CN109530696A - A kind of substrate melts manufacturing process as the selective laser of part a part - Google Patents

A kind of substrate melts manufacturing process as the selective laser of part a part Download PDF

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Publication number
CN109530696A
CN109530696A CN201811618559.5A CN201811618559A CN109530696A CN 109530696 A CN109530696 A CN 109530696A CN 201811618559 A CN201811618559 A CN 201811618559A CN 109530696 A CN109530696 A CN 109530696A
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China
Prior art keywords
forming
selective laser
forming board
manufacturing process
laser
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Application number
CN201811618559.5A
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Chinese (zh)
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CN109530696B (en
Inventor
李会敏
关凯
李澄
李广生
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Tianjin Radium Ming Laser Technology Co Ltd
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Tianjin Radium Ming Laser Technology Co Ltd
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/60Treatment of workpieces or articles after build-up
    • B22F10/66Treatment of workpieces or articles after build-up by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/80Data acquisition or data processing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/32Process control of the atmosphere, e.g. composition or pressure in a building chamber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/36Process control of energy beam parameters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Abstract

Melt manufacturing process in a kind of selective laser the present invention relates to substrate as part a part, the manufacturing process carries out three-dimensional modeling to the part for needing laser forming first, when model height is higher than Z-direction maximum forming dimension in this equipment, by extra in model and size less than forming board thickness in view of in forming board;Then the part is cut away from master mould, is modeled again;The part that counterweight newly models carries out pre-treatment analysis, and transfers data to selective laser melting unit, carries out laser forming;After having shaped, the formation of parts with forming board is taken out, non-part structure division on forming board is fallen by numerical control machine tool cutting, to obtain the part greater than selective laser melting unit maximum Z axis forming dimension.The present invention can realize that forming Z-direction full-size is slightly above the laser forming of the maximum sized part of equipment Z-direction, economical and effective when being changed without large-scale former.

Description

A kind of substrate melts manufacturing process as the selective laser of part a part
Technical field
The invention belongs to increases material manufacturing technology fields, the selective laser more particularly to a kind of substrate as part a part Melt manufacturing process.
Background technique
Selective laser melt (also referred to as increasing material manufacturing or metal 3D printing) technology, be occurred in recent years one kind it is novel Processing method, the raw material which uses are that tens Dao several hundred microns powder passes through powder supplying mechanism in forming process Powder is uniformly divided on forming board with powder supply mechanism, recycles the energy sources such as laser by surface geometry in particular region Powder fusing, generate metallurgical bonding, grow part successively to realize the process of stereo shaping.This kind of equipment at In shape process, the actual size of equipment forming axis limits the final forming dimension of part.With popularizing for this technology Using device requirement biggish for forming dimension is more and more vigorous, however, the research and development of large scale equipment need substantial contribution and skill The investment of art ability, such equipment that can make large-scale breadth at present only has a few company in the world, and the equipment is extremely Valuableness, easily up to ten million members.
During exploded perspective forming, the forming dimension of equipment Z-direction limits the forming height of part, at present Existing equipment Z-direction maximum forming dimension is 420mm on the market, in equipment forming Structural Design of Shaft, most due to Z-direction The every increase certain altitude of big forming dimension, then forming axis needs at least to increase 2 times or more height.Continue to increase Z-direction forming Size, then the overall structure of equipment and mode of operation will carry out biggish change, need to re-start the research and development and examination of equipment System directly purchases ultra-large type relevant device, causes great cost input.In addition, needing shaping during part forming It is successively grown on substrate, and forming board, in order to be used repeatedly, stock size is between 30mm-50mm.
Summary of the invention
In view of the problems of the existing technology, it is molten as the selective laser of part a part that the present invention provides a kind of substrates Change manufacturing process, using the manufacturing process when being changed without large scale equipment, when formation of parts and shaping substrate material are complete It is identical, and when formation of parts Z-direction full-size is slightly above equipment Z-direction full-size, it can be by the thickness of forming board Degree directly on forming board in view of carrying out the above structure formation in the middle part of formation of parts in formation of parts design process;To at After shape, then part portion on forming board processed by machine tool mechanical, to achieve over equipment Z-direction most The part forming of big forming dimension.
The invention is realized in this way a kind of substrate melts manufacturing process as the selective laser of part a part, including Following steps:
1) three-dimensional modeling is carried out to the part for needing laser forming first, when model height is higher than Z-direction in this equipment When maximum forming dimension, by extra in model and size less than forming board thickness in view of in forming board;
2) then the part is cut away from master mould, is modeled again;
3) part that counterweight newly models carries out pre-treatment analysis, and transfers data to selective laser melting unit, carries out Laser forming;
4) after having shaped, the formation of parts with forming board is taken out, is fallen by numerical control machine tool cutting non-on forming board Design of part part, to obtain the part greater than selective laser melting unit maximum Z axis forming dimension.
In the above-mentioned technical solutions, it is preferred that in the step 1), need the part of laser forming in CAD software into Row models, and the maximum height H of part is considered in modeling, if the maximum height H of part is higher by selective laser melting unit Z axis Feature bottom H-H0 Partial Height is then designed and is submerged in forming board by the full-size H0 in direction, and will with height H0 Part partitioning is A, B two parts.
In the above-mentioned technical solutions, it is preferred that the part part A height after the segmentation is H0, and part B height is H- H0。
In the above-mentioned technical solutions, it is further preferred that the part part B height H-H0 after the segmentation is less than forming base Plate thickness H1.
In the above-mentioned technical solutions, it is preferred that in the step 3), the part modeled again is the part A after dividing Part is supported addition, the pre-treatments such as slicing delamination work to part part A in pre-processing software, and imports data to The digital control system of selective laser melting unit, and laser forming is carried out on forming board to part part A in a device.
In the above-mentioned technical solutions, it is further preferred that the part part B after the segmentation submerges forming board completely In.
In the above-mentioned technical solutions, it is further preferred that being put into the formation of parts with forming board in the step 4) The model data of part part B is imported in numerically-controlled machine tool, is cut forming board by numerically-controlled machine tool, will be on forming board It is not the structure complete resection of part part B.
In the above-mentioned technical solutions, it is further preferred that considering that numerical control can be passed through when the part part B structure designs Machine cut is completed.
In the above-mentioned technical solutions, it is preferred that the material of the forming board is identical as part material.
The advantages and positive effects of the present invention are:
(1) present invention can realize that forming Z-direction full-size is slightly above in the case where being changed without large-scale former The maximum sized part of equipment Z-direction, and economical and effective;
(2) present invention saves the cost and curring time that use large scale equipment formation of parts, forming efficiency is improved, more The advantages of combining machining and increasing material manufacturing well.
Detailed description of the invention
Fig. 1 is selective laser fusing forming method flow of the substrate provided in an embodiment of the present invention as part a part Figure;
Fig. 2 is selective laser fusing forming original state of the substrate provided in an embodiment of the present invention as part a part Structural schematic diagram;
Fig. 3 is selective laser fusing forming end-state of the substrate provided in an embodiment of the present invention as part a part Structural schematic diagram;
Fig. 4 is the structural schematic diagram after formation of parts provided in an embodiment of the present invention takes out from the device;
Fig. 5 is that the part provided in an embodiment of the present invention after the non-part portion of over mechanical processing Material removal substrate is final Shape and structure schematic diagram.
In figure: 1- laser system, 2- part, 3- forming board highest order, 4- forming board lowest order, 5- fixed plate, 6- Transmission mechanism, 7- forming board, 8- part final shape.
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiments, and cooperate attached The present invention will be described in further detail for figure.Those skilled in the art should know following specific embodiments or specific implementations Mode is the set-up mode for the series of optimum that the present invention is enumerated Wei specific summary of the invention is explained further, and these set Set can be combined with each other between mode or it is interrelated use, unless clearly proposing some of them in the present invention Or a certain specific embodiment or embodiment can not be associated setting or be used in conjunction with other embodiments or embodiment. Meanwhile following specific embodiments or embodiment be only as the set-up mode optimized, and not as limiting guarantor of the invention Protect the understanding of range.
In addition, it will be understood by those skilled in the art that pair come out cited by following specific embodiments and embodiment In the specific value of parameter setting, it is that explanation for example is used, as an optional embodiment, and is not construed as to this hair The restriction of bright protection scope;And the setting of each algorithm being directed to and its parameter, it also only explains and uses as an example, and under State the formal argument of parameter and the Conventional mathematicals of following algorithms derived, be regarded as falling into protection scope of the present invention it It is interior.
It is the part or slightly above equipment of the dimension limit that former is melted in selective laser for Z-direction full-size The biggish part of part or base area of dimension limit, can be using substrate as a part of part, by the upper half of part Part directly selective melting forming, after forming, forming board part is processed.
Referring to Fig. 1, manufacturing process is melted in the selective laser the present embodiment provides a kind of substrate as part a part, wrap Include following steps:
1) three-dimensional modeling is carried out to the part for needing laser forming first, when model height is higher than Z-direction in this equipment When maximum forming dimension, by extra in model and size less than forming board thickness in view of in forming board;
2) then the part is cut away from master mould, is modeled again;
3) part that counterweight newly models carries out pre-treatment analysis, and transfers data to selective laser melting unit, carries out Laser forming;
4) after having shaped, the formation of parts with forming board is taken out, is fallen by numerical control machine tool cutting non-on forming board Design of part part, to obtain the part greater than selective laser melting unit maximum Z axis forming dimension.
As preferred embodiment, in the step 1), the part of laser forming is needed to be modeled in CAD software, And the maximum height H of part is considered in modeling, if the maximum height H of part is higher by selective laser melting unit Z-direction Feature bottom H-H0 Partial Height is then designed and is submerged in forming board by full-size H0, and is divided part with height H0 It is segmented into A, B two parts.
As preferred embodiment, the part part A height after the segmentation is H0, and part B height is H-H0.
As further preferred embodiment, the part part B height H-H0 after the segmentation is less than forming board thickness H1。
As preferred embodiment, in the step 3), the part modeled again is the part part A after dividing, right Part part A is supported addition, the pre-treatments such as slicing delamination work in pre-processing software, and imports data to selective laser The digital control system of melting unit, and laser forming is carried out on forming board to part part A in a device.
As further preferred embodiment, the part part B after the segmentation is submerged in forming board completely.
As further preferred embodiment, in the step 4), the formation of parts with forming board is put into numerical control machine The model data of part part B is imported in numerically-controlled machine tool, cuts forming board, will not be zero on forming board by bed The structure complete resection of part part B.
As further preferred embodiment, consider to cut by numerically-controlled machine tool when the part part B structure designs Cut completion.
As preferred embodiment, the material of the forming board is identical as part material, and selection thickness is suitable for, without inside The substrate of defect, performance qualification.
Laser forming is carried out on forming board to part part A in a device, as shown in Fig. 2, equipment runs initial shape Forming board is first moved to forming board highest order 3, then is scanned on forming board by laser system 1 by state;For the first time at It is repeated several times when being scanned on type substrate.Forming board decline height corresponding with currently thickness degree to be processed, paving After powder device carries out current layer powdering, laser system is scanned the powder on forming board along respective scanned path, completes Current layer laser forming process;Parameter setting when forming: equipment 200~350W of laser output power, protection gas are argon gas.With In fixed plate 5 driving of transmission mechanism 6, forming board successively decline, formation of parts is successively grown in a substrate, such as Fig. 3 It is shown, when forming board drops to forming board lowest order 4, reach the equipment Z-direction maximum forming dimension, Z axis at this time The maximum sized part forming in direction finishes;As shown in Figures 4 and 5, the part 2 that forming finishes is taken out together with forming board 7, And part portion non-in forming board 7 is subjected to machining removal, obtain final complete 3 d part.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it still may be used To modify to technical solution documented by previous embodiment, or some or all of the technical features are equal Replacement, and these are modified or replaceed, the model for technical solution of the embodiment of the present invention that it does not separate the essence of the corresponding technical solution It encloses.

Claims (9)

1. a kind of substrate melts manufacturing process as the selective laser of part a part, characterized by the following steps:
1) three-dimensional modeling is carried out to the part for needing laser forming first, when model height is higher than Z-direction maximum in this equipment When forming dimension, by extra in model and size less than forming board thickness in view of in forming board;
2) then the part is cut away from master mould, is modeled again;
3) part that counterweight newly models carries out pre-treatment analysis, and transfers data to selective laser melting unit, carries out laser Forming;
4) after having shaped, the formation of parts with forming board is taken out, non-part on forming board is fallen by numerical control machine tool cutting Structure division, to obtain the part greater than selective laser melting unit maximum Z axis forming dimension.
2. a kind of substrate according to claim 1 melts manufacturing process, feature as the selective laser of part a part It is, in the step 1), the part of laser forming is needed to be modeled in CAD software, and considers part in modeling Maximum height H, if the maximum height H of part is higher by the full-size H0 of selective laser melting unit Z-direction, by part bottom Portion's H-H0 Partial Height is designed and is submerged in forming board, and is A, B two parts by part partitioning with height H0.
3. a kind of substrate according to claim 2 melts manufacturing process, feature as the selective laser of part a part It is, the part part A height after the segmentation is H0, and part B height is H-H0.
4. a kind of substrate according to claim 2 or 3 melts manufacturing process as the selective laser of part a part, special Sign is that the part part B height H-H0 after the segmentation is less than forming board thickness H1.
5. a kind of substrate according to any one of claim 1-3 melts forming side as the selective laser of part a part Method, which is characterized in that in the step 3), the part modeled again is the part part A after dividing, and is existed to part part A It is supported addition, the pre-treatments such as slicing delamination work in pre-processing software, and imports data to selective laser melting unit Digital control system, and laser forming is carried out on forming board to part part A in a device.
6. a kind of substrate according to claim 4 melts manufacturing process, feature as the selective laser of part a part It is, the part part B after the segmentation is submerged in forming board completely.
7. a kind of substrate according to claim 6 melts manufacturing process, feature as the selective laser of part a part It is, in the step 4), the formation of parts with forming board is put into numerically-controlled machine tool, the model data of part part B is led Enter in numerically-controlled machine tool, forming board is cut, will not be the structure complete resection of part part B on forming board.
8. a kind of substrate according to Claims 2 or 3 or 6 or 7 melts forming side as the selective laser of part a part Method, which is characterized in that consider to complete by numerical control machine tool cutting when the part part B structure designs.
9. a kind of substrate according to claim 1 melts manufacturing process, feature as the selective laser of part a part It is, the material of the forming board is identical as part material.
CN201811618559.5A 2018-12-28 2018-12-28 Selective laser melting forming method for substrate as part of part Active CN109530696B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111046535A (en) * 2019-11-25 2020-04-21 暨南大学 Laser processing heat distribution calculation method
CN116160204A (en) * 2023-04-17 2023-05-26 中国空气动力研究与发展中心超高速空气动力研究所 Optimized manufacturing method of hypersonic high-temperature wind tunnel water-cooling heat insulation device

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CN103056365A (en) * 2011-10-21 2013-04-24 普拉特及惠特尼火箭达因公司 Additive manufacturing management of large part build mass
CN105358270A (en) * 2013-07-10 2016-02-24 美铝公司 Methods for producing forged products and other worked products
CN105728731A (en) * 2016-03-18 2016-07-06 沈阳飞机工业(集团)有限公司 Method for enhancing strength of cutting edge of tool through additive manufacturing technology
EP3321011A1 (en) * 2016-11-10 2018-05-16 MTU Aero Engines GmbH Method for improving the surface quality of components made by additive manufacturing
CN108339984A (en) * 2018-04-28 2018-07-31 攀钢集团攀枝花钢铁研究院有限公司 The method of forge piece surface growth labyrinth based on silk material 3D printing

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103056365A (en) * 2011-10-21 2013-04-24 普拉特及惠特尼火箭达因公司 Additive manufacturing management of large part build mass
CN105358270A (en) * 2013-07-10 2016-02-24 美铝公司 Methods for producing forged products and other worked products
CN105728731A (en) * 2016-03-18 2016-07-06 沈阳飞机工业(集团)有限公司 Method for enhancing strength of cutting edge of tool through additive manufacturing technology
EP3321011A1 (en) * 2016-11-10 2018-05-16 MTU Aero Engines GmbH Method for improving the surface quality of components made by additive manufacturing
CN108339984A (en) * 2018-04-28 2018-07-31 攀钢集团攀枝花钢铁研究院有限公司 The method of forge piece surface growth labyrinth based on silk material 3D printing

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111046535A (en) * 2019-11-25 2020-04-21 暨南大学 Laser processing heat distribution calculation method
CN111046535B (en) * 2019-11-25 2022-12-09 暨南大学 Laser processing heat distribution calculation method
CN116160204A (en) * 2023-04-17 2023-05-26 中国空气动力研究与发展中心超高速空气动力研究所 Optimized manufacturing method of hypersonic high-temperature wind tunnel water-cooling heat insulation device
CN116160204B (en) * 2023-04-17 2023-06-23 中国空气动力研究与发展中心超高速空气动力研究所 Optimized manufacturing method of hypersonic high-temperature wind tunnel water-cooling heat insulation device

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Denomination of invention: A Laser Selective Melting Forming Method for Substrates as Part of Parts

Granted publication date: 20201222

Pledgee: Bank of China Tianjin Heping Branch

Pledgor: TIANJIN RADIUM LASER TECHNOLOGY Co.,Ltd.

Registration number: Y2024980010582