CN109542068A - A kind of high temperature electrified ageing and control system - Google Patents
A kind of high temperature electrified ageing and control system Download PDFInfo
- Publication number
- CN109542068A CN109542068A CN201811502999.4A CN201811502999A CN109542068A CN 109542068 A CN109542068 A CN 109542068A CN 201811502999 A CN201811502999 A CN 201811502999A CN 109542068 A CN109542068 A CN 109542068A
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- pcb
- aging
- cabinet body
- plate
- pcb material
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a kind of high temperature electrified ageing and control systems, including aging cabinet body, aged cell cabinet is provided in aging cabinet body, the bottom of aged cell cabinet is provided with heat generator, aged cell cabinet is provided with vertical panel, PCB pallet is provided on vertical panel, the two sides of aging cabinet body are respectively arranged with inlet port and outlet port, input terminal slide unit conveying device runs through feed inlet, output end slide unit conveying device runs through discharge port, six-joint robot is additionally provided in aging cabinet body, vertical drive and horizontal drive apparatus, the moving portion of vertical drive is arranged in six-joint robot, the fixing seat of vertical drive is arranged in the moving portion of horizontal drive apparatus, the bottom of aging cabinet body is arranged in the fixing seat of horizontal drive apparatus.The present invention carries out the carrying and crawl of PCB material using six-joint robot, can carry out the aging of multiple PCB materials simultaneously, and live load, CAN communication and the ageing state Real-time Feedback of PCB material are realized while realizing automatic material taking.
Description
Technical field
The present invention relates to PCB material production fields, and in particular to a kind of high temperature electrified ageing and control system.
Background technique
In the prior art, during PCB production, the aging of PCB material is generally by the way of semi-automatic.Manually will
Then the neat pile of PCB material carries out large batch of PCB high temperature ageing in high temperature ageing case.In large batch of production, this
Kind high temperature ageing mode inefficiency, and since artificial intervention can carry out unpredictable damage to PCB material in the later period,
Unnecessary economic loss is caused to enterprise, and in ageing process, PCB does not carry out nominal load, cannot complete high temperature shape
Working condition aging under state.Moreover, such aging techniques are anti-in the state that ageing process cannot carry out PCB material in real time
Feedback has certain degradation risk for enterprise.Therefore, it in large batch of PCB production, needs to design a kind of new
The high temperature electrified ageing equipment of formula, realizes full automatic PCB loading and unloading, meets large batch of PCB aging simultaneously, and require in height
While warm aging, live load is carried out to entire PCB material.Based on the controllable principle of risk, in the design, should also be added
The Real-time Feedback of PCB material aging.
Summary of the invention
Regarding the issue above, the present invention provides a kind of high temperature electrified ageing and control system, in the ring of high temperature
Under border, the aging of full load live load is carried out to target PCB material, and in ageing process, by CAN communication, in aging
Real-time status tracking is carried out to PCB material simultaneously, the inefficiency in high-volume PCB production is solved and failure rate is excessively high asks
Topic.
To achieve the above object, the present invention adopts the following technical scheme:
A kind of high temperature electrified ageing and control system, including aging cabinet body are provided with aged cell cabinet, aging list in aging cabinet body
The bottom of first cabinet is provided with heat generator, and aged cell cabinet is provided with vertical panel, and PCB support is provided on vertical panel
Disk, the two sides of aging cabinet body are respectively arranged with inlet port and outlet port, and input terminal slide unit conveying device runs through feed inlet, output end
Slide unit conveying device runs through discharge port, and six-joint robot, vertical drive and horizontal drive dress are additionally provided in aging cabinet body
It sets, the moving portion of vertical drive is arranged in six-joint robot, and the fixing seat setting of vertical drive is filled in horizontal drive
In the moving portion set, the bottom of aging cabinet body is arranged in the fixing seat of horizontal drive apparatus.
PCB pallet as described above includes tray substrate, and the fixing seat of PCB pallet cylinder is arranged on tray substrate, PCB
The pars contractilis of pallet cylinder is connect with material loading plate, and material loading plate is arranged on tray substrate by railroad, fixed
For baffle plate setting on tray substrate, aging is powered test connector by the connection of the side of connector spring and fixed baffle, always
Changing the test connector that is powered includes the spring probe for electric connection, and aging, which is powered to testing on connector and PCB material, to be arranged
Plate termination plug-in unit adaptation, the pcb board positioning pin for fixing PCB material is provided on material loading plate, photoelectric sensor is set
It sets on tray substrate, when moving to stroke one end under driving of the material loading plate in PCB pallet cylinder, on PCB material
The spring probe that plate terminates plug-in unit and aging energization test connector is electrically connected, and photoelectric sensor is blocked by PCB material;
When under driving of the material loading plate in PCB pallet cylinder toward when another end motion of stroke, plate termination plug-in unit on PCB material and old
The spring probe for changing the test connector that is powered separates, and photoelectric sensor is not blocked by PCB material.
Inlet port and outlet port as described above are provided with double thermal insulation slide plate, and one of double thermal insulation slide plate is in cunning
Feed inlet is blocked under the driving of plate cylinder and opens feed inlet, another double thermal insulation slide plate blocks out under the driving of slide plate cylinder
Material mouth and opening discharge port.
A kind of high temperature electrified ageing and control system, further include automatic control unit,
Automatic control unit carries out energization aging to PCB material for terminating plug-in unit by aging energization test connector and plate;
It is also used to be powered by aging and tests connector and plate termination plug-in unit to PCB material offered load signal, receive PCB material
The feedback signal of processing acquisition is carried out to load signal;
It is also used to control signal slide unit conveying device and transmits PCB material into aging cabinet body, read the barcode scanning list at feed inlet
Member carries out barcode scanning processing to the bar code on PCB material and obtains bar code information;
It is also used to control the material loading plate that the PCB material that input terminal slide unit conveying device transmits is put into vacancy by six-joint robot
In;
It is also used to control six-joint robot and PCB material is removed and placed in output end slide unit conveying device from material loading plate;
It is also used to control output end slide unit conveying device and transmits PCB material in vitro to aging cabinet.
The present invention has the advantages that compared with the existing technology
Using six-joint robot carry out PCB material carrying and crawl, using logistics idea to multiple PCB pallets in system into
Row centralized control, can carry out the aging of multiple PCB materials simultaneously, and use integrated design concept, to multiple PCB pallets into
Row arrangement, realizes live load, CAN communication and the ageing state Real-time Feedback of PCB material while realizing automatic material taking.It is whole
A system also improves the percent of pass and the transparency of aging while promoting ageing efficiency using automatic control unit.
Detailed description of the invention
Fig. 1 is the mounting structure schematic diagram of six-joint robot.
Fig. 2 is the structural schematic diagram of tray substrate
Fig. 3 is the structural schematic diagram of aged cell cabinet
Fig. 4 is overall structure diagram of the invention
Wherein, 1- vertical drive;2- horizontal drive apparatus;3- six-joint robot;4-PCB grabbing device;5- aged cell
Cabinet;6- heat generator;7-PCB pallet;8- vertical panel;9- aging cabinet body;10- output end slide unit conveying device: 11- is defeated
Enter to hold slide unit conveying device;12- barcode scanning unit;13- double thermal insulation slide plate;14- aging, which is powered, tests connector;15-PCB pallet
Cylinder;16- photoelectric sensor;17- tray substrate;18- material loading plate;19- railroad;20-PCB plate positioning pin;21- is solid
Determine baffle;22- connector spring;23- spring probe.
Specific embodiment
For the ease of those of ordinary skill in the art understand and implement the present invention, below with reference to embodiment to the present invention make into
The detailed description of one step, it should be understood that implementation example described herein is merely to illustrate and explain the present invention, and is not used to limit
The fixed present invention.
A kind of high temperature electrified ageing equipment, including high temperature ageing portion, automatic material taking portion, automatic control unit.
High temperature ageing portion, using the tablet-style of monoblock type, reasonable Arrangement has on the vertical panel 8 of aged cell cabinet 5
Multiple tray substrates 17 for carrying out aging, convenient for stepping up in aging to PCB material.
Automatic material taking portion includes the crawl and carrying that advanced six-joint robot carries out physics.
Automatic control unit carries out charging and the control of Real-time Feedback to PCB material when for high temperature ageing, and uses CAN
It transmits the real time data that signal carries out impact load aging to whole equipment to track, controls the movement of six-joint robot 3, realize whole
A PCB material automatically grabbing and carrying.
As shown in Figure 1, automatic material taking portion includes following part: six-joint robot 3, horizontal drive apparatus 2, perpendicular drive dress
Set 1, input terminal slide unit conveying device 11, output end slide unit conveying device 10 and double thermal insulation slide plate 13.
The moving portion of vertical drive 1 is arranged in six-joint robot 3, and the fixing seat of vertical drive 1 is arranged in water
In the moving portion of flat driving device 2, the bottom six-joint robot 3 that aging cabinet body 9 is arranged in the fixing seat of horizontal drive apparatus 2 is logical
It crosses vertical drive 1 and horizontal drive apparatus 2 realizes the movement of horizontal direction and vertical direction, so that six-joint robot 3 can
To reach the position of each PCB pallet 7;
Six-joint robot 3 is arranged in the front in high temperature ageing portion, and PCB grabbing device is arranged on the arm of six-joint robot 3
4, realize the crawl and placement of the PCB material on PCB pallet 7;
Input terminal slide unit conveying device 11 is used for transmission the PCB material of processing to be aging;
Output end slide unit conveying device 10 is for exporting the good PCB material of aging;
The two sides of aging cabinet body 9 are respectively arranged with inlet port and outlet port, and input terminal slide unit conveying device 11 runs through feed inlet, defeated
Outlet slide unit conveying device 10 runs through discharge port.
Pneumatic slid platform device can be used in input terminal slide unit conveying device 11 and output end slide unit conveying device 10, carries out
The smooth transport of material.
The inner wall of aging cabinet body 9 is provided with heat insulation foam.
Inlet port and outlet port are provided with double thermal insulation slide plate 13, and double thermal insulation slide plate 13 is real by the driving of slide plate cylinder
It now pumps, and then realizes and block inlet port and outlet port, and realize and open inlet port and outlet port, double thermal insulation
Blocking for the 90% of inlet port and outlet port, aging cabinet when realization works when PCB material is output and input may be implemented in slide plate 13
Heat indiffusion in body 9.
As shown in figure 3, high temperature ageing portion specifically includes that aged cell cabinet 5, PCB pallet 7 and aging cabinet body 9.
In the present embodiment, PCB pallet 7 is set as 50, is rationally evenly arranged on the vertical panel 8 of aged cell cabinet 5.
Heat generator 6 is mounted on 5 bottom of aged cell cabinet, and heat generator 6 is to provide high temperature in aging cabinet body 9
High temperature ageing is carried out to PCB material.
Aging cabinet body 9 prevents heat loss using the pattern of double door, guarantees aging temperature.
As shown in Fig. 2, PCB pallet 7 includes tray substrate 17, PCB pallet cylinder 15, material loading plate 18, material sliding rail
19, photoelectric sensor 16, pcb board positioning pin 20, fixed baffle 21, aging, which are powered, tests connector 14 and connector spring 22.
The fixing seat of PCB pallet cylinder 15 is arranged on tray substrate 17, and the pars contractilis and material of PCB pallet cylinder 15 fill
Support plate 18 connects, and material loading plate 18 is arranged on tray substrate 17 by railroad 19, and fixed baffle 21 is arranged in pallet
On bottom plate 17, aging energization test connector 14 is connect by connector spring 22 with the side of fixed baffle 21, and aging is powered
Test connector 14 includes the spring probe 23 for electric connection, and PCB material is fastened on material dress by pcb board positioning pin 20
On support plate 18, it is provided with to be powered with aging on PCB material and tests the plate termination plug-in unit that connector 14 is adapted to, photoelectric sensor 16 is set
It sets on tray substrate 17, under the driving of PCB pallet cylinder 15, material loading plate 18 can do straight reciprocating motion, work as material
When loading plate 18 moves to stroke one end, plate termination plug-in unit and aging on PCB material, which are powered, tests the spring spy of connector 14
Needle is electrically connected, and photoelectric sensor 16 is blocked;When 18 end motion another toward stroke of material loading plate, on PCB material
Plate termination plug-in unit and aging be powered test connector 14 spring probe separate, photoelectric sensor 16 is not blocked.Photoelectric transfer
The photosignal that sensor 16 obtains is transferred to automatic control unit.Automatic control unit can judge PCB object by photosignal
Material, which moves to be powered with aging, tests the position that connector 14 is connect.
Automatic control unit terminates plug-in unit by aging energization test connector 14 and plate and be powered always to PCB material
Change, and automatic control unit is powered by aging and tests connector 14 and plate termination plug-in unit to PCB offered load signal, PCB
Material carries out processing to load signal and obtains feedback signal, and feedback signal terminates plug-in unit by plate and aging is powered and tests connector
14 pass back to automatic control unit in a manner of CAN communication.
Automatic control unit transmits PCB material into aging cabinet body 9 for control signal slide unit conveying device 11, and
Barcode scanning processing is carried out to the bar code on PCB material via the barcode scanning unit 12 being arranged at feed inlet during transmission to obtain
Bar code information;
Automatic control unit is also used to control six-joint robot 3 and PCB material is put into the material loading plate 18 of vacancy;
Automatic control unit is also used to control six-joint robot 3 for PCB material and is removed and placed in output from material loading plate 18
Hold slide unit conveying device 10;
Automatic control unit is also used to the movement of control output end slide unit conveying device 10, the PCB material that aging is completed is transported to
Next station, aging are completed.
In the present invention, the logistics transmission theory used carries out integrated set to by the ageing process of entire PCB material
Meter.System carries out reasonable function division, and every partial function component completes the workflow of itself outfit, and in the design, entirely
The circuit pack of system carries out the arrangement of centralization in high temperature ageing portion.In shape, it has carried out at maximized beautiful simplification
Reason.And compared with manual handling aging in original production, this high temperature electrified ageing equipment automatization integrated level is high, the fortune of PCB material
It is defeated to be carried out automatically with live load, the link manually participated in is reduced, avoids secondary damage, and in ageing process, is innovated
The Real-time Feedback that joined ageing state of property, it is ensured that the percent of pass and the transparency of ageing process.Change production efficiency of equipment height, it is full
Aging in the large batch of PCB production process of foot, has very big market expectations.
Specific embodiment described herein is only an example for the spirit of the invention.The neck of technology belonging to the present invention
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Claims (4)
1. a kind of high temperature electrified ageing and control system, including aging cabinet body (9), which is characterized in that setting in aging cabinet body (9)
Have aged cell cabinet (5), the bottom of aged cell cabinet (5) is provided with heat generator (6), and aged cell cabinet (5) is provided with
Vertical panel (8) is provided with PCB pallet (7) on vertical panel (8), the two sides of aging cabinet body (9) be respectively arranged with feed inlet and
Discharge port, input terminal slide unit conveying device (11) run through feed inlet, and output end slide unit conveying device (10) runs through discharge port, aging
Six-joint robot (3), vertical drive (1) and horizontal drive apparatus (2), six-joint robot (3) are additionally provided in cabinet body (9)
Moving portion in vertical drive (1) is set, and the fixing seat of vertical drive (1) is arranged in horizontal drive apparatus (2)
In moving portion, the fixing seat of horizontal drive apparatus (2) is arranged in the bottom of aging cabinet body (9).
2. a kind of high temperature electrified ageing according to claim 1 and control system, which is characterized in that the PCB pallet
It (7) include tray substrate (17), the fixing seat of PCB pallet cylinder (15) is arranged on tray substrate (17), PCB pallet cylinder
(15) pars contractilis is connect with material loading plate (18), and material loading plate (18) is arranged by railroad (19) in tray substrate
(17) on, fixed baffle (21) is arranged on tray substrate (17), and aging energization test connector (14) passes through connector spring
(22) it is connect with the side of fixed baffle (21), it includes the spring probe for electric connection that aging, which is powered and tests connector (14),
(23), aging energization is tested the plate termination plug-in unit being arranged on connector (14) and PCB material and is adapted to, and material loading plate is set on (18)
It is equipped with the pcb board positioning pin (20) for fixing PCB material, photoelectric sensor (16) is arranged on tray substrate (17), works as object
Material loading plate (18) is when moving to stroke one end under the driving of PCB pallet cylinder (15), the plate termination plug-in unit on PCB material with
The spring probe of aging energization test connector (14) is electrically connected, and photoelectric sensor (16) is blocked by PCB material;Work as object
Expect the plate termination plug-in unit of loading plate (18) under the driving of PCB pallet cylinder (15) when end motion another toward stroke, on PCB material
It is separated with the spring probe of aging energization test connector (14), photoelectric sensor (16) is not blocked by PCB material.
3. a kind of high temperature electrified ageing according to claim 2 and control system, which is characterized in that the feed inlet and
Discharge port is provided with double thermal insulation slide plate (13), one of double thermal insulation slide plate (13) slide plate cylinder driving under block into
Material mouth and opening feed inlet, another double thermal insulation slide plate (13) block discharge port under the driving of slide plate cylinder and open out
Material mouth.
4. a kind of high temperature electrified ageing according to claim 3 and control system, which is characterized in that further include automatically controlling
Unit,
Automatic control unit is powered to PCB material for terminating plug-in unit by aging energization test connector (14) and plate
Aging;
It is also used to be powered by aging and tests connector (14) and plate termination plug-in unit to PCB material offered load signal, receive PCB
Material carries out the feedback signal of processing acquisition to load signal;
It is also used to transmit PCB material in control signal slide unit conveying device (11) Xiang Laohua cabinet body (9), read at feed inlet
Barcode scanning unit (12) carries out barcode scanning processing to the bar code on PCB material and obtains bar code information;
It is also used to control the object that the PCB material that input terminal slide unit conveying device (11) transmits is put into vacancy by six-joint robot (3)
Expect in loading plate (18);
Being also used to control six-joint robot (3), that PCB material is removed and placed in output end slide unit from material loading plate (18) is defeated
Send device (10);
It is also used to control output end slide unit conveying device (10) and transmits PCB material outside to aging cabinet body (9).
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