TWI772143B - Method of using high precision film feeding device - Google Patents
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本發明是關於一種半導體技術領域,尤其涉及一種高精度送膜裝置的使用方法。 The invention relates to the technical field of semiconductors, in particular to a method for using a high-precision film feeding device.
載帶(Carrier Tape)是指在一種應用於電子包裝領域的帶狀產品,它具有特定的厚度,在其長度方向上等距分佈著用於承放電子元件的孔穴,和用於進行索引定位的定位孔。 Carrier Tape refers to a tape-shaped product used in the field of electronic packaging. It has a specific thickness and is equidistantly distributed along its length with holes for holding electronic components and for indexing positioning. positioning hole.
COF(覆晶薄膜)全名稱為chip on film,是指將顯示驅動晶片不經過任何封裝形式,直接安裝到撓性電路板上,達到縮小體積、能自由彎曲的目的。COF柔性封裝載帶,是連接半導體顯示晶片和終端產品的柔性電路板,是COF封裝環節的關鍵材料;COF封裝顯示驅動晶片目前主要應用於電視、電腦及手機等產品的顯示幕應用,是LCD/OLED顯示幕的關鍵核心晶片之一。 The full name of COF (chip on film) is chip on film, which means that the display driver chip is directly mounted on the flexible circuit board without any packaging, so as to achieve the purpose of reducing the volume and being able to bend freely. COF flexible packaging carrier tape is a flexible circuit board that connects semiconductor display chips and terminal products, and is a key material in COF packaging; COF packaging display driver chips are currently mainly used in TVs, computers, mobile phones and other products. Display screen applications, is LCD / One of the key core chips of OLED display.
在COF的製造過程中,需要用到送膜設備,對材料膜進行傳送。目前的送膜設備大多採用整條壓輥壓在材料膜上,完成對材料膜的輸送,但是,這樣的輸送方式無法確保壓輥兩端對材料膜兩側的壓力是否一致,可能會存在微小的差異,但是這樣微小的壓力差,在輸送過程中可能會造成材料膜表面損傷,或者造成材料膜表面出現斜紋、折痕等瑕疵,而且材料膜的中間部分是精密的電子線路,如果材料膜在輸送過程中被損壞、壓折,會導致中間的電子線路被損壞,導致產品品質不合格,不僅影響生產效率,而且會增加生產成本。 In the manufacturing process of COF, film feeding equipment is needed to transfer the material film. Most of the current film feeding equipments use the entire pressing roller to press on the material film to complete the conveying of the material film. However, such a conveying method cannot ensure whether the pressure at both ends of the pressing roller is consistent on both sides of the material film, and there may be slight However, such a small pressure difference may cause damage to the surface of the material film during transportation, or cause twill, creases and other defects on the surface of the material film, and the middle part of the material film is a precise electronic circuit. If it is damaged or folded during the conveying process, the electronic circuit in the middle will be damaged, resulting in unqualified product quality, which not only affects the production efficiency, but also increases the production cost.
本發明要解決的技術問題是:為瞭解決現有技術中的送膜裝置無法保證壓輥兩端對材料膜兩側緣施加的壓力保持一致,導致產品品質不合格的技術問題。本發明提供一種高精度送膜裝置的使用方法,透過在壓輥兩端分別設置第一壓輪和第二壓輪,透過壓力調節機構對第一壓輪和第二壓輪施加給材料膜兩側的壓力進行監測和微調,保證材料膜兩側邊緣受到的壓力保持一致後,再啟動電機輪轉動,這樣,一方面使得材料膜膜面張力均衡,在運送過程中不會出現折痕或斜紋,另一方面,電機輪轉動可以使得材料膜向前運輸,從而帶動第一壓輪和第二壓輪轉動,由於第一壓輪和第二壓輪對材料膜兩側邊緣的壓力是一致的,能夠使得傳送速率更加平穩,材料膜不會出現打滑或傾斜,並且,第一壓輪、第二壓輪與材料膜之間是滑動摩擦,可以減小對膜面的損傷。 The technical problem to be solved by the present invention is: in order to solve the technical problem that the film feeding device in the prior art cannot ensure that the pressure exerted by the two ends of the pressing roller on the two edges of the material film remains consistent, resulting in unqualified product quality. The present invention provides a method of using a high-precision film feeding device. By arranging a first pressing wheel and a second pressing wheel at both ends of a pressing roller, the first pressing wheel and the second pressing wheel are applied to the material film through a pressure regulating mechanism. The side pressure is monitored and fine-tuned to ensure that the pressure on both sides of the material film is consistent, and then the motor wheel is started to rotate. In this way, on the one hand, the surface tension of the material film is balanced, and there will be no creases or twill during transportation. , On the other hand, the rotation of the motor wheel can make the material film transport forward, thereby driving the first and second pressing wheels to rotate, because the first and second pressing wheels have the same pressure on both sides of the material film. , can make the conveying rate more stable, the material film will not slip or tilt, and there is sliding friction between the first pressing wheel, the second pressing wheel and the material film, which can reduce the damage to the film surface.
本發明解決其技術問題所採用的技術方案是:一種高精度送膜裝置的使用方法包括:電機輪,所述電機輪的左端轉動設置在第一立板上,所述電機輪右端轉 動設置在第二立板上;材料膜,所述材料膜與所述電機輪表面接觸;壓輥,所述壓輥設置在所述電機輪的正上方,所述材料膜位於所述電機輪和所述壓輥之間運送;所述壓輥的左右兩端分別套設有第一壓輪和第二壓輪;支撐板,所述支撐板的左端與所述第一立板的頂部連接,所述支撐板的右端與所述第二立板的頂部連接,所述支撐板位於所述壓輥的上方;壓力調節機構,所述壓力調節機構安裝在所述支撐板上,所述壓力調節機構與所述壓輥的兩端連接,所述壓力調節機構能夠調節所述第一壓輪和所述第二壓輪對所述材料膜兩側的壓力大小,使得所述第一壓輪和所述第二壓輪對所述材料膜兩側的壓力保持一致;所述壓力調節機構包括氣缸、壓塊元件、感測器元件及調節元件,所述氣缸與所述壓輥連接,所述感測器元件與所述支撐板的後側面連接,所述壓塊元件的至少部分位於所述感測器元件的正上方,所述壓塊元件與所述氣缸連接,所述調節元件與所述支撐板底部連接。 The technical solution adopted by the present invention to solve the technical problem is as follows: a method of using a high-precision film feeding device includes: a motor wheel, the left end of the motor wheel is rotated and arranged on the first vertical plate, and the right end of the motor wheel is rotated A material film, which is in contact with the surface of the motor wheel; a pressing roller, which is arranged just above the motor wheel, and the material film is located on the motor wheel and the pressing roller; the left and right ends of the pressing roller are respectively sleeved with a first pressing wheel and a second pressing wheel; a supporting plate, the left end of the supporting plate is connected to the top of the first vertical plate , the right end of the support plate is connected to the top of the second vertical plate, the support plate is located above the pressure roller; the pressure adjustment mechanism, the pressure adjustment mechanism is installed on the support plate, the pressure The adjusting mechanism is connected with both ends of the pressing roller, and the pressure adjusting mechanism can adjust the pressure of the first pressing roller and the second pressing roller on both sides of the material film, so that the first pressing roller It is consistent with the pressure of the second pressing wheel on both sides of the material film; the pressure adjusting mechanism includes a cylinder, a pressing block element, a sensor element and an adjusting element, and the air cylinder is connected to the pressing roller, so The sensor element is connected with the rear side of the support plate, at least part of the pressing block element is located directly above the sensor element, the pressing block element is connected with the air cylinder, and the adjusting element is connected with the air cylinder. The bottom of the support plate is connected.
高精度送膜裝置的使用方法包括以下步驟:S1:將材料膜置於電機輪和壓輥之間,氣缸的伸出端向下運動,帶動壓輥和壓塊元件向下運動,當第一壓輪和第二壓輪壓緊材料膜的左右兩側時,氣缸停止向下運動;S2:透過感測器元件檢測第一壓輪對材料膜左側施加的壓力F1以及第二壓輪對材料膜右側施加的壓力F2,如果壓力F1等於壓力F2,則啟動電機輪,開始送膜工作;如果壓力F1和壓力F2不相等,則透過調節元件對壓力F1或壓力F2的大小進行微調,當壓力F1與壓力F2保持一致後,再啟動電機輪,開始送膜工作。 The use method of the high-precision film feeding device includes the following steps: S1: place the material film between the motor wheel and the pressure roller, and the extension end of the air cylinder moves downward to drive the pressure roller and the pressure block element to move downward, when the first When the pressure roller and the second pressure roller press the left and right sides of the material film, the cylinder stops moving downward; S2: The sensor element detects the pressure F1 exerted by the first pressure roller on the left side of the material film and the second pressure roller on the material The pressure F2 applied on the right side of the membrane, if the pressure F1 is equal to the pressure F2, the motor wheel will be started to start the film feeding; if the pressure F1 and the pressure F2 are not equal, the pressure F1 or the pressure F2 will be fine-tuned through the adjustment element. After F1 is consistent with the pressure F2, start the motor wheel again to start the film feeding work.
更進一步地,所述透過調節元件對壓力F1或壓力F2的大小進行微調的過程具體包括:當感測器元件檢測到壓力F1大於壓力F2時,則透過調節元件的調節使第 一壓輪受到向上的第一頂力,第一頂力能夠使得壓力F1減小,當壓力F1減小到與壓力F2相等時,停止調節元件工作,啟動電機輪,開始送膜工作;當感測器元件檢測到壓力F1小於壓力F2時,則透過調節元件的調節使第二壓輪受到向上的第二頂力,第二頂力能夠使得壓力F2減小,當壓力F2減小到與壓力F1相等時,停止調節元件工作,啟動電機輪,開始送膜工作。 Further, the process of fine-tuning the size of the pressure F1 or the pressure F2 through the adjustment element specifically includes: when the sensor element detects that the pressure F1 is greater than the pressure F2, adjusting the adjustment element to make the first A pressure wheel is subjected to the first upward force, which can reduce the pressure F1. When the pressure F1 is reduced to be equal to the pressure F2, the adjustment element is stopped, the motor wheel is started, and the film feeding work is started; When the detector element detects that the pressure F1 is lower than the pressure F2, the second pressure wheel is subjected to a second upward push force through the adjustment of the adjustment element, and the second push force can reduce the pressure F2. When F1 is equal, stop the adjustment element work, start the motor wheel, and start the film feeding work.
更進一步地,所述調節元件包括第一調節塊和第二調節塊,所述第一調節塊和第二調節塊在氣缸中心線的左右兩側對稱設置,所述第一調節塊與所述支撐板底端固定連接,所述第二調節塊與所述支撐板的底端固定連接,所述第一調節塊上設有第一調節螺釘,所述第一調節螺釘貫穿所述第一調節塊,且所述第一調節螺釘的螺帽位於所述第一調節塊的下方,所述第二調節塊上設有第二調節螺釘,所述第二調節螺釘貫穿所述第二調節塊,且所述第二調節螺釘的螺帽位於所述第二調節塊的下方;當感測器元件檢測到壓力F1大於壓力F2時,旋轉第一調節螺釘使得第一調節螺釘能夠向上運動,使得第一壓輪受到向上的第一頂力,第一頂力能夠使得壓力F1減小,當壓力F1減小到與壓力F2相等時,停止調節元件工作,啟動電機輪,開始送膜工作;當感測器元件檢測到壓力F1小於壓力F2時,旋轉第二調節螺釘使得第二調節螺釘能夠向上運動,使得第二壓輪受到向上的第二頂力,第二頂力能夠使得壓力F2減小,當壓力F2減小到與壓力F1相等時,停止調節元件工作,啟動電機輪,開始送膜工作。 Further, the adjustment element includes a first adjustment block and a second adjustment block, the first adjustment block and the second adjustment block are symmetrically arranged on the left and right sides of the cylinder center line, and the first adjustment block is connected to the cylinder center line. The bottom end of the support plate is fixedly connected, the second adjustment block is fixedly connected to the bottom end of the support plate, the first adjustment block is provided with a first adjustment screw, and the first adjustment screw penetrates the first adjustment and the nut of the first adjusting screw is located below the first adjusting block, the second adjusting block is provided with a second adjusting screw, and the second adjusting screw penetrates the second adjusting block, And the nut of the second adjustment screw is located below the second adjustment block; when the sensor element detects that the pressure F1 is greater than the pressure F2, the first adjustment screw is rotated so that the first adjustment screw can move upward, so that the first adjustment screw can move upward. A pressure wheel is subjected to the first upward force, which can reduce the pressure F1. When the pressure F1 is reduced to be equal to the pressure F2, the adjustment element is stopped, the motor wheel is started, and the film feeding work is started; When the detector element detects that the pressure F1 is lower than the pressure F2, the second adjusting screw is rotated so that the second adjusting screw can move upward, so that the second pressing wheel is subjected to a second upward pushing force, and the second pushing force can reduce the pressure F2, When the pressure F2 is reduced to be equal to the pressure F1, the adjustment element is stopped, the motor wheel is started, and the film feeding work is started.
更進一步地,所述壓力調節機構包括氣缸固定元件、輥輪固定板及壓輥安裝元件;所述氣缸固定元件包括驅動固定板和驅動固定塊,所述驅動固定板與所述 支撐板頂部固定連接,所述驅動固定塊固定在所述輥輪固定板上,所述氣缸上端與所述驅動固定板連接,所述氣缸的下端與所述驅動固定塊連接,所述輥輪固定板位於所述支撐板的前側;以所述氣缸的中心軸線為中心線X,所述壓輥安裝元件包括第一壓輥安裝塊和第二壓輥安裝塊,所述第一壓輥安裝塊和所述第二壓輥安裝塊均與所述輥輪固定板的前側面固定連接,所述第一壓輥安裝塊和所述第二壓輥安裝塊在中心線X的左右兩側對稱設置,所述第一壓輥安裝塊與所述壓輥左端轉動連接,所述第二壓輥安裝塊與所述壓輥的右端轉動連接;所述輥輪固定板底端設有第一頂塊和第二頂塊,所述第一頂塊和第二頂塊在中心線X左右兩側對稱設置,所述第一調節塊向前延伸至所述第一頂塊的正下方,所述第二調節塊向前延伸至所述第二頂塊的正下方。當第一調節螺釘向上運動時,對第一頂塊產生一個向上的頂力,使得輥輪固定板的左端也受到向上的頂力,從而帶動第一壓輪受到向上的第一頂力。當第二調節螺釘向上運動時,對第二頂塊產生一個向上的頂力,使得輥輪固定板的右端也受到向上的頂力,從而帶動第二壓輪受到向上的第二頂力。 Further, the pressure regulating mechanism includes a cylinder fixing element, a roller fixing plate and a pressing roller mounting element; the cylinder fixing element includes a driving fixing plate and a driving fixing block, and the driving fixing plate is connected to the The top of the support plate is fixedly connected, the driving fixing block is fixed on the roller fixing plate, the upper end of the cylinder is connected with the driving fixing plate, the lower end of the cylinder is connected with the driving fixing block, and the roller The fixing plate is located on the front side of the supporting plate; taking the central axis of the cylinder as the center line X, the pressing roller mounting element includes a first pressing roller mounting block and a second pressing roller mounting block, the first pressing roller is mounted on Both the block and the second pressure roller mounting block are fixedly connected to the front side of the roller fixing plate, and the first pressure roller mounting block and the second pressure roller mounting block are symmetrical on the left and right sides of the center line X The first pressure roller mounting block is rotatably connected with the left end of the pressure roller, and the second pressure roller mounting block is rotatably connected with the right end of the pressure roller; the bottom end of the roller fixing plate is provided with a first top block and the second top block, the first top block and the second top block are symmetrically arranged on the left and right sides of the center line X, the first adjustment block extends forward to just below the first top block, the The second adjustment block extends forward to just below the second top block. When the first adjusting screw moves upward, an upward pushing force is generated on the first top block, so that the left end of the roller fixing plate is also subjected to the upward pushing force, thereby driving the first pressing wheel to receive the upward first pushing force. When the second adjusting screw moves upward, an upward pushing force is generated on the second top block, so that the right end of the roller fixing plate is also subjected to the upward pushing force, thereby driving the second pressing wheel to receive the upward second pushing force.
更進一步地,為了更好地測量材料膜兩側受到的壓力大小,所述壓力調節機構還包括感測器固定元件;所述壓塊元件包括第一壓塊和第二壓塊,所述第一壓塊和第二壓塊在中心線X的左右兩側對稱設置,且所述第一壓塊的下端面與第二壓塊的下端面等高;所述感測器固定元件包括第一L形固定塊和第二L形固定塊,所述第一L形固定塊和第二L形固定塊在中心線X的左右兩側對稱設置;所述感測器元件包括第一壓力感測器和第二壓力感測器,所述第一壓力感測器和第二壓力感測器在中心線X的左右兩側對稱設置;所述第一L形固定塊的一端與所述支撐板的後側面固定連接,所述第一L形固定塊的另一端與所述第一壓力感測器的下端面連接,所述第一壓塊的前端與所述輥輪固定板的後側面固定連接,所述第 一壓塊的至少部分位於所述第一壓力感測器的正上方;所述第二L形固定塊的一端與所述支撐板的後側面固定連接,所述第二L形固定塊的另一端與所述第二壓力感測器的下端面連接,所述第二壓塊的前端與所述輥輪固定板的後側面固定連接,所述第二壓塊的至少部分位於所述第二壓力感測器的正上方,所述第一壓力感測器的上端面與所述第二壓力感測器的上端面等高。 Further, in order to better measure the pressure on both sides of the material film, the pressure adjustment mechanism further includes a sensor fixing element; the pressure block element includes a first pressure block and a second pressure block, the first pressure block A pressure block and a second pressure block are symmetrically arranged on the left and right sides of the center line X, and the lower end surface of the first pressure block and the lower end surface of the second pressure block are at the same height; the sensor fixing element includes a first pressure block. L-shaped fixed block and second L-shaped fixed block, the first L-shaped fixed block and the second L-shaped fixed block are symmetrically arranged on the left and right sides of the center line X; the sensor element includes a first pressure sensing The first pressure sensor and the second pressure sensor are symmetrically arranged on the left and right sides of the center line X; one end of the first L-shaped fixing block is connected to the support plate The rear side of the first pressure block is fixedly connected, the other end of the first L-shaped fixing block is connected with the lower end surface of the first pressure sensor, and the front end of the first pressing block is fixed with the rear side of the roller fixing plate connection, the section At least part of a pressing block is located directly above the first pressure sensor; one end of the second L-shaped fixing block is fixedly connected to the rear side of the support plate, and the other side of the second L-shaped fixing block is fixedly connected One end is connected with the lower end surface of the second pressure sensor, the front end of the second pressing block is fixedly connected with the rear side surface of the roller fixing plate, and at least part of the second pressing block is located in the second pressing block. Just above the pressure sensor, the upper end surface of the first pressure sensor is at the same height as the upper end surface of the second pressure sensor.
更進一步地,所述支撐板上設有第一連通口和第二連通口,所述第一壓塊的後端穿過所述第一連通口,所述第二壓塊的後端穿過所述第二連通口。 Further, the support plate is provided with a first communication port and a second communication port, the rear end of the first pressing block passes through the first communication port, and the rear end of the second pressing block passes through the first communication port. through the second communication port.
進一步地,所述壓力調節機構還包括滑軌元件和滑塊元件,所述滑軌元件固定在所述支撐板的前側面上,所述滑塊元件固定在所述輥輪固定板的後側面上,所述滑軌元件包括第一滑軌和第二滑軌,所述第一滑軌和第二滑軌在中心線X左右兩側對稱設置,所述滑塊元件包括第一滑塊和第二滑塊,所述第一滑塊和第二滑塊在中心線X左右兩側對稱設置,所述第一滑塊與所述第一滑軌滑動連接,所述第二滑塊與所述第二滑軌滑動連接。直線滑軌能夠達到導向作用,使得輥輪固定板上下移動時更加平穩。 Further, the pressure regulating mechanism further includes a sliding rail element and a sliding block element, the sliding rail element is fixed on the front side of the support plate, and the sliding block element is fixed on the rear side of the roller fixing plate Above, the sliding rail element includes a first sliding rail and a second sliding rail, the first sliding rail and the second sliding rail are symmetrically arranged on the left and right sides of the center line X, and the sliding block element includes a first sliding block and a second sliding rail. The second sliding block, the first sliding block and the second sliding block are symmetrically arranged on the left and right sides of the center line X, the first sliding block is slidably connected to the first sliding rail, and the second sliding block is The second slide rail is slidably connected. The linear slide rail can achieve the guiding effect, which makes the roller fixed plate move up and down more smoothly.
更進一步地,為了便於調節第一壓輪和第二壓輪之間的距離,所述第一壓輪與壓輥的左端可拆卸連接,所述第二壓輪與壓輥的右端可拆卸連接,所述第一壓輪上設有第一環形壓緊部,所述第二壓輪上設有第二環形壓緊部,當所述壓輥向下運動時,所述第一環形壓緊部和第二環形壓緊部能夠壓緊所述材料膜兩側靠近邊緣的位置,所述第一環形壓緊部所在的平面A、所述第二環形壓緊部所在的平面B均與所述壓輥的軸線垂直。 Further, in order to facilitate the adjustment of the distance between the first pressing wheel and the second pressing wheel, the first pressing wheel is detachably connected to the left end of the pressing roller, and the second pressing wheel is detachably connected to the right end of the pressing roller. , the first pressing roller is provided with a first annular pressing portion, the second pressing roller is provided with a second annular pressing portion, when the pressing roller moves downward, the first annular pressing portion The pressing part and the second annular pressing part can press the positions on both sides of the material film close to the edge, the plane A where the first annular pressing part is located, and the plane B where the second annular pressing part is located All are perpendicular to the axis of the pressing roller.
更進一步地,所述送膜裝置還包括顯示器,所述第一壓力感測器和第二壓力感測器均與所述顯示器連接,所述顯示器用於顯示所述第一壓力感測器和第二壓力感測器採集到的壓力值。 Further, the film feeding device further includes a display, the first pressure sensor and the second pressure sensor are both connected to the display, and the display is used to display the first pressure sensor and the second pressure sensor. The pressure value collected by the second pressure sensor.
更進一步地,所述高精度送膜裝置的使用方法還包括伺服電機,所述伺服電機安裝於所述第二立板的右側,所述伺服電機與所述電機輪的右端傳動連接。 Further, the use method of the high-precision film feeding device further includes a servo motor, the servo motor is installed on the right side of the second vertical plate, and the servo motor is drive-connected to the right end of the motor wheel.
本發明的有益效果如下:本發明的高精度送膜裝置的使用方法,透過在壓輥的兩端分別設置第一壓輪和第二壓輪,第一壓輪和第二壓輪分別壓在材料膜靠近邊緣的兩側,透過壓力調節機構對材料膜兩側受到的壓力進行採集和顯示,當發現膜兩側受到的壓力不一致時,及時透過壓力調節機構進行調整,使得膜兩側受到的壓力保持平衡,然後再啟動電機輪轉動,開始送膜。這樣能夠保證材料膜表面整體的張力保持一致以及提高送膜精度,避免材料膜在傳送過程中損傷以及出現折痕、斜紋等情況,防止材料膜中間部分的電子線路被損壞。並且,由於膜兩側受到的壓力是平衡的,材料膜在傳送時的速率會更加平穩,能夠防止出現打滑或者傾斜的情況,進一步提高材料膜傳送的精度,可以有效提高產品的品質,提高生產效率,降低生產成本。 The beneficial effects of the present invention are as follows: in the use method of the high-precision film feeding device of the present invention, the first pressing wheel and the second pressing wheel are respectively arranged at both ends of the pressing roller, and the first pressing wheel and the second pressing wheel are respectively pressed on the On both sides of the material film near the edge, the pressure on both sides of the material film is collected and displayed through the pressure adjustment mechanism. The pressure is kept balanced, and then the motor wheel is turned on to start feeding the film. In this way, the overall tension of the material film surface can be kept consistent and the film feeding accuracy can be improved, avoiding damage to the material film during the conveying process, creases, twill, etc., and preventing the electronic circuit in the middle part of the material film from being damaged. In addition, because the pressure on both sides of the film is balanced, the speed of the material film during conveying will be more stable, which can prevent slippage or tilt, and further improve the accuracy of material film conveying, which can effectively improve product quality and production. efficiency and reduce production costs.
1:電機輪 1: Motor wheel
2:材料膜 2: Material film
3:壓輥 3: Press roller
4:壓力調節機構 4: Pressure regulating mechanism
5:第一立板 5: The first vertical plate
6:第二立板 6: The second vertical plate
7:支撐板 7: Support plate
8:第一凹槽 8: The first groove
9:第二凹槽 9: Second groove
10:伺服電機 10: Servo motor
101:顯示器 101: Display
31:第一壓輪 31: The first pressure wheel
32:第二壓輪 32: The second pressure wheel
311:第一環形壓緊部 311: The first annular pressing part
321:第二環形壓緊部 321: The second annular pressing part
41:氣缸固定元件 41: Cylinder fixing element
42:氣缸 42: Cylinder
43:滑軌元件 43: Slide rail element
44:滑塊元件 44: Slider element
45:輥輪固定板 45: Roller fixing plate
46:壓輥安裝元件 46: Roller Mounting Components
47:壓塊元件 47: Compression element
48:感測器固定元件 48: Sensor fixing element
49:感測器元件 49: Sensor element
50:調節元件 50: Adjustment element
411:驅動固定板 411: Drive fixing plate
412:驅動固定塊 412: Drive fixed block
431:第一滑軌 431: The first rail
432:第二滑軌 432: Second rail
441:第一滑塊 441: First Slider
442:第二滑塊 442: Second Slider
451:第一頂塊 451: First Top Block
452:第二頂塊 452: Second top block
461:第一壓輥安裝塊 461: The first pressure roller mounting block
462:第二壓輥安裝塊 462: Second pressure roller mounting block
471:第一壓塊 471: The first pressing block
472:第二壓塊 472: Second briquetting block
481:第一L形固定塊 481: The first L-shaped fixed block
482:第二L形固定塊 482: Second L-shaped fixing block
491:第一壓力感測器 491: First Pressure Sensor
492:第二壓力感測器 492: Second pressure sensor
501:第一調節塊 501: The first adjustment block
502:第二調節塊 502: Second adjustment block
503:第一調節螺釘 503: The first adjusting screw
504:第一緩衝器 504: First Buffer
505:第二調節螺釘 505: Second adjusting screw
506:第二緩衝器 506: Second buffer
71:第一連通口 71: The first connection port
72:第二連通口 72: Second communication port
S1、S2:步驟 S1, S2: Steps
圖1是本發明的高精度送膜裝置的使用方法的流程圖;圖2是本發明的高精度送膜裝置的主視圖; 圖3是本發明的高精度送膜裝置的結構示意圖;圖4是本發明的高精度送膜裝置的立體圖;圖5是本發明的壓力調節機構的結構示意圖;圖6是本發明的壓輥安裝元件的結構示意圖;圖7是本發明的壓力調節機構另一結構示意圖;圖8是本發明的第一壓力感測器和第一L形固定塊的結構示意圖;圖9是本發明的第二壓力感測器和第二L形固定塊的結構示意圖;圖10是本發明的壓輥的結構示意圖;圖11是本發明調節元件的結構示意圖;圖12是本發明感測器元件與顯示器的連接關係圖。 Fig. 1 is the flow chart of the using method of the high-precision film feeding device of the present invention; Fig. 2 is the front view of the high-precision film feeding device of the present invention; Fig. 3 is a structural schematic diagram of the high-precision film feeding device of the present invention; Fig. 4 is a perspective view of the high-precision film feeding device of the present invention; Fig. 5 is a structural schematic diagram of a pressure regulating mechanism of the present invention; Fig. 6 is a pressing roller of the present invention Figure 7 is another structural schematic diagram of the pressure regulating mechanism of the present invention; Figure 8 is the structural schematic diagram of the first pressure sensor and the first L-shaped fixing block of the present invention; Schematic diagram of the structure of two pressure sensors and a second L-shaped fixing block; FIG. 10 is a schematic diagram of the structure of the pressing roller of the present invention; FIG. 11 is a schematic diagram of the structure of the adjusting element of the present invention; connection diagram.
現在結合圖式對本發明作進一步詳細的說明。這些圖式均為簡化的示意圖,僅以示意方式說明本發明的基本結構,因此其僅顯示與本發明有關的構成。在本發明的描述中,需要理解的是,術語“中心”、“縱向”、“橫向”、“長度”、“寬度”、“厚度”、“上”、“下”、“前”、“後”、“左”、“右”、“豎直”、“水準”、“頂”、“底”“內”、“外”、“順時針”、“逆時針”、“軸向”、“徑向”、“周向”等指示的方位或位置關係為基於圖式所示的方位或位置關係,僅是為了便於描述本發明和簡化描述,而不是指示或暗示所指的裝置或元件必須具有特定的方位、以特定的方位構造和操作,因此不能理解為對本發明的限制。此外,限定有“第一”、“第二”的特徵可以明示或者隱含地包括 一個或者更多個該特徵。在本發明的描述中,除非另有說明,“多個”的含義是兩個或兩個以上。 The present invention will now be described in further detail with reference to the drawings. These drawings are all simplified schematic diagrams, and only illustrate the basic structure of the present invention in a schematic manner, so they only show the structures related to the present invention. In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Rear, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial, The orientation or positional relationship indicated by "radial direction", "circumferential direction", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device or element. It must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, features defined with "first" and "second" may expressly or implicitly include one or more of these features. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本發明的描述中,需要說明的是,除非另有明確的規定和限定,術語“安裝”、“相連”、“連接”應做廣義理解,例如,可以是固定連接,也可以是可拆卸連接,或一體地連接;可以是機械連接,也可以是電連接;可以是直接相連,也可以透過中間媒介間接相連,可以是兩個元件內部的連通。對於本領域具有通常知識人員而言,可以具體情況理解上述術語在本發明中的具體含義。 In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between two components. Those with ordinary knowledge in the art can understand the specific meanings of the above terms in the present invention in specific situations.
如圖1至圖12所示,一種高精度送膜裝置的使用方法,包括:電機輪1,電機輪1的左端轉動設置在第一立板5上,電機輪1右端轉動設置在第二立板6上;材料膜2,材料膜2與電機輪1表面接觸;壓輥3,壓輥3設置在電機輪1的正上方,材料膜2位於電機輪1和壓輥3之間運送;壓輥3的左右兩端分別套設有第一壓輪31和第二壓輪32;支撐板7,支撐板7的左端與第一立板5的頂部連接,支撐板7的右端與第二立板6的頂部連接,支撐板7位於壓輥3的上方;壓力調節機構4,壓力調節機構4安裝在支撐板7上,壓力調節機構4與壓輥3的兩端連接,壓力調節機構4能夠調節第一壓輪31和第二壓輪32對材料膜2兩側的壓力大小,使得第一壓輪31和第二壓輪32對材料膜2兩側的壓力保持一致。在本實施例中,第一壓輪31和第二壓輪32上可以包覆橡膠,防止第一壓輪31和第二壓輪32劃傷材料膜2表面。壓力調節機構4包括氣缸42、壓塊元件47、感測器元件49及調節元件50,氣缸42與壓輥3連接,感測器元件49與支撐板7的後側面連接,壓塊元件47的至少部分位元於感測器元件49的正上方,壓塊元件47與氣缸42連接,調節元件50與支撐板7底部連接。
As shown in Figures 1 to 12, a method of using a high-precision film feeding device includes: a motor wheel 1, the left end of the motor wheel 1 is rotated and arranged on the first
高精度送膜裝置的使用方法包括以下步驟: The use method of the high-precision film feeding device includes the following steps:
S1:將材料膜2置於電機輪1和壓輥3之間,氣缸42的伸出端向下運動,帶動壓輥3和壓塊元件47向下運動,當第一壓輪31和第二壓輪32壓緊材料膜2的左右兩側時,氣缸42停止向下運動。(此時壓緊的狀態為第一壓輪31和第二壓輪32對材料膜2的左右兩側有一定的壓力,但是不會影響材料膜2在壓輥3和電機輪1之間傳送,在傳送時不會損壞材料膜2的表面)
S1: Place the
S2:透過感測器元件49檢測第一壓輪31對材料膜2左側施加的壓力F1以及第二壓輪32對材料膜2右側施加的壓力F2,如果壓力F1等於壓力F2,則啟動電機輪1,開始送膜工作;如果壓力F1和壓力F2不相等,則透過調節元件50對壓力F1或壓力F2進行微調,當壓力F1與壓力F2保持一致後,再啟動電機輪1,開始送膜工作。
S2: The
在本實施例中,透過調節元件50對壓力F1或壓力F2的大小進行微調的過程具體包括;當感測器元件49檢測到壓力F1大於壓力F2時,則透過調節元件50的調節使第一壓輪31受到向上的第一頂力,第一頂力能夠使得壓力F1減小,當壓力F1減小到與壓力F2相等時,停止調節元件50工作,啟動電機輪1,開始送膜工作;當感測器元件49檢測到壓力F1小於壓力F2時,則透過調節元件50的調節使第二壓輪32受到向上的第二頂力,第二頂力能夠使得壓力F2減小,當壓力F2減小到與壓力F1相等時,停止調節元件50工作,啟動電機輪1,開始送膜工作。
In this embodiment, the process of fine-tuning the pressure F1 or the pressure F2 through the
在本實施例中,調節元件50包括第一調節塊501和第二調節塊502,第一調節塊501和第二調節塊502在氣缸42中心線的左右兩側對稱設置,第一調節塊501與支撐板7底端固定連接,第二調節塊502與支撐板7的底端固定連接,第一調節塊
501上設有第一調節螺釘503,第一調節螺釘503貫穿第一調節塊501,且第一調節螺釘503的螺帽位於第一調節塊501的下方,第二調節塊502上設有第二調節螺釘505,第二調節螺釘505貫穿第二調節塊502,且第二調節螺釘505的螺帽位於第二調節塊502的下方。當感測器元件49檢測到壓力F1大於壓力F2時,旋轉第一調節螺釘503使得第一調節螺釘503能夠向上運動,使得第一壓輪31受到向上的第一頂力,第一頂力能夠使得壓力F1減小,當壓力F1減小到與壓力F2相等時,停止調節元件50工作,啟動電機輪1,開始送膜工作。當感測器元件49檢測到壓力F1小於壓力F2時,旋轉第二調節螺釘505使得第二調節螺釘505能夠向上運動,使得第二壓輪32受到向上的第二頂力,第二頂力能夠使得壓力F2減小,當壓力F2減小到與壓力F1相等時,停止調節元件50工作,啟動電機輪1,開始送膜工作。
In this embodiment, the
在本實施例中,第一調節塊501上還可以設置第一緩衝器504,第一緩衝器504貫穿第一調節塊501,當輥輪固定板45向下運動時,能夠達到緩衝作用。第二調節塊502上還可以設置第二緩衝器506,第二緩衝器506貫穿第二調節塊502,當輥輪固定板45向下運動時,能夠達到緩衝作用。在本實施例中,第一調節螺釘503、第二調節螺釘505、第一緩衝器504和第二緩衝器506的下端面均與壓輥3表面不接觸,防止對壓輥3增加額外的壓力,導致壓力調整結果不準確。
In this embodiment, a
壓力調節機構4還包括氣缸固定元件41、輥輪固定板45及壓輥安裝元件46;氣缸固定元件41包括驅動固定板411和驅動固定塊412,驅動固定板411與支撐板7頂部固定連接,驅動固定塊412固定在輥輪固定板45上,氣缸42上端與驅動固定板41連接,氣缸42的下端(指氣缸的伸出端)與驅動固定塊412連接,輥輪固定板45位於支撐板7的前側;以氣缸42的中心軸線為中心線X,壓輥安裝元件46包括第
一壓輥安裝塊461和第二壓輥安裝塊462,第一壓輥安裝塊461和第二壓輥安裝塊462均與輥輪固定板45的前側面固定連接,第一壓輥安裝塊461和第二壓輥安裝塊462在中心線X的左右兩側對稱設置,第一壓輥安裝塊461與壓輥3左端轉動連接,第二壓輥安裝塊462與壓輥3的右端轉動連接。輥輪固定板45底端設有第一頂塊451和第二頂塊452,第一頂塊451和第二頂塊452在中心線X左右兩側對稱設置,第一調節塊501向前延伸至第一頂塊451的正下方,第二調節塊502向前延伸至第二頂塊452的正下方。在本實施例中,當氣缸42的伸出端向下運動時,輥輪固定板45也隨之向下運動,從而帶動第一壓輥安裝塊461和第二壓輥安裝塊462同時向下運動,使得第一壓輪31進而第二壓輪32能夠向下運動壓緊材料膜2。
The
壓力調節機構4還包括感測器固定元件48,壓塊元件47包括第一壓塊471和第二壓塊472,第一壓塊471和第二壓塊472在中心線X的左右兩側對稱設置,且第一壓塊471的下端面與第二壓塊472的下端面等高;感測器固定元件48包括第一L形固定塊481和第二L形固定塊482,第一L形固定塊481和第二L形固定塊482在中心線X的左右兩側對稱設置;感測器元件49包括第一壓力感測器491和第二壓力感測器492,第一壓力感測器491和第二壓力感測器492在中心線X的左右兩側對稱設置;第一L形固定塊481的一端與支撐板7的後側面固定連接,第一L形固定塊481的另一端與第一壓力感測器491的下端面連接,第一壓塊471的前端與輥輪固定板45的後側面固定連接,第一壓塊471的至少部分位元於第一壓力感測器491的正上方;第二L形固定塊482的一端與支撐板7的後側面固定連接,第二L形固定塊482的另一端與第二壓力感測器492的下端面連接,第二壓塊472的前端與輥輪固定板45的後側面固定連接,第二壓塊472的至少部分位元於第二壓力感測器492的正上方,第一壓力感測器491的上端面與第二壓力感測器492的上端面等高。在本實施
例中,當輥輪固定板45向下運動時,第一壓塊471和第二壓塊472也隨之向下運動,當第一壓輪31和第二壓輪32壓緊材料膜2的左右兩側時,氣缸42停止向下運動,此時,第一壓塊471的至少部分下端面與第一壓力感測器491的上端面接觸,第二壓塊472的至少部分下端面與第二壓力感測器492的上端面接觸,第一壓塊471對第一壓力感測器491施加壓力f1,第二壓塊472對第二壓力感測器492施加壓力f2,第一壓力感測器491能夠採集到f1的壓力值,第二壓力感測器492能夠採集到f2的壓力值。由於輥輪固定板45可以帶動壓塊元件47和壓輥安裝元件46同步向下運動,因此,壓力F1的數值等於壓力f1數值,壓力F2的數值等於壓力f2數值。
The pressure regulating mechanism 4 further includes a sensor fixing element 48, and the pressing block element 47 includes a first pressing block 471 and a second pressing block 472, and the first pressing block 471 and the second pressing block 472 are symmetrical on the left and right sides of the center line X The lower end surface of the first pressing block 471 is at the same height as the lower end surface of the second pressing block 472; the sensor fixing element 48 includes a first L-shaped fixing block 481 and a second L-shaped fixing block 482, the first L-shaped The fixed block 481 and the second L-shaped fixed block 482 are symmetrically arranged on the left and right sides of the center line X; the sensor element 49 includes a first pressure sensor 491 and a second pressure sensor 492, the first pressure sensor 491 and the second pressure sensor 492 are symmetrically arranged on the left and right sides of the center line X; one end of the first L-shaped fixing block 481 is fixedly connected to the rear side of the supporting plate The lower end surface of the first pressure sensor 491 is connected, the front end of the first pressing block 471 is fixedly connected to the rear side of the roller fixing plate 45 , and at least part of the first pressing block 471 is located at the bottom of the first pressure sensor 491 . Right above; one end of the second L-shaped
在本實施例中,第一壓塊471的下端面與第二壓塊472的下端面等高,第一壓力感測器491的上端面與第二壓力感測器492的上端面等高,是為了當第一壓塊471和第二壓塊472分別壓在第一壓力感測器491和第二壓力感測器492上時,能夠使得第一壓力感測器491和第二壓力感測器492採集到的壓力在一定程度上是平衡的,防止其他因素對壓力檢測結果造成影響。第一壓塊471的至少部分位元於第一壓力感測器491的正上方,第二壓塊472的至少部分位元於第二壓力感測器492的正上方,並且,當第一壓塊471和第二壓塊472向下運動時,第一壓塊471的下端面與第一壓力感測器491接觸,第二壓塊472的下端面與第二壓力感測器492接觸,並且,第一壓塊471與第一壓力感測器491的接觸面積為S1,第二壓塊472與第二壓力感測器492的接觸面積為S2,S1=S2,這樣,使得第一壓力感測器491與第二壓力感測器492在檢測壓力時的受力面積是相同的。支撐板7上設有第一連通口71和第二連通口72,第一壓塊471的後端穿過第一連通口71,第二壓塊472的後端穿過第二連通口72。在本實施例中,當輥輪固定板45上下運動時,壓塊元件47和壓輥安裝元件46可以同步上下運動。第一連通口71的尺寸大於第一壓塊471
的尺寸,第二連通口72的尺寸大於第二壓塊472的尺寸,便於第一壓塊471和第二壓塊472上下移動。在本實施例中,第一L形固定塊481另一端的上端面設有第一凹槽8,當第一壓力感測器491安裝到第一L形固定塊481上時,第一壓力感測器491的下端面與第一L形固定塊481另一端的上端面之間形成間隙,當第一壓塊471向下運動時,第一壓力感測器491被施加壓力,此時,由於間隙的存在,第一壓力感測器491可以有一定形變的空間,能夠更好地檢測出壓力的大小。同理,第二L形固定塊482另一端的上端面設有第二凹槽9,當第二壓力感測器492安裝到第二L形固定塊482上時,第二壓力感測器492的下端面與第二L形固定塊482另一端的上端面之間形成間隙,當第二壓塊472向下運動時,第二壓力感測器492被施加壓力,此時,由於間隙的存在,第二壓力感測器492可以有一定形變的空間,能夠更好地檢測出壓力的大小。
In this embodiment, the lower end surface of the first
壓力調節機構4還包括滑軌元件43和滑塊元件44,滑軌元件43固定在支撐板7的前側面上,滑塊元件44固定在輥輪固定板45的後側面上,滑軌元件43包括第一滑軌431和第二滑軌432,第一滑軌431和第二滑軌432在中心線X左右兩側對稱設置,滑塊元件44包括第一滑塊441和第二滑塊442,第一滑塊441和第二滑塊442在中心線X左右兩側對稱設置,第一滑塊441與第一滑軌431滑動連接,第二滑塊442與第二滑軌432滑動連接。滑軌元件43為直線滑軌,可以達到導向作用,使得輥輪固定板45上下運動時更加平穩。
The
第一壓輪31與壓輥3的左端可拆卸連接,第二壓輪32與壓輥3的右端可拆卸連接(透過螺釘連接),第一壓輪31上設有第一環形壓緊部311,第二壓輪32上設有第二環形壓緊部321,當壓輥3向下運動時,第一環形壓緊部311和第二環形壓
緊部321能夠與材料膜2兩側靠近邊緣的位置接觸,第一環形壓緊部311所在的平面A(第一環形壓緊部311左右端面所在的平面)、第二環形壓緊部321所在的平面B(第二環形壓緊部321左右端面所在的平面)均與壓輥3的軸線垂直。例如,第一環形壓緊部311與第二環形壓緊部321之間的距離為L,材料膜2的寬度為W,距離L與寬度W是相匹配,防止損壞材料膜中間的電子線路。在本實施例中,240mm<距離L<262mm,可以根據材料膜的寬度W進行選擇,當材料膜2的寬度發生變化時,可以調整第一壓輪31和第二壓輪32固定在壓輥3上的位置,使得第一壓輪31和第二壓輪32之間的間距L可以增大或者縮小。
The first
送膜裝置還包括顯示器101,第一壓力感測器491和第二壓力感測器492均與顯示器101連接,顯示器101用於顯示第一壓力感測器491和第二壓力感測器492採集到的壓力值。工作人員可以透過顯示器101觀察壓力F1和壓力F2的數值是否一致,如果不一致,則透過調節元件50對壓力F1或者F2大小進行調整,當壓力F1和壓力F2調整為一致後,停止調節調節元件50。
The film feeding device further includes a display 101, the
高精度送膜裝置的使用方法還包括伺服電機10,伺服電機10安裝於第二立板6的右側,伺服電機10與電機輪1的右端傳動連接。
The method of using the high-precision film feeding device further includes a
以上述依據本發明的理想實施例為啟示,透過上述的說明內容,本領域具有通常知識的技術人員完全可以在不偏離本發明技術思想的範圍內,進行多樣的變更以及修改。本發明的技術範圍並不局限於說明書上的內容,必須要根據申請專利範圍來確定其技術範圍。 Taking the above ideal embodiments according to the present invention as inspiration, through the above description, those skilled in the art can make various changes and modifications without departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, and the technical scope must be determined according to the scope of the patent application.
S1:步驟 S1: Step
S2:步驟 S2: Step
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US10933616B2 (en) * | 2016-08-01 | 2021-03-02 | Sintokogio, Ltd. | Roll press method and roll press system |
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