CN109550698A - A kind of multi-angle roller type rapid sorting device - Google Patents
A kind of multi-angle roller type rapid sorting device Download PDFInfo
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- CN109550698A CN109550698A CN201811593392.1A CN201811593392A CN109550698A CN 109550698 A CN109550698 A CN 109550698A CN 201811593392 A CN201811593392 A CN 201811593392A CN 109550698 A CN109550698 A CN 109550698A
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- group
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- conveying roller
- mounting plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
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- Branching, Merging, And Special Transfer Between Conveyors (AREA)
- Rollers For Roller Conveyors For Transfer (AREA)
Abstract
The invention discloses a kind of multi-angle roller type rapid sorting devices, including sorting system and control system；The sorting system includes rack, several driving gear sets, several conveying roller groups, feed drive group and turns to driving group, and the rack includes panel and mounting plate disposed in parallel, and driving gear set is installed on mounting plate；Conveying roller group is in matrix arrangement, and the upper end of conveying roller group is installed on panel, and the lower end of conveying roller group is pierced by mounting plate；A driving gear set is configured between the every two adjacent conveying roller groups of a line, wherein setting driving gear set between each adjacent two conveying roller group of a column；The feed drive group and steering driving group are connected with control system respectively.The invention has the benefit that the present invention realizes the sorting of cargo using gear engagement, simple and compact for structure, transmission efficiency is high, and can realize 360 ° of cargo sortings.
Description
Technical field
The present invention relates to logistics technology, and in particular to a kind of multi-angle roller type rapid sorting device.
Background technique
Most of current sorting equipment can only apply to specific occasion, and sorting angle has been fixed, and versatility is poor.
When the goods sorting compared with multi-angle is realized in the field of employment of sorting equipment to be replaced or requirement, will seem more troublesome；Have
A little sorting equipments can form biggish impact force in sort process to cargo, be likely to result in a degree of damage of cargo.
Summary of the invention
It is an object of the present invention in view of the deficiencies of the prior art, provide the polygonal of versatile, the multi-faceted sorting of one kind
Spend roller type rapid sorting device.
The technical solution adopted by the present invention are as follows: a kind of multi-angle roller type rapid sorting device,
The invention has the benefit that
1, the present invention engages the sorting to realize cargo using gear, and simple and compact for structure, transmission efficiency is high, and can realize
360 ° of cargo sortings；The signal of PC is received to control direction and the angle of sorting using monolithic function, meets the multi-angle of cargo
The requirement of sorting, while SCM Based control system is small in size, flexible function is various, strong real-time, is able to achieve automatic control
System, improves the control precision of stepper motor, realizes the automation control to sort process；
2, the present invention realizes the linkage of conveying roller group using driving gear set, ensure that the consistent of conveying roller group movement
Property, while reducing the quantity of driving motor, greatly reduce the cost of equipment；
3, present invention setting photoelectric sensor, sends a signal to single-chip microcontroller using photoelectric sensor, then controls each driving
The start and stop of motor, this external interrupt control, the strong real-time of system response, velocity of rotation is fast when sorting, is able to achieve cargo
Rapid sorting；
4, control system of the present invention can connect multiple sorting systems simultaneously, be controlled automatically to several sorting systems
System, completes the transmission of cargo；
5, sorting equipment of the present invention can be widely applied to logistic industry, and inside uses gear-driven mode, can be real
360 ° of sortings of stock object, small in size, conveniently moving is with a wide range of applications.
Detailed description of the invention
Fig. 1 is the schematic diagram of control system in the present invention.
Fig. 2 is the structural schematic diagram of sorting system in the present invention.
Fig. 3 is the bottom view of Fig. 2.
Fig. 4 is the structural schematic diagram of driving gear set in the present embodiment.
Fig. 5 is the structural schematic diagram of conveying roller group in the present embodiment.
Fig. 6 is the structural schematic diagram of feed drive group in the present embodiment.
Fig. 7 is the structural schematic diagram that driving group is rotated in the present embodiment.
Fig. 8 is the distribution schematic diagram of conveying roller group and live roller group in the present embodiment.
Fig. 9 is the position view of feed drive group and transmission driving group in the present embodiment.
Wherein: 100, rack；110, panel；120, mounting plate；200, driving gear set；210, third central axis；211,
First transmission gear；212, the second transmission gear；300, conveying roller group；310, bracket；320, the first central axis；321, it conveys
Gear；322, second bevel gear；330, gear is sorted；340, the second central axis；341, first bevel gear；342, first pulley；
350, idler wheel；351, the second belt wheel；360, fixed plate；400, feed drive group；410, the first driving unit；420, sliding tooth
Wheel；430, the first driving unit mounting plate；500, driving group is turned to；510, the second driving unit；520, shaft coupling；530, stepping
Motor mounting plate；540, tooth sector group；541, axle sleeve；542, the 4th central axis；543, tooth sector.
Specific embodiment
For a better understanding of the present invention, the present invention is further described in the following with reference to the drawings and specific embodiments.
A kind of multi-angle roller type rapid sorting device, including sorting system and control system；As shown in Figures 2 and 3, institute
Sorting system is stated to include: rack, several driving gear sets 200, several conveying roller groups 300, feed drive group 400 and turn to
Driving group 500, the rack include panel 110 and mounting plate 120 disposed in parallel, and driving gear set 200 is installed on mounting plate
On 120；Conveying roller group 300 is in matrix arrangement, and the upper end of conveying roller group 300 is installed on panel 110, conveying roller group
300 lower end is pierced by mounting plate 120；It goes together between per two adjacent conveying roller groups 300 and configures a driving gear set
200, wherein setting driving gear set 200 between each adjacent two conveying roller group 300 of a column；400 He of feed drive group
Turn to driving group 500 be respectively arranged on mounting plate 120, and the output end of the two respectively with one of conveying roller group 300
Input terminal be connected；All conveying roller groups 300 can be linked by driving gear set 200；The feed drive group 400 and turn
It is connected respectively with control system to driving group 500.
As shown in figure 5, the conveying roller group 300 include the first central axis 320, conveyance gear 321, sorting gear 330,
Bracket 310, intermediate transmission group and idler wheel 350；The conveyance gear 321 and sorting gear 330 are mounted on the first central axis 320
On；The conveyance gear 321 is connected with the output end of feed drive group 400；The upper surface of the sorting gear 330 is fixedly mounted
Bracket 310；The lower end surface of the sorting gear 330 is set on mounting plate 120；It sorts gear 330 and turns to the defeated of driving group 500
Outlet is connected；Cloth installation intermediate transmission group and roller shaft, the input terminal of intermediate transmission group and the first central axis on the bracket 310
320 end is connected, and the output end of intermediate transmission group is connected with roller shaft and roller shaft is driven to rotate, and idler wheel is installed on roller shaft
350, the upper surface of the outer peripheral surface extending panel 110 of idler wheel 350；The intermediate transmission group is bored including the second central axis 340, first
Gear 341, second bevel gear 322, first pulley 342 and the second belt wheel 351, the first cone of installation on second central axis 340
Gear 341, first bevel gear 341 are engaged with second bevel gear 322, and second bevel gear 322 is set to the end of the first central axis 320
Portion；First pulley 342 is respectively installed at the both ends of second central axis 340, and first pulley 342 is by belt and is installed on roller shaft
Second belt wheel 351 of end is connected；The outer peripheral surface of the conveying roller is coated with rubber structure.In the present embodiment, first pulley
342 and second belt wheel 351 be round belt wheel, the two passes through round belt and connects.
As shown in figure 4, the driving gear set 200 includes third central axis 210, and it is set to 210 liang of third central axis
First transmission gear 211 and the second transmission gear 212 at end；First transmission gear 211 and the second transmission gear 212 difference
Cooperated by bearing and third central axis 210；First transmission gear 211 is between panel 110 and mounting plate 120；Institute
It states the first transmission gear 211 to engage with the sorting gear 330 of conveying roller group 300, by turning to the control conveying rolling of driving group 500
The rotation of wheel group 300；Second transmission gear 212 is engaged with the conveyance gear 321 of conveying roller group 300, passes through feed drive group
The rotation of 400 control idler wheels 350.
As shown in fig. 6, the feed drive group 400 includes the first driving unit 410, driving gear 420 and the first driving
Unit mounting plate 430, first driving unit 410 are fixed on rack by connecting rod and the first driving unit mounting plate 430
120 lower section of mounting plate；It is described driving gear 420 be set to the first driving unit 410 driveshaft end, and with conveying roller group
300 conveyance gear 321 engages.In the present embodiment, the first driving unit 410 is the three-phase asynchronous electric being connected with control system
Machine, the first driving unit 410 are constantly in working condition.It drives gear 420 to drive the rotation of the first central axis 320, utilizes transmission
Second transmission gear 212 of gear set 200 drives the first central axis 320 of all conveying roller groups 300 to rotate, the first central axis
320 drive the second central axis 340 to rotate using the cooperation of bevel gear set, and the second central axis 340 drives branch by the belt wheel at both ends
Idler wheel 350 on frame 310 rotates, and realizes the sorting of cargo.
As shown in fig. 7, the steering driving group 500 include the second driving unit 510, stepper motor mounting plate 530 and
Tooth sector group 540, the second driving unit 510 are fixed on the following table of mounting plate 120 by stepper motor mounting plate 530 and connecting rod
Face, the drive shaft of the second driving unit 510 passes through stepper motor mounting plate 530, and passes through shaft coupling 520 and tooth sector group
540 are connected；Second driving unit 510 is the stepper motor being connected with control system.The tooth sector group 540 includes axis
Cover the 541, the 4th central axis 542 and tooth sector 543；The axle sleeve 541 be set to mounting plate 120 on and with 520 phase of shaft coupling
Even；One end of 4th central axis 542 can be with the central axes of axle sleeve 541 by bearing and 541 arranged coaxial of axle sleeve
The heart rotates；The connected tooth sector 543 of the other end of 4th central axis 542, tooth sector 543 and conveying roller group 300
Sorting gear 330 engage.In the present embodiment, the second driving unit 510 is stepper motor, selects three-phase stepper motor, step
Elongation is 1.2 °.
In the present invention, as shown in Figure 1, the control system includes single-chip microcontroller, and the light being connected with single-chip microcomputer input
Electric transducer and PC master control, the single-chip microcontroller are connected with power circuit；The output end of single-chip microcontroller is distinguished by motor-drive circuit
It is connected with the first driving unit 410 and the second driving unit 510；The photoelectric sensor is installed in the two sides of cargo channel, is used
In judging whether there is cargo to pass through in cargo channel, and according to cargo by situation to single-chip microcontroller switch control signal；PC master control
For sending the sorting information of cargo in cargo management system to single-chip microcontroller；Single-chip microcontroller for receive external equipment such as PC master control and
The various control signals of photoelectric sensor simultaneously analyze processing, and start and stop, the rotation of instruction control stepper motor are sent to stepper motor
Direction and rotation angle, to realize sorting of the sorting system to cargo.
In the present embodiment: the single-chip microcontroller is the core of entire control system, using AT89S single-chip microcontroller；Single-chip microcontroller passes through
Power circuit power supply, is communicated by RS-485 serial communication interface with PC master control.PC master control is by goods in cargo management system
The sorting information of object sends the single-chip microcontroller to, so that single-chip microcontroller be made to change the sequence and number of output pulse, controls stepping electricity
The direction of rotation of machine and angle enable sorting system to rotate according to required angle, realize the multi-angle sorting of cargo；PC master simultaneously
Control can be communicated with several single-chip microcontrollers, and logarithm platform sorting system carries out automatically controlling, and completes the transmission of cargo.Photoelectric sensor
Using correlation type photoelectric sensor, and it is connected to the external interrupt interface of the single-chip microcontroller；The hair of emitting photoelectric sensor
Light device and light receiving device are attached separately to the two sides of cargo channel, and optical path is stopped when cargo passes through, and light receiving device just acts output one
Switch control signal, and this signal is passed into single-chip microcontroller, so that single-chip microcontroller is entered interruption system, to control opening for stepper motor
Stop.PC sends the sorting information of cargo in cargo management system to the single-chip microcontroller, so that single-chip microcontroller be made to change output pulse
Sequence and number, control direction of rotation and the angle of stepper motor, sorting system enable to rotate according to required angle, realize goods
The multi-angle of object sorts；PC can be communicated with several single-chip microcontrollers simultaneously, and logarithm platform sorting system carries out automatically controlling, and complete goods
The transmission of object.
Working principle: when detect has cargo to pass through in cargo channel, photoelectric sensor sends to single-chip microcontroller and instructs；It is single
Piece machine judges whether the cargo needs to sort according to the goods information that PC master control is sent: if the cargo is without sorting, monolithic
Machine sends control instruction to feed drive group 400, and the first driving unit 410 of feed drive group 400 passes through driving 420 band of gear
Dynamic first central axis 320 rotation, drives all conveying roller groups 300 using the second transmission gear 212 of driving gear set 200
The rotation of first central axis 320, the first central axis 320 drives the second central axis 340 to rotate using the cooperation of bevel gear set, in second
Mandrel 340 drives the idler wheel 350 on bracket 310 to rotate by the belt wheel at both ends, realizes the sorting of cargo；If the cargo needs to divide
It picks, then single-chip microcontroller is according to the sorting information analysis sorting path of the cargo, and calculates the rotation angle of idler wheel 350, further according to rolling
350 rotation angle of wheel sends control instruction to the second driving unit 510 for turning to driving group 500, and control tooth sector 543 rotates
Certain angle, tooth sector 543 drive idler wheel 350 to rotate a certain angle, utilize transmission by the sorting gear 330 of engagement
Second transmission gear 212 of gear set 200 drives the idler wheel 350 of all conveying roller groups 300 to rotate to set angle；It is single simultaneously
Piece machine sends control instruction to feed drive group 400, and the second transmission gear 212 of feed drive group 400 drives sorting gear 330
Rotation, realizes the sorting of cargo.
When needing to sort i.e. rotation conveying roller group 300, stepper motor is controlled by single-chip microcontroller, drives tooth sector
543 rotations are engaged by gear and the sorting gear 330 of conveying roller group 300 are driven to rotate, to drive conveying roller group 300
Rotation, finally driven under the action of the first transmission gear 211 all conveying roller groups 300 around its central axes rotate synchronously,
Carry out the sorting of cargo.The sorting of cargo is realized using gear engagement, simple and compact for structure, transmission efficiency is high, and can realize
360 ° of cargo sortings.PC sends the sorting information of cargo in cargo management system to the single-chip microcontroller, so that single-chip microcontroller be made to change
The sequence and number for becoming output pulse, control direction of rotation and the angle of stepper motor, enable sorting system according to required angle
The multi-angle sorting of cargo is realized in rotation；PC can be communicated with several single-chip microcontrollers simultaneously, and logarithm platform sorting system carries out automatic
Control, completes the transmission of cargo.
The above is only a preferred embodiment of the present invention, it is noted that for the common skill of the art
For art personnel, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications
Also it should be regarded as protection scope of the present invention.
Claims (9)
1. a kind of multi-angle roller type rapid sorting device, which is characterized in that including sorting system and control system；The sorting
System includes rack, several driving gear sets, several conveying roller groups, feed drive group and turns to driving group, the rack
Including panel disposed in parallel and mounting plate, driving gear set is installed on mounting plate；Conveying roller group is in matrix arrangement, defeated
The upper end of roller group is sent to be installed on panel, the lower end of conveying roller group is pierced by mounting plate；It is rolled with a line per two adjacent conveyings
A driving gear set is configured between wheel group, wherein setting driving gear set between each adjacent two conveying roller group of a column；Institute
State feed drive group and turn to driving group and be respectively arranged on mounting plate, and the output end of the two respectively with conveying roller group
Input terminal is connected；All conveying roller groups can be linked by driving gear set；The feed drive group and steering driving group are equal
It is connected respectively with control system.
2. multi-angle roller type rapid sorting device as described in claim 1, which is characterized in that the conveying roller group includes
First central axis, conveyance gear, sorting gear, bracket, intermediate transmission group and idler wheel；The conveyance gear and sorting gear are pacified
Loaded on the first central axis；The conveyance gear is connected with the output end of feed drive group；The upper surface of the sorting gear is solid
Determine mounting bracket；The lower end surface of the sorting gear is set on mounting plate；Sorting gear is connected with the output end for turning to driving group；
Cloth installation intermediate transmission group and roller shaft, the input terminal of intermediate transmission group are connected with the end of the first central axis on the bracket,
The output end of intermediate transmission group is connected with roller shaft and roller shaft is driven to rotate, and idler wheel, the outer peripheral surface of idler wheel are installed on roller shaft
The upper surface of extending panel.
3. multi-angle roller type rapid sorting device as claimed in claim 2, which is characterized in that the intermediate transmission group includes
Second central axis, first bevel gear, second bevel gear, first pulley and the second belt wheel install first on second central axis
Bevel gear, first bevel gear are engaged with second bevel gear, and second bevel gear is set to the end of the first central axis；Second center
First pulley is respectively installed at the both ends of axis, and first pulley is connected by belt with the second belt wheel for being installed on roller shaft end.
4. multi-angle roller type rapid sorting device as claimed in claim 2, which is characterized in that the periphery of the conveying roller
Bread is covered with rubber structure.
5. multi-angle roller type rapid sorting device as claimed in claim 2, which is characterized in that the driving gear set includes
Third central axis, and the first transmission gear and the second transmission gear set on third central axis both ends；First driving cog
Wheel is between panel and mounting plate；First transmission gear is engaged with the sorting gear of conveying roller group；Second driving cog
Wheel is engaged with the conveyance gear of conveying roller group.
6. multi-angle roller type rapid sorting device as claimed in claim 3, which is characterized in that the feed drive group includes
First driving unit, driving gear and the first driving unit mounting plate, first driving unit are fixed on the mounting plate of rack
Lower section；The driving gear is set to the driveshaft end of the first driving unit, and engages with the conveyance gear of conveying roller group.
7. multi-angle roller type rapid sorting device as claimed in claim 6, which is characterized in that the steering driving group includes
Second driving unit, stepper motor mounting plate and tooth sector group, the second driving unit pass through stepper motor mounting plate and company
Bar is fixed on the lower surface of mounting plate, and the drive shaft of the second driving unit passes through stepper motor mounting plate, and by shaft coupling with
Tooth sector group is connected；Second driving unit is the stepper motor being connected with control system.
8. multi-angle roller type rapid sorting device as claimed in claim 7, which is characterized in that the tooth sector group includes
Axle sleeve, the 4th central axis and tooth sector；The axle sleeve is set on mounting plate and is connected with shaft coupling；4th central axis
One end by bearing and axle sleeve arranged coaxial, and can be rotated centered on the central axes of axle sleeve；4th central axis
The other end is connected tooth sector, and tooth sector is engaged with the sorting gear of conveying roller group.
9. multi-angle roller type rapid sorting device as described in claim 1, which is characterized in that the control system includes single
Piece machine, and the photoelectric sensor being connected with single-chip microcomputer input and PC master control, the single-chip microcontroller are connected with power circuit；Monolithic
The output end of machine is connected with feed drive group and steering driving group respectively by motor-drive circuit；The photoelectric sensor is installed
In the two sides of cargo channel, pass through situation to single-chip microcontroller for judging whether there is cargo to pass through in cargo channel, and according to cargo
Switch control signal；PC master control is used to send the sorting information of cargo in cargo management system to single-chip microcontroller；Single-chip microcontroller is for connecing
It receives the various control signals of external equipment such as PC master control and photoelectric sensor and analyzes processing, send instruction control to stepper motor
Start and stop, direction of rotation and the rotation angle of stepper motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811593392.1A CN109550698A (en) | 2018-12-25 | 2018-12-25 | A kind of multi-angle roller type rapid sorting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811593392.1A CN109550698A (en) | 2018-12-25 | 2018-12-25 | A kind of multi-angle roller type rapid sorting device |
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| CN109550698A true CN109550698A (en) | 2019-04-02 |
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| CN201811593392.1A Pending CN109550698A (en) | 2018-12-25 | 2018-12-25 | A kind of multi-angle roller type rapid sorting device |
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|---|---|---|---|---|
| CN110052416A (en) * | 2019-04-28 | 2019-07-26 | 深圳德坤物流有限公司 | Full-automatic materials-sorting system and corresponding logistics method for sorting |
| CN110404791A (en) * | 2019-08-27 | 2019-11-05 | 恺胜机器人科技(苏州)有限公司 | Efficient disk sorter |
| CN110434073A (en) * | 2019-08-09 | 2019-11-12 | 武汉汉兴智控科技有限责任公司 | A kind of Intelligent logistics sorting monomer structure and Intelligent logistics sorting equipment |
| CN110980226A (en) * | 2019-11-13 | 2020-04-10 | 安徽驿星智能物流装备制造有限公司 | Reversing mechanism of cargo conveying device |
| CN111056250A (en) * | 2020-01-03 | 2020-04-24 | 浙江工业大学 | Universal roller conveying platform and conveying method |
| CN111137629A (en) * | 2020-02-23 | 2020-05-12 | 上海睦祥环保高科技有限公司 | Conveying device with quick rotation and 360-degree sorting functions |
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| CN112893146A (en) * | 2019-11-19 | 2021-06-04 | 顺丰科技有限公司 | Transmission device, sorting equipment control method and storage medium |
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| CN112893146A (en) * | 2019-11-19 | 2021-06-04 | 顺丰科技有限公司 | Transmission device, sorting equipment control method and storage medium |
| CN111056250A (en) * | 2020-01-03 | 2020-04-24 | 浙江工业大学 | Universal roller conveying platform and conveying method |
| CN111137629A (en) * | 2020-02-23 | 2020-05-12 | 上海睦祥环保高科技有限公司 | Conveying device with quick rotation and 360-degree sorting functions |
| TWI775054B (en) * | 2020-02-27 | 2022-08-21 | 陽程科技股份有限公司 | Steering drive |
| CN111301926A (en) * | 2020-03-17 | 2020-06-19 | 科捷智能装备有限公司 | High speed balance wheel sorter and method thereof |
| CN111515134A (en) * | 2020-05-28 | 2020-08-11 | 胡杰 | Direction-changeable conveying platform capable of being combined into automatic sorting machine |
| CN112474406A (en) * | 2020-11-09 | 2021-03-12 | 苏州立科工业设计有限公司 | Be applied to high-efficient sorting machine of product in workshop |
| CN112407868A (en) * | 2020-11-20 | 2021-02-26 | 江苏天知智能科技有限公司 | Universal shunting mechanism |
| CN114054355A (en) * | 2021-11-10 | 2022-02-18 | 中船重工海为郑州高科技有限公司 | Intelligent sorting system based on omnidirectional wheel |
| CN114803294A (en) * | 2022-05-06 | 2022-07-29 | 南通巨大机械制造有限公司 | Gear assembly line is with going up unloading structure that has quality testing |
| CN114803294B (en) * | 2022-05-06 | 2023-09-26 | 南通巨大机械制造有限公司 | Gear assembly line is with last unloading structure that has quality testing |
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Application publication date: 20190402 |
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