CN109551127A - A kind of full-automatic steel aluminium strip storage splicing equipment and method - Google Patents

A kind of full-automatic steel aluminium strip storage splicing equipment and method Download PDF

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Publication number
CN109551127A
CN109551127A CN201710893474.7A CN201710893474A CN109551127A CN 109551127 A CN109551127 A CN 109551127A CN 201710893474 A CN201710893474 A CN 201710893474A CN 109551127 A CN109551127 A CN 109551127A
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CN
China
Prior art keywords
aluminium strip
steel aluminium
band
steel
automatic
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Pending
Application number
CN201710893474.7A
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Chinese (zh)
Inventor
申继峰
叶新峰
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Individual
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Individual
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Priority to CN201710893474.7A priority Critical patent/CN109551127A/en
Publication of CN109551127A publication Critical patent/CN109551127A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups

Abstract

The present invention relates to the steel aluminum strip splicing work in the production field more particularly to optical cable of optical cable and steel aluminium-plastic pipe and the production of steel aluminium-plastic pipe.A kind of full-automatic steel aluminium strip storage splicing equipment and method include: rotatably to put tape holder 1, automatic seeking with head system 2, steel aluminium strip welding system 3, automatic storage band system 4 and control system 5 etc. part composition.Its main feature is that the automatic overlapping and welding for realizing two disk steel aluminium strips of front and back, whole process do not need manual intervention under control of the control system 5.The present invention takes the lead device 2 using automatic seeking, realizes automatic seeking and takes the lead, automatic cutting, clamps and automatically send band to bonding machine and mold automatically;The bonding machine that the present invention uses can weld steel band but also weld aluminium strip;Present invention employs steel aluminium strip tension stabilizing device 4-8 and 4-9 to ensure steel aluminium strip tension stability during tape splicing;The present invention additionally uses upper and lower guide wheels group 4-3 and 4-4 and carries out storage band, it is ensured that steel aluminium strip is not loose, does not overturn during entire storage band.

Description

A kind of full-automatic steel aluminium strip storage splicing equipment and method
Technical field
The present invention relates to the modeling of light, cable and steel, the production field of aluminium-plastic pipe more particularly to light, cable and steel modelings, aluminium-plastic pipe Steel, aluminum strip splicing work in production.
Background technique
Light, cable and steel modeling, aluminium-plastic pipe production in, steel, aluminium strip tape splicing be still manually to be grasped with experienced operator The problem of making, being primarily present the following aspects: 1) artificial tape splicing low efficiency, existing tape splicing are used for steel aluminium strip using different Tape splicing mode, different welders is got out before tape splicing, along with manual tape splicing, belt is welded and compares expense When expenses of labour;2) staff training is difficult, and general staff, which cannot be on duty just, can be carried out individually operated, skillfully to grasp and generally require 3-6 Month time, it is particularly problematic in today that labour is in short supply;3) often easily there is safety problem, if during tape splicing Such issues that personnel operate the unskilled very easy accident for disconnected band or steel aluminium strip scratching fingers occur, occur, which often deals with, compares Trouble, on the one hand may hurt sb.'s feelings, and on the other hand increase cost, influence the product friendship phase.4) existing storage uses still with device It is loose storage band mode, this storage band mode needs manpower shield and puts band, on the one hand puts band tension shakiness, another party is due to being Loose storage band mode, which can be easy to cause, turns over band.The present invention addresses the above problem.
Summary of the invention
The purpose of the present invention is: aim to solve the problem that present light, cable and steel modeling, aluminium-plastic pipe production in steel, aluminium strip tape splicing The problem of there is still a need for manual operations realizes automatic storage tape splicing work by automatic control system and relevant device, thus will Personnel free.
A kind of described full-automatic steel aluminium strip storage splicing equipment and method include: rotatably put tape holder, automatic storage band system, Automatic seeking band head system, steel aluminium strip welding system etc. part forms, which can realize automatically under the control of central controller The storage tape splicing of steel aluminium strip works.
The described tape holder of rotatably putting includes bilateral putting tape holder (complementing one another, be recycled), the inspection of steel aluminium strip coiled material outer diameter Survey instrument, rotating device, put tape spool automatic tension device, steel aluminium strip puts coiling tape tension control device.Described rotatably puts tape holder The course of work and principle are as follows: the steel aluminium strip coiled material outer diameter detecting instrument can detect the outer diameter of steel aluminium strip coiled material, system the moment The outer diameter that can be detected accordingly calculates the residue length of steel aluminium strip coiled material.After system detection is finished to steel aluminium strip currently in use, It rotatably puts tape holder and rotates the position that the steel aluminium strip that will be ready for rotates to energy normal use automatically, for producing and using.
The described automatic storage band system includes that steel aluminium strip clamping device, steel aluminium strip store up tape holder, steel aluminium strip tension stability automatically Device etc..The described automatic storage band system work process and principle are as follows: when system detection to steel aluminium strip currently in use also Start automatic storage band process when 150m long, system may require that the upper block of steel aluminium strip tension stabilizing device presses to down and lead at this time Wheel, steel aluminium strip tension stabilizing device are started to work, and guarantee steel aluminium strip tension stability in the state of high-speed production.Simultaneity factor meeting The automatic storage tape program of starting, lower both direction is mobile upwards respectively for the automatic upper and lower guide wheels group for storing up tape holder, completes storage band work, storage System can control steel aluminium strip gripping means grips steel aluminium strip after the completion of band work, and steel aluminium strip cutting device is acted steel aluminium strip 45 ° of oblique angles, waiting carry out be overlapped with the steel aluminium strip cut that steel aluminium strip automatic seeking head device is sent.
The automatic storage is to change over loose storage with mode with the characteristics of system, effectively prevent turning over the hair of band Raw, simultaneously because tensioned stabilising arrangement, no matter steel aluminium strip is especially able to maintain steel aluminium under tape splicing state in what state The tension stability of band.
The automatic seeking is taken the lead device and is formed with head system by additional seek of synchronizing shaft of XY axis both direction.Described Automatic seeking takes the lead system work process and principle is as follows: after rotatably putting tape holder steel aluminium strip rotated to normal use position, Steel aluminium strip coiled material outer diameter detecting instrument detects the outer diameter of steel aluminium strip volume, and system confirms steel aluminium according to the steel aluminium strip coiled material outer diameter detected Extreme higher position with volume, two synchronous motors of through hole XY axis, which will seek the sharp mouth for taking the lead device and move on to steel aluminium strip, puts tape holder The top, and sharp mouth is supported into upper steel aluminium strip.Simultaneity factor can control steel aluminium strip coiled material and rotate clockwise, with steel aluminium strip coiled material It rotating clockwise, steel aluminium strip, which takes the lead to enter, to be sought in band device, and steel aluminium strip coiled material continues to stop rotating after rotating clockwise half-turn, this When seek and take the lead device and clamp cover board to push, push down steel aluminium strip, the starting of steel aluminium strip Scissoring device by steel aluminium strip crop it is at 45 ° tiltedly Angle, then sought by the displacement of XY axis and to take the lead device and give this steel aluminium strip to bonding machine weld mold, with upper disk steel aluminium strip weight Folded, steel aluminium strip bonding machine welds steel aluminium strip at this time.
The steel aluminium strip welding system includes steel aluminium strip special welding machine, steel aluminium strip Scissoring device and weld mold etc.. The characteristics of described steel aluminium strip bonding machine is the welding that can be carried out steel band and aluminium strip, do not need because the difference of band of material and more Bonding machine is changed, while also not needing removal steel aluminium strip surface PE film and can guarantee that steel aluminium strip conduction property meets the requirement of standard.
The entire workflow and principle of the full-automatic steel aluminium strip storage tape splicing system:
When system detection to steel aluminium strip currently in use is there are also automatic storage band process is started when 150m long, steel aluminium strip is opened at this time The upper block of power stabilising arrangement presses to lower tumbler, and steel aluminium strip tension stabilizing device is started to work, and guarantees the shape in high-speed production Steel aluminium strip tension stability under state.Lower both direction is mobile upwards respectively for the upper and lower guide wheels group of the automatic storage tape holder of simultaneity factor control, Storage is completed with work, steel aluminium strip gripping means grips steel aluminium strip after the completion of storage band work, steel aluminium strip cutting device is acted steel 45 ° of oblique angles of aluminium strip, waiting carry out be overlapped with the steel aluminium strip cut that steel aluminium strip automatic seeking head device is sent.
After rotatably putting tape holder steel aluminium strip is rotated to normal use position, steel aluminium strip coiled material outer diameter detecting instrument detects steel The outer diameter of aluminium strip coiled material, system confirm the extreme higher position of steel aluminium strip coiled material according to the outer diameter of steel aluminium strip coiled material, through hole XY axis Two synchronous motors will seek the sharp mouth for taking the lead device and move on to the top that steel aluminium strip puts tape holder, and sharp mouth is supported upper steel aluminium strip Coiled material.Simultaneity factor allows steel aluminium strip coiled material to rotate clockwise, and as steel aluminium strip coiled material rotates clockwise, steel aluminium strip head, which enters, seeks band In device, steel aluminium strip coiled material continues to stop rotating after rotating clockwise half-turn, seeks take the lead device clamping cover board pushing at this time, push down Steel aluminium strip is cropped oblique angle at 45 ° by steel aluminium strip, the starting of steel aluminium strip Scissoring device, then is sought by the displacement of XY axis and taken the lead device general New steel aluminium strip and upper disk steel aluminium strip overlap on bonding machine weld mold, and steel aluminium strip bonding machine is welded.
Rear steel aluminium strip clamping device is welded to unclamp, the upper and lower guide wheels group of steel aluminium strip belt machine starts return.Guide wheel group is returned Steel aluminium strip tension stabilizing device stops working behind position, and upper block leaves lower tumbler, and production is normally carried out.
It repeats the above steps again after to this disk steel aluminium strip use, and so on, until order production finishes.
Detailed description of the invention
Fig. 1 is that a kind of full-automatic steel aluminium strip stores up splicing equipment and the tape splicing of method completes the normal production phase
1 rotatably puts tape holder;2 automatic seekings band head system;3 steel aluminium strip welding systems;4 automatic storage band systems;5 control systems System.
Fig. 2 is the preparation tape splicing stage that a kind of full-automatic steel aluminium strip stores up splicing equipment and method
Fig. 3 is the tape splicing implementation phase that a kind of full-automatic steel aluminium strip stores up splicing equipment and method
Fig. 4 is rotatably to put tape holder
1 rotatably puts tape holder
1-1 steel aluminium strip rotates the rotating electric machine for putting tape holder;1-2 tension shaft and put tape holder;1-3 steel aluminium strip coiled material;1-4 steel aluminium Band coiled material outer diameter detecting instrument.Fig. 5 .1 is that automatic seeking band head system is sought and takes the lead position;Fig. 5 .2 is that automatic seeking band head system send and takes the lead Welding position.
2 automatic seekings band head system
2-1, which is sought, takes the lead device pressure zone plate;2-2, which is sought, takes the lead device;2-3, which is sought, takes the lead device compression cylinder;2-4 shears band Platform;2-5 cuts out tape shearing device;2-6Y axis;2-7Y axis synchronous driving motor;2-8 seeks band appliance stand;2-9X axis;2-10X axis is synchronous Driving motor.
Fig. 6 is steel aluminium strip welding system
3 steel aluminium strip welding systems
3-1 cuts out tape shearing device;3-2 welding machine and welding fixture;3-3 welds board;3-4 steel aluminium strip clamping device.
Fig. 7 .1 stores up band system automatically and is in normal production status;Fig. 7 .2 stores up band system automatically and is in storage carrier state.
4 automatic storage band systems
4-1 rotating tape guide;The left guide wheel group guide rail of 4-2;4-3 upper block group and bracket;4-4 lower tumbler group and bracket;4-5 guide wheel Bracket moves synchronous motor;4-6 wheel bracket shifting axle;The right guide wheel group guide rail of 4-7;On 4-8 steel aluminium strip straining pulley stabilising arrangement Guide wheel;4-9 steel aluminium strip straining pulley stabilising arrangement lower tumbler;4-10 steel aluminium strip straining pulley stabilising arrangement wheel support.
Fig. 8 control system schematic diagram
5-1 rotating electric machine;5-2 steel aluminium strip puts belt tension control device;5-3 automatic seeking takes the lead device plate press device;5-4 steel aluminium strip Scissoring device controller;5-5X axis drive motor controller;5-6Y axis drive motor controller;5-7 central controller;5-8 steel Aluminium strip Scissoring device controller;5-9 steel aluminium strip welds machine controller;5-10 steel aluminium strip clamping device controller;5-11 is stored up automatically Band device guide wheel group displacement drive electric machine controller;5-12 steel aluminium strip tension stability controller.
Specific embodiment:
The data that steel aluminium strip coiled material external measuring instrument 1-4 will test are sent to central controller 5-7, as central controller 5-7 Being computed steel aluminium strip currently in use, there are also central controller 5-7 when 150m long to send a signal to the control of steel aluminium strip tension stability The upper block 4-8 of device 5-12, control steel aluminium strip tension stabilizing device press to steel aluminium strip straining pulley stabilising arrangement lower tumbler 4- 9, steel aluminium strip tension stabilizing device is started to work, and guarantees steel aluminium strip tension stability in the state of high-speed production.Center control simultaneously Device 5-7 processed provides signal to automatic storage band device guide wheel group displacement drive electric machine controller 5-11, and control wheel bracket is mobile Synchronous motor 4-5, driving wheel bracket shifting axle 4-6 make the upper block group for storing up tape holder automatically and bracket 4-3 and lower tumbler Group and bracket 4-4 are moved to upper and lower both direction respectively along left guide wheel group guide rail 4-2 and right guide wheel group guide rail 4-7, complete storage band Work.
Central controller 5-7 sends a signal to steel aluminium strip clamping device controller 5-10 after the completion of storage band work, controls Steel aluminium strip clamping device 3-4 clamps steel aluminium strip;Central controller 5-7 sends a signal to the cutting of steel aluminium strip after clamping steel aluminium strip Setup Controller 5-8, control steel band cutting device 3-1 welding machine and welding fixture 3-2 by steel aluminium strip crop it is at 45 ° tiltedly Angle waits and carries out be overlapped (overlapping 15mm) with the steel aluminium strip cut that steel aluminium strip automatic seeking head device 2 is sent.
At the same time after rotatably putting tape holder 1 steel aluminium strip is rotated to normal use position, steel aluminium strip coiled material outer diameter is surveyed The outer diameter of instrument 1-4 detection steel aluminium strip volume is measured, central controller 5-7 confirms the highest order that steel aluminium strip is rolled up according to the outer diameter of steel aluminium strip It sets, sends a signal to X-axis drive motor controller 5-5 and Y-axis drive motor controller 5-6, they respectively drive, and X-axis is synchronous to drive Dynamic motor 2-10 and Y-axis synchronous driving motor 2-7 movement, promotes X-axis 2-9 and Y-axis 2-6 that will seek the sharp mouth for taking the lead device 2-2 The top that steel aluminium strip puts tape holder is moved on to, and sharp mouth is supported into upper steel aluminium strip coiled material 1-3.Central controller 5-7 signals simultaneously To steel aluminium strip put belt tension control device 5-2 allow steel aluminium strip volume rotate clockwise, as steel aluminium strip rotates clockwise, steel aluminium strip head into Enter to seek in band device, steel aluminium strip coiled material 1-3 continues to stop rotating after rotating clockwise half-turn, and central controller 5-7 is transmitted at this time Number device pressing plate controller 5-3 is taken the lead to automatic seeking, control, which is sought, takes the lead device pressure zone plate 2-1 pushing, pushes down steel aluminium strip, simultaneously Central controller 5-7 signals to steel aluminium strip Scissoring device controller 5-4, and control steel aluminium strip Scissoring device 2-5 starts steel Aluminium strip cuts oblique angle at 45 °, then steel aluminium strip and upper disk steel aluminium strip are overlapped welding by the displacement of X-axis 2-9 and Y-axis 2-6 On machine and weld mold 3-2, and with the steel aluminium strip of previous disk in welding machine and the Chong Die 15mm of welding fixture 3-2, bonding machine and welding Mold 3-2 is welded.
Steel aluminium strip is welded rear central controller 5-7 and signals to steel aluminium strip clamping device controller 5-10, steel aluminium strip Clamping device 3-4 unclamps, while signaling to automatic storage band device guide wheel group displacement drive electric machine controller 5-11, and control is led The mobile synchronous motor 4-5 movement of wheel support, promotes the upper block group for storing up tape holder automatically and bracket 4-3 and lower tumbler group and bracket 4- 4 start return.After guide wheel group return, central controller 5-7 signals to steel aluminium strip tension stability controller 5-12, steel aluminium strip The upper block 4-8 and steel aluminium strip straining pulley stabilising arrangement lower tumbler 4-9 of power stabilising arrangement are separated, and production is normally carried out.
Above-described embodiment is merely exemplary to illustrate the principle of the present invention and its effect, and is not intended to limit the present invention.It is any ripe The personage for knowing this technology all without departing from the spirit and scope of the present invention, carries out modifications and changes to above-described embodiment.Cause This, all those of ordinary skill in the art are completed without departing from the spirit and technical ideas disclosed in the present invention All equivalent modifications or change, should be covered by the claims of the present invention.

Claims (10)

1. a kind of full-automatic steel aluminium strip described in stores up splicing equipment and method includes: rotatably to put tape holder, store up automatically with system, certainly The dynamic parts such as band head system, steel aluminium strip welding system and control system of seeking form, which under control of the control system can be certainly The dynamic storage tape splicing work for realizing steel aluminium strip.
2. a kind of full-automatic steel aluminium strip storage splicing equipment according to claim 1 and method, it is characterised in that: the rotation Rotatable tape holder of putting includes bilateral putting tape holder (complement one another, be recycled), rotating device, putting tape spool automatic tension device, steel aluminium Band puts coiling tape tension control device.
3. a kind of full-automatic steel aluminium strip storage splicing equipment according to claim 1 and method, it is characterised in that: it is described from Dynamic storage band system includes that steel aluminium strip clamping device, steel aluminium strip store up tape holder, steel aluminium strip tension stabilizing device etc. automatically.
4. a kind of full-automatic steel aluminium strip storage splicing equipment according to claim 1 and method, it is characterised in that: it is described from Dynamic seek is taken the lead device and is formed with head system by additional seek of synchronizing shaft of XY axis both direction.
5. a kind of full-automatic steel aluminium strip storage splicing equipment according to claim 1 and method, it is characterised in that: the steel Aluminium strip welding system includes steel aluminium strip special welding machine, steel aluminium strip Scissoring device and weld mold etc..
6. a kind of full-automatic steel aluminium strip storage splicing equipment according to claim 1 and method, it is characterised in that: the control The overlapping and welding of two disk steel aluminium strips, whole process do not need before and after system processed is realized automatically under the control of central controller Manual intervention.
7. rotatably putting tape holder according to claim 2, it is characterised in that: it is bilateral to put band, it complements one another, is recycled, together When steel aluminium strip inner ring fixation be to carry out automatically, steel aluminium strip put band be active release band, it is ensured that tension stability.
8. automatic storage band system according to claim 3, it is characterised in that: storage band mode loose in the past can be changed, had Effect prevents from turning over the generation of band, simultaneously because tensioned stabilising arrangement can guarantee the tension stability of the steel aluminium strip under tape splicing state.
9. automatic seeking band head system according to claim 4, it is characterised in that: can be in the case where unmanned intervene by steel aluminium strip Take the lead accurately send to Chong Die with equal upper disk steel aluminium strip there above bonding machine mold.
10. steel aluminium strip welding system according to claim 5, it is characterised in that: can be carried out the welding of steel band and aluminium strip, no It needs to replace bonding machine because of the difference of band of material, and the removal work of steel aluminium strip surface PE film can be carried out automatically, and It can guarantee that steel aluminium strip conduction property meets the requirement of standard.
CN201710893474.7A 2017-09-26 2017-09-26 A kind of full-automatic steel aluminium strip storage splicing equipment and method Pending CN109551127A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710893474.7A CN109551127A (en) 2017-09-26 2017-09-26 A kind of full-automatic steel aluminium strip storage splicing equipment and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710893474.7A CN109551127A (en) 2017-09-26 2017-09-26 A kind of full-automatic steel aluminium strip storage splicing equipment and method

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Publication Number Publication Date
CN109551127A true CN109551127A (en) 2019-04-02

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0747407A (en) * 1993-08-05 1995-02-21 Mitsubishi Electric Corp Welding section of continuous processing line
JPH07124610A (en) * 1993-10-29 1995-05-16 Kawasaki Steel Corp Joining method by spot welding for steel strip
CN201366451Y (en) * 2008-12-31 2009-12-23 中冶南方工程技术有限公司 Automatic belt head loosening device
CN102602749A (en) * 2012-02-29 2012-07-25 湖北凯乐科技股份有限公司 Steel strip and aluminium strip automatic storage machine
CN102909476A (en) * 2012-11-14 2013-02-06 中天日立光缆有限公司 Automatic welding device for stainless steel band joints and production method thereof
CN205038390U (en) * 2015-10-12 2016-02-17 邵阳学院 Full -automatic cable production facility of improvement
CN205701874U (en) * 2016-05-25 2016-11-23 武汉钢铁股份有限公司 Coil of strip uncoiling guide
CN106743834A (en) * 2016-12-22 2017-05-31 无锡南方电工机械有限公司 Swinging double plate steel aluminium strip puts band machine
CN206339721U (en) * 2016-12-26 2017-07-18 四川江虹线缆制造有限公司 A kind of aluminium strip wraps up production line with optical cable

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0747407A (en) * 1993-08-05 1995-02-21 Mitsubishi Electric Corp Welding section of continuous processing line
JPH07124610A (en) * 1993-10-29 1995-05-16 Kawasaki Steel Corp Joining method by spot welding for steel strip
CN201366451Y (en) * 2008-12-31 2009-12-23 中冶南方工程技术有限公司 Automatic belt head loosening device
CN102602749A (en) * 2012-02-29 2012-07-25 湖北凯乐科技股份有限公司 Steel strip and aluminium strip automatic storage machine
CN102909476A (en) * 2012-11-14 2013-02-06 中天日立光缆有限公司 Automatic welding device for stainless steel band joints and production method thereof
CN205038390U (en) * 2015-10-12 2016-02-17 邵阳学院 Full -automatic cable production facility of improvement
CN205701874U (en) * 2016-05-25 2016-11-23 武汉钢铁股份有限公司 Coil of strip uncoiling guide
CN106743834A (en) * 2016-12-22 2017-05-31 无锡南方电工机械有限公司 Swinging double plate steel aluminium strip puts band machine
CN206339721U (en) * 2016-12-26 2017-07-18 四川江虹线缆制造有限公司 A kind of aluminium strip wraps up production line with optical cable

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