CN109530277B - Remanufacturing treatment equipment for automobile engine part crankshaft - Google Patents
Remanufacturing treatment equipment for automobile engine part crankshaft Download PDFInfo
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- CN109530277B CN109530277B CN201811228281.0A CN201811228281A CN109530277B CN 109530277 B CN109530277 B CN 109530277B CN 201811228281 A CN201811228281 A CN 201811228281A CN 109530277 B CN109530277 B CN 109530277B
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- 238000004140 cleaning Methods 0.000 claims abstract description 50
- 230000007246 mechanism Effects 0.000 claims description 64
- 230000001680 brushing effect Effects 0.000 claims description 31
- 230000000087 stabilizing effect Effects 0.000 claims description 24
- 238000001125 extrusion Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims 4
- 238000005201 scrubbing Methods 0.000 abstract description 7
- 238000010276 construction Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- Cleaning In General (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to remanufacturing treatment equipment for a crankshaft of an engine part of an automobile engine, which comprises an adjusting device, a power output end clamping device, a free end clamping device and a cleaning device, wherein the power output end clamping device is installed at the front end of the adjusting device, the free end clamping device is installed at the rear end of the adjusting device, and the cleaning device is installed at the right end of the adjusting device. The crankshaft cleaning machine can solve the problems that the existing crankshaft needs to be clamped and cleaned on the surface during remanufacturing, the existing tool is single and unstable in clamping, cannot be suitable for crankshafts of various models, needs to be manually cleaned when the surface is cleaned, is incomplete in cleaning, low in efficiency, high in labor intensity, long in consumed time and the like, can realize the automatic clamping and scrubbing function during remanufacturing of the crankshaft, is suitable for clamping crankshafts of different models, is stable in clamping, can be used for automatically cleaning the surfaces of the crankshafts, is complete in cleaning, improves the working efficiency, reduces the labor intensity, and is short in consumed time.
Description
Technical Field
The invention relates to the technical field of remanufacturing of automobile engine parts, in particular to remanufacturing processing equipment for a crankshaft of the automobile engine part.
Background
The remanufacturing industry is a general term of a production activity of manufacturing and processing raw materials into products, and the detection of parts becomes a crucial part, and the detection of the parts not only affects the remanufacturing quality, but also affects the remanufacturing cost, wherein the backup and recovery of main parts are provided. The crankshaft is a main rotating machine mechanical part of an automobile engine, after the connecting rod is installed, the up-and-down reciprocating motion of the connecting rod can be accepted to be changed into circular rotation motion, the crankshaft can be recycled and remanufactured after scrapped, clamping and surface cleaning are needed to be carried out during remanufacturing of the existing crankshaft, the existing tool is single and unstable in clamping, cannot be suitable for crankshafts of various models, manual cleaning is needed during surface cleaning, cleaning is incomplete, efficiency is low, labor intensity is high, and time is long.
Disclosure of Invention
In order to solve the problems, the invention provides remanufacturing equipment for crankshafts of engine parts of automobile engines, which can solve the problems that clamping and surface cleaning are needed when existing crankshafts are remanufactured, the existing tools are single and unstable in clamping and cannot be suitable for crankshafts of various models, manual cleaning is needed when the surfaces are cleaned, cleaning is incomplete, efficiency is low, labor intensity is high, time consumption is long and the like, can realize the functions of automatic clamping and scrubbing when the crankshafts are remanufactured, is suitable for clamping crankshafts of different models, is stable in clamping, automatically cleans the surfaces of the crankshafts, is complete in cleaning, improves working efficiency, reduces labor intensity, consumes short time and the like.
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides a refabrication treatment facility of automobile engine spare part bent axle, includes adjusting device, power output end clamping device, free end clamping device and cleaning device, adjusting device's front end install power output end clamping device, free end clamping device is installed to adjusting device's rear end, cleaning device is installed to adjusting device's right-hand member.
The adjusting device comprises a bottom plate, a main motor, a rotary column, a rear plate, two nuts, an auxiliary sliding block and an auxiliary sliding groove, wherein the main motor is installed at the front end of the bottom plate through a base, an output shaft of the main motor is connected with the front end of the rotary column, the rear end of the rotary column is installed on the rear plate through a bearing, the rear plate is installed on the bottom plate, two sections of threads are arranged on the rotary column, the directions of the two sections of threads are opposite, one nut is arranged on each section of thread, the auxiliary sliding block is installed at the lower end of each nut, the auxiliary sliding block is connected with the auxiliary sliding groove in a sliding fit mode, the auxiliary sliding groove is installed on the bottom plate, the adjusting device drives the power output end clamping device and the free end clamping device to move left and right according to the length of the crankshaft, the adjusting device assists the power output end clamping device and the free end, the time consumption is short.
The power output end clamping device comprises a connecting frame, a rotating motor, a connecting column, a sliding column, a fixing plate, an adjusting motor, a ring frame, a connecting plate, a clamping mechanism, a clamping and stabilizing mechanism, a circular plate, a resisting plate and a rotating rod, wherein the connecting frame is arranged at the front end of the adjusting device, the rotating motor is arranged at the upper end of the connecting frame, the connecting column is arranged on an output shaft of the rotating motor, the fixing plate is arranged at the rear end of the connecting column, the sliding column is arranged at the lower end of the connecting frame, the upper end of the sliding column is connected with the connecting column in a sliding fit manner, the adjusting motor is arranged on the fixing plate, the circular plate is arranged on the output shaft of the adjusting motor, a rotating groove is formed in the circular plate, the rotating groove is connected with the rotating rod in a sliding fit manner, the rotating rod is arranged on the resisting plate, the connecting plates are symmetrically arranged at the upper end and the lower end of the fixing plate, the rear end of, the inner of fixture installs on the plectane, evenly install along its circumference on the ring frame and press from both sides steady mechanism, and fixture and the steady mechanism staggered arrangement of clamp, concrete during operation, personnel are gone into power output end clamping device with bent axle power output end card, the regulation motor drives fixture and carries out the diameter and adjust and ensure that fixture can clip the power output end of bent axle, it carries out the centre gripping to the department front end that increases progressively of bent axle power output end to press from both sides steady mechanism, the bent axle after the motor that changes drives the centre gripping rotates, power output end clamping device carries out multiple clamp to the power output end of bent axle, be applicable to the bent axle centre gripping of different models, the centre gripping is stable, and the work efficiency is improved, the labor intensity is reduced, and.
Cleaning device include the master cylinder, assist the board, U type frame, assist motor and scrub the mechanism, the master cylinder symmetry is installed at adjusting device's middle part right-hand member, the top of master cylinder is installed on assisting the board, assist the upper end of board and install U type frame, there is auxiliary motor rear end of U type frame through the pedestal mounting, the output shaft of assisting the motor links to each other with the rear end of scrubbing the mechanism, the front end of scrubbing the mechanism is installed at the front end of U type frame through the round pin axle, when concrete work, it washes the mechanism and scrubs the bent axle to assist the motor to drive, cleaning device is to the automatic clearance in bent axle surface, the clearance is complete, weak point consuming time.
The brushing mechanism comprises four aiming branch chains, three brushing branch chains and a connecting cylinder, the four aiming branch chains and the three brushing branch chains are arranged in a staggered mode, the connecting cylinder is arranged between the adjacent aiming branch chains and the adjacent brushing branch chains, when the mechanism works specifically, the connecting cylinder adjusts the width between the aiming branch chains and the brushing branch chains, the brushing mechanism automatically cleans the surface of the crankshaft, the cleaning is complete, and the consumed time is short.
The branch chain include rotating turret, telescopic link and cleaning plate, the telescopic link is evenly installed along its circumference to the rotating turret, installs on cleaning plate on the top of telescopic link, when concrete during operation, power output end clamping device cooperateed with free end clamping device and drives the bent axle rotation of centre gripping, cleaning plate cleans crank department under the assistance of telescopic link, the clearance is complete, consuming time weak point.
As a preferred technical scheme of the invention, the clamping mechanism comprises a rod, two rods, a sliding frame and a clamping rod, wherein the inner end of the rod is arranged on the circular plate, the outer end of the rod is arranged at the inner ends of the two rods through a pin shaft, the two rods are connected with the sliding frame in a sliding fit mode, the sliding frame is arranged in the hollow groove through the pin shaft, and the clamping rod is arranged at the outer ends of the two rods.
As a preferred technical scheme of the invention, the clamping and stabilizing mechanism comprises a vertical plate, a push cylinder, an operating frame, a support cylinder and a stabilizing plate, wherein the vertical plate is arranged on the ring frame, the push cylinder is arranged on the vertical plate, the top end of the push cylinder is arranged on the operating frame, the support cylinders are symmetrically arranged at the lower end of the operating frame, and the top end of the support cylinder is arranged on the stabilizing plate.
As a preferred technical scheme of the invention, the stabilizing plate is of an arc-shaped structure, is more tightly attached to the surface of the power output end during clamping, and is simple to operate.
As a preferred technical scheme of the invention, the free end clamping device comprises a working frame, a working plate, a fixing clamp, a spring, a slide block, a slide connecting groove, a rotating wheel, a top cylinder, a top plate, an operating motor, a stable frame, a fixing frame and a matching plate, wherein the stable frame is arranged at the rear end of the adjusting device, the working frame is arranged at the rear end of the stable frame through a pin shaft, the working plate is arranged at the front end of the working frame, the working plate is uniformly provided with the working groove along the circumferential direction of the working plate, the top cylinder is arranged at the front end of the working plate, the top end of the top cylinder is arranged on the top plate, the slide connecting groove is arranged in the working groove, the slide connecting groove is connected with the slide block in a sliding fit manner, the slide block is arranged on the fixing clamp, the spring is connected between the fixing clamp and the working groove, the rotating wheel is arranged at the rear end of, the front end of mount is installed on the cooperation board, and concrete during operation, in the personnel blocked the bent axle free end card into the fixation clamp, the operation motor drove the cooperation board and rotates, and cooperation board extrusion fixation clamp inwards removes and ensures that the fixation clamp fastens the centre gripping to the bent axle free end, and free end clamping device carries out multiple clamp to the free end of bent axle, is applicable to the bent axle centre gripping of different models, and the centre gripping is stable, has improved work efficiency, has reduced intensity of labour, weak point consuming time.
As a preferred technical scheme of the invention, the fixing clamp is of an L-shaped structure, and the lower end face of the fixing clamp is of an arc-shaped structure, so that the fixing clamp is ensured to be attached to the surface of the free end of the crankshaft, and the operation is simple.
As a preferred technical scheme of the invention, the matching plate is internally provided with an extrusion groove, the rotating wheel is tightly attached to the extrusion groove, the matching plate drives the fixing clamp to extrude through rotation, so that the fixing clamp can be used for fastening and clamping the free end of the crankshaft, and the operation is simple.
As a preferable technical scheme of the invention, the wiping plate is of an arc-shaped structure, and the sponge block is arranged on the outer wall of the wiping plate, so that the operation is simple and the wiping is clean.
As a preferable technical scheme of the invention, the brushing branched chain comprises a connecting frame and bristles, the bristles are uniformly arranged on the outer wall of the connecting frame, the bristles clean the crank throw, and the operation is simple.
As a preferable technical scheme of the invention, the connecting frame is of an I-shaped circular ring structure, and the operation is simple.
As a preferable technical scheme of the invention, the rear end face of the abutting plate is provided with a rubber block, so that the power output end of the crankshaft is prevented from being damaged.
When the clamping device works, firstly, the adjusting device starts to work, the adjusting device drives the power output end clamping device and the free end clamping device to move left and right according to the length of a crankshaft, secondly, the power output end clamping device starts to work, personnel clamp the power output end of the crankshaft into the power output end clamping device, the adjusting motor drives the clamping mechanism to adjust the diameter so as to ensure that the clamping mechanism can clamp the power output end of the crankshaft, the clamping and stabilizing mechanism clamps the front end of the increasing position of the power output end of the crankshaft, the rotating motor drives the clamped crankshaft to rotate, then, the clamping mechanism starts to work, the adjusting motor drives a rod to rotate, the rod drives two rods to stretch in a sliding frame, the power output end is clamped after the radius of a clamping rod is adjusted, then, the clamping and stabilizing mechanism starts to work, and the clamping and stabilizing mechanism drives the stabilizing plate to clamp the increasing position of, the third step, free end clamping device begins work, personnel are gone into the fixation clamp with bent axle free end card in, the operation motor drives the cooperation board and rotates, cooperation board extrusion fixation clamp moves inwards and ensures that the fixation clamp carries out the fastening centre gripping to the bent axle free end, the fourth step, cleaning device begins work, it brushes the mechanism to scrub the bent axle to assist motor drive, afterwards, it begins work to scrub the mechanism, connect the cylinder and adjust the width to between branch chain and the scrubbing branch chain, begin work to the branch chain, when power output end clamping device cooperatees with free end clamping device and drives the bent axle rotation of centre gripping, it cleans the crank department to clean the board under the assistance of telescopic link, can realize carrying out automatic centre gripping and the function of scrubbing when refabricating the bent axle.
The invention has the beneficial effects that:
1. the crankshaft cleaning machine can solve the problems that the existing crankshaft needs to be clamped and cleaned on the surface during remanufacturing, the existing tool is single and unstable in clamping, cannot be suitable for crankshafts of various models, needs to be manually cleaned when the surface is cleaned, is incomplete in cleaning, low in efficiency, high in labor intensity, long in consumed time and the like, can realize the automatic clamping and scrubbing function during remanufacturing of the crankshaft, is suitable for clamping crankshafts of different models, is stable in clamping, can be used for automatically cleaning the surfaces of the crankshafts, is complete in cleaning, improves the working efficiency, reduces the labor intensity, and is short in consumed time;
2. the crankshaft clamping device is provided with the adjusting device, the adjusting device assists the power output end clamping device and the free end clamping device to clamp the front end and the rear end of the crankshaft, the working efficiency is improved, the labor intensity is reduced, the operation is simple, and the consumed time is short;
3. the clamping device is provided with the power output end clamping device, the power output end clamping device is used for clamping the power output end of the crankshaft in multiple ways, the clamping device is suitable for clamping crankshafts of different models, the clamping is stable, the working efficiency is improved, the labor intensity is reduced, and the consumed time is short;
4. the free end clamping device is arranged, multiple clamping is carried out on the free end of the crankshaft by the free end clamping device, the clamping device is suitable for clamping crankshafts of different models, the clamping is stable, the working efficiency is improved, the labor intensity is reduced, and the consumed time is short;
5. the cleaning device is arranged, automatically cleans the surface of the crankshaft, and is complete in cleaning and short in time consumption.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the construction of the adjusting device of the present invention;
FIG. 3 is a schematic structural view of a power outlet clamping device according to the present invention;
FIG. 4 is a schematic view of a first configuration of the free end clamp assembly of the present invention;
FIG. 5 is a second structural view of the free end clamp assembly of the present invention;
FIG. 6 is a schematic view showing the construction of the cleaning apparatus of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in fig. 1 to 6, the remanufacturing treatment equipment for the crankshaft of the engine part of the automobile engine comprises an adjusting device 1, a power output end clamping device 2, a free end clamping device 4 and a cleaning device 6, wherein the power output end clamping device 2 is installed at the front end of the adjusting device 1, the free end clamping device 4 is installed at the rear end of the adjusting device 1, and the cleaning device 6 is installed at the right end of the adjusting device 1.
The adjusting device 1 comprises a bottom plate 11, a main motor 12, a rotary column 13, a rear plate 14, two nuts 15, an auxiliary sliding block 16 and an auxiliary sliding groove 17, wherein the main motor 12 is installed at the front end of the bottom plate 11 through a base, an output shaft of the main motor 12 is connected with the front end of the rotary column 13, the rear end of the rotary column 13 is installed on the rear plate 14 through a bearing, the rear plate 14 is installed on the bottom plate 11, two sections of threads are arranged on the rotary column 13, the directions of the two sections of threads are opposite, one nut 15 is arranged on each section of thread, the auxiliary sliding block 16 is installed at the lower end of each nut 15, the auxiliary sliding block 16 is connected with the auxiliary sliding groove 17 in a sliding fit manner, the auxiliary sliding groove 17 is installed on the bottom plate 11, the adjusting device 1 drives the power output end clamping device 2 and the free end clamping device 4 to move left and right according to the length of a crankshaft, the adjusting device 1, the working efficiency is improved, the labor intensity is reduced, the operation is simple, and the consumed time is short.
The power output end clamping device 2 comprises a connecting frame 21, a rotating motor 22, a connecting column 23, a sliding column 24, a fixed plate 25, an adjusting motor 26, a ring frame 27, a connecting plate 28, a clamping mechanism 29, a clamping and stabilizing mechanism 30, a circular plate 31, a resisting plate 32 and a rotating rod 33, wherein the connecting frame 21 is arranged at the front end of the adjusting device 1, the rotating motor 22 is arranged at the upper end of the connecting frame 21, the connecting column 23 is arranged on an output shaft of the rotating motor 22, the fixed plate 25 is arranged at the rear end of the connecting column 23, the sliding column 24 is arranged at the lower end of the connecting frame 21, the upper end of the sliding column 24 is connected with the connecting column 23 in a sliding fit manner, the adjusting motor 26 is arranged on the fixed plate 25, the circular plate 31 is arranged on the output shaft of the adjusting motor 26, a rotating groove is arranged on the circular plate 31, the rotating groove is connected with the rotating rod 33 in a sliding fit manner, the rotating rod 33 is arranged on the resisting plate, the rear end of the connecting plate 28 is arranged on the ring frame 27, the ring frame 27 is uniformly provided with empty grooves along the circumferential direction, the empty grooves are internally provided with clamping mechanisms 29, the inner ends of the clamping mechanisms 29 are arranged on a circular plate 31, the ring frame 27 is uniformly provided with clamping and stabilizing mechanisms 30 along the circumferential direction, and the clamping mechanisms 29 and the clamping and stabilizing mechanisms 30 are arranged in a staggered manner, when in specific work, a person clamps the power output end of the crankshaft into the power output end clamping device 2, the adjusting motor 26 drives the clamping mechanisms 29 to adjust the diameter so as to ensure that the clamping mechanisms 29 can clamp the power output end of the crankshaft, the clamping and stabilizing mechanisms 30 clamp the front end of the increasing position of the power output end of the crankshaft, the rotating motor 22 drives the clamped crankshaft to rotate, the power output end clamping device 2 carries out multiple clamping on the power output end of the crankshaft, the crankshaft is suitable for clamping crankshafts of different models, the, the time consumption is short.
The cleaning device 6 comprises a main cylinder 61, an auxiliary plate 62, a U-shaped frame 63, an auxiliary motor 64 and a brushing mechanism 65, wherein the main cylinder 61 is symmetrically arranged at the right end of the middle part of the adjusting device 1, the top end of the main cylinder 61 is arranged on the auxiliary plate 62, the U-shaped frame 63 is arranged at the upper end of the auxiliary plate 62, the auxiliary motor 64 is arranged at the rear end of the U-shaped frame 63 through a base, an output shaft of the auxiliary motor 64 is connected with the rear end of the brushing mechanism 65, the front end of the brushing mechanism 65 is arranged at the front end of the U-shaped frame 63 through a pin shaft, during specific work, the auxiliary motor 64 drives the brushing mechanism 65 to brush the crankshaft, the cleaning device 6 automatically cleans the surface of the crankshaft, and the cleaning is complete and short.
The brushing mechanism 65 comprises four opposite branched chains 651, three brushing branched chains 652 and a connecting cylinder 653, the four opposite branched chains 651 and the three brushing branched chains 652 are arranged in a staggered mode, the connecting cylinder 653 is arranged between the adjacent opposite branched chains 651 and the brushing branched chains 652, and when the brushing mechanism 65 works specifically, the connecting cylinder 653 adjusts the width between the opposite branched chains 651 and the brushing branched chains 652, so that the brushing mechanism 65 can automatically clean the surface of the crankshaft, and the cleaning is complete and short in time consumption.
The opposite-to branched chain 651 comprises a rotating frame 6511, an expansion link 6512 and a wiping plate 6513, the expansion link 6512 is uniformly installed on the rotating frame 6511 along the circumferential direction of the rotating frame 6511, the top end of the expansion link 6512 is installed on the wiping plate 6513, when the power output end clamping device 2 and the free end clamping device 4 are matched to drive a clamped crankshaft to rotate in specific work, the wiping plate 6513 wipes the crank with the aid of the expansion link 6512, and the cleaning is complete and short in time consumption.
The clamping mechanism 29 comprises a rod 291, two rods 292, a sliding frame 293 and a clamping rod 294, wherein the inner end of the rod 291 is arranged on the circular plate 31, the outer end of the rod 291 is arranged at the inner end of the two rods 292 through a pin shaft, the two rods 292 are connected with the sliding frame 293 in a sliding fit mode, the sliding frame 293 is arranged in a hollow groove through a pin shaft, the clamping rod 294 is arranged at the outer end of the two rods 292, during specific work, the adjusting motor 26 drives the rod 291 to rotate, the rod 291 drives the two rods 292 to extend and retract in the sliding frame 293, the power output end is clamped after the radius of the clamping rod 294 is adjusted, the clamping is stable, the working efficiency is improved, and the consumed time is short.
Press from both sides steady mechanism 30 include riser 301, push away cylinder 302, the handling frame 303, support cylinder 304 and firm board 305, riser 301 is installed on ring frame 27, install on riser 301 and push away cylinder 302, the top that pushes away cylinder 302 is installed on handling frame 303, the lower extreme symmetry of handling frame 303 is installed and is supported cylinder 304, the top that supports cylinder 304 is installed on firm board 305, concrete during operation, press from both sides steady mechanism 30 and drive firm board 305 through the position regulation and clip the department that increases progressively of power take off end, it is stable to press from both sides steady mechanism 30 centre gripping, and the work efficiency is improved, and is short consuming time.
The stabilizing plate 305 is of an arc-shaped structure, is more tightly attached to the surface of the power output end during clamping, and is simple to operate.
The free end clamping device 4 comprises a working frame 41, a working plate 42, a fixing clamp 43, a spring 44, a connecting sliding block 45, a connecting sliding groove 46, a rotating wheel 47, a top air cylinder 48, a top plate 49, an operating motor 50, a stabilizing frame 53, a fixing frame 51 and a matching plate 52, wherein the stabilizing frame 53 is installed at the rear end of the adjusting device 1, the working frame 41 is installed at the rear end of the stabilizing frame 53 through a pin shaft, the working plate 42 is installed at the front end of the working frame 41, the working plate 42 is uniformly provided with working grooves along the circumferential direction thereof, the top air cylinder 48 is installed at the front end of the working plate 42, the top end of the top air cylinder 48 is installed on the top plate 49, the connecting sliding groove 46 is installed in the working groove, the connecting sliding groove 46 is connected with the connecting sliding block 45 in a sliding fit manner, the connecting sliding block 45 is installed on the fixing clamp 43, the spring 44 is connected between the fixing clamp 43 and the working grooves, the rotating wheel 47 is, install mount 51 on operating motor 50's the output shaft, mount 51's front end is installed on cooperation board 52, concrete during operation, personnel are gone into in the fixation clamp 43 with bent axle free end card, operating motor 50 drives cooperation board 52 and rotates, cooperation board 52 extrusion fixation clamp 43 inwardly moved ensures that fixation clamp 43 fastens the centre gripping to the bent axle free end, free end clamping device 4 carries out multiple clamp to the free end of bent axle, be applicable to the bent axle centre gripping of different models, the centre gripping is stable, and the work efficiency is improved, the labor intensity is reduced, consuming time is short.
The fixing clamp 43 is of an L-shaped structure, the lower end face of the fixing clamp 43 is of an arc-shaped structure, the fixing clamp 43 is tightly attached to the surface of the free end of the crankshaft, and the operation is simple.
The matching plate 52 is internally provided with an extrusion groove, the rotating wheel 47 is tightly attached to the extrusion groove, the matching plate 52 drives the fixing clamp 43 to extrude through rotation, so that the fixing clamp 43 is ensured to fasten and clamp the free end of the crankshaft, and the operation is simple.
The cleaning plate 6513 is of an arc-shaped structure, and the sponge block is arranged on the outer wall of the cleaning plate 6513, so that the operation is simple, and the cleaning is clean.
The brushing branched chain 652 comprises a connecting frame 6521 and bristles 6522, the bristles 6522 are uniformly arranged on the outer wall of the connecting frame 6521, the bristles 6522 clean the crank, and the operation is simple.
The connecting frame 6521 is in an I-shaped ring structure, and is simple to operate.
The rear end face of the abutting plate 32 is provided with a rubber block, so that the power output end of the crankshaft is prevented from being damaged.
When the device works, firstly, the adjusting device 1 starts to work, the adjusting device 1 drives the power output end clamping device 2 and the free end clamping device 4 to move left and right according to the length of the crankshaft, secondly, the power output end clamping device 2 starts to work, a person clamps the power output end of the crankshaft into the power output end clamping device 2, the adjusting motor 26 drives the clamping mechanism 29 to adjust the diameter so as to ensure that the clamping mechanism 29 can clamp the power output end of the crankshaft, the clamping and stabilizing mechanism 30 clamps the front end of the increasing position of the power output end of the crankshaft, the rotating motor 22 drives the clamped crankshaft to rotate, then, the clamping mechanism 29 starts to work, the adjusting motor 26 drives the first rod 291 to rotate, the first rod 291 drives the second rod 292 to extend and retract in the sliding frame 293, the clamping rod 294 clamps the power output end after adjusting the radius, then, the clamping and stabilizing mechanism 30 starts to work, the clamping and stabilizing mechanism 30 drives the stabilizing plate 305 to clamp the increasing, thirdly, the free end clamping device 4 starts working, a person clamps the free end of the crankshaft into the fixing clamp 43, the operating motor 50 drives the matching plate 52 to rotate, the matching plate 52 extrudes the fixing clamp 43 to move inwards to ensure that the fixing clamp 43 can fasten and clamp the free end of the crankshaft, fourthly, the cleaning device 6 starts working, the auxiliary motor 64 drives the brushing mechanism 65 to brush the crankshaft, then the brushing mechanism 65 starts working, the connecting cylinder 653 adjusts the width between the branched chain 651 and the brushing branched chain 652, the branched chain 651 starts working, when the power output end clamping device 2 and the free end clamping device 4 are matched to drive the clamped crankshaft to rotate, the wiping plate 6513 wipes the crank throw under the assistance of the telescopic rod 6512, the automatic clamping and brushing functions during the remanufacturing of the crankshaft are realized, the clamping and surface cleaning needs to be carried out during the remanufacturing of the existing crankshaft, the existing tool is single and unstable in clamping, cannot be suitable for crankshafts of various models, needs manual cleaning when cleaning the surface, and has the problems of incomplete cleaning, low efficiency, high labor intensity, long consumed time and the like, thereby achieving the aim.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The utility model provides a refabrication treatment facility of automobile engine spare part bent axle, includes adjusting device (1), power take off end clamping device (2), free end clamping device (4) and cleaning device (6), its characterized in that: the front end of the adjusting device (1) is provided with a power output end clamping device (2), the rear end of the adjusting device (1) is provided with a free end clamping device (4), and the right end of the adjusting device (1) is provided with a cleaning device (6);
the adjusting device (1) comprises a bottom plate (11), a main motor (12), a rotary column (13), a rear plate (14), two nuts (15), an auxiliary sliding block (16) and an auxiliary sliding groove (17), wherein the main motor (12) is installed at the front end of the bottom plate (11) through a base, an output shaft of the main motor (12) is connected with the front end of the rotary column (13), the rear end of the rotary column (13) is installed on the rear plate (14) through a bearing, the rear plate (14) is installed on the bottom plate (11), two sections of threads are arranged on the rotary column (13) and are opposite in direction, one nut (15) is arranged on each section of threads, the auxiliary sliding block (16) is installed at the lower end of each nut (15), the auxiliary sliding block (16) is connected with the auxiliary sliding groove (17) in a sliding fit mode, and the auxiliary sliding groove (17) is installed on the bottom plate (11;
the power output end clamping device (2) comprises a connecting frame (21), a rotating motor (22), a connecting column (23), a sliding column (24), a fixed plate (25), an adjusting motor (26), a ring frame (27), a connecting plate (28), a clamping mechanism (29), a clamping stabilizing mechanism (30), a circular plate (31), a resisting plate (32) and a rotating rod (33), wherein the connecting frame (21) is arranged at the front end of the adjusting device (1), the rotating motor (22) is arranged at the upper end of the connecting frame (21), the connecting column (23) is arranged on an output shaft of the rotating motor (22), the fixed plate (25) is arranged at the rear end of the connecting column (23), the sliding column (24) is arranged at the lower end of the connecting frame (21), the upper end of the sliding column (24) is connected with the connecting column (23) in a sliding fit manner, the adjusting motor (26) is arranged on the fixed plate (25), and the circular plate (31) is arranged on the output shaft of the adjusting motor, a rotary groove is formed in the circular plate (31), the rotary groove is connected with a rotary rod (33) in a sliding fit mode, the rotary rod (33) is installed on the abutting plate (32), the upper end and the lower end of the fixing plate (25) are symmetrically provided with connecting plates (28), the rear end of each connecting plate (28) is installed on the ring frame (27), empty grooves are uniformly formed in the ring frame (27) along the circumferential direction of the ring frame, clamping mechanisms (29) are arranged in the empty grooves, the inner ends of the clamping mechanisms (29) are installed on the circular plate (31), clamping and stabilizing mechanisms (30) are uniformly installed on the ring frame (27) along the circumferential direction of the ring frame, and the clamping mechanisms (29) and the clamping and stabilizing mechanisms (30) are arranged in a staggered mode;
the cleaning device (6) comprises a main cylinder (61), an auxiliary plate (62), a U-shaped frame (63), an auxiliary motor (64) and a brushing mechanism (65), wherein the main cylinder (61) is symmetrically arranged at the right end of the middle part of the adjusting device (1), the top end of the main cylinder (61) is arranged on the auxiliary plate (62), the U-shaped frame (63) is arranged at the upper end of the auxiliary plate (62), the auxiliary motor (64) is arranged at the rear end of the U-shaped frame (63) through a base, an output shaft of the auxiliary motor (64) is connected with the rear end of the brushing mechanism (65), and the front end of the brushing mechanism (65) is arranged at the front end of the U-shaped frame (63) through a pin shaft;
the brushing mechanism (65) comprises four opposite branched chains (651), three brushing branched chains (652) and a connecting cylinder (653), the four opposite branched chains (651) and the three brushing branched chains (652) are arranged in a staggered mode, and the connecting cylinder (653) is installed between the adjacent opposite branched chains (651) and the adjacent brushing branched chains (652);
the opposite-to branched chain (651) comprises a rotating frame (6511), telescopic rods (6512) and a wiping plate (6513), the telescopic rods (6512) are uniformly arranged on the rotating frame (6511) along the circumferential direction of the rotating frame, and the top ends of the telescopic rods (6512) are arranged on the wiping plate (6513);
the free end clamping device (4) comprises a working frame (41), a working plate (42), a fixing clamp (43), a spring (44), a connecting sliding block (45), a connecting sliding groove (46), a rotating wheel (47), a top air cylinder (48), a top plate (49), an operating motor (50), a stable frame (53), a fixing frame (51) and a matching plate (52), wherein the stable frame (53) is arranged at the rear end of the adjusting device (1), the working frame (41) is arranged at the rear end of the stable frame (53) through a pin shaft, the working plate (42) is arranged at the front end of the working frame (41), the working plate (42) is uniformly provided with working grooves along the circumferential direction thereof, the top air cylinder (48) is arranged at the front end of the working plate (42), the top end of the top air cylinder (48) is arranged on the top plate (49), the connecting sliding groove (46) is arranged in the working groove, and the connecting sliding groove (46) is connected with the connecting, the sliding block (45) is arranged on the fixing clamp (43), a spring (44) is connected between the fixing clamp (43) and the working groove, a rotating wheel (47) is arranged at the rear end of the fixing clamp (43) through a pin shaft, an operating motor (50) is arranged at the rear end of the working frame (41), a fixing frame (51) is arranged on an output shaft of the operating motor (50), and the front end of the fixing frame (51) is arranged on the matching plate (52);
the fixing clamp (43) is of an L-shaped structure, and the lower end face of the fixing clamp (43) is of an arc-shaped structure;
an extrusion groove is formed in the matching plate (52), and the rotating wheel (47) is tightly attached to the extrusion groove;
the brushing branched chain (652) comprises a connecting frame (6521) and bristles (6522), wherein the bristles (6522) are uniformly arranged on the outer wall of the connecting frame (6521).
2. The remanufacturing process device of an automobile engine component crankshaft as claimed in claim 1, wherein: the clamping mechanism (29) comprises a rod (291), two rods (292), a sliding frame (293) and a clamping rod (294), wherein the inner end of the rod (291) is installed on the circular plate (31), the outer end of the rod (291) is installed at the inner end of the two rods (292) through a pin shaft, the two rods (292) are connected with the sliding frame (293) in a sliding fit mode, the sliding frame (293) is installed in the hollow groove through a pin shaft, and the clamping rod (294) is installed at the outer end of the two rods (292).
3. The remanufacturing process device of an automobile engine component crankshaft as claimed in claim 1, wherein: press from both sides steady mechanism (30) include riser (301), push away cylinder (302), handling frame (303), support cylinder (304) and firm board (305), install on ring frame (27) riser (301), install on riser (301) and push away cylinder (302), push away the top of cylinder (302) and install on handling frame (303), the lower extreme symmetry of handling frame (303) is installed and is supported cylinder (304), the top of supporting cylinder (304) is installed on firm board (305).
4. The remanufacturing process device of an automobile engine component crankshaft as claimed in claim 1, wherein: the cleaning plate (6513) is of an arc-shaped structure, and a sponge block is arranged on the outer wall of the cleaning plate (6513).
5. The remanufacturing process device of an automobile engine component crankshaft as claimed in claim 1, wherein: the rear end face of the abutting plate (32) is provided with a rubber block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811228281.0A CN109530277B (en) | 2018-10-22 | 2018-10-22 | Remanufacturing treatment equipment for automobile engine part crankshaft |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811228281.0A CN109530277B (en) | 2018-10-22 | 2018-10-22 | Remanufacturing treatment equipment for automobile engine part crankshaft |
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| Publication Number | Publication Date |
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| CN109530277A CN109530277A (en) | 2019-03-29 |
| CN109530277B true CN109530277B (en) | 2021-05-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811228281.0A Active CN109530277B (en) | 2018-10-22 | 2018-10-22 | Remanufacturing treatment equipment for automobile engine part crankshaft |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111451186A (en) * | 2020-05-26 | 2020-07-28 | 合肥集知匠心科技发展有限公司 | After-treatment process for turning of V-shaped engine crankshaft |
| CN112676775B (en) * | 2020-12-15 | 2022-09-06 | 辽宁天阔特种波纹管有限公司 | Manufacturing process of metal corrugated compensator |
| CN112873931A (en) * | 2020-12-24 | 2021-06-01 | 安徽杰蓝特新材料有限公司 | Continuous carbon fiber winding composite reinforced PE (polyethylene) gas pipe and preparation method thereof |
| CN113058916B (en) * | 2021-03-31 | 2022-05-24 | 浙江艾坷迷智能装备科技有限公司 | Precise automobile part remanufacturing pretreatment method |
| CN113522874B (en) * | 2021-07-23 | 2022-12-30 | 深圳市诺赛德精密科技有限公司 | Electric automobile spare part bent axle machine tooling back surface cleaning machinery |
| CN115229705A (en) * | 2022-07-25 | 2022-10-25 | 深圳市凯普昇科技有限公司 | Measuring tool for new energy automobile part test |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102015200223B4 (en) * | 2015-01-09 | 2019-02-28 | Entwicklung PMS Thomin GmbH | Device for holding serial parts and / or thrust washers for crankshafts |
| CN204892457U (en) * | 2015-08-31 | 2015-12-23 | 江西蓝海云宇科技股份有限公司 | Centre gripping belt cleaning device of motor bent axle |
| CN106000976B (en) * | 2016-07-29 | 2018-02-27 | 侯马市东鑫机械铸造有限公司 | Engine crankshaft cleans lathe |
| CN207013404U (en) * | 2017-07-13 | 2018-02-16 | 燕山大学 | Self-adapting pipe sweeping robot |
| CN108480944B (en) * | 2018-03-12 | 2020-01-31 | 金华顺为投资管理有限公司 | automatic assembling machine |
| CN108405386A (en) * | 2018-03-13 | 2018-08-17 | 吴竹兰 | A kind of desk lamp processing equipment |
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Effective date of registration: 20210507 Address after: No.99 Xingjiang Road, Luotang street, Jiangyan District, Taizhou City, Jiangsu Province Applicant after: JIANGSU LIYE PRECISION TECHNOLOGY Co.,Ltd. Address before: 241100 No.04, Xiaozhou Village, PUTANG administrative village, Wanyao Town, Wuhu County, Wuhu City, Anhui Province Applicant before: Fang Zhilan |
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