CN110404791A - Efficient disk sorter - Google Patents
Efficient disk sorter Download PDFInfo
- Publication number
- CN110404791A CN110404791A CN201910798518.7A CN201910798518A CN110404791A CN 110404791 A CN110404791 A CN 110404791A CN 201910798518 A CN201910798518 A CN 201910798518A CN 110404791 A CN110404791 A CN 110404791A
- Authority
- CN
- China
- Prior art keywords
- gear
- fuselage
- fixedly connected
- electric motor
- support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
Abstract
The invention discloses efficient disk sorters, and including the fuselage being made of rectangular metal type sheet metal component framework, the inner sidewall of the fuselage is fixedly connected there are four support rod, and disc assembly has been mounted equidistant in the lateral wall of the support rod；By using gear stand, first bottom plate, support plate, first support shaft, first gear, second gear, third gear, axle sleeve, 4th gear, second pin shaft, Electric Motor Wheel controller and Electric Motor Wheel are cooperated, so that surfaceman's on-site maintenance is convenient, it is big to handle object specification range, soft part Soft Roll part not fastener when sorting, accurate heavy wares or big part, it improves efficiency, it is fast and reliable accurate to sort, it can be to the left, right two sides sorting, space occupied is small, new product easy to maintain is high, only need to change disk, substantially reduce artificial and equipment cost, the disk assembling for sorting cargo is convenient；Flexibility of arranging is high, can reduce personnel's use to the maximum extent.
Description
Technical field
The invention belongs to automatic sorting technical fields, and in particular to a kind of efficient disk sorter.
Background technique
In technical aspect, as Internet of Things, informationization technology are in logistics application, convey Sorting Technique towards it is intelligent,
Flexibility direction is developed, and automatic sorting apparatus etc. uses more and more extensive.Also to sorting device propose high request, as high efficiency,
The features such as high-performance, easy to maintain, cost control；And sorting device is as express delivery and electric business market, is wherein to output and input
Core link significant components are an indispensable crucial rings.The use of automatic material flow equipment including Automated Sorting System
Play the role of vital.With the rapid sorting technology of automation, replaces a large amount of manual sorting, not only reduce manpower
Cost, while the efficiency and accuracy rate of sorting operation also greatly improved.The multi items of electric business package dispatching, small lot, high frequency
Secondary feature is the basis for pushing Automated Sorting System market demand rapid growth.
And manual sorting and semi-automatic sorting phenomenon are also many at present；Cost of labor increases, and sorting error rate height,
The disadvantages of poor product quality, vulnerable part are serious, maintenance cost is high.Instead of artificial one point four or one-to-two；Instead of service main entrucking
Position, manual sorting position；Adapt to the various different commodity of different size, weight, shape；For express mail, medicine, books, tobacco, hundred
The industries such as goods；Maximum bright spot is that the scene of reducing uses operator；
Pipeline and automated sorting equipment combination are completed, and (are generallyd use manually operated than traditional manual sorting
Method) it is high-efficient to realize, in the prior art, package is sorted by opposite erect-position by hand, often easily causes package information pair
The inaccurate problem in position；Other sorting devices have sorting positioning accuracy poor, and package fastener is serious, and operation troubles rate is high, and built-up time is long,
Maintenance difficulties are big, and layout flexibility is inadequate, and heavy mail, big part can not sort or sorting efficiency is low.High-end sorting device is to production simultaneously
The reliability requirements of product is high, especially requires high in terms of sorting mistake point rate, and when sorting mistake occurs and divides wrap member, will lead to package
Information display mistake for this purpose, proposing a kind of efficient disk sorter.
Summary of the invention
The purpose of the present invention is to provide efficient disk sorters, to solve the problems mentioned in the above background technology.
To achieve the above object, present invention employs following technical solutions: efficient disk sorter, including by rectangular metal
The fuselage that type sheet metal component framework is constituted, the inner sidewall of the fuselage are fixedly connected there are four support rod, the outside of the support rod
Disc assembly has been mounted equidistant in wall, and the disc assembly includes gear stand, the first bottom plate, support plate, the first support shaft, first
Gear, second gear, third gear, axle sleeve, the 4th gear, the second pin shaft, Electric Motor Wheel controller and Electric Motor Wheel, the Electric Motor Wheel
Controller is installed in the fuselage, and the fuselage is uniformly interior to be fixedly connected with the motor cabinet, is equipped on the motor cabinet
Power device, the output shaft of the power device are fixedly connected with the first gear, and the first gear engagement connection is
Second gear is stated, the second gear engagement is connected with the third gear, and the third gear engagement is connected with the described 4th
Gear, the inner sidewall of the third gear are fixedly connected with the axle sleeve, and the axle sleeve is solid by connecting shaft and the Electric Motor Wheel
Fixed connection, the Electric Motor Wheel and first bottom plate are sequentially connected, and are fixedly connected there are two described at the top of first bottom plate
The top of first support shaft and two second pin shafts, first support shaft and second pin shaft with the support plate
It is fixedly connected, the bottom symmetrical of the support plate is fixedly connected there are four gear stand, and the gear stand is equipped with gear shaft.
Preferably, the fuselage includes left fuselage and right fuselage, is fixedly connected with left support plate on the left fuselage, described
It is fixedly connected with right support plate on right fuselage, is fixedly connected with the first stull and second between the left fuselage and the right fuselage
Stull.
Preferably, photoelectric support is installed on the motor cabinet, Photoelectric Detection piece is installed on the photoelectric support, it is described
The interior bottom wall of fuselage is equipped with photoelectric sensor.
Preferably, the second rotator cover board is installed on the left fuselage, the first rotator is installed on the right fuselage
Cover board, the upper surface of the fuselage are fixedly connected with the second support shaft, are fixedly connected with protection at the top of second support shaft
Cover, the upper surface of the protective cover are equipped with no-power drum, and the two sides of the fuselage are symmetrically welded that there are four the second bottom plates.
Preferably, the two sides of the fuselage are symmetrically welded there are four supporting leg, and the bottom of the supporting leg is equipped with castor.
Preferably, the power device is equipped with motor plug cover board, and the motor plug cover board is fixed with the fuselage
It connects, is provided with Electric Motor Wheel cover board in the Electric Motor Wheel.
Preferably, the fuselage interior is provided with end cap, and the end cap is located at the top of the first gear.
Preferably, the inner sidewall of the first gear and the second gear is fixedly connected to the first pin shaft, and described
The inner sidewall of three gears and the 4th gear is fixedly connected to the second pin shaft, and first pin shaft and second pin shaft are equal
It is fixedly connected with the fuselage.
Preferably, the bottom of the Electric Motor Wheel is provided with gear cover plate, and the lateral wall of the support rod is arranged with isolation group
Part, the power device are equipped with motor spacer.
Technical effect and advantage of the invention: efficient disk sorter proposed by the present invention has compared with prior art
Following advantages:
By using gear stand, the first bottom plate, support plate, the first support shaft, first gear, second gear, third gear, axis
Set, the 4th gear, the second pin shaft, Electric Motor Wheel controller and Electric Motor Wheel are cooperated, so that surfaceman's on-site maintenance is convenient, place
It is big to manage object specification range, when sorting soft part Soft Roll part not fastener, accurate heavy wares or big part, improve efficiency, point
It picks fast and reliable accurate, can sort to the left and right sides, space occupied is small, and new product easy to maintain is high, only needs to change disk i.e.
Can, artificial and equipment cost is substantially reduced, the disk assembling for sorting cargo is convenient；Flexibility of arranging is high, can subtract to the maximum extent
Few personnel use, accomplish substantially it is unmanned, all using motorized, modularity control.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the structural schematic diagram of unprotect cover of the present invention；
Fig. 3 is the side view of Fig. 2 in the present invention.
In figure: 1, no-power drum；2, support rod；3, left support plate；4, right support plate；5, left fuselage；6, right fuselage；7,
First stull；8, the second stull；10, motor cabinet；11, photoelectric support；12, Photoelectric Detection piece；13, gear shaft；14, end cap；15,
Electric Motor Wheel cover board；16, gear stand；17, the first bottom plate；18, support plate；19, the first support shaft；20, first gear；21,
Two gears；22, third gear；23, axle sleeve；24, the first pin shaft；25, the 4th gear；26, the second support shaft；27, the second pin shaft；
29, motor spacer；30, gear cover plate；31, protective cover；32, the first rotator cover board；33, the second rotator cover board；34, motor
Plug deck；35, the second bottom plate；36, supporting leg；37, photoelectric sensor；38, power device；39, Electric Motor Wheel controller；40, electric
Driving wheel；41, barrier assembly；43, fuselage.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Herein
Described specific embodiment is only used to explain the present invention, is not intended to limit the present invention.Based on the embodiments of the present invention,
Every other embodiment obtained by those of ordinary skill in the art without making creative efforts, belongs to this hair
The range of bright protection.
The present invention provides efficient disk sorters as shown in Figs. 1-3, including by rectangular metal type sheet metal component framework structure
At fuselage 43, the inner sidewall of the fuselage 43 is fixedly connected there are four support rod 2, and the lateral wall of the support rod 2 is equidistantly pacified
Equipped with disc assembly, the disc assembly includes gear stand 16, the first bottom plate 17, support plate 18, the first support shaft 19, first
Gear 20, second gear 21, third gear 22, axle sleeve 23, the 4th gear 25, the second pin shaft 27, Electric Motor Wheel controller 39 and electricity
Driving wheel 40, the Electric Motor Wheel controller 39 are installed in the fuselage 43, and the fuselage 43 is uniformly interior to be fixedly connected with the electricity
Base 10 is equipped with power device 38 on the motor cabinet 10, and the output shaft of the power device 38 is fixedly connected with described
One gear 20, the engagement of first gear 20 are connected with the second gear 21, and the engagement of second gear 21 is connected with described
Third gear 22, the engagement of third gear 22 are connected with the 4th gear 25, and the inner sidewall of the third gear 22 is fixed
It is connected with the axle sleeve 23, the axle sleeve 23 is fixedly connected by connecting shaft with the Electric Motor Wheel 40, the Electric Motor Wheel 40 and institute
The transmission connection of the first bottom plate 17 is stated, the top of first bottom plate 17 is fixedly connected there are two first support shaft 19 and two
The top of second pin shaft 27, first support shaft 19 and second pin shaft 27, which is fixed with the support plate 18, to be connected
It connects, the bottom symmetrical of the support plate 18 is fixedly connected there are four gear stand 16, and the gear stand 16 is equipped with gear shaft
13。
Preferably, the fuselage 43 includes left fuselage 5 and right fuselage 6, left support plate is fixedly connected on the left fuselage 5
3, right support plate 4 is fixedly connected on the right fuselage 6, is fixedly connected with first between the left fuselage 5 and the right fuselage 6
Stull 7 and the second stull 8.
By using above-mentioned technical proposal, left support plate 3 and right support plate 4 can provide support, support rod for support rod 2
2 are bolted to connection in left support plate 3 and right support plate 4, and the first stull 7 and the second stull 8 are for improving left fuselage 5
With the stability of right fuselage 6, left fuselage 5 and right fuselage 6 are for distinguishing fuselage 43.
Preferably, being equipped with photoelectric support 11 on the motor cabinet 10, Photoelectric Detection is installed on the photoelectric support 11
The interior bottom wall of piece 12, the fuselage 43 is equipped with photoelectric sensor 37.
By using above-mentioned technical proposal, photoelectric support 11 is that Photoelectric Detection piece 12 provides support, and Photoelectric Detection piece 12 is matched
Light combination electric transducer 37 can sense the finished product to transfer.
Preferably, being equipped with the second rotator cover board 33 on the left fuselage 5, first rotation is installed on the right fuselage 6
Turn device cover board 32, the upper surface of the fuselage 43 is fixedly connected with the second support shaft 26, and the top of second support shaft 26 is solid
Surely it is connected with protective cover 31, the upper surface of the protective cover 31 is equipped with no-power drum 1, the two sides balanced welding of the fuselage 43
Second bottom plate 35 there are four connecing.
By using above-mentioned technical proposal, the first rotator cover board 32 and the second rotator cover board 33 be used for fuselage 43 into
Row sealing, the second support shaft 26 can be supported protective cover 31, and protective cover 31 can protect the structure on fuselage 43
Shield, no-power drum 1 is for enabling finished product to roll on protective cover 31, and the second bottom plate 35 is for being sealed fuselage 43.
Preferably, the two sides of the fuselage 43 are symmetrically welded, there are four supporting legs 36, and the bottom of the supporting leg 36 is equipped with foot
Wheel.
By using above-mentioned technical proposal, supporting leg 36 is supported fuselage 43, and castor is for transporting fuselage 43.
Preferably, the power device 38 is equipped with motor plug cover board 34, the motor plug cover board 34 and the machine
Body 43 is fixedly connected, and is provided with Electric Motor Wheel cover board 15 in the Electric Motor Wheel 40.
By using above-mentioned technical proposal, motor plug cover board 34 is for preventing the attaching plug of power device 38
Shield, Electric Motor Wheel cover board 15 is for protecting Electric Motor Wheel 40.
Preferably, the fuselage 43 is internally provided with end cap 14, the end cap 14 is located at the top of the first gear 20.
By using above-mentioned technical proposal, end cap 14 is for protecting first gear 20, second gear 21,22 and of third gear
4th gear 25.
Preferably, the inner sidewall of the first gear 20 and the second gear 21 is fixedly connected to the first pin shaft 24,
The inner sidewall of the third gear 22 and the 4th gear 25 is fixedly connected to the second pin shaft 27,24 He of the first pin shaft
Second pin shaft 27 is fixedly connected with the fuselage 43.
By using above-mentioned technical proposal, the first pin shaft 24 and the second pin shaft 27 are used for first gear 20, second gear
21, third gear 22 and the 4th gear 25 provide support effect.
Preferably, the bottom of the Electric Motor Wheel 40 is provided with gear cover plate 30, the lateral wall of the support rod 2 be arranged with every
From component 41, the power device 38 is equipped with motor spacer 29.
By using above-mentioned technical proposal, motor spacer 29 replaces bearing effect, stability good.
Working principle: before disc assembly is installed, the first bottom plate 17 and disk shaft, Electric Motor Wheel controller 39 are first fixed
On power supply line be each passed through disk shaft；Then Electric Motor Wheel controller 39 is fixed on the first bottom plate 17, after fixing, then
First support shaft 19 and the second support shaft 26 are installed, each group of four Electric Motor Wheels 40 of installation is followed by and is fixed on disc holder,
It is fixed by Electric Motor Wheel cover board 15 and stop nut, after fixing, Electric Motor Wheel controller 39 is being accessed with master-slave socket, in power supply
Master-slave socket is installed on line, after installing each group of disc assembly, then whole disc assembly is installed and is put on support rod 2, propped up
Motor spacer 29 on strut 2 replaces bearing effect, stability good, and then left support plate 3 and right support plate 4 are fixed,
First stull 7 and the second stull 8 are then installed, improve the stability of fuselage 43, each disc assembly is easy to change, using public affairs
Female, i.e. replaceable completion in one minute, greatly improves efficiency and reduces costs；Surfaceman's on-site maintenance is convenient, processing
Object specification range is big, when sorting soft part Soft Roll part not fastener, accurate heavy wares or big part, improve efficiency, sort
It is fast and reliable accurate, it can sort to the left and right sides, space occupied is small, and new product easy to maintain is high, only needs to change disk i.e.
Can, artificial and equipment cost is substantially reduced, the disk assembling for sorting cargo is convenient；Flexibility of arranging is high, can subtract to the maximum extent
Few personnel use, accomplish substantially it is unmanned, all using motorized, modularity control.
Finally, it should be noted that the foregoing is only a preferred embodiment of the present invention, it is not intended to restrict the invention,
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features,
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in of the invention
Within protection scope.
Claims (9)
1. efficient disk sorter, including the fuselage (43) being made of rectangular metal type sheet metal component framework, it is characterised in that: described
The inner sidewall of fuselage (43) is fixedly connected there are four support rod (2), and disc set has been mounted equidistant in the lateral wall of the support rod (2)
Part, the disc assembly include gear stand (16), the first bottom plate (17), support plate (18), the first support shaft (19), the first tooth
Take turns (20), second gear (21), third gear (22), axle sleeve (23), the 4th gear (25), the second pin shaft (27), Electric Motor Wheel control
Device (39) processed and Electric Motor Wheel (40), the Electric Motor Wheel controller (39) are installed in the fuselage (43), and the fuselage (43) is equal
It is fixedly connected with the motor cabinet (10) in even, power device (38), the power device is installed on the motor cabinet (10)
(38) output shaft is fixedly connected with the first gear (20), and first gear (20) engagement is connected with the second gear
(21), second gear (21) engagement is connected with the third gear (22), and third gear (22) the engagement connection is
The 4th gear (25) is stated, the inner sidewall of the third gear (22) is fixedly connected with the axle sleeve (23), and the axle sleeve (23) is logical
It crosses connecting shaft to be fixedly connected with the Electric Motor Wheel (40), the Electric Motor Wheel (40) and first bottom plate (17) transmission connection, institute
State first support shaft (19) and two second pin shafts (27) there are two being fixedly connected at the top of the first bottom plate (17), institute
The top for stating the first support shaft (19) and second pin shaft (27) is fixedly connected with the support plate (18), the support plate
(18) bottom symmetrical is fixedly connected there are four gear stand (16), and the gear stand (16) is equipped with gear shaft (13).
2. efficient disk sorter according to claim 1, it is characterised in that: the fuselage (43) includes left fuselage (5)
With right fuselage (6), it is fixedly connected with left support plate (3) on the left fuselage (5), is fixedly connected with the right side on the right fuselage (6)
Support plate (4) is fixedly connected with the first stull (7) and the second stull (8) between the left fuselage (5) and the right fuselage (6).
3. efficient disk sorter according to claim 1, it is characterised in that: be equipped with photoelectricity on the motor cabinet (10)
Bracket (11) is equipped with Photoelectric Detection piece (12) on the photoelectric support (11), and the interior bottom wall of the fuselage (43) is equipped with
Photoelectric sensor (37).
4. efficient disk sorter according to claim 2, it is characterised in that: be equipped with second on the left fuselage (5)
Rotator cover board (33), the first rotator cover board (32) is equipped on the right fuselage (6), and the upper surface of the fuselage (43) is solid
Surely it is connected with the second support shaft (26), is fixedly connected with protective cover (31), the protection at the top of second support shaft (26)
The upper surface of cover (31) is equipped with no-power drum (1), and the two sides of the fuselage (43) are symmetrically welded there are four the second bottom plate
(35).
5. efficient disk sorter according to claim 1, it is characterised in that: the two sides of the fuselage (43) are symmetrically welded
There are four supporting leg (36), and the bottom of the supporting leg (36) is equipped with castor.
6. efficient disk sorter according to claim 1, it is characterised in that: the power device (38) is equipped with motor
Plug deck (34), the motor plug cover board (34) are fixedly connected with the fuselage (43), are arranged on the Electric Motor Wheel (40)
There are Electric Motor Wheel cover board (15).
7. efficient disk sorter according to claim 1, it is characterised in that: the fuselage (43) is internally provided with end cap
(14), the end cap (14) is located at the top of the first gear (20).
8. efficient disk sorter according to claim 1, it is characterised in that: the first gear (20) and described second
The inner sidewall of gear (21) is fixedly connected to the first pin shaft (24), the third gear (22) and the 4th gear (25)
Inner sidewall is fixedly connected to the second pin shaft (27), first pin shaft (24) and second pin shaft (27) with the fuselage
(43) it is fixedly connected.
9. efficient disk sorter according to claim 1, it is characterised in that: the bottom of the Electric Motor Wheel (40) is provided with
The lateral wall of gear cover plate (30), the support rod (2) is arranged with barrier assembly (41), and the power device (38) is equipped with electricity
Machine spacer (29).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910798518.7A CN110404791A (en) | 2019-08-27 | 2019-08-27 | Efficient disk sorter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910798518.7A CN110404791A (en) | 2019-08-27 | 2019-08-27 | Efficient disk sorter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110404791A true CN110404791A (en) | 2019-11-05 |
Family
ID=68369387
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910798518.7A Pending CN110404791A (en) | 2019-08-27 | 2019-08-27 | Efficient disk sorter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110404791A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111482372A (en) * | 2020-05-11 | 2020-08-04 | 江苏恩利科智能制造有限公司 | Improved cross belt sorting machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11246039A (en) * | 1998-03-02 | 1999-09-14 | Okamura Corp | Conveyed object sorting device |
| CN205613715U (en) * | 2016-04-08 | 2016-10-05 | 上海企申自动化设备有限公司 | Transplant letter sorting equipment |
| CN106824803A (en) * | 2017-03-07 | 2017-06-13 | 湘潭大学 | Comprehensive automatic logistics delivering sorting machine |
| CN106903062A (en) * | 2017-03-07 | 2017-06-30 | 湘潭大学 | A kind of multi-faceted logistics sorting transfer |
| CN109550698A (en) * | 2018-12-25 | 2019-04-02 | 武汉理工大学 | A kind of multi-angle roller type rapid sorting device |
-
2019
- 2019-08-27 CN CN201910798518.7A patent/CN110404791A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11246039A (en) * | 1998-03-02 | 1999-09-14 | Okamura Corp | Conveyed object sorting device |
| CN205613715U (en) * | 2016-04-08 | 2016-10-05 | 上海企申自动化设备有限公司 | Transplant letter sorting equipment |
| CN106824803A (en) * | 2017-03-07 | 2017-06-13 | 湘潭大学 | Comprehensive automatic logistics delivering sorting machine |
| CN106903062A (en) * | 2017-03-07 | 2017-06-30 | 湘潭大学 | A kind of multi-faceted logistics sorting transfer |
| CN109550698A (en) * | 2018-12-25 | 2019-04-02 | 武汉理工大学 | A kind of multi-angle roller type rapid sorting device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111482372A (en) * | 2020-05-11 | 2020-08-04 | 江苏恩利科智能制造有限公司 | Improved cross belt sorting machine |
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Application publication date: 20191105 |
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| RJ01 | Rejection of invention patent application after publication |