CN109543797B - Intelligent automatic identification system for temporary storage positions of sample barrels - Google Patents
Intelligent automatic identification system for temporary storage positions of sample barrels Download PDFInfo
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- CN109543797B CN109543797B CN201811434339.7A CN201811434339A CN109543797B CN 109543797 B CN109543797 B CN 109543797B CN 201811434339 A CN201811434339 A CN 201811434339A CN 109543797 B CN109543797 B CN 109543797B
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- sample
- temporary storage
- sample barrel
- barrel
- storage position
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
- G06K17/0029—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement being specially adapted for wireless interrogation of grouped or bundled articles tagged with wireless record carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
Abstract
An intelligent automatic identification system for temporary storage positions of sample barrels comprises a sample barrel conveyor, a sample barrel temporary storage position, a manipulator sorting device, a sample bottle receiving position of a sampling machine and an automatic sampling machine, wherein the sample barrels are provided with RFID chips, the manipulator sorting device is provided with a chip reading device, and the chip reading device reads and records chip information of the sample barrels; the sample barrel temporary storage positions are divided into a plurality of regions according to different chip information of the sample barrel, each sample barrel temporary storage position comprises a plurality of temporary storage positions, each sample barrel temporary storage position is provided with an encoder in the X/Y/Z direction, and each encoder independently positions all the temporary storage positions; mechanical proximity switches are arranged below all the temporary storage positions and feed back the working state of the temporary storage positions in real time; and the automatic sampling machine controls the mechanical arm sorting device to pick and place the sample barrel on the sample barrel conveyor, and simultaneously sends the sample barrel to the sample bottle receiving position of the sampling machine according to the requirement. The invention displays the number of temporary storage bits and the working state in real time, realizes that the sample barrel automatically enters the designated area for temporary positioning, and is automatically taken out and put back.
Description
Technical Field
The invention belongs to the fields of metallurgy, electric power, coal, chemical industry, building materials, detection, environmental protection and the like, and particularly relates to an automatic identification system for a temporary storage position of an intelligent sample barrel, which is mainly suitable for automatic sampling and preparing work.
Background
In recent years, with the rapid development of Chinese economy, the rapid development of a plurality of industries is driven, and the tasks of sampling, preparing samples and detecting raw materials in industries such as steel, chemical engineering and the like are heavier. Because the automatic sampling and preparing system avoids the human error caused by manual sampling and preparing, simultaneously ensures the representativeness of the samples, and provides a powerful guarantee for the detection result of the quality of each batch of raw materials. Therefore, the automatic sampling and preparing system is especially important.
The automatic sample taking and preparing system is an important subsystem of an automatic, informatization and intelligent system in a material sample preparing process, realizes the separation of human samples in the material sample conveying, detecting and storing processes, and avoids artificial interference factors. Meanwhile, the full-automatic material sample transmission and intelligent storage and taking mode is efficient, intelligent and rapid, the operation cost of customers is effectively reduced, the manpower resources are saved, the labor intensity of personnel is greatly reduced, the traveling of the personnel is avoided, the working efficiency is improved, and the safe transmission of the material samples is ensured. The automatic sampling and preparing system comprises: a sample preparation system, a sample barrel conveying system, a sample bottle conveying system and the like.
At present, the sample barrel has the following problems in the conveying process:
(1) in the sample preparation process, a corresponding material sample bottle needs to be sent to a corresponding position of a sample preparation machine, and an empty bottle after sample preparation is placed at a specific position, so that the engineering workload is complicated, and the problems of bottle mixing of different material sample bottles and the like are easily caused;
(2) personnel are needed to participate in the process, artificial interference factors can occur, the reliability of a sampling result is influenced, and meanwhile, the labor intensity of the workers is high and the working efficiency is low.
Disclosure of Invention
The invention aims to solve the technical problem that the existing sample barrel has the defects in the conveying process, and provides an intelligent automatic identification system for temporary storage positions of the sample barrel.
The technical scheme adopted by the invention for solving the technical problems is as follows:
an intelligent automatic identification system for temporary storage positions of sample barrels comprises a sample barrel conveyor, a sample barrel temporary storage position, a manipulator sorting device, a sample bottle receiving position of a sampling machine and an automatic sampling machine, wherein the sample barrels are provided with RFID chips, the manipulator sorting device is provided with a chip reading device, and the chip reading device reads and records chip information of the sample barrels; the sample barrel temporary storage positions are divided into a plurality of areas (realizing area division) according to different chip information (namely different raw materials) of the sample barrel, each sample barrel temporary storage position comprises a plurality of temporary storage positions, each sample barrel temporary storage position is provided with an encoder in the X/Y/Z direction, and each encoder independently positions all temporary storage positions in the sample barrel area; mechanical proximity switches are arranged below all the temporary storage positions of the sample barrel, and the mechanical proximity switches feed back the working state of the temporary storage positions in real time; the sample barrel conveyor is used for receiving an instruction sent by the automatic sampling machine and driving the sample barrel to a temporary storage position; the automatic sampling machine is used for sending a sample receiving or sampling instruction to the sample barrel conveyor, controlling the manipulator sorting device to pick and place the sample barrel on the sample barrel conveyor, and simultaneously conveying the sample barrel in the sample barrel temporary storage position to the sample bottle receiving position of the sampling machine according to the requirement by the sample barrel conveyor.
According to the scheme, the sample barrel conveyor is provided with the sample conveying vehicle, when the sample barrel conveyor receives a sample receiving or sampling instruction sent by the automatic sampling machine, the sample conveying vehicle conveys the sample barrel to the end part of the sample barrel conveyor and drives the sample barrel to the designated area of the temporary storage position, and the manipulator sorting device takes and places the sample barrel to the sample conveying vehicle.
According to the scheme, the end part of the sample barrel conveyor is provided with the infrared detection device, and the infrared detection device is used for detecting whether a certain temporary storage position has a sample barrel.
According to the scheme, the working state of the temporary storage position fed back by the mechanical proximity switch in real time comprises a sample storage state and an idle state: when a sample bucket is placed at a certain temporary storage position, the mechanical proximity switch of the temporary storage position is in a closed state, a signal is fed back to the automatic sampling machine, and the temporary storage position is displayed in a sample storage state; when the sample barrel is taken out from the temporary storage position, the mechanical proximity switch is in an open state, a signal is fed back to the automatic sampling machine, and the temporary storage position is displayed to be in an idle state.
According to the scheme, when the automatic sampling machine sends a signal to require a sample bottle of a certain raw material, the mechanical arm sorting device takes out the sample barrel corresponding to the temporary storage position of the sample barrel according to the chip information of the sample barrel corresponding to the raw material and places the sample barrel on the sample barrel conveyor, and the sample barrel is conveyed to the sample bottle receiving position of the sampling machine by the sample barrel conveyor (the sample barrel is stacked to a designated area by walking according to different raw materials).
Compared with the prior art, the invention has the beneficial effects that:
1. the sample barrel is provided with an RFID chip, the manipulator sorting device is provided with a reading device, the whole process of the sample barrel can be read and recorded, and the whole process information tracking of the sample barrel after sample preparation can be ensured;
(2) all temporary storage positions are independently positioned, the working state can be fed back in real time, and the full-automatic process of bottle taking and bottle stacking can be realized through a manipulator;
(3) after the sample preparation operation requirement is manually formulated, the system automatically optimizes the stacking position of the sample barrel, and the shortest operation time and distance of the mechanical arm are ensured;
(4) the full automation process is realized in the whole process, the human interference factors can be effectively avoided, the safe transmission of the sample bottles is ensured, and the working efficiency is improved.
Drawings
FIG. 1 is a plan view of an automatic identification system for temporary storage of an intelligent sample bucket according to the present invention;
FIG. 2 is an elevation view of an intelligent automatic identification system for temporary storage of sample buckets in accordance with the present invention;
in the figure, 1-sample barrel conveyor; 2-sample bucket temporary storage bit; 3-a manipulator sorting device; 4-sample bottle receiving position of the sampling machine; 5-automatic sampling machine, 6-sample bottle.
Detailed Description
The following detailed description of the present invention is provided in conjunction with the accompanying drawings, but it should be understood that the scope of the present invention is not limited to the specific embodiments. Throughout the specification and claims, unless explicitly stated otherwise, the word "comprise", or variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated element or component but not the exclusion of any other element or component.
Referring to fig. 1-2, the intelligent automatic identification system for the temporary storage position of the sample barrel comprises a sample barrel conveyor 1, a temporary storage position 2 of the sample barrel, a manipulator sorting device 3, a sample bottle receiving position 4 of a sampling machine and an automatic sampling machine 5, wherein the sample barrel is provided with an RFID chip, the manipulator sorting device 3 is provided with a chip reading device, and the chip reading device reads and records chip information of the sample barrel; the sample barrel temporary storage positions 2 are divided into a plurality of regions (region partition is realized) according to different chip information (namely different raw materials) of the sample barrel, each sample barrel temporary storage position 2 comprises a plurality of temporary storage positions, each sample barrel temporary storage position 2 is provided with an encoder in the X/Y/Z direction, and each encoder independently positions all temporary storage positions in the sample barrel region; all temporary storage positions below the sample barrel temporary storage position 2 are provided with mechanical proximity switches, and the mechanical proximity switches feed back the working state of the temporary storage positions in real time: when a sample bucket is placed at a certain temporary storage position, the mechanical proximity switch of the temporary storage position is in a closed state, a signal is fed back to the automatic sampling machine 5, and the temporary storage position is displayed in a sample storage state; when the sample barrel is taken out from the temporary storage position, the mechanical proximity switch is in an open state, a signal is fed back to the automatic sampling machine 5, and the temporary storage position is displayed to be in an idle state; the sample barrel conveyor 1 is provided with a sample conveying vehicle, when the sample barrel conveyor 1 receives a sample receiving or sampling instruction sent by the automatic sampling machine 5, the sample conveying vehicle conveys a sample barrel to the end part of the sample barrel conveyor 1 and drives to a specified area of the sample barrel temporary storage position 2, the manipulator sorting device 3 takes and places the sample barrel to the sample conveying vehicle, the end part of the sample barrel conveyor 1 is provided with an infrared detection device which is used for detecting whether the sample barrel exists at a certain temporary storage position, when the automatic sampling machine 5 sends a signal and needs a sample bottle 6 of a certain raw material, the manipulator sorting device 3 takes out the sample barrel corresponding to the sample barrel temporary storage position 2 according to the chip information of the sample barrel corresponding to the raw material and places the sample barrel in the sample barrel conveyor 1, and the sample barrel conveyor 1 conveys the sample barrel to the sample barrel receiving position 4 (the sample barrel is stacked to the specified area according to different raw materials).
When the automatic sample preparation device works, a sample preparation system is used for loading the original sample into a sample barrel, a sealing cover and an identification (RFID chip), an automatic sample preparation machine 5 gives a sample receiving or sampling instruction, and a sample sending vehicle of a sample barrel conveyor 1 receives the instruction and then goes to a sample barrel temporary storage position 2 for receiving the sample; driving the sample conveying vehicle to a designated area of the temporary sample barrel storage position 2, and conveying the sample barrels to the end part of the conveyor from the sample conveying vehicle; the end part of the sample barrel conveyor is provided with an infrared detection device, and when a sample barrel is detected, the mechanical arm sorting device 3 moves to the position to grab and read the chip information of the sample bottle. The temporary storage position 2 of the sample barrel is divided into a plurality of areas according to different raw materials, such as power coal, coking coal, refined iron powder and the like. The manipulator sorting device 3 sends the sample bottles 6 to the power coal area according to the read information (such as chip display power coal), all temporary storage positions in the power coal area can display the working state of the area in real time, and only when the temporary storage position idle state is displayed in the system, the system can send a command to enable the manipulator sorting device 3 to place the sample barrels into the idle positions.
When the automatic sampling machine needs the sample bottle 6, a signal (such as refined iron powder) is sent out, the mechanical arm sorting device 3 receives the signal, the signal is moved to a temporary storage area corresponding to the refined iron powder, the sample bottle with the temporary storage position displaying the sample storage state in the system is taken out according to the working state of the system in the refined iron powder area, and the sample bottle is sent to the sampling machine sample bottle receiving position 4. After the sample bottle is taken out, the mechanical arm sorting device 3 places the sample bottle 6 at the designated position according to the sample bottle information.
Claims (5)
1. An intelligent automatic identification system for temporary storage positions of sample barrels is characterized by comprising a sample barrel conveyor, a temporary storage position of the sample barrel, a manipulator sorting device, a sample bottle receiving position of a sampling machine and an automatic sampling machine, wherein the sample barrel is provided with an RFID chip, the manipulator sorting device is provided with a chip reading device, and the chip reading device reads and records chip information of the sample barrel; the sample barrel temporary storage positions are divided into a plurality of regions according to different chip information of the sample barrel, each sample barrel temporary storage position comprises a plurality of temporary storage positions, each sample barrel temporary storage position is provided with an encoder in the X/Y/Z direction, and each encoder independently positions all temporary storage positions in the sample barrel region; mechanical proximity switches are arranged below all the temporary storage positions of the sample barrel, and the mechanical proximity switches feed back the working state of the temporary storage positions in real time; the sample barrel conveyor is used for receiving an instruction sent by the automatic sampling machine and driving the sample barrel to a temporary storage position; the automatic sampling machine is used for sending a sample receiving or sampling instruction to the sample barrel conveyor, controlling the manipulator sorting device to pick and place the sample barrel on the sample barrel conveyor, and simultaneously conveying the sample barrel in the sample barrel temporary storage position to the sample bottle receiving position of the sampling machine according to the requirement by the sample barrel conveyor.
2. The system according to claim 1, wherein the sample barrel conveyor is provided with a sample conveying vehicle, when the sample barrel conveyor receives a sample receiving or sampling command sent by the automatic sampling machine, the sample conveying vehicle conveys the sample barrel to the end part of the sample barrel conveyor and drives to the designated area of the sample barrel temporary storage position, and the manipulator sorting device picks and places the sample barrel on the sample conveying vehicle.
3. The system of claim 1, wherein the end of the sample barrel conveyor is provided with an infrared detection device for detecting whether a sample barrel is in a certain temporary storage position.
4. The system of claim 1, wherein the working status of the temporary storage fed back by the mechanical proximity switch in real time comprises a storage status and an idle status: when a sample bucket is placed at a certain temporary storage position, the mechanical proximity switch of the temporary storage position is in a closed state, a signal is fed back to the automatic sampling machine, and the temporary storage position is displayed in a sample storage state; when the sample barrel is taken out from the temporary storage position, the mechanical proximity switch is in an open state, a signal is fed back to the automatic sampling machine, and the temporary storage position is displayed to be in an idle state.
5. The system of claim 1, wherein when the automatic sampling machine sends a signal that a sample bottle with a certain raw material is needed, the manipulator sorting device takes out the sample barrel corresponding to the temporary storage position of the sample barrel according to the chip information of the sample barrel corresponding to the raw material and places the sample barrel on the sample barrel conveyor, and the sample barrel conveyor conveys the sample barrel to the sample bottle receiving position of the sampling machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811434339.7A CN109543797B (en) | 2018-11-28 | 2018-11-28 | Intelligent automatic identification system for temporary storage positions of sample barrels |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811434339.7A CN109543797B (en) | 2018-11-28 | 2018-11-28 | Intelligent automatic identification system for temporary storage positions of sample barrels |
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| Publication Number | Publication Date |
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| CN109543797A CN109543797A (en) | 2019-03-29 |
| CN109543797B true CN109543797B (en) | 2022-05-13 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106742102A (en) * | 2017-03-21 | 2017-05-31 | 国电南京煤炭质量监督检验中心 | A kind of coal sample automatic packaging identifies system |
| CN107643202A (en) * | 2017-11-14 | 2018-01-30 | 中冶南方工程技术有限公司 | A kind of fully-automatic intelligent sample-preparing system and method |
| CN207375135U (en) * | 2017-09-30 | 2018-05-18 | 湖南三德科技股份有限公司 | A kind of sample is filed for reference system |
| CN108163431A (en) * | 2016-08-01 | 2018-06-15 | 北京北控环保工程技术有限公司 | There is the storage system of intelligent dispensing |
| CN108750701A (en) * | 2018-07-19 | 2018-11-06 | 长沙开元仪器股份有限公司 | A kind of conjunction sample returns batch system |
-
2018
- 2018-11-28 CN CN201811434339.7A patent/CN109543797B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108163431A (en) * | 2016-08-01 | 2018-06-15 | 北京北控环保工程技术有限公司 | There is the storage system of intelligent dispensing |
| CN106742102A (en) * | 2017-03-21 | 2017-05-31 | 国电南京煤炭质量监督检验中心 | A kind of coal sample automatic packaging identifies system |
| CN207375135U (en) * | 2017-09-30 | 2018-05-18 | 湖南三德科技股份有限公司 | A kind of sample is filed for reference system |
| CN107643202A (en) * | 2017-11-14 | 2018-01-30 | 中冶南方工程技术有限公司 | A kind of fully-automatic intelligent sample-preparing system and method |
| CN108750701A (en) * | 2018-07-19 | 2018-11-06 | 长沙开元仪器股份有限公司 | A kind of conjunction sample returns batch system |
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| CN109543797A (en) | 2019-03-29 |
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