrier film such as polarizing coating be also required to further be thinned.Also, in recent years, High-performance, the High precision of electronic equipment make progress, and the thickness and precision required membrane element also tends to improve.These membrane elements It is general that there is the multi-ply construction for being laminated with multi-layer film material, using extracting each material out from the raw material of roll and pass through warmed-up two The roll-type pressurizing device (roll squeezer) that root roller is heated, pressurizeed and is laminated, to be formed.In addition, in lithium-ion electric Anode layer, negative electrode layer used in pond or the MEA used in polymer electrolyte fuel cell (film-assembly of electrode), Or gas diffusion layers etc., in order to obtain high output characteristic, compression coating after material come improve density of material process in, one As also use roll-type pressurizing device (roll squeezer).
In roll-type pressurizing device, in a pair of rolls for being desired temperature by heating unit heats, pass through bearing The roller bearing shell for being accommodated with bearing is fixed on main frame by the left and right shaft end for accepting a roller.Another roller equally passes through axis Left and right roll shaft end is accepted, and is configured to for roller bearing shell connecting with actuators such as cylinder, oil hydraulic cylinder, electric cylinders, thus, it is possible to Enough liftings.In addition, each roller is configured to, can be rotated by drive motor to desired direction.Lifting is adjusted by one side to use Movable side roller is pressed on fixed side roller on one side by the output of actuator, thus on one side between the multilayer film being laminated flowed roller Apply desired plus-pressure, roller itself is previously heated to desired temperature on one side, thus multilayer film heating is carried out Lamination treatment (such as patent document 1).
For above-mentioned laminating method, there is known two methods of pressurization force control method and clearance control method, add above-mentioned In compress control method, load is detected by the load cell of the left and right settings in movable side roller, and pass through control left and right Respective actuator, pressurizeed with fixed load, to the face for having the workpiece such as indent and convex multilayer film effect balancing always Pressure, in above-mentioned clearance control method, by being wished gap (gap) constriction between roller to be narrow compared with the overall thickness of workpiece The distance of prestige, the uniform film thickness (such as patent document 2) after making lamination.
For example, when the film thickness precision finishing after being laminated is 10 μm, it is desirable that the gap between the roller of gap control mode Precision be 10 μm or less.As the factor being affected to the gap precision, it is (circularity, cylindricity, same to enumerate roller machining accuracy Axis degree), based on roller heating when thermal expansion deformation, based on both ends support self weight flexure, based on pressurization when reaction force Flexure, bearing rotation precision, roller bearing shell assembly precision, bearing or driving mechanism vertical direction gap, loosen.
As the method in the gap between equal control roller, there is known a kind of methods, and roller is heated to desired temperature, Completely in the state of thermal expansion, the bearing portion of movable side roller is carried out with the load same with practical lamination phase by oil hydraulic cylinder Pressing measures roller table while making the width direction movement in the displacement instrument of roller being both vertically and horizontally arranged in roller Thus face shape holds reaction force bring deflection when thermal walking, the pressurization by roller.Further it is proposed to a kind of method, base In the deflection, the correction amount of roller is determined by arithmetic unit, roller imposed deformation (such as patent document 3) is made by amending unit.
Patent document 1: Japanese Unexamined Patent Publication 2007-30337 bulletin
Patent document 2: Japanese Unexamined Patent Publication 2013-111647 bulletin
Patent document 3: Japanese Unexamined Patent Publication 2014-173996 bulletin
But for modification method described in Patent Document 3, due to measuring the shape of roller, institute in the state that roller stops Roller can be held in the shape of some position, but it is difficult to hold the shape that roller spreads complete cycle.Processing of the gap precision by roller The factors such as precision, the running accuracy of bearing are affected, but in method described in Patent Document 3, due to can not measure and Vibratory output when roller rotation is corrected, so being difficult to accurate control roller gap.The control without accurate roller gap the case where Under, the uniformity of the thickness of the treated object after worrying pressurized treatments reduces.
Summary of the invention
It is therefore desirable to be able to improve the roller of the uniformity of the thickness of treated object throughout roller complete cycle high-precision measuring gap Pressure method and roll-in system.
To achieve the goals above, in a mode, a kind of rolling methods are provided, using continuously to treated object into The roll-type pressurizing device of row pressurized treatments.The roll-type pressurizing device has: the first roller and the second roller, they are mutually opposed;And tune Complete machine structure can adjust the position of the first roller along the opposed direction of the first roller and the second roller.The rolling methods include: roller gap Mensuration operation on one side rotates the first roller and the second roller in this process, on one side the width direction of the first roller more than one The outer peripheral surface of the first roller of position finding and the outer peripheral surface of the second roller between roller gap, and the roller gap and first that will be determined The rotation angle of roller and the second roller is established association and is stored;And roll process is received with roller gap relative to target value in this process It holds back in the mode of defined mobility scale, accordingly adjusts the position in opposed direction of the first roller with rotation angle by adjusting mechanism It sets, using the first roller and the second roller for being accordingly adjusted position with rotation angle, carries out the pressurized treatments of treated object.
In the method for said one mode, due to by measuring the first roller while making the first roller and the second roller rotates Outer peripheral surface and the second roller outer peripheral surface between roller gap, so can the short time and accurately throughout roller complete cycle and ask The roller machining accuracy impacted in actual pressurized treatments to the precision in roller gap, bearing rotation precision, axis are reflected out Hold the influential roller gap of institute of the factors such as assembly precision, roller thermal deformation.Moreover, because with roller gap relative to target value The mode of mobility scale as defined in converging on, the position in opposed direction of the first roller is accordingly adjusted with rotation angle and carries out quilt The pressurized treatments of processed material, so can be improved the uniformity of the thickness of the treated object after pressurized treatments.
It in one embodiment, can also be two of the width direction with treated object in roller clearance checking process End corresponding position finding roller gap.
In the method for said one embodiment, by position corresponding with the both ends of the width direction of treated object Measurement roller gap is set, roller gap can be held in the difference of two different positions.Moreover, because based on determining in difference Two positions roller gap, and the position in opposed direction of the first roller is accordingly adjusted with rotation angle, so can be more The uniformity of the thickness of treated object after improving pressurized treatments.
Or, adjustment mechanism can individually be adjusted along the direction parallel with opposed direction in one embodiment The position of the end of the end and another party of one side of the rotary shaft of the first roller, roller clearance checking process includes: first step, In the process, roller gap is measured in the first position of the width direction of the first roller, based on the roller gap determined in first position And the position of the end of a side is adjusted, first position is compared with the end of another party closer to the position of the end of a side;The Two processes after first step, measure roller gap in the second position of the width direction of the first roller, are based in this process Adjust the position of the end of another party in the roller gap that the second position determines, the second position be compared with the end of a side more Close to the position of the end of another party;And the third step, in this process, until the roller gap of first position and the second position is opposite Until mobility scale as defined in converging in target value, first step and the second step is alternately repeated.
In the method for said one embodiment, by the way that above-mentioned first step and the second step is alternately repeated, It can make to adjust in such a way that the roller gap of first position and the second position converges on defined mobility scale relative to target value The adjustment amount of mechanism is restrained.
Or, adjustment mechanism can individually be adjusted along the direction parallel with opposed direction in one embodiment The position of the end of the end and another party of one side of the rotary shaft of the first roller, roller clearance checking process includes: first step, In the process, measure roller gap simultaneously in the first position of the width direction of the first roller and the second position, first position be with separately The position closer to the end of a side is compared in the end of one side, and the second position is compared with the end of a side closer to another party The position of end;The second step, in this process, the roller gap based on first position adjust the position of the end of a side, and Roller gap based on the second position adjusts the position of the end of another party;And the third step, in this process, until first position and The roller gap of the second position relative to target value converge on as defined in until mobility scale, be alternately repeated first step and The second step.
In the method for said one embodiment, due to measuring roller gap, institute simultaneously in first position and the second position Time needed for position the first roller of adjustment can be shortened.
In one embodiment or, in roller clearance checking process, roller is measured using roller clearance checking device Gap, roller clearance checking device have: light projector side measurement sensor, to the gap irradiation light between the first roller and the second roller; With sensitive side measurement sensor, the light passed through in gap is received, and detects the width of the light received, in roller clearance checking In process, roller gap is measured according to the width of the light detected in sensitive side measurement sensor.
According to said one embodiment, by the width of the light passed through according to the gap between the first roller and the second roller Degree measurement roller gap, continuously can accurately measure roller gap.
It or, also include in one embodiment to the treated object before pressurized treatments and/or after pressurized treatments The thickness measurement process that is measured of thickness.
According to above embodiment, pass through the thickness of the treated object before measurement pressurized treatments and/or after pressurized treatments, energy Enough confirm whether the thickness of treated object becomes target value.In addition, for example, can be by the thickness feedback of the treated object determined To roller gap, therefore it can be improved the fitting of treated object, thickness quality, and the precision in roller gap can be adjusted the short time.
In another mode, a kind of roll-in system is provided, has roll-type pressurizing device and roller clearance checking device.The roller Formula pressurizing device includes: the first roller and the second roller, they are mutually opposed;Adjustment mechanism, can be along the first roller and the second roller Opposed direction adjusts the position of the first roller;And control device.Roller clearance checking device on one side rotates the first roller and the second roller, and one While between the outer peripheral surface of the first roller of more than one position finding and the outer peripheral surface of the second roller of the width direction of the first roller Roller gap.Control device includes: storage unit, by the roller gap determined by roller clearance checking device and the first roller and second The rotation angle of roller is established association and is stored;And position control section, defined variation is converged on relative to target value with roller gap The mode of range accordingly adjusts the position in opposed direction of the first roller by adjusting mechanism with rotation angle.
It is identical as above-mentioned rolling methods in the roll-in system of aforesaid way, it is processed after can be improved pressurized treatments The uniformity of the thickness of object.
Or, adjustment mechanism is the adjustment mechanism using electrical servo actuator in one embodiment.
By as embodiment described above, use electrical servo actuator as adjustment mechanism, it being capable of accurate control the The position of one roller and posture.
Or, adjustment mechanism is can individually to adjust along the direction parallel with opposed direction in one embodiment The position of the end of the end and another party of one side of the rotary shaft of whole first roller.
In the above-described embodiment, due to can individually adjust end and another party of a side of the rotary shaft of the first roller End position, so can adjust position and first roller of first roller on above-mentioned opposed direction posture (the first roller The gradient of width direction).
Or, control device carries out control as follows in one embodiment: the first control, in this control, with The roller gap of the first position of width direction based on the first roller determined by roller clearance checking device, and adjust a side's The mode of the position of end, controls adjustment mechanism, and first position is the end compared with the end of another party closer to a side Position;Second control, in this control, with the of the width direction based on the first roller determined by roller clearance checking device The roller gap of two positions, and the mode of the position of the end of another party is adjusted, adjustment mechanism is controlled, the second position is and a side Compare the position closer to the end of another party in end;It is controlled with third, in this control, until first position and the second position Until roller gap converges on defined mobility scale relative to target value, the first control and the second control is alternately repeated.
It in the above-described embodiment, can be with first by the way that above-mentioned first control and the second control is alternately repeated The roller gap of position and the second position makes the adjustment of adjustment mechanism relative to the mode that target value converges on defined mobility scale Amount convergence.
Or, control device carries out control as follows in one embodiment: the first control, in this control, from Roller clearance checking device receive the width direction of the first roller determined simultaneously by roller clearance checking device first position and The roller gap of the second position, first position are compared with the end of another party closer to the position of the end of a side, the second position It is compared with the end of a side closer to the position of the end of another party;Second control, in this control, to be based on first position Roller gap and adjust the position of the end of a side, and the roller gap based on the second position and adjust the position of the end of another party Mode control adjustment mechanism;It is controlled with third, in this control, until the roller gap of first position and the second position is relative to mesh Until scale value converges on defined mobility scale, the first control and the second control is alternately repeated.
In the above-described embodiment, since the measurement in roller gap carries out simultaneously in first position and the second position, so energy Time needed for enough positions for shortening the first roller of adjustment.
Or, the first roller and the second roller are rotated by servo motor and are driven in one embodiment.
If as embodiment described above, using the structure rotated by the first roller of servo motor driven and the second roller, then The rotation angle of each roller and roller gap can be measured together, therefore can correctly measure the relationship of roller gap and rotation angle.
Or, it is also equipped in one embodiment to the treated object before pressurized treatments and/or after pressurized treatments The apparatus for measuring thickness that is measured of thickness.
According to above embodiment, pass through the thickness of the treated object before measurement pressurized treatments and/or after pressurized treatments, energy Enough confirm whether the thickness of treated object becomes target value.In addition, for example, can be by the thickness feedback of the treated object determined To roller gap, therefore it can be improved the fitting of treated object, thickness quality, and the precision in roller gap can be adjusted the short time.
According to one method of the present invention with various embodiments, the uniformity of the thickness of treated object can be improved.
Detailed description of the invention
Fig. 1 is the main view for schematically showing the roll-in system an of embodiment.
Fig. 2 is the side view of roll-in system.
Fig. 3 is the figure for schematically illustrating the structure of roller clearance checking device.
Fig. 4 is the flow chart for indicating the rolling methods of an embodiment.
Fig. 5 is the figure to locate for illustrating the roller gap of roller clearance checking device.
Fig. 6 is the figure for indicating the relationship in the roller gap and rotation angle that determine, and (A) of Fig. 6 is the rotation angle for indicating upper roller With the figure of the relationship of the position of the circumferential surface lower end of upper roller.(B) of Fig. 6 is the circumferential surface upper end of the rotation angle for indicating lower roll and lower roll The figure of the relationship of position.(C) of Fig. 6 is the figure of the rotation angle for indicating each roller and the relationship in roller gap.
(A) of Fig. 7 is the figure for indicating the upper roller vibration data after the position of upper roller and posture are adjusted, and (B) of Fig. 7 is Indicate upper roller position and posture be adjusted after lower roll vibration data figure, (C) of Fig. 7 is position and the appearance for indicating upper roller Gesture be adjusted after roller gap figure.
Fig. 8 is the side view for indicating the roll-in system of another embodiment.
Specific embodiment
Hereinafter, being described with reference to the roll-in system an of embodiment.
As shown in Figures 1 to 3, roll-in system S has roll-type pressurizing device 100 and roller clearance checking device 200.In Fig. 1, Roll-in system S has 2 roller clearance checking devices 200, but roll-in system S can also only have 1 roller clearance checking device.
Roll-type pressurizing device 100 has a pair of of pressure roller i.e. upper roller (first for carrying out pressurized treatments to treated object Roller) 1 and lower roll (the second roller) 2.Upper roller 1 and lower roll 2 are set as mutually opposed across gap.Upper roller 1 and lower roll 2 are disposed in upper ledge Between frame 10 and lower frame 11, upper frame 10 and lower frame 11 link via the pull rod 12 for being all around configured with 4.
Upper roller 1 and lower roll 2 are formed as cylindric, are formed with upper roll shaft 1a, lower roller shaft 2a as rotation at respective both ends Axis.
Upper roller 1 and lower roll 2 are in above-below direction with being set as upper roller axis 1a and lower roller shaft 2a is substantially parallel.In the periphery of upper roller 1 The gap with defined roller clearance G is formed between face and the outer peripheral surface of lower roll 2.Treated object pass through the gap when by into Row pressurized treatments.
In the present embodiment, upper roller 1 and lower roll 2 are built-in with well known roller heating unit (not shown), such as electric heating Device, circulation mechanism of liquid medium of high temperature etc..Thereby, it is possible to pressurized treatments are carried out while heating treated object.
The upper roll shaft 1a of upper roller 1 can by one group of upper roller bear box 3 being arranged on the outside of the width direction of upper roller 1 come It keeps.Upper roller bear box 3 is assembled with bearing in inside, and the both ends bearing of upper roll shaft 1a can be rotated.One group of upper roller Bear box 3 can include the first upper roller bear box 3a and the second upper roller bear box 3b.First upper roller bear box is kept The end E1 of a side in the both ends of upper roll shaft 1a (referring to Fig. 5).Second upper roller bear box keeps the both ends of upper roll shaft 1a The end E2 of another party in portion.
The lower roller shaft 2a of lower roll 2 can by one group of lower roll bear box 4 being arranged on the outside of the width direction of lower roll 2 come It keeps.Lower roll bear box 4 is assembled with bearing in inside, and lower roller shaft 2a bearing can be rotated.
The lower roller shaft 2a of the upper roll shaft 1a of upper roller 1 and lower roll 2 and the rotation for driving upper roller 1 and lower roll 2 to rotate are with watching Motor 8 is taken to be separately connected.
Upper roller bear box 3 via frame 6 movable on one group that is assembled with ball-screw (not shown) and with one group it is electronic Servo actuator 5 links respectively.Electrical servo actuator 5 configures on the top of upper frame 10.One group of 5 energy of electrical servo actuator It enough include the first electrical servo actuator 5a and the second electrical servo actuator 5b.
Electrical servo actuator 5 is configured to, and by the control instruction from aftermentioned control device 14, can control independently Position control is carried out to one group of upper roller bear box 3.
Upper roller bear box 3 can be moved up and down via upper movable frame 6 along pull rod 12, applied load to upper roller 1, generated To the press load of the treated object (strip material) between upper roller 1 and lower roll 2, and the position of upper roller 1 can be controlled And posture, carry out the adjustment of roller clearance G.That is, electrical servo actuator 5 and upper movable frame 6 are formed in the rotation of upper roller 1 solely The adjustment mechanism of the position of the up and down direction of one group of upper roller bear box 3 of vertical adjustment.Specifically, the first electrical servo actuator The driving force for moving the first upper roller bear box 3a in above-below direction is transferred to first upper roller via upper movable frame 6 by 5a Bear box 3a.In addition, the second electrical servo actuator 5b will make the second upper roller bear box 3b upper via upper movable frame 6 The mobile driving force in lower direction is transferred to the second upper roller bear box 3b.In this way, by adjusting the first upper roller bear box 3a With the position of the up and down direction of the second upper roller bear box 3b, the end E1 and another party of a side of roll shaft 1a can be adjusted The position of the up and down direction of end E2.Electrical servo actuator 5 by adjusting a side of upper roll shaft 1a end E1 and another party End E2 up and down direction position, can be along the position of the opposed direction of upper roller 1 and lower roll 2 adjustment upper roller 1.
Lower roll bear box 4 is configured to, and can be moved up and down along pull rod 12 via lower movable frame 13 to position.
In the present embodiment, lower movable frame 13 is provided with the reaction force from roller when detecting pressurized treatments Load cell 7.
Reaction force when upper roller 1 is because of roll-in in order to prevent lifts to which roller clearance G expands, and installs in upper movable frame 6 There is well known upper roller self weight to fall and eliminate unit 9, upper roller self weight whereabouts is eliminated unit 9 and had upwards to bearing, sliding axle Hold the mechanism of force.
Roll-in system S is also equipped with control device 14.Control device 14 is that have processor, storage unit, input unit, display The computer of device etc. controls each section of roll-in system S.The control device 14 according to the pressurized treatments for treated object and It is stored in the operating condition of storage unit, controls each section of roll-type pressurizing device 100 and roller clearance checking device 200.
Control device 14 includes operation/storage unit 14a and position control section 14b.Operation/storage unit 14a is based on from aftermentioned The data that roller clearance checking device 200 is sent out calculate roller clearance G, and by the rotation of calculated roller clearance G and upper roller 1 and lower roll 2 Corner is established association and is stored.According to what is set based on the relationship for being stored in operation/storage unit 14a roller clearance G and rotation angle Operating condition, position control section 14b controls adjustment mechanism, to adjust the position of one group of upper roller bear box 3.
Roll-in system S is also equipped with roller clearance checking device 200.Roller clearance checking device 200 detect upper roller 1 outer peripheral surface with Roller clearance G between the outer peripheral surface of lower roll 2.Upper roller 1 when roller clearance checking device 200 for example measures upper roller 1, lower roll 2 rotates Circumferential surface lower end and lower roll 2 circumferential surface upper end displacement, according to the displacement measuring roll clearance G measured.Roller gap Measurement device 200 has light projector side measurement sensor 20, sensitive side measurement sensor 21 and amplifier 22.
Illustrate an example of roller clearance checking device 200 referring to Fig. 3.As shown in figure 3,20 He of light projector side measurement sensor Sensitive side measurement sensor 21 is to be arranged respectively at and be located across the opposed mode in the gap formed between upper roller 1 and lower roll 2 Manage the upstream side and downstream side of the conveying direction of object.Light projector side measurement sensor 20 is as measurement light source, by the left side 0.1~0.5mm The laser or LED light of right width are irradiated towards sensitive side measurement sensor 21.For being shone from light projector side measurement sensor 20 For the measurement light source of injection, since upper roller 1 and lower roll 2 become occulter, so the corresponding light in the gap between roller passes through, it should Light is received by sensitive side measurement sensor 21.Here, by band-like light topmost be upper roller 1 circumferential surface lower end position Set, by band-like light lowest part it is corresponding with the upper end position of the circumferential surface of lower roll.Sensitive side measurement sensor 21 is can The measurement sensor of the two position datas is measured as unit of sub-micron, determination data can be sent to via amplifier 22 Control device 14.Roller clearance checking device 200 with this configuration, can according to the lower end of the circumferential surface for the upper roller 1 measured and The position of the upper end of the circumferential surface of lower roll 2 simultaneously continuously measures roller clearance G.In addition, when amplifier 22 has calculation function, Also control device 14 will can be sent to by the calculated roller clearance G of amplifier 22.
Hereinafter, illustrating the rolling methods of an embodiment referring to Fig. 4.The each process of rolling methods shown in Fig. 4 passes through Control device 14 controls electrical servo actuator 5, rotation servo motor 8 and roller clearance checking device 200 to execute.
As shown in figure 4, firstly, in step sl, according to the processing for making treated object specific thickness after pressurized treatments Purpose determines intrusion, roller heating temperature, the conveying speed of treated object of upper roller 1.For the intrusion of upper roller 1, according to quilt The root thickness of processed material finds out primary clearance setting value.
In following step S2, by heating unit (not shown), upper roller 1 and lower roll 2 are heated to be desired Temperature, in the state that the thermal expansion of upper roller 1 and lower roll 2 is stable, by the shape between the circumferential surface of upper roller 1 and the circumferential surface of lower roll 2 At the roller clearance G in gap be adjusted to primary clearance setting value.Make the state benchmark state, makes 0 ° of rotation angle.
Following step S3 is the roller clearance checking process for measuring roller clearance G.In step s3, pass through control device 14 Rotation servo motor 8 is controlled, drives upper roller 1 and lower roll 2 with the rotation of identical rotation speed.Then, at upper roller 1 and lower roll 2 In the state of in rotation, by the displacement of circumferential surface lower end of the measurement upper roller 1 of roller clearance checking device 200, the circumferential surface of lower roll 2 The displacement at end.The displacement data determined is sent to operation/storage unit 14a of control device 14, in operation/storage unit Roller clearance G is calculated in 14a, and roller clearance G is associated with upper roller 1 and the foundation of the rotation angle of lower roll 2 and is stored.Here, between roller The measuring interval of the data of gap G can preferably at least obtain 1 ° of every turn of rotation angle of data, preferably consideration setting rotation speed Deng.Here, since upper roller 1 and lower roll 2 are by servo motor driven, so rotation angle and roller clearance G can be measured together, because This can correctly measure the relationship of roller clearance G and rotation angle.
Fig. 5 is the corresponding with rotation angle of the upper end of the lower end for schematically showing the circumferential surface of measurement upper roller 1 and the circumferential surface of lower roll 2 Displacement come measure roller clearance G method an example figure.As shown in figure 5, the light projector side of roller clearance checking device 200 is surveyed Quantity sensor 20 and sensitive side measurement sensor 21 can be configured to, can be in position corresponding with the both ends of treated object Set A (first position) and position B (second position) measurement roller clearance G.Position A is the end E2 with another party of upper roll shaft 1a Compared to the position of the end E1 closer to a side.Position B is compared with the end E1 of a side of upper roll shaft 1a closer to another party End E2 position.Roller clearance G is measured in position A, B in this way, can reflect in the pressing position of treated object and be located Target thickness of the object after pressurized treatments is managed, therefore can be improved measurement accuracy.
Fig. 6 indicates an example (position A) of the relationship of the roller clearance G and rotation angle that determine in step s3.Fig. 6's (A) relationship (hereinafter referred to as upper roller vibration data) of the position of the rotation angle of upper roller 1 and the circumferential surface lower end of upper roller 1 is indicated.Fig. 6's (B) relationship (hereinafter referred to as lower roll vibration data) of the position of the rotation angle of lower roll 2 and the circumferential surface upper end of lower roll 2 is indicated.Fig. 6's (C) rotation angle of each roller and the relationship of roller clearance G are indicated.Roller clearance G is calculated as subtracting from the displacement of the circumferential surface lower end of upper roller 1 It is worth obtained from the value of the displacement of the circumferential surface upper end of lower roll 2.Here, (A) of Fig. 6, the longitudinal axis of (B) " position " indicate from passing through The distance that the benchmark that roller clearance checking device 200 is set is lighted.In addition, upper roller vibration data, lower roll vibration data and roller clearance G It is the data of 3 rotation amount of roller (0~1080 ° of angle).
The determination condition of the measurement example of Fig. 6 is for example following shown.
Roller diameter: 150mm
Roller is long: 180mm
It locates: apart from roller end 15mm
Roller rotation speed: 2.67rpm
Data acquirement interval: every 1 °
Target roll gap: 554 μm
Upper roller vibration data and lower roll vibration data are accordingly changed with rotation angle, in a swing circle (360 ° of periods) In repeated with same waveform.The target value of roller clearance G is 554 μm, corresponds to this, roller clearance G is including 547 including target value It is changed between~562 μm.Therefore, the mobility scale for indicating gap precision is 15 μm of this larger value.In step s3, in position B also carries out same measured.
In following step S4, according to the roller clearance G corresponding with rotation angle determined in step s3, individually The position of the end E2 of the end E1 and another party of a side of roll shaft 1a in adjustment, and accordingly calculate with rotation angle for controlling The position of upper roller 1 processed and the correction value of posture.That is, in step s 4, calculating the position of the first upper roller bear box 3a of control This 2 correction values of the correction value of position of the second upper roller bear box 3b of correction value and control.
Above-mentioned correction value is calculated in such a way that roller clearance G converges on defined mobility scale relative to target value.On for example, Correction value is stated by the position control section 14b of control device 14 with the change of the change value of upper roller vibration data and lower roll vibration data The turn around rotation angle of size of the mode and upper roller 1 that the difference of dynamic value becomes smaller accordingly adjusts the position of upper roller bear box 3, It calculates.Here, the calculating of correction value by the roller clearance G determined multiplied by consideration setting position A, B determination data and Distance coefficient obtained from the geometrical relationship of distance, roller diameter until the supreme roller bearing shell 3 of position A, B etc. carries out.This In, as the interval for calculating correction value, preferably at least it is directed to 360 points or more of every 1 °.The calculating side of correction value in step S4 Narration in detail after method.
In following step S5, based on the correction value obtained in step s 4, electrical servo actuator 5 is driven, it is a The position for not controlling one group of upper roller bear box 3 is surveyed while accordingly controlling position and the posture of upper roller 1 with rotation angle Fixed roll clearance G.
Fig. 7 is the upper roller vibration data at the position for having modified upper roller 1 that position finding identical with Fig. 6 goes out and posture ((A) of Fig. 7), lower roll vibration data ((B) of Fig. 7) and roller clearance G ((C) of Fig. 7).
Upper roller vibration data and rotation angle accordingly follow lower roll vibration data.As shown in (C) of Fig. 7, the mesh of roller clearance G Scale value is 554 μm, corresponds to this, and for roller clearance G comprising changing between 553~555 μm including target value, mobility scale is 2 μ This very small value of m.It is confirmed according to the result, by adjusting the position of upper roller bear box 3, can be significantly improved between roller The gap precision of gap G.
The explanation for returning to Fig. 4, in following step S6, judge gap precision whether be desired value hereinafter, When (step S6: yes), to enter step S7 below desired value, when being more than desired value (step S6: no), into step Step S4, S5 is repeated until gap precision becomes desired value or less in rapid S4.In addition, being directed to gap precision, remove Other than position A, B, the gap precision of the central portion of roller can also be added to judge.
In following step S7, operating condition is set based on correction value.The operating condition includes for by a side's The position of the up and down direction of the end E2 of end E1 and another party is set as the first electrical servo actuator of position adjusted The control amount corresponding with rotation angle of 5a and the second electrical servo actuator 5b.
Above step S4~S7 is equivalent to roller clearance amendment process, in this process, is made and controls roller clearance G for phase The operating condition of defined mobility scale is converged on for target value.
Here, being made for the correction value of step S4 can be carried out by sequence below.Firstly, between position A measures roller Gap G, the first upper roller bear box 3a based on the roller clearance G determined adjustment approximated position A position (first step, the One control).Thereby, it is possible to the positions that the roller gap based on position A adjusts the up and down direction of the end E1 of a side of upper roll shaft 1a. Next, the roller gap for the B that locates, the second upper roller bear box 3b based on the roller clearance G adjustment approximated position B determined Position (the second step, second control).Thereby, it is possible to the ends that the roller clearance G based on position B adjusts another party of upper roll shaft 1a The position of the up and down direction of portion E2.Next, until it can obtain the operating condition as desired roller gap, that is, extremely Until the roller clearance G that position A and position B is measured converges on defined mobility scale relative to target value, implement repeatedly above-mentioned Process (the third step, third control).Thereby, it is possible to converge on good correction value, operating condition.In addition, above-mentioned operation energy It is enough that adjustment mechanism is controlled to execute by control device 14.
In addition, in having two groups of light projector side measurement sensor 20 and the structure of sensitive side measurement sensor 21, step Being made for the correction value of S4 can be carried out by sequence below.Firstly, measuring roller clearance G (the simultaneously in position A and position B One process, the first control).Then, it can adjust the first upper roller bear box 3a's based on the roller clearance G determined in position A Position.In addition, can be based on the second upper roller bear box 3b (the of the roller clearance G adjustment approximated position B determined in position B Two processes, the second control).Thereby, it is possible to the ends that the roller gap based on position A and position B adjusts separately a side of upper roll shaft 1a The position of the up and down direction of the end E2 of portion E1 and another party.Later, roller clearance G is measured again in position A and position B.Then, Until it can obtain the operating condition as desired roller gap, that is, to the roller clearance G phase measured in position A and position B Until converging on defined mobility scale for target value, implement above-mentioned adjustment (the third step, third control) repeatedly.As a result, Good correction value, operating condition can be converged on.Accordingly, due to the roller gap of once locate A and position B, so energy That enough shortens correction value is made the required time.
In following step S8, based on the operating condition set in the step s 7, one group of upper roller is individually adjusted The position of bear box 3 is carried out processed using the upper roller 1 and lower roll 2 for being accordingly adjusted position and posture with rotation angle The pressurized treatments of object.
By above process, the short time and accurately it can find out and react in actual pressurization throughout roller complete cycle Roller machining accuracy, bearing rotation precision, bearing assembly precision, the roller thermal deformation etc. that the precision in roller gap is impacted in processing The influential correction value of institute of factors, and operating condition is set based on the correction value, therefore after pressurized treatments capable of being made The thickness of treated object is uniform.
(variation)
It this concludes the description of the rolling methods and roll-in system of various embodiments, but be not limited to above embodiment, Do not change the range of the purport of invention, various modifications mode can be constituted.For example, in one embodiment, 1 can also be passed through Bench roller clearance checking device 200 measures the roller clearance G of multiple positions, can also prepare to carry out such as lower roll clearance checking device 200, The roller clearance checking device 200 is configured to, have two groups light projector side measurement sensor 20 and sensitive side measurement sensor 21 from And the roller gap of two positions can be measured simultaneously.Alternatively, it is also possible to prepare more bench roller clearance checking devices 200.In addition, between roller Gap measurement device 200 can be disposed in roll-type pressurizing device 100, can also only configure when measuring roller clearance G.
In the present embodiment, as roller clearance checking device 200, using the sensor of optical profile type, but not limited thereto. For example, roller clearance checking device 200 can also have static capacity type displacement sensor, eddy current type displacement sensor, mechanical The other sensors such as displacement sensor, as the sensor for measuring roller gap.In addition, roller clearance G is calculated as from upper The displacement of the circumferential surface lower end of roller 1 subtracts value obtained from the value of the displacement of the circumferential surface upper end of lower roll 2, but also can be using directly measurement The structure of roller clearance G.
In the present embodiment, as pressure roller, by the way of configuring up and down, but not limited thereto.For example, can also adopt With roller structure etc. arranged side by side in the horizontal direction.In addition, though controlling position and the posture of upper roller 1, but also can be using under control The position of roller 2 and the structure of posture.
In addition, two positions, that is, position A and position in rolling methods shown in Fig. 5, in the width direction of upper roller 1 B determines roller clearance G, but roller clearance G is not necessarily required in multiple position findings, in more than one position finding.
In addition, in the above-described embodiment, the position of one group of upper roller bear box 3 is individually had adjusted by adjusting mechanism It sets, but as long as the position of upper roller 1 along the vertical direction can be adjusted, position is not limited to one group by adjusting the object of institutional adjustment Upper roller bear box 3.
(effect of embodiment)
Base can be set separately for upper roller 1 and lower roll 2 according to the rolling methods and roll-in system of above embodiment Level is set, and by roller clearance checking process, on one side rotates upper roller 1 and lower roll 2, on one side in two positions of the width direction of roller Roller clearance G is measured, the relationship for the rotation angle and roller clearance G from base position at least making roller turn around is obtained, by between roller Gap corrects process and accordingly controls roller bearing with rotation angle based on the relationship of rotation angle and roller clearance G from base position The position of shell 3 is made the control of roller clearance G as the operating condition for converging on defined mobility scale relative to target value, leads to Roll process is crossed, the pressurized treatments of treated object can be carried out based on operating condition.Thereby, it is possible to the short time and accurately time And roller complete cycle and find out and reacted the roller machining accuracy impacted in actual pressurized treatments to the precision of roller clearance G, axis The influential correction value of institute of the factors such as running accuracy, bearing assembly precision, roller thermal deformation is held, and is set based on the correction value Determine operating condition, therefore the thickness of the treated object after pressurized treatments can be made uniform.In particular, multilayer function can be suitable for Pressurized treatments in the laminating process of film, the compression section of battery material.
(another embodiment)
Roll-in system S can be configured to the thickness measure sensor for having the thickness of measurement treated object.
Fig. 8 is the side view for briefly expressing the roll-in system of another embodiment.As shown in figure 8, the roll-in system has First thickness measurement sensor 15 and second thickness measurement sensor 16.First thickness measurement sensor 15 is set to roll-type pressurization The upstream side of the conveying direction of treated object in device 100.Second thickness measurement sensor 16 is set to roll-type pressurizing device The downstream side of the conveying direction of treated object in 100.As first thickness measurement sensor 15 and second thickness measurement sensing Device 16 is able to use the sensors known with desired measurement accuracy.In the present embodiment, laser is used using light source Reflection-type be displaced instrument.In the first thickness measurement sensor 15 of the method, by the standard work for going out thickness in measured in advance It the upper and lower first thickness measurement sensor 15 being respectively configured of part while measuring, and when measuring the thickness of treated object, meter Calculate the difference of itself and data when measurement standard workpiece, and calculated thickness.
Treated object before pressurized treatments is set as W1, the treated object after pressurized treatments is set as W2.In this embodiment party In formula, first thickness measurement sensor 15 measures the thickness of W1, and determination data is sent to control device 14.Control device 14 Necessary intrusion is added to the target value for carrying out operation roller clearance G relative to the thickness surveyed.Servo is used by (not shown) The conveying mechanism of motor can hold the distance from roll-type pressurizing device 100 until W1, can be in W1 in upper roller 1 and lower roll 2 Between by carry out pressurized treatments at the time of, the height of upper roller 1 is accordingly adjusted with the thickness determined.Wanting to carry out as a result, When treated object is flattened the processing of fixed thickness, it can be flattened always with equal amount.As a result, no matter at the pressurization of treated object How is thickness before reason, can load uniform pressure.
In the processing for carrying out keeping the thickness of W2 fixed, second thickness measurement sensor 16 measures the thickness of W2, and will survey Fixed number evidence is sent to control device 14.When the thickness surveyed has differences with the thickness set, 14 operation of control device The correction value of measures of dispersion is considered, and since when handling the W1 next put into, is reflected again the control of correction value.By This, the thickness with a thickness of setting value of the treated object after pressurized treatments can be made.
In this way, in the structure that roll-in system S has thickness measure sensor, the thickness of treated object and anti-can be measured It feeds operating condition, therefore fitting, the thickness excellent quality of treated object, and being capable of short time Adjustment precision.
Description of symbols:
1 ... upper roller;1a ... goes up roll shaft;2 ... lower rolls;2a ... lower roller shaft;3 ... upper roller bear boxes;4 ... lower roll cartridge housings Body;5 ... electrical servo actuators;6 ... upper movable frames;7 ... load cells;Servo motor is used in 8 ... rotations;9 ... upper rollers are certainly It falls again and eliminates unit;10 ... upper frames;11 ... lower frames;12 ... pull rods;13 ... lower movable frames;14 ... control devices; 14a ... operation/storage unit;14b ... position control section;15 ... first thickness measurement sensors;16 ... second thickness measurement sensing Device;20 ... light projector side measurement sensors;21 ... sensitive side measurement sensors;100 ... roll-type pressurizing devices;200 ... roller gaps are surveyed Determine device;S ... roll-in system;Treated object before W1 ... pressurized treatments;Treated object after W2 ... pressurized treatments.

Claims (13)

1. a kind of rolling methods use the roll-type pressurizing device for continuously carrying out pressurized treatments to treated object, wherein
The roll-type pressurizing device has:
First roller and the second roller, they are mutually opposed;With
Adjustment mechanism can adjust the position of first roller along the opposed direction of first roller and second roller,
The rolling methods include:
Roller clearance checking process on one side rotates first roller and second roller, on one side described first in this process Between roller between the outer peripheral surface of first roller described in the more than one position finding of the width direction of roller and the outer peripheral surface of the second roller Gap, and the roller gap determined is associated with the foundation of the rotation angle of first roller and second roller and is stored;With
Roll process in such a way that the roller gap converges on defined mobility scale relative to target value, is led in this process Cross the position in the opposed direction that the adjustment mechanism accordingly adjusts first roller with the rotation angle, using with institute First roller and second roller that rotation angle is accordingly adjusted position are stated, at the pressurization for carrying out the treated object Reason.
2. rolling methods according to claim 1, wherein
In the roller clearance checking process, in position corresponding with the both ends of the width direction of the treated object, measurement The roller gap.
3. rolling methods according to claim 1 or 2, wherein
The adjustment mechanism can individually adjust the rotary shaft of first roller along the direction parallel with the opposed direction The position of the end of the end and another party of one side,
The roller clearance checking process includes:
First step measures the roller gap in the first position of the width direction of first roller, is based in this process The roller gap that the first position determines adjusts the position of the end of the party, the first position be with it is described another Compare the position closer to the end of the party in the end of one side;
The second step after the first step, is surveyed in this process in the second position of the width direction of first roller The fixed roller gap, the position for the end that described another party is adjusted based on the roller gap determined in the second position It sets, the second position is compared with the end of the party closer to the position of the end of described another party;With
The third step, in this process, until the roller gap of the first position and the second position is relative to target value Until mobility scale as defined in converging on, the first step and the second step is alternately repeated.
4. rolling methods according to claim 1 or 2, wherein
The adjustment mechanism can individually adjust the rotary shaft of first roller along the direction parallel with the opposed direction The position of the end of the end and another party of one side,
The roller clearance checking process includes:
First step measures institute in the first position of the width direction of first roller and the second position in this process simultaneously Roller gap is stated, the first position is the position of the end of closer the party compared with the end of described another party, described The second position is compared with the end of the party closer to the position of the end of described another party;
The second step, in this process, the roller gap based on the first position and the position of the end that adjusts the party It sets, and the roller gap based on the second position and the position of the end that adjusts described another party;With
The third step, in this process, until the roller gap of the first position and the second position is relative to target value Until mobility scale as defined in converging on, the first step and the second step is alternately repeated.
5. rolling methods described according to claim 1~any one of 4, wherein
In the roller clearance checking process, the roller gap is measured using roller clearance checking device,
The roller clearance checking device has:
Light projector side measurement sensor, to the gap irradiation light between first roller and second roller;With
Sensitive side measurement sensor receives the light passed through in the gap, and detects the width of the light received,
In the roller clearance checking process, measured according to the width of the light detected in the sensitive side measurement sensor Roller gap.
6. rolling methods described according to claim 1~any one of 5, wherein
The rolling methods also include to be measured to the thickness of the treated object before pressurized treatments and/or after pressurized treatments Thickness measurement process.
7. a kind of roll-in system has roll-type pressurizing device and roller clearance checking device, wherein
The roll-type pressurizing device includes:
First roller and the second roller, they are mutually opposed;
Adjustment mechanism can adjust the position of first roller along the opposed direction of first roller and second roller;With
Control device,
The roller clearance checking device is configured to, and first roller and the second roller can be made to rotate on one side, on one side described first Between roller between the outer peripheral surface of first roller described in the more than one position finding of the width direction of roller and the outer peripheral surface of the second roller Gap,
The control device includes:
Storage unit, by the roller gap determined by the roller clearance checking device and first roller and described second The rotation angle of roller is established association and is stored;With
Position control section, in such a way that the roller gap converges on defined mobility scale relative to target value, by described Adjustment mechanism accordingly adjusts the position in the opposed direction of first roller with the rotation angle.
8. roll-in system according to claim 7, wherein
The adjustment mechanism is the adjustment mechanism using electrical servo actuator.
9. roll-in system according to claim 7 or 8, wherein
The adjustment mechanism is the rotary shaft that first roller can be individually adjusted along the direction parallel with the opposed direction A side end and another party end position.
10. roll-in system according to claim 9, wherein
The control device carries out control as follows:
First control, in this control, with the width based on first roller determined by the roller clearance checking device The roller gap of the first position in direction, and the mode of the position of the end of the party is adjusted, the adjustment mechanism is controlled, The first position is compared with the end of described another party closer to the position of the end of the party;
Second control, in this control, with the width based on first roller determined by the roller clearance checking device The roller gap of the second position in direction, and the mode of the position of the end of described another party is adjusted, control the adjustment machine Structure, the second position are compared with the end of the party closer to the position of the end of described another party;With
Third control, in this control, until the roller gap of the first position and the second position is relative to target value Until mobility scale as defined in converging on, first control and second control is alternately repeated.
11. roll-in system according to claim 9, wherein
The control device carries out control as follows:
First control is received from the roller clearance checking device and is surveyed simultaneously by the roller clearance checking device in this control The first position of the width direction for first roller made and the roller gap of the second position, the first position is and institute The position closer to the end of the party is compared in the end for stating another party, and the second position is the end phase with the party Than the position closer to the end of described another party;
Second control, in this control, the end that the party is adjusted with the roller gap based on the first position Position, and the mode in the roller gap based on the second position and the position of the end that adjusts described another party, control institute State adjustment mechanism;With
Third control, in this control, until the roller gap of the first position and the second position is relative to target value Until mobility scale as defined in converging on, first control and second control is alternately repeated.
12. the roll-in system according to any one of claim 7~11, wherein
First roller and the second roller are rotated by servo motor to be driven.
13. the roll-in system according to any one of claim 7~12, wherein
The roll-in system is also equipped with the thickness being measured to the thickness of the treated object before pressurized treatments and/or after pressurized treatments Spend measurement device.
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CN114929463A (en) * 2020-01-09 2022-08-19 松下知识产权经营株式会社 Rolling device and control device
CN112846477A (en) * 2020-12-29 2021-05-28 瓯锟科技温州有限公司 Device for compounding powder and metal plate
CN112846477B (en) * 2020-12-29 2022-06-28 瓯锟科技温州有限公司 Device for compounding powder and metal plate
CN114407172A (en) * 2022-01-14 2022-04-29 移动源特种纤维(河南)有限公司 Liner forming thickness self-adaptive adjusting device and control method thereof
CN114623774A (en) * 2022-03-14 2022-06-14 上海华方巨量半导体科技有限公司 Method for measuring gap between source substrate and receiving substrate for transferring micro-assembly
CN115020648A (en) * 2022-04-21 2022-09-06 深圳吉阳智能科技有限公司 Pole piece compounding device and pole piece compounding method
CN115020648B (en) * 2022-04-21 2024-04-19 深圳吉阳智能科技有限公司 Pole piece compounding device and pole piece compounding method

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US20190152210A1 (en) 2019-05-23
EP3441217A1 (en) 2019-02-13
JPWO2018025476A1 (en) 2019-05-30
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WO2018025476A1 (en) 2018-02-08
CN109562586B (en) 2021-02-09

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