CN219524512U - Full-automatic bag breaker - Google Patents
Full-automatic bag breaker Download PDFInfo
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- CN219524512U CN219524512U CN202320499668.XU CN202320499668U CN219524512U CN 219524512 U CN219524512 U CN 219524512U CN 202320499668 U CN202320499668 U CN 202320499668U CN 219524512 U CN219524512 U CN 219524512U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
The utility model relates to the technical field of bag breaking equipment, and particularly discloses a full-automatic bag breaking machine which comprises a destacking mechanism, a bag breaking mechanism, a stacking feeding mechanism and a tray collecting mechanism, wherein the destacking mechanism comprises a destacking frame, a destacking gripper unit, a conveying belt and a lifting unit, the destacking gripper unit, the conveying belt and the lifting unit are all arranged in the destacking frame, the bag breaking mechanism is arranged at the outlet end of the conveying belt, the bag breaking mechanism comprises a bag breaking frame, a conveying roller way, a bag breaking unit and a bag breaking gripper unit, the conveying roller way, the bag breaking unit and the bag breaking gripper unit are all arranged on the bag breaking frame, the stacking feeding mechanism is arranged at the inlet end of the lifting unit, and the tray collecting mechanism is arranged at the outlet end of the lifting unit. The utility model can realize full automation of a series of processes of unstacking, conveying, bag breaking, empty bag collecting, empty tray collecting and the like, reduce manual intervention, reduce manual labor intensity and labor cost, save time and improve working efficiency.
Description
Technical Field
The utility model relates to the technical field of bag breaking equipment, in particular to a full-automatic bag breaking machine.
Background
The bagged materials are widely applied in industrial production, the bagged materials are generally stacked on the tray in the transportation and storage processes, the bagged materials are required to be unstacked and the packaging bags of the unstacked bagged materials are destroyed when being used, the appointed throwing of the materials is completed, the unstacking of the material stacking tray is completed by manually unstacking one bag, after the manual unstacking, the appointed throwing of the materials is completed after the packaging bags are destroyed by a tool, the manual labor intensity is high, the labor cost is high, the efficiency is low, the pollution is serious, enterprises are also in mechanical production under the requirement along with the rapid development of industry, or unstacking is performed by adopting a mechanical mode, or bag breaking is performed by adopting a mechanical mode, more labor cost still needs to be input in total, and the working efficiency cannot be effectively improved.
Therefore, there is a need for an improvement in fully automatic bag breaker that overcomes the shortcomings of the prior art.
Disclosure of Invention
The utility model aims to solve the problems in the prior art and provides a full-automatic bag breaker.
The technical scheme of the utility model is as follows:
the utility model provides a full-automatic bag breaker, including the mechanism of breaking a jam, broken bag mechanism, advance buttress mechanism and tray collection mechanism, the mechanism of breaking a jam includes the frame of breaking a jam, the tongs unit of breaking a jam, conveyer belt and elevating unit all set up in the frame of breaking a jam, broken bag mechanism sets up the exit end at conveyer belt, broken bag mechanism includes broken bag frame, rollgang, broken bag unit and broken bag tongs unit, the rollgang, broken bag unit and broken bag tongs unit all set up on broken bag frame, advance buttress mechanism setting at elevating unit's entry end, tray collection mechanism sets up the exit end at elevating unit.
By adopting the structure, the tray and the bagged materials are conveyed to the lifting unit by the stacking mechanism, the tray is lifted to the height suitable for being grabbed by the unstacking gripper unit by the lifting unit, the bagged materials are grabbed and placed on the conveying belt by the unstacking gripper unit, the bagged materials are conveyed to the bag breaking mechanism by the conveying belt, the conveying roller way is utilized to level and align the bagged materials, the bag breaking unit breaks the packaging bag in the conveying process of the conveying roller way, the materials fall into the lower part of the conveying roller way to be uniformly processed, the bag breaking gripper unit grabs the damaged packaging bag and places the packaging bag at the designated position, the lifting unit resets after the bagged materials on the tray are taken, the empty tray is conveyed to the tray collecting mechanism to be uniformly collected, a series of processes of automatic unstacking grabbing, automatic bag breaking, automatic empty bag collecting, automatic empty tray collecting and the like are realized, the manual intervention is reduced, the manual labor intensity and the cost are reduced, the automatic level is high, and the working efficiency is improved.
Preferably, the unstacking gripper unit comprises a gripper transverse moving assembly, a gripper longitudinal moving assembly and an unstacking gripper assembly, wherein the gripper transverse moving assembly comprises a transverse speed reducing motor, a transverse driving mechanism and a transverse sliding rail, the transverse speed reducing motor, the transverse driving mechanism and the transverse sliding rail are all arranged at the top end of the unstacking frame, the transverse driving mechanism is in transmission connection with the transverse speed reducing motor, the gripper longitudinal moving assembly is arranged on the gripper transverse moving assembly, the gripper longitudinal moving assembly comprises a longitudinal moving frame, a longitudinal speed reducing motor, a longitudinal driving mechanism and a longitudinal sliding rail, the longitudinal moving frame is arranged on a sliding block of the transverse sliding rail and in transmission connection with the transverse driving mechanism, the longitudinal speed reducing motor and the longitudinal driving mechanism are both arranged on the longitudinal moving frame, the longitudinal speed reducing motor is in transmission connection with the longitudinal driving mechanism, the vertical slide rail sets up in the frame bottom that moves longitudinally, the tongs subassembly of breaking a jam includes the tongs support of breaking a jam and two tongs arms of breaking a jam, the tongs support of breaking a jam sets up on the slider of vertical slide rail, two tongs arms of breaking a jam are rotatable to be set up in the both sides of the tongs support bottom of breaking a jam, be connected with first cylinder on the tongs arm of breaking a jam, the stiff end of first cylinder articulates on the tongs support of breaking a jam, the extension end of first cylinder articulates on the rotation axis of tongs arm of breaking a jam, utilize tongs lateral shifting subassembly and tongs longitudinal shifting subassembly to drive the tongs subassembly of breaking a jam and realize the removal of two-dimensional direction on the frame of breaking a jam, the bagged materials of different positions on corresponding tray is driven to break a jam tongs arm to open and shut by first cylinder, place the bagged materials after snatching on the conveying belt.
Preferably, the conveyer belt sets up the intermediate position at the inside rear end of frame of breaking a jam, and conveyer belt is connected with the transmission of conveying motor, and conveyer belt one side is provided with the striker plate of slope, and conveyer belt is provided with rotatable leading wheel with the relative side of carrying the striker plate, utilizes conveyer belt to carry the bag material to broken bag mechanism, utilizes striker plate and leading wheel to correct gesture and direction to the bag material, guarantees the steady of carrying.
Preferably, the lifting unit is arranged at the bottom of the front end inside the unstacking frame, the lifting unit comprises a lifting bottom frame, a lifting top frame, a hydraulic oil station, a hydraulic cylinder and a lifting roller way, the lifting bottom frame is arranged on the unstacking frame, the hydraulic oil station is arranged on the lifting bottom frame, the hydraulic cylinder is connected with the hydraulic oil station, the fixed end of the hydraulic cylinder is hinged on the lifting bottom frame, the extending end of the hydraulic cylinder is hinged on the lifting top frame, the lifting roller way is arranged at the top of the lifting top frame and is connected with a roller way motor in a transmission manner, the lifting roller way is realized by utilizing the hydraulic oil station to drive the hydraulic cylinder, the tray and the bagged materials are jacked to a height suitable for being grabbed by the unstacking gripper unit, and the grabbing efficiency is improved.
Preferably, the rollgang comprises a tidying roller way and a bag breaking roller way which are sequentially arranged according to the walking direction, the tidying roller way comprises a plurality of first square rollers which are sequentially inclined and lifted, the plurality of first square rollers are connected with a first square roller motor in a transmission manner, guide rods which gradually shrink towards the centers of the first square rollers are arranged on two sides of the tidying roller way, the bag breaking roller way comprises a plurality of second square rollers which are horizontally arranged, the plurality of second square rollers are connected with the second square roller motor in a transmission manner, the tidying roller way is utilized to level bagged materials, the guide rods on two sides are utilized to enable the bagged materials to move towards the centers of the first square rollers when being conveyed, the bagged materials are conveyed onto the bag breaking roller way in a centered manner, the bag breaking roller way is continuously conveyed, and the bag breaking operation is completed in the conveying process.
Preferably, the bag breaking unit comprises a side bag breaking assembly and a bottom bag breaking assembly, the side bag breaking assembly comprises a side bag breaking motor and a side bag breaking motor, the side bag breaking motor is symmetrically arranged on a bag breaking frame, the side bag breaking motor is arranged on an output shaft of the side bag breaking motor, the bottom bag breaking assembly comprises a rack, a movable sliding rail, a movable motor, a bag breaking bottom motor and a bottom bag breaking knife, the rack and the movable sliding rail are arranged on the bag breaking frame and are positioned below a bag breaking roller way, the movable motor is arranged on a sliding block of the movable sliding rail through a connecting plate, the output shaft of the movable motor is provided with a gear, the gear is meshed with the rack, the bag breaking bottom motor is arranged on the connecting plate, the side bag breaking knife is fixedly arranged on an output shaft of the side bag breaking bottom motor, the outer edge of the side bag breaking knife extends to the upper portion of a second square roller, the side bag breaking assembly on two sides of a packaging bag is utilized to break the two sides of the packaging bag, the bottom of the packaging bag is cut and broken by the side bag breaking assembly, the packaging bag is thoroughly broken, and the packaging bag is convenient to pour materials out of the packaging bag.
Preferably, the broken bag tongs unit sets up on the broken bag frame of broken bag roll table top, broken bag tongs unit includes broken bag mobile unit and broken bag tongs subassembly, broken bag mobile unit includes broken bag gear motor, broken bag actuating mechanism and drive slide rail, broken bag gear motor and broken bag actuating mechanism transmission are connected, broken bag tongs subassembly includes broken bag tongs support and broken bag tongs body, broken bag tongs support sets up on the slider of drive slide rail, and be connected with broken bag actuating mechanism transmission, broken bag tongs body openable setting is at the lower surface of broken bag tongs support, utilize broken bag tongs body's opening and shutting to grasp the wrapping bag, grasp the in-process, the material drops from broken wrapping bag, utilize broken bag mobile unit to drive broken bag tongs body and place the wrapping bag at the assigned position.
Preferably, a bag-breaking frame at the tail end of the bag-breaking roller way is provided with a bag-breaking collecting frame, the bag-breaking frame below the conveying roller way is provided with an auger feeder, broken bags are collected in a concentrated mode by the aid of the bag-breaking collecting frame, and materials are transferred to a required position by the aid of the auger feeder.
Preferably, the stacking mechanism comprises a stacking frame, a stacking roller way and a stacking motor, wherein the stacking motor and the stacking roller way are arranged on the stacking frame, the stacking motor is in transmission connection with the stacking roller way, and the stacking motor drives the stacking roller way to move the tray together with the bagged materials to the lifting unit.
Preferably, the tray collecting mechanism comprises a tray collecting frame, a transplanting assembly, a jacking assembly and a cantilever plate assembly, wherein the transplanting assembly, the jacking assembly and the cantilever plate assembly are all arranged on the tray collecting frame, the transplanting assembly comprises transplanting chains which are symmetrically arranged, the two transplanting chains are connected with a transplanting motor in a driving manner, the jacking assembly is arranged between the two transplanting chains, the jacking assembly comprises a jacking cylinder, the extending ends of the jacking cylinder are provided with jacking plates, the number of the cantilever plate assemblies is two, the two cantilever plate assemblies are symmetrically arranged on two sides of the tray collecting frame, the cantilever plate assemblies comprise cantilever plate shafts and cantilever plate cylinders, the cantilever plate shafts are rotatably arranged on the tray collecting frame, the fixed ends of the cantilever plate cylinders are arranged on the tray collecting frame, the extending ends of the cantilever plate cylinders are hinged with the cantilever plate shafts, the cantilever plate shafts are provided with tray cantilever plates which face the center of the tray collecting frame, and the empty trays are collected in a concentrated manner by the tray collecting mechanism.
In conclusion, the full-automatic bag opening machine can realize full automation of a series of processes of unstacking, conveying, bag breaking, empty bag collecting, empty tray collecting and the like, reduces manual intervention, reduces manual labor intensity and labor cost, saves time and improves working efficiency.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the unstacking mechanism of the present utility model;
FIG. 3 is a schematic view of the structure of the present utility model shown in FIG. 1 at a partially enlarged scale;
FIG. 4 is a schematic view of the structure of the present utility model shown in FIG. 2 at B in a partially enlarged manner;
FIG. 5 is a schematic view of a lifting unit according to the present utility model;
FIG. 6 is a schematic diagram of a bag breaking mechanism according to the present utility model;
FIG. 7 is a second schematic structural view of the bag breaking mechanism of the present utility model;
FIG. 8 is a schematic diagram III of a bag breaking mechanism according to the present utility model;
FIG. 9 is a schematic view of a partially enlarged structure of the present utility model at C of FIG. 6;
FIG. 10 is a schematic view of a partially enlarged structure of the utility model at D of FIG. 8;
FIG. 11 is a schematic view of the stacking mechanism of the present utility model;
fig. 12 is a schematic structural view of the tray collecting mechanism of the present utility model.
Wherein, 1, unstacking the frame; 2. a transverse speed reducing motor; 3. a lateral drive mechanism; 4. a transverse slide rail; 5. a longitudinally moving frame; 6. a longitudinal speed reduction motor; 7. a longitudinal driving mechanism; 8. a longitudinal slide rail; 9. an unstacking gripper bracket; 10. an unstacking gripper arm; 11. a first cylinder; 12. a conveyor belt; 13. a striker plate; 14. a guide wheel; 15. lifting the bottom frame; 16. lifting the top frame; 17. a hydraulic oil station; 18. a hydraulic cylinder; 19. lifting a roller way; 20. a roller motor; 21. a first square roller; 22. a first roller motor; 23. a guide rod; 24. a second square roller; 25. a second square roller motor; 26. a bag breaking side motor; 27. a side bag breaking knife; 28. a rack; 29. moving the slide rail; 30. a moving motor; 31. a motor for breaking the bottom of the bag; 32. a bottom bag breaking knife; 33. a gear; 34. a bag breaking frame; 35. a bag breaking speed reducing motor; 36. a bag breaking driving mechanism; 37. driving the slide rail; 38. a bag breaking gripper bracket; 39. a bag breaking gripper body; 40. a packaging bag collecting frame; 41. a screw feeder; 42. a stacking frame; 43. a stacking roller way; 44. a stacking motor; 45. a tray collection frame; 46. transplanting a chain; 47. transplanting a motor; 48. jacking the air cylinder; 49. a jacking plate; 50. a cantilever plate shaft; 51. a ram cylinder; 52. a tray pickup plate; 53. and (5) connecting a plate.
Detailed Description
In order to make the technical means, technical features, objects and technical effects of the present utility model easy to understand, the present utility model will be further described with reference to the specific drawings.
Referring to fig. 1, a full-automatic bag breaker, including the mechanism of breaking a jam, broken bag mechanism, enter buttress mechanism and tray collection mechanism, the mechanism of breaking a jam includes frame 1 of breaking a jam, the tongs unit of breaking a jam, conveyor belt 12 and elevating unit, the frame 1 of breaking a jam adopts the section bar welding process to form, intensity is high, it is durable, the tongs unit of breaking a jam, conveyor belt 12 and elevating unit all connect on frame 1 of breaking a jam, broken bag mechanism is connected with conveyor belt 12's exit end, in carrying the bag material to broken bag mechanism through conveyor belt 12, broken bag mechanism includes broken bag frame 34, the rollgang, broken bag unit and broken bag tongs unit are all installed on broken bag frame 34, enter the entry end of buttress mechanism installation at elevating unit, tray collection mechanism installs the exit end at elevating unit.
In the structure, the tray filled with the bagged materials is manually placed on the stacking mechanism by using auxiliary tools such as a forklift, the stacking mechanism is started to convey the tray to the lifting unit, the tray is lifted by using the lifting unit, the tray is lifted to the height suitable for being grabbed by the unstacking gripper unit, the bagged materials are grabbed and placed on the conveying belt 12 by using the unstacking gripper unit, the bagged materials are conveyed to the bag breaking mechanism by the conveying belt 12, the conveying roller table on the bag breaking mechanism can be used for flatly arranging the bagged materials, the bag breaking unit can break the packaging bag in the continuous conveying process of the conveying roller table, the bag breaking gripper unit is used for grabbing the packaging bag, the material falls below the conveying roller table from the packaging bag and is conveyed to the required position, the bag breaking gripper unit drives the damaged packaging bag to be placed at the designated position, after the bagged materials on the tray are grabbed, the lifting unit is reset, the empty tray is conveyed to the tray collecting mechanism to be uniformly collected, a series of automatic unstacking grabbing, automatic bag breaking, automatic bag collecting, automatic empty bag collecting and automatic tray collecting processes are realized, manual intervention is reduced, the labor intensity is high, the working cost is improved, and the working level is high.
Referring to fig. 2-4, the unstacking gripper unit comprises a gripper transverse moving component, a gripper longitudinal moving component and an unstacking gripper component, wherein the gripper transverse moving component comprises a transverse speed reducing motor 2, a transverse driving mechanism 3 and a transverse sliding rail 4, the transverse speed reducing motor 2, the transverse driving mechanism 3 and the transverse sliding rail 4 are all arranged at the top end of the unstacking frame 1, the transverse driving mechanism 3 is in transmission connection with the transverse speed reducing motor 2, in the embodiment, the transverse driving mechanism 3 adopts a synchronous belt transmission mode, the gripper longitudinal moving component is arranged on the gripper transverse moving component, the gripper longitudinal moving component comprises a longitudinal moving frame 5, a longitudinal speed reducing motor 6, a longitudinal driving mechanism 7 and a longitudinal sliding rail 8, the longitudinal moving frame 5 is connected on a sliding block of the transverse sliding rail 4 and in transmission connection with the transverse driving mechanism 3, through the transmission of the transverse driving mechanism 3, the longitudinal moving frame 5 can transversely slide on the transverse sliding rail 4, a longitudinal speed reducing motor 6 and a longitudinal driving mechanism 7 are both arranged on the longitudinal moving frame 5, the longitudinal speed reducing motor 6 is in transmission connection with the longitudinal driving mechanism 7, in the embodiment, the longitudinal driving mechanism 7 adopts a synchronous belt transmission mode, the longitudinal sliding rail 8 is arranged at the bottom of the longitudinal moving frame 5, the unstacking gripper assembly comprises an unstacking gripper bracket 9 and two unstacking gripper arms 10, the unstacking gripper bracket 9 is connected with a sliding block of the longitudinal sliding rail 8 and is in transmission connection with the longitudinal driving mechanism 7, the unstacking gripper bracket 9 can slide on the longitudinal sliding rail 8 under the driving of the longitudinal driving mechanism 7, the two unstacking gripper arms 10 are arranged at two sides of the bottom of the unstacking gripper bracket 9, the unstacking gripper arms 10 are rotatably opened and closed under the driving of a first air cylinder 11 to grasp bagged materials, the stiff end of first cylinder 11 articulates on the tongs support 9 of destacking, and the end that stretches out of first cylinder 11 articulates on the rotation axis of tongs arm 10 of destacking, utilizes tongs lateral shifting subassembly and tongs longitudinal shifting subassembly to drive the tongs subassembly of destacking and realizes horizontal and longitudinal removal, can take into account the bagged materials of different positions department on the tray, utilizes first cylinder 11 to drive the tongs arm 10 of destacking and opens and shuts, places the bagged materials after snatching on conveyor belt 12.
Referring to fig. 2, the conveying belt 12 is installed at the middle position of the rear end inside the unstacking frame 1, the conveying belt 12 is in transmission connection with the conveying motor, the conveying belt 12 is driven by the driving of the conveying motor to convey bagged materials to the bag breaking mechanism, the baffle 13 is installed at one side of the conveying belt 12, the baffle 13 is inclined towards one side of the center of the conveying belt 12, specifically, the lower end of the baffle 13 is closer to the center of the conveying belt 12, when the unstacking gripper arm 10 releases clamping of the bagged materials, the bagged materials fall to the conveying belt 12, after the bagged materials are corrected by the baffle 13, the falling position of the bagged materials can be closer to the center of the conveying belt 12, the subsequent conveying is facilitated, the conveying belt 12 is provided with the guide wheel 14 at the side opposite to the conveying baffle 13, the guide wheel 14 is close to the outlet end of the conveying belt 12, the guide wheel 14 is rotatable, the bagged materials are conveyed under the driving of the conveying belt 12, and after the bagged materials are contacted with the guide wheel 14, the guide wheel 14 is self-conveyed for secondary guiding, and the bagged materials are further adjusted to be close to the center of the conveying belt 12.
Referring to fig. 5, the lifting unit is installed at the bottom of the front end inside the unstacking frame 1, the lifting unit comprises a lifting bottom frame 15, a lifting top frame 16, a hydraulic oil station 17, a hydraulic cylinder 18 and a lifting roller way 19, the lifting bottom frame 15 is connected to the unstacking frame 1, the hydraulic oil station 17 is installed on the lifting bottom frame 15, the hydraulic oil station 17 is connected with the hydraulic cylinder 18, the hydraulic cylinder 18 is powered by the hydraulic station, the fixed end of the hydraulic cylinder 18 is hinged to the lifting bottom frame 15, the extending end of the hydraulic cylinder 18 is hinged to the lifting top frame 16, the lifting roller way 19 is installed at the top of the lifting top frame 16 and is in transmission connection with a roller way motor 20, the hydraulic cylinder 18 is driven to extend by the hydraulic oil station 17, the lifting top frame 16 and the lifting roller way 19 are jacked by the hydraulic cylinder 18, so that bagged materials on a pallet and a pallet are driven to be lifted to a position suitable for the gripping of the unstacking gripper arm 10, and the gripping efficiency is improved.
Referring to fig. 6-8, the conveying roller way can be divided into a sorting roller way and a bag breaking roller way according to the travelling direction of the bagged materials, the sorting roller way is used for leveling and straightening the bagged materials, the sorting roller way comprises a plurality of first square rollers 21, the first square rollers 21 are sequentially arranged and gradually rise from front to back, the sorting roller way forms an upward inclined slope shape, the plurality of first square rollers 21 are in transmission connection with a first square roller motor 22, the bagged materials can generate jolt vibration when conveyed due to the slope structural form of the sorting roller way and the structural characteristics of the first square rollers 21, the materials are leveled in packaging bags, the whole appearance is regular, the bag breaking operation is facilitated, two sides of the sorting roller way are respectively provided with a guide rod 23, the two guide rods 23 are gradually contracted from front to back, the bagged materials pass through the guide constraint of the guide rods 23 in the moving process, the positions of the bagged materials are adjusted to be located at the center of the sorting roller way, the two sides of the packaging bags can be effectively broken, the bag breaking roller way comprises a plurality of horizontally arranged second square rollers 24, the second square rollers 24 are in transmission connection with the second square rollers 25, the bag breaking roller way can be continuously and continuously conveyed to the bag breaking roller way, and the bag can be continuously processed in the conveying process, and the bag is continuously and the bag is broken and the conveying and the bag can be broken and evenly broken by the conveying the bag.
Referring to fig. 9 and 10, the bag breaking unit includes a side bag breaking assembly and a bottom bag breaking assembly, the side bag breaking assembly is used for cutting and breaking two sides of a packaging bag, the side bag breaking assembly includes two bag breaking side motors 26, the two bag breaking side motors are symmetrically arranged at two sides of a bag breaking frame 34, a side bag breaking knife 27 is fixedly connected to an output shaft of the bag breaking side motor 26, the side bag breaking knife 27 is driven to rotate by the bag breaking side motor 26, and when a packaged material moves forward to pass through, the two sides of the packaging bag are broken by the rotating side bag breaking knife 27;
the bottom bag breaking assembly is used for cutting and breaking the bottom of a packaging bag, the bottom bag breaking assembly comprises a rack 28, a movable slide rail 29, a movable motor 30, a bag breaking bottom motor 31 and a bottom bag breaking knife 32, the rack 28 and the movable slide rail 29 are mutually parallel and are arranged on a bag breaking frame 34 and are positioned below a bag breaking roller way, the movable motor 30 is arranged on the connecting plate 53, the connecting plate 53 is connected with a sliding block of the movable slide rail 29, the bottom bag breaking motor 31 can slide along the movable slide rail 29, a gear 33 is fixedly connected to an output shaft of the movable motor 30, the gear 33 is meshed with the rack 28, the bag breaking bottom motor 31 is arranged on the connecting plate 53 and can synchronously slide along the connecting plate 53 on the movable slide rail 29, the bottom bag breaking knife 32 is fixedly arranged on an output shaft of the bag breaking bottom motor 31, the outer edge of the bottom bag breaking knife 32 can extend to the upper side of the second square roller 24, the movable motor 30 drives the gear 33 to rotate, the bag breaking bottom motor 31 arranged on the connecting plate 53 is driven to move along the length direction of the second square roller 24 through the meshing of the gear 33 and the gear 28, and the bag breaking bottom knife 31 is driven to rotate in the moving process, so that the bottom bag breaking bottom of the packaging bag can be completely matched with the packaging bag 27 on the side of the packaging bag can be completely broken.
Referring to fig. 9, a broken bag gripper unit is installed on a broken bag frame 34 and is located above a broken bag roller way, the broken bag gripper unit comprises a broken bag moving unit and a broken bag gripper assembly, the broken bag moving unit is used for driving the broken bag gripper assembly to move, the broken bag moving unit comprises a broken bag reducing motor 35, a broken bag driving mechanism 36 and a driving sliding rail 37, the broken bag reducing motor 35 and the broken bag driving mechanism 36 are all installed on the top of the broken bag frame 34 and are in transmission connection with each other, the broken bag driving mechanism 36 in the embodiment adopts a synchronous belt transmission mode, the broken bag gripper assembly is used for gripping broken bags to enable materials to drop from the interior of the bags, and is placed at a specific position, the broken bag gripper assembly comprises a broken bag gripper bracket 38 and a broken bag gripper body 39, the broken bag gripper bracket 38 is connected to a sliding block of the driving sliding rail 37 and is in transmission connection with the broken bag driving mechanism 36, the broken bag gripper body 39 can be installed on the lower surface of the broken bag gripper bracket 38, the broken bag gripper body 39 adopts a structure identical to the broken bag gripper assembly, the broken bag gripper body 39 is driven to drop the broken bag gripper body 39, and the broken bag gripper body 39 is placed at the position of the broken bag gripper assembly, and the broken bag gripper body is placed in the broken bag gripper assembly is placed at the position.
Referring to fig. 6, a packing bag collecting frame 40 is provided on a bag breaking frame 34 at the end of a bag breaking roller way, a packing bag of damaged and emptied materials is grabbed and placed in the packing bag collecting frame 40 by a bag breaking gripper body 39, so that the packing bag is convenient to uniformly recycle, environmental pollution is avoided, an auger feeder 41 is mounted on the bag breaking frame 34 below the conveying roller way and used for receiving the materials and transferring the materials to a required position, and the auger feeder 41 is an application of the prior art and the structure thereof is not repeated here.
Referring to fig. 11, the stacking mechanism includes a stacking frame 42, a stacking roller table 43, and a stacking motor 44, where the stacking motor 44 and the stacking roller table 43 are both mounted on the stacking frame 42, and the stacking motor 44 is in driving connection with the stacking roller table 43, and the stacking motor 44 is used to drive the stacking roller table 43 to transfer the pallet together with the bagged materials to the lifting unit.
Referring to fig. 12, the tray collecting mechanism comprises a tray collecting frame 45, a transplanting assembly, a jacking assembly and a cantilever plate assembly, wherein the transplanting assembly, the jacking assembly and the cantilever plate assembly are all installed on the tray collecting frame 45, the transplanting assembly is used for being in butt joint with a lifting roller way 19, an empty tray is planted in the tray collecting frame 45 from the lifting roller way 19, the transplanting assembly comprises two symmetrically installed transplanting chains 46, the two transplanting chains 46 are in transmission connection with a transplanting motor 47, the transplanting chains 46 are driven by the transplanting motor 47 to act, the jacking assembly is installed between the two transplanting chains 46 and used for jacking the original empty tray in the tray collecting frame 45, the jacking assembly comprises a jacking cylinder 48, the extending end of the jacking cylinder 48 is connected with a jacking plate 49, the cantilever plate assembly is used for jacking the original empty tray jacked by the jacking assembly, an entering space is reserved for the empty tray to be transplanted, the number of the cantilever plate assemblies is two, the two cantilever plate assemblies are symmetrically arranged on two sides of the tray collecting frame 45, each cantilever plate assembly comprises a cantilever plate shaft 50 and a cantilever plate cylinder 51, the cantilever plate shaft 50 is rotatably arranged on the tray collecting frame 45, the fixed end of each cantilever plate cylinder 51 is connected to the tray collecting frame 45, the extending end of each cantilever plate cylinder 51 is hinged with the cantilever plate shaft 50, the cantilever plate shaft 50 is fixedly connected with a tray cantilever plate 52 facing the center of the tray collecting frame 45, after the bagged materials on the tray are grabbed, the hydraulic cylinder 18 is retracted, the lifting roller way 19 is reset, the lifting cylinder 48 jacks up the original tray in the tray collecting frame 45 through the lifting plate 49, the cantilever plate cylinders 51 are started to drive the cantilever plate shafts 50 to rotate, the lifting cylinder 48 descends, the lifting roller way 19 and the chain transplanting 46 are matched to insert the empty tray into the tray collecting frame 45, the ram cylinder 51 is reset, the original empty tray is placed on the new empty tray, and the tray collection is completed.
The working principle of the utility model is as follows: when the automatic stacker is used, a pallet with piled bagged materials is placed on a stacking roller way 43 through auxiliary tools such as a forklift, a stacking motor 44 and a roller way motor 20 are started, the pallet is transferred onto a lifting roller way 19 from the stacking roller way 43, a hydraulic oil station 17 is started, a hydraulic cylinder 18 is driven to extend, a lifting top frame 16 and the lifting roller way 19 are lifted, the pallet is lifted to a height matched with a destacking gripper assembly, a transverse speed reducing motor 2 and a longitudinal speed reducing motor 6 are started, the destacking gripper assembly is driven to move in the two directions transversely and longitudinally on the destacking frame 1 to grasp packaging bags at the proper positions on the pallet, a first cylinder 11 drives the destacking gripper arm 10 to grasp the packaging bags and then place the packaging bags on a conveying belt 12, and the packaging bags are conveyed to a sorting roller way by the conveying belt 12;
after the bagged materials pass through the top leveling and straightening of the first square roller 21, the bagged materials are continuously conveyed by a bag breaking roller way, a bag breaking measuring motor is started to drive a side bag breaking knife 27 to rotate, two sides of a packaging bag are broken, a moving motor 30 and a bag breaking bottom motor 31 are started, the moving motor 30 drives a gear 33 to rotate, the bag breaking bottom motor 31 is driven to move back and forth along a moving sliding rail 29 through the meshing of the gear 33 and a rack 28, and the bag breaking bottom motor 31 drives a bottom bag breaking knife 32 to rotate to break the bottom of the packaging bag while moving;
starting a bag breaking speed reducing motor 35, driving a bag breaking gripper body 39 to move through transmission connection with a bag breaking driving mechanism 36, grabbing a packaging bag by the bag breaking gripper body 39, enabling materials in the packaging bag to fall into an auger feeder 41, transferring the materials to a required position by the auger feeder 41, and placing a damaged empty packaging bag into a packaging bag collecting frame 40 by the bag breaking gripper body 39;
when all bagged materials on the pallet are broken, the hydraulic cylinder 18 is retracted, the pallet descends, the jacking cylinder 48 is started, the jacking plate 49 jacks up the original empty pallet in the pallet collecting frame 45, the lifting plate cylinder 51 is started to drive the lifting plate shaft 50 to rotate, the pallet lifting plate 52 on the lifting plate shaft 50 is supported below the bottommost empty pallet, the original empty pallet is lifted up and positioned, the jacking cylinder 48 descends, the roller way motor 20 and the transplanting motor 47 are started, the empty pallet is transferred onto the transplanting chain 46 from the lifting roller way 19, the empty pallet is conveyed into the pallet collecting frame 45 by the transplanting chain 46, the lifting plate cylinder 51 is reset, and the original empty pallet is placed above the new empty pallet to finish the collection of the empty pallet;
the utility model can realize full automation of a series of processes of unstacking, conveying, bag breaking, empty bag collecting, empty tray collecting and the like, reduces manual intervention, reduces manual labor intensity and labor cost, and improves working efficiency.
The foregoing description is only of the preferred embodiments of the present utility model and is not intended to limit the scope of the present utility model. Equivalent changes and modifications of the utility model are intended to fall within the scope of the present utility model.
Claims (10)
1. A full-automatic bag breaker, its characterized in that: including unstacking mechanism, broken bag mechanism, advance buttress mechanism and tray collection mechanism, unstacking mechanism includes unstacking frame (1), unstacking tongs unit, conveyer belt (12) and elevating unit all set up in unstacking frame (1), broken bag mechanism sets up the exit end at conveyer belt (12), broken bag mechanism includes broken bag frame (34), rollgang, broken bag unit and broken bag tongs unit all set up on broken bag frame (34), advance buttress mechanism and set up the entry end at elevating unit, tray collection mechanism sets up the exit end at elevating unit.
2. The fully automatic bag breaker according to claim 1, wherein: the unstacking gripper unit comprises a gripper transverse moving assembly, a gripper longitudinal moving assembly and an unstacking gripper assembly, wherein the gripper transverse moving assembly comprises a transverse speed reducing motor (2), a transverse driving mechanism (3) and a transverse sliding rail (4), the transverse speed reducing motor (2), the transverse driving mechanism (3) and the transverse sliding rail (4) are arranged at the top end of an unstacking frame (1), the transverse driving mechanism (3) is in transmission connection with the transverse speed reducing motor (2), the gripper longitudinal moving assembly is arranged on the gripper transverse moving assembly, the gripper longitudinal moving assembly comprises a longitudinal moving frame (5), a longitudinal speed reducing motor (6), a longitudinal driving mechanism (7) and a longitudinal sliding rail (8), the longitudinal moving frame (5) is arranged on a sliding block of the transverse sliding rail (4) and in transmission connection with the transverse driving mechanism (3), the longitudinal speed reducing motor (6) and the longitudinal driving mechanism (7) are both arranged on the longitudinal moving frame (5), the longitudinal sliding rail (8) is in transmission connection with the longitudinal moving frame (5), the gripper longitudinal sliding rail (8) is arranged at the bottom of the longitudinal moving frame (5), the gripper longitudinal moving frame (9) comprises two gripper clamping arms (9) and a gripper clamping frame (9), the two unstacking gripper arms (10) are rotatably arranged on two sides of the bottom of the unstacking gripper support (9), a first air cylinder (11) is connected to the unstacking gripper arms (10), the fixed end of the first air cylinder (11) is hinged to the unstacking gripper support (9), and the extending end of the first air cylinder (11) is hinged to the rotating shaft of the unstacking gripper arms (10).
3. The fully automatic bag breaker according to claim 1, wherein: the conveying belt (12) is arranged at the middle position of the rear end inside the unstacking frame (1), the conveying belt (12) is in transmission connection with the conveying motor, an inclined baffle plate (13) is arranged on one side of the conveying belt (12), and a rotatable guide wheel (14) is arranged on the side, opposite to the conveying baffle plate (13), of the conveying belt (12).
4. The fully automatic bag breaker according to claim 1, wherein: the lifting unit is arranged at the bottom of the front end inside the unstacking frame (1), the lifting unit comprises a lifting bottom frame (15), a lifting top frame (16), a hydraulic oil station (17), a hydraulic cylinder (18) and a lifting roller way (19), the lifting bottom frame (15) is arranged on the unstacking frame (1), the hydraulic oil station (17) is arranged on the lifting bottom frame (15), the hydraulic cylinder (18) is connected with the hydraulic oil station (17), the fixed end of the hydraulic cylinder (18) is hinged on the lifting bottom frame (15), the extending end of the hydraulic cylinder (18) is hinged on the lifting top frame (16), and the lifting roller way (19) is arranged at the top of the lifting top frame (16) and is in transmission connection with a roller way motor (20).
5. The fully automatic bag breaker according to claim 1, wherein: the conveying roller way comprises a sorting roller way and a bag breaking roller way which are sequentially arranged according to the walking direction, the sorting roller way comprises a plurality of first square rollers (21) which are sequentially inclined and lifted, the first square rollers (21) are all in transmission connection with a first square roller motor (22), guide rods (23) which gradually shrink towards the centers of the first square rollers (21) are arranged on two sides of the sorting roller way, the bag breaking roller way comprises a plurality of second square rollers (24) which are horizontally arranged, and the second square rollers (24) are all in transmission connection with a second square roller motor (25).
6. The fully automatic bag breaker according to claim 1, wherein: the utility model provides a broken bag unit includes broken bag subassembly of side and broken bag subassembly at bottom, broken bag subassembly of side sets up broken bag side motor (26) on broken bag frame (34) including the symmetry, be provided with broken bag sword (27) of side on the output shaft of broken bag side motor (26), broken bag subassembly at bottom includes rack (28), removes slide rail (29), mobile motor (30), broken bag end motor (31) and broken bag sword (32) at the bottom, rack (28) and removal slide rail (29) all set up on broken bag frame (34), and are located broken bag roll table below, mobile motor (30) set up on the slider of removal slide rail (29) through connecting plate (53), the output of mobile motor (30) is provided with gear (33), gear (33) and rack (28) meshing, broken bag end motor (31) set up on connecting plate (53), broken bag sword (32) are set firmly on the output shaft of broken bag end motor (31), and the outside edge of broken bag sword (32) extends to top of second (24).
7. The fully automatic bag breaker according to claim 1, wherein: the utility model provides a broken bag tongs unit, broken bag tongs unit is located on broken bag frame (34) of broken bag roll table top, broken bag tongs unit includes broken bag mobile unit and broken bag tongs subassembly, broken bag mobile unit includes broken bag gear motor (35), broken bag actuating mechanism (36) and drive slide rail (37), broken bag gear motor (35) and broken bag actuating mechanism (36) transmission are connected, broken bag tongs subassembly includes broken bag tongs support (38) and broken bag tongs body (39), broken bag tongs support (38) set up on the slider of drive slide rail (37), and are connected with broken bag actuating mechanism (36) transmission, broken bag tongs body (39) openable and closable setting is at the lower surface of broken bag tongs support (38).
8. The fully automatic bag breaker according to claim 5, wherein: the bag breaking frame (34) at the tail end of the bag breaking roller way is provided with a packaging bag collecting frame (40), and the bag breaking frame (34) below the conveying roller way is provided with an auger feeder (41).
9. The fully automatic bag breaker according to claim 1, wherein: the stack feeding mechanism comprises a stack feeding frame (42), a stack feeding roller way (43) and a stack feeding motor (44), wherein the stack feeding motor (44) and the stack feeding roller way (43) are arranged on the stack feeding frame (42), and the stack feeding motor (44) is in transmission connection with the stack feeding roller way (43).
10. The fully automatic bag breaker according to claim 1, wherein: the tray collection mechanism comprises a tray collection frame (45), a transplanting assembly, a jacking assembly and a cantilever plate assembly, wherein the transplanting assembly, the jacking assembly and the cantilever plate assembly are arranged on the tray collection frame (45), the transplanting assembly comprises two symmetrically arranged transplanting chains (46), the two transplanting chains (46) are in transmission connection with a transplanting motor (47), the jacking assembly is arranged between the two transplanting chains (46), the jacking assembly comprises a jacking cylinder (48), the extending ends of the jacking cylinder (48) are provided with jacking plates (49), the number of the cantilever plate assemblies is two, the cantilever plate assemblies are symmetrically arranged on two sides of the tray collection frame (45), the cantilever plate assemblies comprise cantilever plate shafts (50) and cantilever plate cylinders (51), the cantilever plate shafts (50) are rotatably arranged on the tray collection frame (45), the fixed ends of the cantilever plate cylinders (51) are arranged on the tray collection frame (45), and the extending ends of the cantilever plate cylinders (51) are hinged with the cantilever plate shafts (50), and the cantilever plate assemblies are arranged on the cantilever plate shafts (50) towards the tray collection frame (45).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320499668.XU CN219524512U (en) | 2023-03-15 | 2023-03-15 | Full-automatic bag breaker |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320499668.XU CN219524512U (en) | 2023-03-15 | 2023-03-15 | Full-automatic bag breaker |
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| CN219524512U true CN219524512U (en) | 2023-08-15 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117446511A (en) * | 2023-08-18 | 2024-01-26 | 中科科正自动化工程有限公司 | Automatic unstacking and bag breaking system for shaping civil explosive |
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- 2023-03-15 CN CN202320499668.XU patent/CN219524512U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117446511A (en) * | 2023-08-18 | 2024-01-26 | 中科科正自动化工程有限公司 | Automatic unstacking and bag breaking system for shaping civil explosive |
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