CN113053600A - Manufacturing and processing method of dry type transformer post insulator - Google Patents
Manufacturing and processing method of dry type transformer post insulator Download PDFInfo
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- CN113053600A CN113053600A CN202110348818.2A CN202110348818A CN113053600A CN 113053600 A CN113053600 A CN 113053600A CN 202110348818 A CN202110348818 A CN 202110348818A CN 113053600 A CN113053600 A CN 113053600A
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- 239000012212 insulator Substances 0.000 title claims abstract description 71
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 238000003672 processing method Methods 0.000 title claims abstract description 15
- 238000005498 polishing Methods 0.000 claims abstract description 88
- 230000008439 repair process Effects 0.000 claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims description 81
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 26
- 238000000227 grinding Methods 0.000 claims description 24
- 238000009434 installation Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 15
- 238000001125 extrusion Methods 0.000 claims description 12
- 230000008263 repair mechanism Effects 0.000 claims description 10
- 238000007517 polishing process Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 claims 3
- 239000002699 waste material Substances 0.000 claims 2
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 8
- 239000007788 liquid Substances 0.000 abstract description 7
- 239000011248 coating agent Substances 0.000 abstract description 3
- 238000000576 coating method Methods 0.000 abstract description 3
- 230000002457 bidirectional effect Effects 0.000 description 4
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 210000003437 trachea Anatomy 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B19/00—Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
- H01B19/04—Treating the surfaces, e.g. applying coatings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0092—Grinding attachments for lathes or the like
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B17/00—Insulators or insulating bodies characterised by their form
- H01B17/14—Supporting insulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B19/00—Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
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Abstract
The invention relates to a manufacturing and processing method of a dry type transformer post insulator, which comprises a supporting device, a driving device, a fixing device and a polishing and repairing device, wherein the driving device is fixedly installed at the left end of the upper end surface of the supporting device, the fixing device is fixedly connected at the right end of the driving device, and the polishing and repairing device is arranged at the right side of the fixing device. The invention can solve the following problems in the manufacturing process of the existing dry-type transformer post insulator: a. because the side wall of the blank body is uneven, the surface of the blank body is usually polished manually, the mode has large labor input and extremely low polishing efficiency, and the polishing effect cannot be ensured; b. after polishing, the polishing surface is manually coated with the repair liquid, so that incomplete or uneven coating is easy to occur, the repair cost is increased, and the production quality of the post insulator is reduced.
Description
Technical Field
The invention relates to the field of manufacturing of dry type transformer post insulators, in particular to a manufacturing and processing method of a dry type transformer post insulator.
Background
The dry type transformer is a transformer widely used in local lighting, high-rise buildings, airports, wharf CNC mechanical equipment and other places, and the post insulator is an insulation control installed on the dry type transformer for connecting high-voltage wires and playing an insulation role. In order to improve the service performance and the service life of the post insulator, the smoothness of the surface of the post insulator is required to be ensured in the manufacturing process of the post insulator. After the existing post insulator is manufactured, the surface of the existing post insulator is required to be polished and repaired due to the fact that the surface of the existing post insulator is uneven and does not meet the use standard.
At present, the following problems may be encountered in the manufacturing process of the existing dry-type transformer post insulator: a. because the side wall of the blank body is uneven, the surface of the blank body is usually polished manually, the mode has large labor input and extremely low polishing efficiency, and the polishing effect cannot be ensured; b. after polishing, the polishing surface is manually coated with the repair liquid, so that incomplete or uneven coating is easy to occur, the repair cost is increased, and the production quality of the post insulator is reduced.
Disclosure of Invention
Technical problem to be solved
The invention can solve the following problems in the manufacturing process of the existing dry-type transformer post insulator: a. because the side wall of the blank body is uneven, the surface of the blank body is usually polished manually, the mode has large labor input and extremely low polishing efficiency, and the polishing effect cannot be ensured; b. after polishing, the polishing surface is manually coated with the repair liquid, so that incomplete or uneven coating is easy to occur, the repair cost is increased, and the production quality of the post insulator is reduced.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme: the manufacturing and processing method of the dry-type transformer post insulator uses a manufacturing and processing device of the dry-type transformer post insulator, the manufacturing and processing device of the dry-type transformer post insulator comprises a supporting device, a driving device, a fixing device and a polishing and repairing device, and the specific method when the manufacturing and processing device of the dry-type transformer post insulator is used for processing the dry-type transformer post insulator is as follows:
s1, feeding and tensioning: manually sleeving the blank body formed by the dry type transformer post insulator at the right end of the fixing device, and tightly supporting and fixing the blank body by the fixing device;
s2, polishing: the fixing device is driven by the driving device to move rightwards to the outer side of the polishing mechanism, the blank body formed by tightly supporting and fixing the dry-type transformer post insulator is driven by the adjusting mechanism to move inwards, the blank body is tightly attached to the left end of the polishing mechanism, and meanwhile, the blank body is driven to rotate by the rotating motor, so that the polishing process is completed;
s3: repairing treatment: after the step S2 is completed, the driving device drives the fixing device to move leftward to the inner side of the repairing mechanism, the adjusting mechanism drives the blank formed by tightening the fixed dry-type transformer post insulator to move outward, and the rotating motor drives the blank to rotate, so that the repairing mechanism completes the repairing treatment of the outer side wall of the blank;
s4: blanking treatment: after the step S3 is finished, the fixing device is driven to reset through the driving device, so that the blank body formed by the dry-type transformer post insulator is driven to reset, and the blank body after polishing and repairing is manually taken down and subjected to centralized collection and stacking treatment;
the left end of the upper end face of the supporting device is fixedly provided with a driving device, the right end of the driving device is fixedly connected with a fixing device, and the right side of the fixing device is provided with a polishing repair device;
the fixing device comprises a vertical plate, a hollow disc, an adjusting mechanism, an installation base, a rotating motor, a rotating shaft, a tensioning mechanism, a limiting mechanism, a driving belt wheel and an annular belt, wherein the right end of the L-shaped rack is fixedly connected with the vertical plate, a rectangular slideway is arranged on the upper end surface of the supporting plate close to the middle, the lower end of the vertical plate is slidably installed in the rectangular slideway, the hollow disc is fixedly connected with the upper end of the right side wall of the vertical plate, the adjusting mechanism is arranged in the middle of the inner left side wall of the hollow disc, the installation base is uniformly arranged on the outer side of the adjusting mechanism in the circumferential direction, the left end of the installation base is slidably connected on the inner left side wall of the hollow disc, the rotating motor is installed at the right end of the installation base right above the adjusting mechanism through a motor base, the rotating shaft is connected, the right side wall of the hollow disc is uniformly provided with a strip-shaped chute in the circumferential direction, the rotating shaft is arranged in the strip-shaped chute, the right end of the rotating shaft is provided with a cylindrical groove, a tensioning mechanism is arranged in the cylindrical groove, the rotating shaft is provided with driving belt wheels through keys, the driving belt wheels are connected through an annular belt, the outer edge of the right side wall of the hollow disc is uniformly and fixedly provided with a limiting mechanism in the circumferential direction, and the inner end of the limiting mechanism is in sliding connection with the annular belt;
the polishing repair device comprises a polishing mechanism and a repair mechanism, wherein the repair mechanism is arranged on the right side of the fixing device, and the polishing mechanism is arranged on the right side of the repair mechanism;
grinding machanism include mounting panel, the axle of polishing, grinding motor, a gear, No. two gears, the base of polishing, the head of polishing, horizontal pole and garbage collection frame, wherein the right-hand member fixedly connected with mounting panel of backup pad, the axle of polishing is installed through the bearing in the middle part of the left side wall of mounting panel, the epaxial No. two gears of installing through the key of polishing, the top external toothing of No. two gears has a gear, a gear passes through the key and installs on grinding motor's output shaft, grinding motor passes through the motor frame and installs on the left side wall of mounting panel, the base of polishing is installed to the left end of the axle of polishing, the last head of polishing of installing of polishing base, fixed mounting has the horizontal pole on the mounting panel of the axle below of polishing, the left end fixedly connected.
As a preferable technical scheme of the invention, the supporting device comprises a bottom plate, supporting columns and supporting plates, wherein the supporting columns are symmetrically arranged on the upper end surface of the bottom plate, and the supporting plates are fixedly connected to the upper ends of the supporting columns.
As a preferred technical scheme of the invention, the driving device comprises a rectangular frame body, a bidirectional motor, a driving gear, an L-shaped rack and a buffer spring, wherein the rectangular frame body is fixedly installed at the left end of the upper end face of the supporting plate, the bidirectional motor is installed on the rear side wall inside the rectangular frame body through a motor base, the driving gear is installed on the output shaft of the bidirectional motor through a key, the L-shaped rack is meshed outside the lower portion of the driving gear, rectangular through grooves are formed in the left side wall and the right side wall of the rectangular frame body, the L-shaped rack is slidably arranged in the rectangular through grooves in a penetrating mode, and the buffer spring is connected between the inner side wall of the left end of the L.
As a preferred technical scheme of the invention, the adjusting mechanism comprises a reciprocating motor, a rotating disc, a rocker, a circular plate, a connecting spring and a connecting rod, wherein the reciprocating motor is installed in the middle of the left side wall inside the hollow disc through a motor base, the rotating disc is installed on an output shaft of the reciprocating motor through a key, the upper end of the middle part of the front side wall of the rotating disc is connected with the left end of the rocker through a pin shaft, the right end of the rocker is connected with the middle part of the left side wall of the circular plate through the pin shaft, the connecting rod is circumferentially arranged on the outer side wall of the circular plate, the lower end of the connecting rod is connected with the outer side wall of the circular plate through.
As a preferred technical scheme of the invention, the tightening mechanism comprises a high-pressure air pump, a rubber air pipe, an elastic air bag, an extrusion plate, ejector rods, an extrusion spring and an arc-shaped tightening block, wherein a cylindrical groove is formed at the right end of the rotating shaft, the high-pressure air pump is installed on the left side wall inside the cylindrical groove through an air pump base, the elastic air bag is uniformly arranged on the right side of the high-pressure air pump, an air outlet of the high-pressure air pump is communicated with the elastic air bag through the rubber air pipe, the elastic air bags are communicated with each other through the rubber air pipe, the extrusion plate is circumferentially arranged on the outer side wall of the elastic air bag, the ejector rods are uniformly arranged on the upper end surface of the extrusion plate from left to right, sliding holes are uniformly formed in the circumferential direction of the side wall of the rotating shaft outside the extrusion plate, the.
As a preferable technical scheme of the invention, the limiting mechanism comprises L-shaped rods, a fixed cylinder, a limiting spring, a T-shaped rod and a limiting belt wheel, wherein the L-shaped rods are uniformly arranged on the outer side wall of the right side wall of the hollow disc along the circumferential direction, a concave groove is formed in the inner end of each L-shaped rod, the fixed cylinder is arranged in the concave groove, the T-shaped rod is connected to the inside of the fixed cylinder through the limiting spring, the limiting belt wheel is arranged at the inner end of each T-shaped rod, and the inner side wall of each limiting belt wheel is in sliding fit with the annular belt.
As a preferred technical scheme of the invention, the repairing mechanism comprises a repairing support, an Contraband-shaped frame, a repairing tank, a high-pressure water pump, a connecting pipeline, a nozzle, an annular water cavity, a mounting support and a brush, wherein the left side of the polishing mechanism is fixedly provided with the repairing support, the middle part of the upper end surface of the repairing support is provided with a Contraband-shaped frame, the Contraband-shaped frame is provided with a downward opening, the middle part of the upper end surface of the Contraband-shaped frame is provided with the repairing tank, the upper end surface inside the Contraband-shaped frame is provided with the high-pressure water pump through a water pump base, a feed inlet of the high-pressure water pump is communicated with the repairing tank through the connecting pipeline, the inside of the repairing support is symmetrically provided with the annular water cavity, a discharge outlet of the high-pressure water pump is communicated with an inlet of the annular water cavity through the connecting pipeline, the nozzle is arranged at an, the inner end of the mounting bracket is provided with a hairbrush.
(III) advantageous effects
1. According to the manufacturing and processing method of the dry-type transformer post insulator, the polishing and repairing method can be completed by replacing manpower, the investment of manpower is greatly reduced, the polishing and repairing can be carried out in batch, the polishing and repairing efficiency is improved, the polishing and repairing effect can be guaranteed, and the practicability is high;
2. according to the manufacturing and processing method of the dry-type transformer post insulator, the fixing device can simultaneously support and fix a plurality of dry-type transformer post insulator blanks through the supporting mechanism, and drives the blanks to contract inwards or expand outwards through the adjusting mechanism, so that the polishing and repairing processes are completed, the whole process is efficient and uniform, and the polishing and repairing efficiency is greatly improved;
3. according to the manufacturing and processing method of the dry type transformer post insulator, the polishing mechanism can drive the polishing head to rotate, so that the polishing efficiency of the dry type transformer post insulator blank is improved, and in the polishing and repairing processes, the dry type transformer post insulator blank is in a rotating state, the polishing efficiency is guaranteed, the uniformity of applying the repairing liquid is guaranteed, and the production quality of the dry type transformer post insulator is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a schematic view of a first perspective structure of the present invention;
FIG. 3 is a second perspective view of the present invention;
FIG. 4 is a schematic structural view of the present invention;
FIG. 5 is a schematic view of the structure of the driving device of the present invention;
FIG. 6 is a schematic view of the construction of the fixing device of the present invention;
FIG. 7 is a schematic structural view of a hollow disc, an adjustment mechanism, a mounting base, a rotating motor and a rotating shaft according to the present invention;
FIG. 8 is a schematic view of the construction of the turning shaft and the tightening mechanism in the present invention;
FIG. 9 is a schematic structural view of a spacing mechanism of the present invention;
FIG. 10 is a schematic perspective view of a support device and sanding repair device according to the present invention;
FIG. 11 is a schematic view of the construction of the grinding mechanism of the present invention;
fig. 12 is a left side view of the support device and repair mechanism of the present invention.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings. In this process, the width of the lines or the size of the components in the drawings may be exaggerated for clarity and convenience of description.
The following terms are defined based on the functions of the present invention, and may be different depending on the intention of the user or the operator or the convention. Therefore, these terms are defined based on the entire contents of the present specification.
As shown in fig. 1 to 12, a method for manufacturing and processing a post insulator of a dry-type transformer uses a dry-type transformer post insulator manufacturing and processing device, which includes a supporting device 1, a driving device 2, a fixing device 3 and a polishing and repairing device 4, and the dry-type transformer post insulator manufacturing and processing device is used for processing the post insulator of the dry-type transformer by the following specific method:
s1, feeding and tensioning: manually sleeving the blank body formed by the dry type transformer post insulator at the right end of the fixing device 3, and tightly supporting and fixing the blank body by the fixing device 3;
s2, polishing: the fixing device 3 is driven by the driving device 2 to move rightwards to the outer side of the polishing mechanism 41, the blank body formed by tightly supporting and fixing the dry-type transformer post insulator is driven by the adjusting mechanism 33 to move inwards, the blank body is tightly attached to the left end of the polishing mechanism 41, and meanwhile the blank body is driven to rotate by the rotating motor 35, so that the polishing process is completed;
s3: repairing treatment: after the step S2 is completed, the driving device 2 drives the fixing device 3 to move leftward to the inner side of the repairing mechanism 42, the adjusting mechanism 33 drives the molded blank of the post insulator of the dry transformer tightly supported and fixed to move outward, and the rotating motor 35 drives the blank to rotate, so that the repairing mechanism 42 completes the repairing process on the outer side wall of the blank;
s4: blanking treatment: after the step S3 is completed, the driving device 2 drives the fixing device 3 to reset, so as to drive the blank body formed by the dry-type transformer post insulator to reset, and the blank body after polishing and repairing is manually removed and subjected to centralized collection and stacking treatment;
the left end of the upper end face of the supporting device 1 is fixedly provided with a driving device 2, the right end of the driving device 2 is fixedly connected with a fixing device 3, and the right side of the fixing device 3 is provided with a polishing repair device 4;
the supporting device 1 comprises a bottom plate 11, supporting columns 12 and a supporting plate 13, wherein the supporting columns 12 are symmetrically installed on the upper end face of the bottom plate 11, and the supporting plate 13 is fixedly connected to the upper ends of the supporting columns 12.
The fixing device 3 comprises a vertical plate 31, a hollow disc 32, an adjusting mechanism 33, an installation base 34, a rotating motor 35, a rotating shaft 36, a tightening mechanism 37, a limiting mechanism 38, a transmission belt wheel 39 and an annular belt 310, wherein the right end of the L-shaped rack 24 is fixedly connected with the vertical plate 31, a rectangular slideway is arranged on the upper end surface of the supporting plate 13 close to the middle, the lower end of the vertical plate 31 is slidably installed in the rectangular slideway, the hollow disc 32 is fixedly connected to the upper end of the right side wall of the vertical plate 31, the adjusting mechanism 33 is arranged in the middle of the inner left side wall of the hollow disc 32, the installation base 34 is uniformly arranged on the outer side of the adjusting mechanism 33 in the circumferential direction, the left end of the installation base 34 is slidably connected to the inner left side wall of the hollow disc 32, the rotating motor 35 is installed at the right end of the installation base 34 positioned right above the adjusting mechanism, all the other right-hand members of installing base 34 all install axis of rotation 36 through the bearing, the bar spout has evenly been seted up to hollow disc 32 right side wall circumference, axis of rotation 36 sets up in the bar spout, the cylindricality recess has been seted up to axis of rotation 36's right-hand member, the internally mounted of cylindricality recess has stretching mechanism 37, driving pulley 39 is all installed through the key to axis of rotation 36, connect through endless belt 310 between the driving pulley 39, evenly fixed being provided with stop gear 38 along circumference outside hollow disc 32 right side wall, be sliding connection between stop gear 38's the inner and the endless belt 310. During the polishing process, the blank formed by the dry-type transformer post insulator is manually sleeved on the right end of the rotating shaft 36, the blank is tightened and fixed by the tightening mechanism 37, the vertical plate 31 is driven to move rightwards by the driving device 2, so that the tightly tightened and fixed dry-type transformer post insulator blank is driven to move rightwards to the outer side of the polishing mechanism 41, the rotating shaft 36 is driven to rotate by the rotating motor 35, so that the driving belt wheel 39 is driven to rotate, the endless belt 310 is driven to rotate, so that the tightly tightened and fixed dry-type transformer post insulator blank is driven to rotate, the mounting base 34 is driven to contract inwards by the adjusting mechanism 33, so that the tightly tightened and fixed dry-type transformer post insulator blank is driven to contract inwards, so that the outer side wall of the blank is tightly attached to the polishing mechanism 41, therefore, the polishing treatment of the side wall of the blank body is completed, in the repairing process, the vertical plate 31 is driven to move leftwards through the driving device 2, so that the blank body of the dry type transformer supporting insulator after being tightly supported and fixed is driven to move leftwards to the inner side of the repairing mechanism 42, the mounting base 34 is driven to expand outwards through the adjusting mechanism 33, so that the blank body of the dry type transformer supporting insulator after being tightly supported and fixed is driven to expand outwards, the outer side wall of the blank body is tightly attached to the inner end of the repairing mechanism 42, the repairing treatment of the surface of the blank body is completed, the polishing degree of the surface of the blank body is improved, and the production quality of the dry type transformer supporting insulator is improved.
The adjusting mechanism 33 comprises a reciprocating motor 331, a rotating disc 332, a rocker 333, a circular plate 334, a connecting spring 335 and a connecting rod 336, wherein the reciprocating motor 331 is installed in the middle of the left side wall inside the hollow disc 32 through a motor base, the rotating disc 332 is installed on an output shaft of the reciprocating motor 331 through a key, the upper end of the middle part of the front side wall of the rotating disc 332 is connected with the left end of the rocker 333 through a pin shaft, the right end of the rocker 333 is connected with the middle part of the left side wall of the circular plate 334 through a pin shaft, the connecting rod 336 is circumferentially arranged on the outer side wall of the circular plate 334, the lower end of the connecting rod 336 is connected with the outer side wall of the circular plate 334 through. During operation, in the polishing process, drive the corotation of rotation disc 332 through reciprocating motor 331, thereby drive rocker 333 and rotate right, the extrusion to disc 334 through rocker 333 drives disc 334 and moves right, thereby drive connecting rod 336 and contract to the inboard, thereby drive installation base 34 and contract to the inboard, thereby drive the purpose that props up the inboard shrink of fixed dry-type transformer post insulator idiosome, in the repair process, drive rotation disc 332 and rotate backward through reciprocating motor 331, thereby drive rocker 333 and rotate to the left, drive disc 334 and move to the left through the stretching of rocker 333 to disc 334, thereby drive connecting rod 336 and expand to the outboard, thereby drive installation base 34 and expand to the outboard, thereby drive the purpose that props up the outside expansion of fixed dry-type transformer post insulator idiosome.
The tightening mechanism 37 comprises a high-pressure air pump 371, a rubber air pipe 372, an elastic air bag 373, a pressing plate 374, a top rod 375, a pressing spring 376 and an arc-shaped tightening block 377, wherein the right-hand member of axis of rotation 36 seted up the cylindricality recess, the inside left side wall of cylindricality recess has high compression pump 371 through the air pump base mounting, high compression pump 371's right side evenly is provided with elasticity gasbag 373, high compression pump 371's gas outlet is linked together through rubber trachea 372 and elasticity gasbag 373, be linked together through rubber trachea 372 between the elasticity gasbag 373, elasticity gasbag 373 lateral wall circumference is provided with stripper plate 374, stripper plate 374's up end evenly is provided with ejector pin 375 from a left side to the right side, the slide opening has evenly been seted up to circumference on the lateral wall of axis of rotation 36 in the stripper plate 374 outside, the outer end of ejector pin 375 passes slide opening and fixedly connected with arc and props tight piece 377, the ejector pin 375 cover of slide opening inboard is. The specific during operation is aerifyd the processing for elasticity gasbag 373 through high compression pump 371 to drive elasticity gasbag 373 inflation, drive the outside lateral movement of stripper 374 through elasticity gasbag 373 to stripper 374's extrusion, thereby drive ejector pin 375 to the outside lateral movement, thereby drive the arc and prop up piece 377 and move to the outside, prop up piece 377 through the arc and prop up the fixed processing of tightening to dry-type transformer post insulator idiosome.
The limiting mechanism 38 comprises an L-shaped rod 381, a fixed cylinder 382, a limiting spring 383, a T-shaped rod 384 and a limiting belt wheel 385, wherein the L-shaped rod 381 is uniformly arranged on the outer side wall of the right side wall of the hollow disc 32 along the circumferential direction, a concave groove is formed in the inner end of the L-shaped rod 381, the fixed cylinder 382 is installed inside the concave groove, the T-shaped rod 384 is connected to the inside of the fixed cylinder 382 through the limiting spring 383, the limiting belt wheel 385 is installed at the inner end of the T-shaped rod 384, and the inner side wall of the limiting belt wheel 385 is attached to the endless belt 310 in a sliding mode. During specific work, in the polishing and repairing process, the annular belt 310 can contract towards the inner side or expand towards the outer side, so that the limiting spring 383 is driven to be stretched or compressed, the T-shaped rod 384 is driven to move towards the inner side or the outer side, the limiting belt wheel 385 can be attached to the annular belt 310 tightly, and the stability of the fixing device 3 in the working process is guaranteed.
The polishing repair device 4 comprises a polishing mechanism 41 and a repair mechanism 42, wherein the repair mechanism 42 is arranged on the right side of the fixing device 3, and the polishing mechanism 41 is arranged on the right side of the repair mechanism 42. During specific work, the outer side wall of the dry type transformer post insulator blank is polished through the polishing mechanism 41, and the surface of the polished blank is coated with the repairing liquid through the repairing mechanism 42, so that the surface smoothness of the blank is improved, and the polishing effect is guaranteed.
Grinding machanism 41 include mounting panel 411, the axle of polishing 412, grinding motor 413, a gear 414, No. two gears 415, grinding base 416, the head 417 of polishing, horizontal pole 418 and garbage collection frame 419, wherein the right-hand member fixedly connected with mounting panel 411 of backup pad 13, grinding shaft 412 is installed through the bearing in the left side wall middle part of mounting panel 411, grinding shaft 412 is last to install No. two gears 415 through the key, No. two gears 415's top external toothing has a gear 414, a gear 414 passes through the key and installs on grinding motor 413's output shaft, grinding motor 413 passes through the motor frame and installs on mounting panel 411's the left side wall, grinding base 416 is installed to grinding shaft 412's left end, grinding head 417 is installed on grinding base 416, fixed mounting has horizontal pole 418 on the mounting panel 411 of grinding shaft 412 below, the left end fixedly connected with garbage collection frame 419 of horizontal pole 418. During specific work, drive a gear 414 through grinding motor 413 and rotate, drive through the intermeshing of a gear 414 and No. two gears 415 and polish axle 412 and rotate to drive grinding base 416 and rotate, thereby drive grinding head 417 and rotate, accomplish the process of polishing to the lateral wall of dry-type transformer post insulator idiosome through grinding head 417, garbage collection frame 419's effect is to collecting the sweeps that the in-process produced of grinding.
The repairing mechanism 42 comprises a repairing support 421, an Contraband-shaped frame 422, a repairing bin 423, a high-pressure water pump 424, a connecting pipeline 425, a nozzle 426, an annular water cavity 427, a mounting support 428 and a hairbrush 429, wherein the left side of the grinding mechanism 41 is fixedly provided with the repairing support 421, the middle part of the upper end surface of the repairing support 421 is provided with the Contraband-shaped frame 422, the opening of the Contraband-shaped frame 422 faces downwards, the middle part of the upper end surface of the Contraband-shaped frame 422 is provided with the repairing bin 423, the upper end surface inside the Contraband-shaped frame 422 is provided with the high-pressure water pump 424 through a water pump base, the feed inlet of the high-pressure water pump 424 is communicated with the repairing bin 423 through the connecting pipeline 425, the annular water cavities 427 are symmetrically arranged inside the repairing support 421, the discharge outlet of the high-pressure water pump 424 is communicated with the inlet of the annular water cavity 427 through the connecting pipeline 425, the nozzles 426 are arranged at the outlets of the annular, the inner end of the mounting bracket 428 mounts a brush 429. During specific work, the repair liquid in the repair bin 423 is conveyed to the annular water cavity 427 through the connecting pipeline 425 through the high-pressure water pump 424, so that the repair liquid is sprayed onto the brush 429 through the nozzle 426, the surface of the polished dry-type transformer support insulator blank is brushed through the brush 429, the surface smoothness of the blank can be improved, the polishing effect is guaranteed, and the production quality of the dry-type transformer support insulator is improved.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. The utility model provides a dry-type transformer post insulator preparation processing method, it has used a dry-type transformer post insulator preparation processing equipment, and this dry-type transformer post insulator preparation processing equipment includes strutting arrangement (1), drive arrangement (2), fixing device (3) and prosthetic devices (4) of polishing, its characterized in that: the specific method for processing the dry-type transformer post insulator by adopting the dry-type transformer post insulator manufacturing and processing equipment is as follows:
s1, feeding and tensioning: manually sleeving the blank body formed by the dry type transformer post insulator at the right end of the fixing device (3), and tightly supporting and fixing the blank body by the fixing device (3);
s2, polishing: the fixing device (3) is driven by the driving device (2) to move rightwards to the outer side of the polishing mechanism (41), the blank body formed by tightly supporting and fixing the dry-type transformer post insulator is driven by the adjusting mechanism (33) to move inwards, the blank body is tightly attached to the left end of the polishing mechanism (41), and meanwhile the blank body is driven by the rotating motor (35) to rotate, so that the polishing process is completed;
s3: repairing treatment: after the step S2 is finished, the driving device (2) drives the fixing device (3) to move leftwards to the inner side of the repairing mechanism (42), the adjusting mechanism (33) drives the blank formed by the post insulator of the dry-type transformer after being braced and fixed to move outwards, and the rotating motor (35) drives the blank to rotate, so that the repairing mechanism (42) finishes the repairing treatment on the outer side wall of the blank;
s4: blanking treatment: after the step S3 is finished, the fixing device (3) is driven to reset through the driving device (2), so that the blank body formed by the dry-type transformer post insulator is driven to reset, and the blank body after polishing and repairing is manually taken down and subjected to centralized collection and stacking treatment;
the left end of the upper end face of the supporting device (1) is fixedly provided with a driving device (2), the right end of the driving device (2) is fixedly connected with a fixing device (3), and the right side of the fixing device (3) is provided with a polishing and repairing device (4);
the fixing device (3) comprises a vertical plate (31), a hollow disc (32), an adjusting mechanism (33), an installation base (34), a rotating motor (35), a rotating shaft (36), a tightening mechanism (37), a limiting mechanism (38), a transmission belt wheel (39) and an annular belt (310), wherein the right end of the L-shaped rack (24) is fixedly connected with the vertical plate (31), a rectangular slide way is arranged at the position, close to the middle, of the upper end face of the supporting plate (13), the lower end of the vertical plate (31) is slidably installed in the rectangular slide way, the hollow disc (32) is fixedly connected with the upper end of the right side wall of the vertical plate (31), the adjusting mechanism (33) is arranged in the middle of the inner left side wall of the hollow disc (32), the installation base (34) is evenly arranged in the circumferential direction of the outer side of the adjusting mechanism (33), and the left end of the installation base (34, the right end of the mounting base (34) which is positioned right above the adjusting mechanism (33) is provided with a rotating motor (35) through a motor base, the output shaft of the rotating motor (35) is connected with a rotating shaft (36) through a coupling, the right ends of the other mounting bases (34) are respectively provided with a rotating shaft (36) through bearings, the right side wall of the hollow disc (32) is circumferentially and uniformly provided with a strip-shaped sliding groove, the rotating shafts (36) are arranged in the strip-shaped sliding grooves, the right end of each rotating shaft (36) is provided with a cylindrical groove, a tensioning mechanism (37) is arranged in each cylindrical groove, the rotating shafts (36) are respectively provided with a driving belt wheel (39) through a key, the driving belt wheels (39) are connected through an annular belt (310), the outer side wall of the right side wall of the hollow disc (32) is circumferentially and uniformly and fixedly provided with a limiting mechanism (38), and the inner end of the limiting mechanism (38) is in sliding connection with;
the polishing repair device (4) comprises a polishing mechanism (41) and a repair mechanism (42), wherein the repair mechanism (42) is arranged on the right side of the fixing device (3), and the polishing mechanism (41) is arranged on the right side of the repair mechanism (42);
the polishing mechanism (41) comprises a mounting plate (411), a polishing shaft (412), a polishing motor (413), a first gear (414), a second gear (415), a polishing base (416), a polishing head (417), a cross bar (418) and a waste collection frame (419), wherein the mounting plate (411) is fixedly connected to the right end of the supporting plate (13), the polishing shaft (412) is mounted in the middle of the left side wall of the mounting plate (411) through a bearing, the second gear (415) is mounted on the polishing shaft (412) through a key, the first gear (414) is externally meshed above the second gear (415), the first gear (414) is mounted on an output shaft of the polishing motor (413) through a key, the polishing motor (413) is mounted on the left side wall of the mounting plate (411) through a motor base, the polishing base (416) is mounted at the left end of the polishing shaft (412), the polishing head (417) is mounted on the polishing base (416), a cross bar (418) is fixedly installed on the installation plate (411) below the grinding shaft (412), and a waste collection frame (419) is fixedly connected to the left end of the cross bar (418).
2. The manufacturing and processing method of the dry type transformer post insulator according to claim 1, characterized in that: the supporting device (1) comprises a bottom plate (11), supporting columns (12) and supporting plates (13), wherein the supporting columns (12) are symmetrically installed on the upper end face of the bottom plate (11), and the supporting plates (13) are fixedly connected to the upper ends of the supporting columns (12).
3. The manufacturing and processing method of the dry type transformer post insulator according to claim 2, characterized in that: drive arrangement (2) include rectangle framework (21), two-way motor (22), driving gear (23), L shape rack (24) and buffer spring (25), wherein the up end left end fixed mounting of backup pad (13) have rectangle framework (21), two-way motor (22) are installed through the motor frame on the inside rear side wall of rectangle framework (21), driving gear (23) are installed through the key on the output shaft of two-way motor (22), the below external toothing of driving gear (23) has L shape rack (24), the rectangle logical groove has all been seted up on the lateral wall about rectangle framework (21), L shape rack (24) slide and wear to establish at the logical inslot of rectangle, be connected with buffer spring (25) between the left end inside wall of L shape rack (24) and the left side wall of rectangle framework (21).
4. The manufacturing and processing method of the dry type transformer post insulator according to claim 1, characterized in that: adjusting mechanism (33) including reciprocating motor (331), rotation disc (332), rocker (333), plectane (334), connecting spring (335) and connecting rod (336), wherein the inside left side wall middle part of hollow disc (32) install reciprocating motor (331) through the motor frame, rotating disc (332) is installed through the key to the output shaft of reciprocating motor (331), the left end that rotates preceding lateral wall middle part upper end of disc (332) through round pin axle and rocker (333) is connected, the right-hand member of rocker (333) passes through the left side wall middle part of round pin hub connection at plectane (334), the lateral wall circumference of plectane (334) is provided with connecting rod (336), the lower extreme of connecting rod (336) links to each other through the lateral wall of round pin axle and plectane (334), the upper end of connecting rod (336) links to each other through the inside wall of round pin axle and installation.
5. The manufacturing and processing method of the dry type transformer post insulator according to claim 1, characterized in that: the tightening mechanism (37) comprises a high-pressure air pump (371), a rubber air pipe (372), an elastic air bag (373), an extrusion plate (374), ejector rods (375), an extrusion spring (376) and an arc-shaped tightening block (377), wherein a cylindrical groove is formed in the right end of the rotating shaft (36), the high-pressure air pump (371) is installed on the left side wall inside the cylindrical groove through an air pump base, the elastic air bag (373) is uniformly arranged on the right side of the high-pressure air pump (371), an air outlet of the high-pressure air pump (371) is communicated with the elastic air bag (373) through the rubber air pipe (372), the elastic air bags (373) are communicated through the rubber air pipe (372), the extrusion plate (373) is circumferentially arranged on the outer side wall of the elastic air bag (373), the ejector rods (375) are uniformly arranged on the upper end face of the extrusion plate (374) from left to right, and sliding holes are uniformly formed in, the outer end of the ejector rod (375) penetrates through the sliding hole and is fixedly connected with an arc-shaped tensioning block (377), and the ejector rod (375) on the inner side of the sliding hole is sleeved with an extrusion spring (376).
6. The manufacturing and processing method of the dry type transformer post insulator according to claim 1, characterized in that: the limiting mechanism (38) comprises an L-shaped rod (381), a fixed cylinder (382), a limiting spring (383), a T-shaped rod (384) and a limiting belt wheel (385), wherein the L-shaped rod (381) is uniformly arranged on the outer side wall of the right side of the hollow disc (32) along the circumferential direction, a concave groove is formed in the inner end of the L-shaped rod (381), the fixed cylinder (382) is installed inside the concave groove, the T-shaped rod (384) is connected to the inside of the fixed cylinder (382) through the limiting spring (383), the limiting belt wheel (385) is installed at the inner end of the T-shaped rod (384), and the inner side wall of the limiting belt wheel (385) is attached to the annular belt (310) in a sliding mode.
7. The manufacturing and processing method of the dry type transformer post insulator according to claim 1, characterized in that: the repairing mechanism (42) comprises a repairing support (421), an Contraband-shaped frame (422), a repairing bin (423), a high-pressure water pump (424), a connecting pipeline (425), a nozzle (426), an annular water cavity (427), a mounting support (428) and a hairbrush (429), wherein the left side of the polishing mechanism (41) is fixedly provided with the repairing support (421), the middle part of the upper end surface of the repairing support (421) is provided with a Contraband-shaped frame (422), the opening of the Contraband-shaped frame (422) faces downwards, the middle part of the upper end surface of the Contraband-shaped frame (422) is provided with the repairing bin (423), the upper end surface in the interior of the Contraband-shaped frame (422) is provided with the high-pressure water pump (424) through a water pump base, the feed inlet of the high-pressure water pump (424) is communicated with the repairing bin (423) through the connecting pipeline (425), the annular water cavity (427) is symmetrically formed in the interior of the repairing support (421), the discharge outlet of the high-pressure water pump (424, the outlets of the annular water cavities (427) are all provided with nozzles (426), the repair brackets (421) at the inner sides of the nozzles (426) are all annularly and uniformly provided with mounting brackets (428), and the inner ends of the mounting brackets (428) are provided with hairbrushes (429).
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113478267A (en) * | 2021-09-07 | 2021-10-08 | 江苏博润图制造有限公司 | Positioning fixture for machining shell cover of compressor shell |
| CN115805491A (en) * | 2022-11-25 | 2023-03-17 | 赣州国刚电力设备有限公司 | Surface treatment process for processing electric ceramic insulator |
| CN118385059A (en) * | 2024-06-21 | 2024-07-26 | 合肥市康顺科技有限公司 | Tubular workpiece spraying device with even paint spraying |
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| CN118385059B (en) * | 2024-06-21 | 2024-08-20 | 合肥市康顺科技有限公司 | Tubular workpiece spraying device with even paint spraying |
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| CN113053600B (en) | 2022-11-01 |
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