CN109515837B - System for controlling automatic loading of cigarette packets into single-layer carton - Google Patents
System for controlling automatic loading of cigarette packets into single-layer carton Download PDFInfo
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- CN109515837B CN109515837B CN201811270812.2A CN201811270812A CN109515837B CN 109515837 B CN109515837 B CN 109515837B CN 201811270812 A CN201811270812 A CN 201811270812A CN 109515837 B CN109515837 B CN 109515837B
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- conveyor
- cigarette
- cigarette packet
- carton
- frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
- B65B35/38—Arranging and feeding articles in groups by grippers by suction-operated grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/38—Opening hinged lids
- B65B43/39—Opening-out closure flaps clear of bag, box, or carton mouth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/06—Packaging groups of articles, the groups being treated as single articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/20—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by folding-down preformed flaps
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
The invention provides a system for controlling tobacco packets to be automatically loaded into single-layer cartons, which is provided with a tobacco packet conveyor for conveying the tobacco packets and a carton conveyor for conveying the single-layer cartons, and is characterized in that the tobacco packet conveyor and the carton conveyor respectively convey the tobacco packets and the single-layer cartons to a tobacco packet loading mechanism arranged at a tobacco packet loading position; the cigarette packet filling mechanism comprises a rotating frame, lifting grabbing hands which are respectively arranged at two ends of the rotating frame, each lifting grabbing hand comprises a sliding seat which is connected with a longitudinal sliding rail at the end part of the rotating frame in a sliding manner, a supporting frame which is connected with the sliding seat, and a claw type sucker group which is arranged on the supporting frame. The automatic cigarette pack packaging machine can automatically complete the processes of uncovering a carton, taking out a drying agent, picking up a straightening pull rope, automatically loading cigarette packs into the carton, automatically folding the pull rope and automatically closing a carton cover, has high automation degree, is accurate, in place and timely, and ensures that a cigarette pack loading mechanism simulates a manual claw type sucker and does not damage the cigarette packs.
Description
Technical Field
The invention relates to a system for controlling cigarette packets to be automatically loaded into a single-layer carton, and belongs to the technical field of automatic cigarette packet packaging.
Background
The cigarette packets produced by the cigarette production line need to be put into a barrel box to be delivered from a factory, so that the cigarette packets are convenient to transport and sell, and are convenient to purchase, carry and store by consumers. Generally, the cigarette packet is packed into a carton by adopting a wrapping mode, namely: the cigarettes are wrapped in a special carton of wrapping paper and then packed into a carton. With the improvement of the consumption level, the market share of the cigarettes of the high-grade brands is larger and larger, and the production scale of the cigarettes of the high-grade brands is gradually increased by cigarette manufacturers. In order to distinguish from common cigarettes, cigarettes of high-grade brands need to be packaged into cartons and then packaged for delivery. The carton is generally a customized high-grade gift box, has the characteristics of complex structure and special material, and is provided with a pull rope convenient for taking out the cigarette packet on the inner side. In the process of filling cigarette packets of high-grade cigarettes into single-layer cartons, the following operations are generally required to be completed: opening the box cover, taking out the drying agent, stacking the pull rope, putting the tobacco bale, folding the pull rope, closing the box cover and the like. At present, the procedures are basically manually operated by workers, and have the defects of high labor intensity, high cost, low production efficiency, difficult quality control, difficult automatic production and management and the like. Therefore, there is a need for improvements in the prior art.
Disclosure of Invention
In order to overcome the defects in the prior art and realize the automatic cigarette packet packing production, the invention provides a system for controlling the cigarette packet to be automatically packed into a single-layer carton.
The invention is completed by the following technical scheme: a system for controlling the automatic loading of cigarette packets into single-layer cartons is provided with a cigarette packet conveyor for conveying the cigarette packets and a carton conveyor for conveying the single-layer cartons, and is characterized in that the cigarette packet conveyor and the carton conveyor respectively convey the cigarette packets and the single-layer cartons to a cigarette packet loading mechanism arranged at a cigarette packet loading position;
the cigarette packet loading mechanism comprises a rotating frame, lifting grabbing hands which are respectively arranged at two ends of the rotating frame, each lifting grabbing hand comprises a sliding seat which is connected with a longitudinal sliding rail at the end part of the rotating frame in a sliding manner, a supporting frame which is connected with the sliding seat and a claw type sucker group which is arranged on the supporting frame, so that a plurality of cigarette packets are simultaneously loaded into a single-layer carton after being sucked by the rotating frame, the supporting frame along with the lifting of the sliding block and the combined operation of the claw type sucker group.
The claw type sucker group comprises a fixed support frame and swing support frames which are respectively arranged on the left side portion and the right side portion of the fixed support frame, each swing support frame is connected with the fixed support frame through a power cylinder, a plurality of suckers are arranged on the fixed support frame, one or more suckers are arranged on the swing support frames, each sucker is equally divided and is respectively connected with a gas source main pipe through a gas supply pipe, so that a plurality of suckers on the fixed support frames and arc claw type suckers formed by the suckers on the swing support frames can be used for grabbing a plurality of cigarette packets simultaneously and then accurately loading the cigarette packets into a single-layer carton.
The cigarette packet sorting and conveying mechanism comprises a cigarette packet auxiliary conveyor parallel to the cigarette packet conveyor, a cigarette packet transverse moving mechanism arranged between the cigarette packet conveyor and the cigarette packet auxiliary conveyor, and a cigarette packet sorting mechanism arranged on the other side of the cigarette packet auxiliary conveyor, so that cigarette packets sent by the cigarette packet conveyor are transversely moved to the cigarette packet auxiliary conveyor in a mode that a plurality of cigarette packets are in a group through the cigarette packet transverse moving mechanism, and then the cigarette packets are pushed into the cigarette packet sorting mechanism from the cigarette packet auxiliary conveyor so that the cigarette packet filling mechanism completes cigarette packet packing; wherein:
the cigarette packet transverse moving mechanism comprises an annular conveying chain, a plurality of inner push plates arranged on the annular conveying chain at intervals, and a box body for mounting the annular conveying chain, wherein a plurality of cigarette packets on the cigarette packet conveyor are pushed to the cigarette packet auxiliary conveyor by the inner push plates on the annular conveying chain in the process of rotating along with the annular conveying chain; the outer side of the box body is provided with a horizontal outer pushing plate, the horizontal outer pushing plate is connected with a sliding block through a vertical rod, the sliding block is in sliding connection with a horizontal sliding rail arranged on the outer side of the box body, and the sliding block is connected with a driving mechanism so as to drive the sliding block, the vertical rod and the horizontal outer pushing plate to move under the driving of the driving mechanism, so that the cigarette packet on the cigarette packet auxiliary conveyor is directly pushed into the cigarette packet sorting mechanism;
the tobacco bale arranging mechanism comprises a tobacco bale mould box with an opening at the top and an inlet bottom plate at the outer side, a guide frame is arranged above the inlet bottom plate, and the inlet bottom plate is connected with one side of the tobacco bale auxiliary conveyor but not connected with the tobacco bale auxiliary conveyor. The cigarette packet is directly pushed into the cigarette packet mould box by a push plate in the cigarette packet transverse moving mechanism by taking a plurality of cigarette packets as a group, and meanwhile, the guide frame limits the passage of a layer of cigarette packets.
On the barrel conveyer and be located cigarette package income box position the place ahead and be equipped with the mechanism of uncapping, this mechanism of uncapping includes: the lower end of the vertical rod is hinged to a rack of the carton conveyor through a hinge shaft, the upper end of the vertical rod is connected with the cross rod, the middle lower part of the vertical rod is connected with the power cylinder, the front end of the cross rod is fixedly provided with a sucker, and the sucker is connected with a negative pressure air source through an air pipe so that after the box cover is sucked by the sucker, the vertical rod, the cross rod and the sucker swing around the hinge shaft under the driving of the power cylinder, and therefore the box cover is partially opened.
The carton conveyor is provided with a carton cover full-opening mechanism behind the cover opening mechanism, the carton cover full-opening mechanism comprises a vertical plate fixed on a rack of the carton conveyor and a horizontal plate connected with the vertical plate, and a triangular convex plate is arranged on the front side of the horizontal plate, so that a part of cartons opened by the carton cover are completely opened by the moving carton cover through the triangular convex plate and the horizontal plate in the moving process of moving along with the carton conveyor, and a plurality of cigarette packets are directly filled into the carton in a subsequent process.
A cover closing mechanism is arranged on the carton conveyor and behind the cigarette pack packing position and comprises a power cylinder, a crank arm is arranged at the end of a piston rod of the power cylinder, a roller is arranged at the upper end of the crank arm, and the lower end of the crank arm is hinged to a rack of the carton conveyor, so that the roller pushes a box cover to close the cover by extending upwards through the piston rod of the power cylinder and the crank arm.
A box cover buckling mechanism is arranged on the barrel conveyor and behind the cover closing mechanism and comprises an inverted U-shaped frame with the front end and the rear end open, a side plate at the open position of the front end of the inverted U-shaped frame is arranged to be an inclined plate with the outer part higher than the inner part lower than the inner part, so that the inclined plate enables the edge of a moving box cover to be completely buckled on the box body when a single box on the box cover is closed along with the conveyor, and the box cover is completely closed.
Last and being located uncap mechanism rear and can setting up the stay cord and picking up fixture of barrel conveyer, this stay cord picks up fixture and includes that the stay cord picks up the mechanism, is located the stay cord fixture that the stay cord picked up the mechanism rear, wherein:
the pull rope picking mechanism comprises a moving seat which is arranged on one side of a rack of the barrel conveyor and can move along the three directions of an X axis, a Y axis and a Z axis, wherein a suction hole is formed in the moving seat; the Y-direction sliding block is arranged at the bottom of the inner end of the X-direction sliding rail and is connected with the Y-direction sliding rail in a sliding manner, and the Y-direction sliding block is connected with a power machine so as to drive the Y-direction sliding block to move along the Y-direction sliding rail under the driving of the power machine, so that the pull rope is picked up and straightened;
the pull rope clamping mechanism comprises a moving chain arranged on one side of a barrel conveyor frame and swing rods arranged on the moving chain at intervals, the upper end of each swing rod is hinged with a roller wheel, the lower end of each horizontal clamping block is arranged on a fixed cam on the barrel conveyor frame, the size and the shape of each fixed cam are matched with those of the moving chain, so that when a barrel moves to the position of the pull rope clamping mechanism along with the barrel conveyor, a picked and straightened pull rope enters the space between the horizontal clamping blocks and the moving chain to be clamped, and in the process that the horizontal clamping blocks and the swing rods move along with the moving chain, the roller wheels roll on the fixed cams until cigarette packing and boxing are completed, the horizontal clamping blocks and the swing rods continue to move along with the moving chain along the fixed cams, and the horizontal clamping blocks and the swing rods turn over to release clamping of the pull ropes.
The last and stay cord that is located of barrel conveyer picks up fixture front and can set up drier taking out mechanism, and this drier taking out mechanism includes moving mechanism, is located the mechanism that draws behind this moving mechanism, wherein:
the moving mechanism comprises a transverse support rod which is arranged on one side of a rack of the barrel conveyor and can move along the Y axis and the Z axis, the outer end of the transverse support rod is provided with bristles, the inner end of the transverse support rod is connected with a Z-direction slide rail on a slide block in a sliding way, the bottom of the slide block is connected with the Y-direction slide rail in a sliding way, the inner end of the transverse support rod and the slide block are respectively connected with a power machine, so that the transverse support rod is driven by the power machine to lift up and down along the Z-direction slide rail, the bristles at the outer end of the transverse support rod are placed in the barrel, and then the drying agent in the barrel is moved to a designated position in the barrel;
the extraction mechanism comprises a movable seat which is arranged on one side of a rack of the barrel conveyor and can move along the X axis and the Z axis, a plurality of suction holes are formed in the movable seat, the suction holes are connected with a negative pressure pipe, the negative pressure pipe is connected with a vacuum pump, an X-direction sliding block is arranged on the movable seat, the X-direction sliding block is connected with an X-direction sliding rail in a sliding mode, and the X-direction sliding block is connected with a power machine, so that when the movable seat is close to the drying agent at the middle position of the box, the movable seat descends along the Z axis, the suction holes suck the drying agent under the action of negative pressure, the X-direction sliding block and the movable seat are driven by the power machine to move along the X-direction.
The upper portion of the barrel conveyor and the front portion of the cover closing mechanism can be provided with a stay cord folding mechanism, the stay cord folding mechanism comprises a stay cord limiting table plate arranged on one side of a barrel conveyor frame, a power cylinder arranged on the outer side of the middle portion of the stay cord limiting table plate, the end portion of a piston rod of the power cylinder is provided with a connecting lever, the upper end of the connecting lever is provided with a roller, the lower end of the connecting lever is hinged to the barrel conveyor frame, so that the free end of the stay cord is limited to be horizontal through the stay cord limiting table plate, and the roller is pushed to be folded into a barrel through upward extension of the piston rod of the power cylinder and the connecting lever.
The invention has the following advantages and effects: by adopting the technical scheme, the system can be conveniently used for automatically opening the carton cover, taking out the drying agent, picking up the straightening pull rope, automatically filling the cigarette packet into the carton, automatically folding the pull rope and automatically closing the carton cover, and finally automatically filling the cigarette packet into the single-layer carton in a mode of taking a plurality of cigarette packets as a group.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic view of the cigarette packet filling mechanism of fig. 1;
fig. 3 is a schematic view of the cigarette packet sorting and conveying mechanism in fig. 1;
FIG. 4 is a cross-sectional view of FIG. 3;
fig. 5 is a schematic view of a part of the cigarette packet sorting and conveying mechanism and a cigarette packet sorting mechanism in fig. 1;
FIG. 6 is a schematic view of the lid release mechanism of FIG. 1;
FIG. 7 is a schematic view of the desiccant withdrawal mechanism of FIG. 1;
FIG. 8 is a schematic view of a cord picking mechanism of the cord picking fixture of FIG. 1;
FIG. 9 is an enlarged view of portion A of FIG. 8;
FIG. 10 is a partial schematic view of a cord clamping mechanism of the cord picking clamping mechanism of FIG. 1;
FIG. 11 is a partial schematic view of the pull cord folding mechanism of FIG. 1;
FIG. 12 is a partial side view of FIG. 11;
FIG. 13 is a schematic view of the closure mechanism of FIG. 1;
fig. 14 is a schematic view of the closure latching mechanism of fig. 1.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
The system for operating the automatic loading of the cigarette packets into the single-layer carton provided by the invention comprises a cigarette packet conveyor 1 for conveying the cigarette packet a and a carton conveyor 4 for conveying the single-layer carton b, wherein the cigarette packet conveyor 1 and the carton conveyor 4 respectively convey the cigarette packet a and the single-layer carton b to a cigarette packet loading mechanism 3 arranged at a cigarette packet loading position, as shown in figure 1;
the cigarette packet filling mechanism 3 comprises a rotating frame 32 internally provided with a rotating motor and rotating around a shaft 31, lifting grabbing hands respectively arranged at two ends of the rotating frame 32, each lifting grabbing hand comprises a sliding seat 34 connected with a longitudinal sliding rail 33 at the end part of the rotating frame 32 in a sliding way, a supporting frame 35 connected with the sliding seat 34, and a claw type sucker group 36 arranged on the supporting frame 35, so that a plurality of cigarette packets are simultaneously filled into a single-layer carton after being sucked through the rotation of the rotating frame 32, the lifting of the supporting frame 35 along the sliding rail 33 along with the sliding seat 34 and the combined operation of the claw type sucker group; the claw type sucker group 36 comprises a fixed support frame 351 and swing support frames 352 respectively arranged at the left side part and the right side part of the fixed support frame 351, each swing support frame 352 is connected with the fixed support frame 351 through a power cylinder 37, three suckers 36 are arranged on the fixed support frame 351, one sucker 36 is arranged on the swing support frame 352, and each sucker 36 is respectively connected with a negative pressure air source through an air pipe 361, as shown in figure 2, so that five packets of cigarette packets are simultaneously grabbed and then accurately loaded into a single-layer carton at one time through an arc claw type sucker group consisting of the three suckers 36 on the fixed support frame 351 and the sucker 36 on the swing support frame 352;
the cigarette packet conveyor 1 is provided with a cigarette packet sorting and conveying mechanism 2, the cigarette packet sorting and conveying mechanism 2 comprises a cigarette packet auxiliary conveyor 21 parallel to the cigarette packet conveyor 1, a cigarette packet transverse moving mechanism 22 arranged between the cigarette packet conveyor 1 and the cigarette packet auxiliary conveyor 21, and a cigarette packet sorting mechanism 23 arranged on the other side of the cigarette packet auxiliary conveyor 21, so that cigarette packets a sent by the cigarette packet conveyor 1 are transversely moved to the cigarette packet auxiliary conveyor 21 in a mode that a plurality of cigarette packets are in a group through the cigarette packet transverse moving mechanism 22, and then the cigarette packets a are pushed into the cigarette packet sorting mechanism 23 from the cigarette packet auxiliary conveyor 21, so that the cigarette packet filling mechanism 3 completes cigarette packet packing; the cigarette packet traversing mechanism 22 comprises an annular conveying chain 221, a plurality of inner push plates 222 arranged on the annular conveying chain 221 at intervals, and a box body 223 provided with the annular conveying chain 221, wherein the plurality of inner push plates 222 on the annular conveying chain 221 push a plurality of cigarette packets a on the cigarette packet conveyor 1 to the cigarette packet auxiliary conveyor 21 in the process of rotating along with the annular conveying chain 221, as shown in fig. 5; two horizontal outer push plates 224 are symmetrically arranged on the outer side of the box body 223, each horizontal outer push plate 224 is connected with a sliding block 226 through a vertical rod 225, each sliding block 226 is in sliding connection with a horizontal sliding rail 227 arranged on the outer side of the box body 223, and each sliding block 226 is connected with a driving mechanism, namely an air cylinder (not shown in the figure), so that the sliding blocks 226, the vertical rods 225 and the horizontal outer push plates 224 are driven by the air cylinders to move, and therefore the cigarette packets a on the cigarette packet auxiliary conveyor 21 are directly pushed into the cigarette packet sorting mechanism 23 in a mode that five cigarette packets are in one group; the cigarette packet arranging mechanism 23 comprises a cigarette packet mold box 231 with an opening at the top and an inlet bottom plate 232 at the outer side, a guide frame 233 is arranged above the inlet bottom plate 232, and the inlet bottom plate 232 is connected with the inner side of the cigarette packet auxiliary conveyor 21 but not connected with the inner side of the cigarette packet auxiliary conveyor; the inner pushing plate 222 in the cigarette packet traversing mechanism 22 pushes cigarette packets into the cigarette packet mold box 231 directly in groups of five cigarette packets, and simultaneously, the guide frame 233 limits a layer of five cigarette packets to pass through, as shown in fig. 4 and 5;
the barrel conveyor 4 is sequentially provided with a cover opening mechanism 41 for operating the barrel, a box cover full opening mechanism 42, a drying agent taking-out mechanism 43, a pull rope picking and clamping mechanism 44, a pull rope folding mechanism 45, a cover closing mechanism 46 and a box cover buckling mechanism 47 from an input end to an output end, as shown in fig. 1, wherein:
the cover opening mechanism 41 comprises a vertical rod 412, the lower end of the vertical rod 412 is hinged to a rack of the carton conveyor 4 through a hinge shaft, the upper end of the vertical rod 412 is connected with a cross rod 413, the middle lower part of the vertical rod is connected with a power cylinder 411, a sucking disc 414 is fixed at the front end of the cross rod 413, the sucking disc 414 is connected with a negative pressure air source through an air pipe, so that after the box cover is sucked by the sucking disc 414, the vertical rod 412, the cross rod 413 and the sucking disc 414 swing around the hinge shaft under the driving of the power cylinder 411, and a part of;
the box cover full-opening mechanism 42 comprises a vertical plate 421 fixed on the rack of the barrel conveyor 4 and a horizontal plate 422 connected with the vertical plate 421, a triangular convex plate 423 is arranged on the front side of the horizontal plate 422, and one side opposite to the vertical plate 421 is opened, so that a barrel with a part of box cover opened can be completely opened by the triangular convex plate 423 and the horizontal plate 422 in the moving process of the barrel conveyor 4, as shown in fig. 6, and a plurality of packets of cigarette packets can be directly filled into the box in the subsequent process;
the drying agent removing mechanism 43 includes a moving mechanism 431, and an extracting mechanism 432 located behind the moving mechanism 431, in which: the moving mechanism 431 comprises a transverse support rod 4312 which is arranged on one side of a rack of the barrel conveyor 4 and can move along the Y-axis and Z-axis and is provided with bristles 4311 at the outer end, the inner end of the transverse support rod 4312 is connected with a Z-direction slide rail 4313 on a slide block 4314 in a sliding manner, the bottom of the slide block 4314 is connected with a Y-direction slide rail 4315 in a sliding manner, the inner end of the transverse support rod 4312 and the slide block 4314 are respectively connected with a power machine (not shown in the figure), so that the transverse support rod 4312 is lifted up and down along the Z-direction slide rail 4313 under the driving of the power machine, the bristles 4311 at the outer end of the transverse support rod 4312 are placed in the box, and then the drying agent in the box is moved to a designated position in the box through the horizontal movement of the; the extracting mechanism 432 comprises a moving seat which is arranged on one side of a rack of the barrel conveyor 4 and can move along the X axis and the Z axis and is provided with a plurality of suction holes 4321, the moving seat is a lifting power cylinder 4322, a piston rod of the lifting power cylinder 4322 is connected with the suction holes 4321, the suction holes 4321 are connected with a negative pressure pipe, the negative pressure pipe is connected with a vacuum pump, the lifting power cylinder 4322 is provided with an X-direction sliding block 4323, the X-direction sliding block 4323 is connected with an X-direction sliding rail 4324 in a sliding way, the X-direction sliding block 4323 is connected with a power machine (not shown in the figure), so that when the lifting power cylinder 4322 approaches the drying agent at the middle position of the box, the piston rod descends to enable the suction holes 4321 to suck the drying agent under the action of negative pressure, and the X-direction sliding block 4323 and the lifting power cylinder 4322 move along the X-direction sliding block 4323 under the driving of the power machine to move the;
the pull cord picking and clamping mechanism 44 includes a pull cord picking mechanism 441, and a pull cord clamping mechanism 442 located behind the pull cord picking mechanism 441, wherein: the pull rope picking mechanism 441 comprises a moving seat 4411 which is arranged on one side of a rack of the barrel conveyor 4 and can move along the three directions of an X axis, a Y axis and a Z axis, wherein a suction hole 4412 is formed in the moving seat 4411, the moving seat 4411 is a power cylinder seat, the suction hole 4412 is arranged on the side part of the lower end of a piston rod of the power cylinder, meanwhile, a pressure plate 4413 for limiting the pull rope is arranged on the side part, the suction hole 4412 is connected with a negative pressure pipe, and the negative pressure pipe is connected with a vacuum pump; an X-direction slider 4414 is arranged on the side of the moving seat 4411, the X-direction slider 4414 is connected with an X-direction slide rail 4415 in a sliding manner, and the X-direction slider 4414 is connected with a power machine (not shown in the figure) so as to drive the X-direction slider 4414 and the moving seat 4411 to move along the X-direction slide rail 4415 under the driving of the power machine; a Y-direction slider 4416 is arranged at the bottom of the inner end of the X-direction slide rail 4415, the Y-direction slider 4416 is connected with the Y-direction slide rail 4417 in a sliding manner, and the Y-direction slider 4416 is connected with a power machine (not shown in the figure) so as to drive the Y-direction slider 4416 to move along the Y-direction slide rail 4417 under the driving of the power machine; when the movable seat 4414 approaches the position rope in the carton, the pull rope is sucked by the negative pressure of the suction hole 4412, the pressure plate 4413 presses the pull rope to prevent the pull rope from randomly sliding off, and the pull rope is picked up and straightened along with the movement of the movable seat 4412 along the X axis and the Y axis, as shown in fig. 8 and 9; the stay cord clamping mechanism 442 comprises a moving chain 4421 arranged on one side of the rack of the carton conveyor 4, the upper end of the moving chain 4421 is hinged with a swing rod 4423 on the moving chain 4421 at intervals, the upper end of the swing rod 4423 is hinged with a horizontal clamping block 4422, the lower end of the swing rod 4423 is provided with a roller 4424, the roller 4424 is arranged on a fixed cam 4425 on the rack of the carton conveyor 4, the size and the shape of the fixed cam 4425 are matched with those of the moving chain 4421, so that when a carton moves to the position of the stay cord clamping mechanism 442 along with the carton conveyor 4, a picked and straightened stay cord enters between the horizontal clamping block 4422 and the moving chain 4421 to be clamped, the roller 4424 rolls on the fixed cam 4425 in the process that the carton clamps the horizontal clamping block 4422 and the swing rod 4423 move along with the moving chain 4421 until the carton is packaged, the horizontal clamping block 4422 and the swing rod 4423 continue to move along with the moving chain 4425, so that the horizontal clamping block 4422 and the swing rod 4423 overturn, as shown in FIG. 10;
the pulling rope folding mechanism 45 comprises a pulling rope limiting platform 451 arranged on one side of the rack of the barrel conveyor 4, a power cylinder 452 arranged on the outer side of the middle part of the pulling rope limiting platform 451, a crank arm 453 is arranged at the end part of a piston rod of the power cylinder 452, a roller 454 is arranged at the upper end of the crank arm 453, and the lower end of the crank arm 453 is hinged on the rack of the barrel conveyor 4, so that the free end of the pulling rope b1 is limited to be horizontal by the pulling rope limiting platform 451, and then the roller 454 pushes the pulling rope b1 to be folded into the barrel by the upward extension of the piston rod of the power cylinder 452 and the crank arm 453, as shown in fig;
the cover closing mechanism 46 comprises a power cylinder 461 arranged at one side of the rack of the barrel conveyor 4, a connecting lever 462 is arranged at the end part of a piston rod of the power cylinder 461, a roller 463 is arranged at the upper end of the connecting lever 462, and the lower end of the connecting lever is hinged on the rack of the barrel conveyor 4, so that the roller 463 pushes the box cover to complete the cover closing through the upward extension of the piston rod of the power cylinder 461 and the connecting lever 462, as shown in fig. 13;
the box cover buckling mechanism 47 comprises an inverted U-shaped frame 471 which is arranged on the rack of the barrel conveyor 4 and has an open front end and an open rear end, a right side plate of the open front end of the inverted U-shaped frame 471 is provided with an inclined plate 472 which is high outside and low inside, so that in the process that a single box for closing the box cover moves along with the barrel conveyor 4, the edge of the moving box cover is completely buckled on the box body through the inclined plate 472, and the box cover is completely closed, as shown in fig. 14.
Claims (9)
1. A system for controlling cigarette packets to be automatically loaded into single-layer cartons is provided with a cigarette packet conveyor for conveying the cigarette packets and a carton conveyor for conveying the single-layer cartons, wherein the cigarette packet conveyor and the carton conveyor respectively convey the cigarette packets and the single-layer cartons to a cigarette packet loading mechanism arranged at a cigarette packet loading position;
the cigarette packet loading mechanism comprises a rotating frame, lifting grabbing hands which are respectively arranged at two ends of the rotating frame, each lifting grabbing hand comprises a sliding seat which is in sliding connection with a longitudinal sliding rail at the end part of the rotating frame, a supporting frame which is connected with the sliding seat, and a claw type sucker group which is arranged on the supporting frame, each claw type sucker group comprises a fixed supporting frame and swing supporting frames which are respectively arranged at the left edge part and the right edge part of the fixed supporting frame, each swing supporting frame is connected with the fixed supporting frame through a power cylinder, a plurality of suckers are arranged on the fixed supporting frame, one or more suckers are arranged on the swing supporting frame, and each sucker is respectively connected with a gas source main pipe through a;
the barrel conveyor is sequentially provided with a cover opening mechanism, a box cover full opening mechanism, a drying agent taking-out mechanism, a stay cord picking and clamping mechanism, a stay cord folding mechanism, a cover closing mechanism and a box cover buckling mechanism from the input end to the output end.
2. The system for handling the cigarette packets to be automatically loaded into the single-layer carton as claimed in claim 1, wherein the cigarette packet conveyor is provided with a cigarette packet sorting and conveying mechanism, the cigarette packet sorting and conveying mechanism comprises a cigarette packet auxiliary conveyor which is arranged in parallel with the cigarette packet conveyor, and a cigarette packet traversing mechanism which is arranged between the cigarette packet conveyor and the cigarette packet auxiliary conveyor and is positioned on one side of the cigarette packet auxiliary conveyor, and the other side of the cigarette packet auxiliary conveyor is provided with a cigarette packet arranging mechanism, wherein:
the cigarette packet transverse moving mechanism comprises an annular conveying chain, a plurality of inner push plates arranged on the annular conveying chain at intervals, and a box body for mounting the annular conveying chain, wherein a plurality of cigarette packets on the cigarette packet conveyor are pushed to the cigarette packet auxiliary conveyor by the inner push plates on the annular conveying chain in the process of rotating along with the annular conveying chain; the outer side of the box body is provided with a horizontal outer pushing plate, the horizontal outer pushing plate is connected with a sliding block through a vertical rod, the sliding block is in sliding connection with a horizontal sliding rail arranged on the outer side of the box body, the sliding block is connected with a driving mechanism, and the sliding block, the vertical rod and the horizontal outer pushing plate are driven to move under the driving of the driving mechanism, so that the cigarette packet on the cigarette packet auxiliary conveyor is directly pushed into the cigarette packet arranging mechanism;
the tobacco bale arranging mechanism comprises a tobacco bale mould box with an opening at the top and an inlet bottom plate at the outer side, a guide frame is arranged above the inlet bottom plate, and the inlet bottom plate is connected with one side of the tobacco bale auxiliary conveyor but not connected with the tobacco bale auxiliary conveyor.
3. The system for handling cigarette packets automatically loaded into single-layer cartons as claimed in claim 1, wherein said lid opening mechanism comprises: the lower end of the vertical rod is hinged to a rack of the carton conveyor through a hinge shaft, the upper end of the vertical rod is connected with the cross rod, the middle lower part of the vertical rod is connected with the power cylinder, a sucker is fixed at the front end of the cross rod, and the sucker is connected with a negative pressure air source through an air pipe.
4. The system for handling the cigarette packets to be automatically loaded into the single-layer carton as claimed in claim 1, wherein the box cover full-opening mechanism comprises a vertical plate fixed on the frame of the carton conveyor, and a horizontal plate connected with the vertical plate, and the front side of the horizontal plate is provided with a triangular convex plate.
5. The system for handling the cigarette packets automatically loaded into the single-layer carton as claimed in claim 1, wherein said cover closing mechanism comprises a power cylinder, a crank arm is arranged at the end of a piston rod of the power cylinder, the upper end of the crank arm is provided with a roller, and the lower end of the crank arm is hinged on the frame of the carton conveyor.
6. The system for handling the cigarette packets automatically loaded into the single-layer carton as claimed in claim 1, wherein said lid-fastening mechanism comprises an inverted U-shaped frame with open front and rear ends, and a side plate at the open front end of the inverted U-shaped frame is a sloping plate with a high outside and a low inside.
7. The system for handling cigarette packets for automatic loading into single-layer cartons as claimed in claim 1, wherein said drawstring pick-up gripper mechanism comprises a drawstring pick-up mechanism, a drawstring gripper mechanism located behind the drawstring pick-up mechanism, wherein:
the pull rope picking mechanism comprises a moving seat which is arranged on one side of a rack of the barrel conveyor and can move along three directions of an X axis, a Y axis and a Z axis, wherein the moving seat is provided with a suction hole; the Y-direction sliding block is arranged at the bottom of the inner end of the X-direction sliding rail, is connected with the Y-direction sliding rail in a sliding manner, and is connected with the power machine;
the stay cord fixture comprises a movable chain arranged on one side of the barrel conveyor frame and swing rods arranged on the movable chain at intervals, wherein the upper ends of the swing rods are hinged with horizontal clamping blocks, the lower ends of the horizontal clamping blocks are provided with idler wheels, the idler wheels are arranged on a fixed cam on the barrel conveyor frame, and the size and the shape of the fixed cam are matched with those of the movable chain.
8. The system for handling cigarette packets for automatic loading into single-layer cartons as claimed in claim 1, wherein said desiccant extraction mechanism comprises a moving mechanism, an extraction mechanism located behind said moving mechanism, wherein:
the moving mechanism comprises a transverse supporting rod which is arranged on one side of the rack of the barrel conveyor and can move along the Y axis and the Z axis, the outer end of the transverse supporting rod is provided with bristles, the inner end of the transverse supporting rod is connected with a Z-direction slide rail on a slide block in a sliding way, the bottom of the slide block is connected with the Y-direction slide rail in a sliding way, and the inner end of the transverse supporting rod and the slide block are respectively connected with the power machine;
the extraction mechanism comprises a movable seat which is arranged on one side of a rack of the barrel conveyor and can move along the X-axis direction and the Z-axis direction and is provided with a plurality of suction holes, the suction holes are connected with a negative pressure pipe, the negative pressure pipe is connected with a vacuum pump, an X-direction sliding block is arranged on the movable seat and is connected with an X-direction sliding rail in a sliding manner, and the X-direction sliding block is connected with a power machine.
9. The system for handling the cigarette packets to be automatically loaded into the single-layer carton as claimed in claim 1, wherein the pull rope folding mechanism comprises a pull rope limiting platen arranged at one side of the carton conveyor frame, and a power cylinder arranged at the outer side of the middle part of the pull rope limiting platen, the end part of a piston rod of the power cylinder is provided with a crank arm, the upper end of the crank arm is provided with a roller, and the lower end of the crank arm is hinged on the carton conveyor frame.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811270812.2A CN109515837B (en) | 2018-10-29 | 2018-10-29 | System for controlling automatic loading of cigarette packets into single-layer carton |
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| CN201811270812.2A CN109515837B (en) | 2018-10-29 | 2018-10-29 | System for controlling automatic loading of cigarette packets into single-layer carton |
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| CN109515837B true CN109515837B (en) | 2021-05-04 |
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| CN110641787B (en) * | 2019-08-23 | 2022-03-18 | 中国兵器装备集团上海电控研究所 | Gift box cigarette carton filling and packaging machine and filling method |
| CN111731545B (en) * | 2020-07-06 | 2022-04-08 | 红云红河烟草(集团)有限责任公司 | Automatic filling production line for formed packaging boxes |
| CN112027258A (en) * | 2020-09-29 | 2020-12-04 | 云南中烟工业有限责任公司 | Filling equipment and filling method for split type strip box for cigarettes |
| CN112937973B (en) * | 2021-01-26 | 2023-03-21 | 河南中烟工业有限责任公司 | Cigarette carton packing method |
| CN113264238B (en) * | 2021-06-05 | 2022-10-04 | 新乡市鑫德机械有限公司 | Double-linear type transmission packaging system for double-layer carton and cigarette packet |
| CN113830375B (en) * | 2021-09-30 | 2023-03-24 | 红云红河烟草(集团)有限责任公司 | Full-automatic small bag box filling machine |
| CN114852426A (en) * | 2022-06-16 | 2022-08-05 | 武汉轻工大学 | Processing equipment for flip packaging box and processing method thereof |
| CN114987819B (en) * | 2022-06-28 | 2024-04-16 | 四川中烟工业有限责任公司 | Automatic filling system and method for small paper boxes |
| CN115924186B (en) * | 2022-12-21 | 2024-08-30 | 云南烟草机械有限责任公司 | Full-open type small package-in prefabricated strip box filling main line |
| CN115848754B (en) * | 2022-12-21 | 2024-08-30 | 云南烟草机械有限责任公司 | Double-channel small package prefabricated strip box robot packaging production line |
| CN116331597A (en) * | 2023-05-30 | 2023-06-27 | 四川寇大香食品有限公司 | Inner bag filling and packaging device |
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| FR2716666B1 (en) * | 1994-02-25 | 1996-05-10 | Dispac | Method and installation for handling trays in the shape of a pyramid trunk and placing them in a package. |
| JP3653487B2 (en) * | 2001-10-25 | 2005-05-25 | 伊藤忠テクスマック株式会社 | Chucking device and long article transfer system |
| CN103552699B (en) * | 2013-10-28 | 2015-10-28 | 湖南中烟工业有限责任公司 | The box-packed box manufacturing line of a kind of cigarette irregular strip |
| CN203958656U (en) * | 2014-06-25 | 2014-11-26 | 湖南中烟工业有限责任公司 | A kind of tobacco product is carried and is arranged boxing apparatus |
| CN105000208B (en) * | 2015-07-03 | 2017-11-28 | 北京天申正祥科技有限公司 | Full-open type packets of cigarettes packing system and its technique |
| CN207683878U (en) * | 2017-11-17 | 2018-08-03 | 河南省烟草公司郑州市公司 | A kind of Novel special-shaped cigarette and the hybrid packed machine of conventional cigarette |
| CN108298142B (en) * | 2018-03-08 | 2024-04-09 | 河南施普盈科技有限公司 | Device for filling cigarette packets into hard strip boxes and filling method thereof |
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